Greenlee 45206, 45207 User manual

Page 1
SERVICE BULLETIN
45206 and 45207
Ratchet Cable Cutters
45206I and 45207I
Insulated Ratchet Cable Cutters
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
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Page 2
IMPORTANT SAFETY INFORMATION
All Models
SAFETY ALERT SYMBOL
This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or
property damage. The signal word, dened below,
indicates the severity of the hazard. The message after the signal word provides information for pre­venting or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
45206 • 45207 • 45206I • 45207I
Keep hands and ngers clear of
blades.
Failure to observe this warning could result in severe injury or death.
Note: Keep all decals clean and legible, and replace when necessary.
45206 and 45207 Only
Hazards which, if not avoided, COULD result in
severe injury or death.
Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
Failure to observe this warning could result in severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could result in serious eye injury from ying debris.
Electric shock hazard:
This tool is not insulated. Contact
with live circuits could result in severe injury or death.
All specications are nominal and may change as design
improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
KEEP THIS MANUAL
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2
Page 3
IMPORTANT SAFETY INFORMATION
45206I and 45207I Only
This insulated tool is designed and constructed only • to provide added protection against injury by electri-
cal shock from energized circuits with voltages up to 1000 volts AC.
If there is any chance that tools could make contact • with parts of an energized electrical installation, only use insulated tools marked with the international
symbol.
This insulated tool meets or exceeds ASTM F1505-• 07 and IEC 60900:2004. It is therefore clearly marked with the double triangle 1000 V symbol.
45206 • 45207 • 45206I • 45207I
Electric shock hazard:
Do not use on live electrical • installations even if certied
insulated tools are used.
Whenever possible, always de-•
energize lines and equipment
before working on or around them.
Always wear necessary personal •
protective equipment.
Never make bodily/personal •
contact with the uninsulated (steel) portion of the tool when in use on or near potentially energized objects.
Visually inspect the insulated tool • before every use. Do not use the tool if the insulation shows any
cracks, cuts, or other damage.
Keep this insulated tool dry and • clean of any contaminants that could reduce the insulating prop­erties of the applied insulating
materials. For cleaning, use mild
detergents.
Store and transport this insulated •
tool separately from other tools in containers suitable to avoid damage to the insulation during transport or storage.
The ambient temperature for using • and transporting this insulated tool should not exceed the limits of the
relevant standards, approx. -20 °C to 70 °C (-4 °F to 158 °F).
The ambient room temperature for • storing this insulated tool should be within the standardized limits for the use of those tools and should
not long-term exceed regular limits of approx. 5 °C to 35 °C (41 °F to 95 °F). Protect this tool from sun-
light during storage.
Failure to observe these warnings could result in severe injury or death.
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Page 4
45206 • 45207 • 45206I • 45207I
Specifications—45206 and 45206I
Length: 10" (254 mm)
Jaw Opening: 1-7/16" (36.5 mm)
Do not cut ACSR or steel.
Capacity
Maximum Frequent Use
Copper 600 kcmil (MCM)
Aluminum 600 kcmil (MCM)
Communications Cable
(300 mm
(300 mm2)
1-3/8" diameter
(35 mm
2
)
2
)
500 kcmil (MCM)
(240 mm2)
500 kcmil (MCM)
(240 mm2)
—
Specications—45207 and 45207I
Length: 11" (279 mm)
Jaw Opening: 2" (50 mm)
Do not cut ACSR or steel.
Capacity
Maximum Frequent Use
Copper 750 kcmil (MCM)
Aluminum 1000 kcmil (MCM)
Communications Cable
(400 mm
(500 mm2)
2" diameter
(50 mm
2
)
2
)
600 kcmil (MCM)
(300 mm2)
750 kcmil (MCM)
(400 mm2)
—
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4
Page 5
45206 • 45207 • 45206I • 45207I
13
10
5
6
12 11
2
1
4
7
3
9
8
Illustration and Parts List—45206 and 45206I
Key Part No. Description Qty
1 50452185 Movable blade set ................................1
2 50452120 Fixed blade/handle (45206 only) ...........1
Insulated xed blade/handle
(45206I only)* ........................................ 1
3 50452171 Movable handle (45206 only) ................ 1
Insulated movable handle
(45206I only)* ........................................ 1
4 50452371 Drive pawl .............................................1
5 50452207 Release lever.........................................1
6 50452215 Torsion spring .......................................1
7 50452223 Pawl spring ...........................................1
8 50452163 Handle spring ........................................ 1
9 50452231 Locking lever set ...................................1
10 50452240 Front plate .............................................1
11 50452258 Pivot pin ................................................1
12 50452266 Threaded pin ......................................... 3
13 50452274 Screw ....................................................6
*Not available
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5
Page 6
45206 • 45207 • 45206I • 45207I
13
10
5
6
12
11
2
1
4
7
3
9
8
Illustration and Parts List—45207 and 45207I
Key Part No. Description Qty
1 50452112 Movable blade set ................................1
2 50452282 Fixed blade/handle (45207 only) ...........1
Insulated xed blade/handle
(45207I only)* ........................................ 1
3 50452171 Movable handle (45207 only) ................ 1
Insulated movable handle
(45207I only)* ........................................ 1
4 50452371 Drive pawl .............................................1
5 50452207 Release lever.........................................1
6 50452215 Torsion spring .......................................1
7 50452223 Pawl spring ...........................................1
8 50452163 Handle spring ........................................ 1
9 50452231 Locking lever set ...................................1
10 50452380 Front plate .............................................1
11 50452258 Pivot pin ................................................1
12 50452398 Threaded male pin ................................3
13 50452681 Nut ........................................................6
*Not available
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