Greenheck SP-AP0511WL, SP-AP0511W Installation, Operation And Maintenance Manual

Page 1

Document 483971

Models SP-AP0511W and SP-AP0511WL

Ceiling Exhaust Fans

Installation, Operation and Maintenance Manual

Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with these instructions will result in voiding of the product warranty and may result in personal injury and/or property damage.

Ceiling Exhaust Fan

Designed for clean air applications where low sound levels are required. Many options and accessories are available such as lights, motion detectors, humidity sensors, CO

sensors, and night lights.

SP-AP0511W SP-AP0511WL

General Safety Information

Only qualiﬁed personnel should install this fan. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards.

1. Do not install this ventilation fan where interior room temperature may exceed 104°F (40°C).

2. Make sure that the electric service supply voltage is AC 120V, 60Hz.

3. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electric Code (CEC) in Canada.

4. Always disconnect the power source before working on or near the fan, motor, light ﬁxture, or junction box.

5. Protect the power cord from sharp edges, oil, grease, hot surfaces, chemicals or other objects.

6 Do not kink the power cord.

7. Do not install the unit where ducts are conﬁgured as shown in Fig. 2.

8. Provide make up air for properventilation.

Fig. 2

Adaptor

Table of Contents

Supplied Accessories ...................... 2

Dimensional Data ......................... 2

Wiring Diagrams .......................... 3

Features ................................. 3

Plug and Play Accessories .................. 4

Installation for New Construction ............. 5

Retrofit Installation ......................... 9

Maintenance ............................. 10

Typical Installation ........................ 11

Our Commitment ...................Backcover

CAUTION!

• For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.

• Not for use in cooking areas (Fig. 1)

• This product must be properly grounded.

WARNING!

To reduce the risk of fire, electric shock, or injury to persons, observe the following:

• Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.

• Before servicing or cleaning unit, switch power off at service panel and lock service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

• Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.

• Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.

• When cutting or drilling into a wall or ceiling, do not damage electrical wiring or other hidden utilities.

• Ducted fans must always be vented to the outdoors.

• Do not use this fan with any solid state speed control.

• If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a Ground Fault Circuit Interrupter (GFCI) protected branch circuit.

• These models are ETL listed for tub and shower enclosures.

• These fans are not to be installed in a ceiling thermally insulated to a value greater than R40.

Fig. 1

Do not install

fan in this area

45° 45°

Ceiling Exhaust Fans 1

Page 2

Supplied Accessories

Standard

Lighted Motion and/or

Grille (Qty. 1)

Suspension Bracket

Assembly (Qty. 1)

Dimensional Data

SP-AP0511W (shown with optional sensorinsert)

Night Light

Screw (ST4X30)

(Qty. 5)

5 3/4 (147)

4 7/8 (123)

3 7/8 (98)

3 3/4 (97)10 3/8 (265)

SP-AP0511WL (shown with light)

5 3/4 (147)

4 7/8 (123)

3 7/8 (98)

3 3/4 (97)10 3/8 (265)

10 1/4 (260)

12 1/8 (308)

Unit dimensions are inches (mm)

No. Description No. Description

1 Wheel 8 Control box

2 Grille 9 Humidity sensor module

3 Duct adaptor 10 CO

4 Damper 11 Night light module

5 Housing 12 Motion sensor module

6 Knockout plate 13 LED light (includes night light)

7 Junction box 14 LED light receptacle

7 3/8 (186)

13 (330)

10 1/4 (260)

12 1/8 (308)

5/8 (14.5)

sensor module

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Wiring Diagrams

Fan only model

Fan body

Motor

Yellowgreen

Junction box

P C B

White

Red

Black

Green

Neutral

Signal

Live

Earth ground

CAUTION

Do not apply 115V to red wires.

Features

Flow Selection

Multi-Speed

Time Delay

50 80 110

Air Volume(CFM)

Time(min)

Air Trimming

Control switch

Power switch

Air Trimming

With light model

Fan body Junction box

Neutral

White

Motor

Yellowgreen

Light Body

P C B

Brown

White

Blue

Red

Black

Green

Signal

Live

Earth ground

Live (Light)

Neutral

Live(N. Light)

All fans are supplied with ﬂow selection switch, multi-speed dial, time delay dial and air trimming dial.

• Flow Selection: The switch chooses 50, 80 or 110 cfm and is the default highspeed.

• Multi-Speed: The switch allows the fan to run continuously at low speed.

Example: Flow Selection setting is 110 cfm, Multi-Speed

can be chosen 0, 30, 40, 50, 60, 70 or 90 cfm as a lowspeed

• Time Delay: This sets the time required to return to low speed after high speed input is completed. Setting range is 0, 5, 10, 20, 30, 45 or 60 minutes.

• Air Trimming: Allows for adjustment of the airﬂow up to 70cfm. Dial adjustments impact high and low speed.

Control switch

Power switch

Ceiling Exhaust Fans 3

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Plug and Play Accessories

Humidity Sensor: The fan runs at or boosts to high

Humidity(RH%)

speed when humidity value exceeds user selected set point. The fan returns to low speed after a period of time delay or when humidity value is lower than set point. Humidity detection value setting range: 30%-80%.

Sensor: The

module begins to detect environmental CO2

concentration when

fan has been on for 2 minutes. The fan runs at or boosts to high speed when concentration level is over 1000 ppm. The fan returns to low speed after a period of time delay or when concentration level is less than 800 ppm.

Motion Sensor: The fan runs or boosts to high speed when motion sensor is activated. The fan returns to low speed after a period of time delay or when you are out of detection range. The range is limited to 10 ft. height and a 90° ﬁeld of view.

Night Light: Night Light module automatically turns on according to environmental brightness. The night light automatically turns on when the environment is dark, and turns off when the environment is well lit.

Installation of plug and play accessories

You can purchase the speciﬁed devices described. Install into the corresponding position:

Position A is for CO Position B is for Humidity Sensor Position C is for Night Light Position D is for Motion Sensor

Attach the speciﬁed devices to the slot, until you hear the device click into place.

Access USB interface, insert the connector of the accessory into USB receptacle.

Sensor

NOTE

All accessories are sold separately and are not included in base fan model.

A maximum of three accessories can be used. Optional accessories and model compatibility are listed as follows.

Model

SP-AP0511W XXXX

SP-AP0511WL X X Included X

Ceiling Exhaust Fans4

Sensor

Humidity

Motion

Sensor

Night Light

LED Light

USB Receptacle

Page 5

Installation for New Construction

CAUTION

Please wear gloves during the installation process.

IMPORTANT

Adaptor

Remove the tape from the damper and adaptor before installation.

Joist Information

• 12 inches (305 mm)

If the spacing of L is 12 inches (305 mm) on center, follow the installation as shown in Fig. 1.

Secure four screws (ST4X30) at ﬂange of frame to the joists.

Then follow steps 6 through 9 on (pages 6 through 7) to complete the installation.

Joists

• 16 to 24 inches (406 to 610 mm)

If the spacing of L is 16 to 24 inches (406-610 mm), please use the suspension bracket assembly as shown in Figures 2a and 2b.

Damper

Tape

Ta b

Fig. 2a: 16 to 24 inch On Center Joists

Suspension Bracket Assembly

11 3/4~22 1/2

(300~579)

Unit: inches (mm)

Fig. 2b: Suspension Bracket Assembly

4 Screws (ST4x30)

Fig. 1: 12 inch On Center Joists

Suspension Bracket Installation, Steps 1 through 11

1. Bend down the eight tabs for positioning as shown in Fig. 2a and unfold the bracket assembly, Fig. 2b.

2. Attach one side of the bracket assembly to the joists by drilling 2 captured self-tapping screws (ST4X20). See Fig. 3.

3. Adjust the length of the bracket assembly by pulling the unsecured end of the bracket assembly towards the joist. Attach the unsecured side of the bracket assembly to the joist by drilling the (2) captured, selftapping screws (ST4X20) to the joist. See Fig. 3.

Active Part

Screws (ST4X20)

Joist

Fig. 3

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4. Place the adaptor on the bracket assembly as indicated and install it by using 2 self-tapping screws (ST4X30). See Fig. 4

6. Install circular duct and secure it with clamps or ties and seal it with mastic or approved duct tape. Duct adaptor can accept 4, 5 or 6 inch (101.6, 127 or

152.4 mm) circular duct. See Fig. 6

Circular duct

2 Screws (ST4X30)

Position of adaptor

Fig. 4

5. Push the fan body upwards until the fan body engages the buckle on the adaptor and secure the fan body by using the other 3 self-tapping screws (ST4X30). See Fig. 5

Buckle

Fan Body

Duct tape

Fig. 6

IMPORTANT

Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electric Code (CEC) in Canada.

7. Remove the knockout plate and secure conduit or stress relief to knockout hole. See Fig. 7a.

Refer to wiring diagrams on page 3. Use UL

approved connectors to connect the incoming power wires to the ventilation fan wires, see Fig. 7b. Then attach knockout plate to the fan body.

Attach cable clamp to Knockout Plate.

Knockout Plate mounts to outside of

Fig. 7a

Black Wires

White Wires

Green Wires

Fig. 7b

housing and may be oriented as desired.

Wire Nuts

Connect wires with UL approved connectors.

Red Wires

White

Black

Red

Green

Wire nuts

3 Screws (ST4x30)

Fig. 5

CAUTION

Hold the fan body to prevent falling before installing the screws.

Ceiling Exhaust Fans6

Align Knockout Plate to Housing

Insert Screw from Parts Bag

Page 7

8. Finish ceiling work. Ceiling hole to be aligned with the inside edges of the ﬂange. See Fig. 8

10-3/8 (265)

Caulk

Fig. 8

inches (mm)

Ceiling

IMPORTANT

After finishing the ceiling work, fill gap between flange and ceiling with caulk or other sealant to prevent airleakage.

Caulk

10. For model SP-AP0511WL, with light

CAUTION

• Before turning on the light, make sure the plug is fully engaged.

Fig. 10

a. Insert the grille mounting spring on the wiring side

into the slot. See Fig. 10

b. Insert the plug into the receptacle in the housing

and insert the other mounting spring into the slot as shown and mount grille to fan body. See Fig. 10 and Fig. 11

9. Insert mounting springs into slots and mount grille to fan body. See Fig. 9

Slot

Ceiling

Grille

Fig. 9

Mounting Spring

CAUTION

Mount carefully so that light wiring is not pinched.

Fig. 11

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Page 8

11. For grille with a module, refer to the following installation method.

a. Insert the grille mounting spring on the wiring

side into the slot.

b. Insert the USB connector into the USB

receptacle (see page 4 for appropriate USB port conﬁguration) and insert other mounting spring into the slot as shown and mount grille to fan body. Avoid pinching module wires. (Fig. 12)

Fig. 12

Ceiling Exhaust Fans8

Page 9

Retroﬁt Installation

1. Insert the collapsed bracket into ceiling from roomside, then follow steps 3-4 of Installation for New Construction (page 5-6) to complete the bracket installation work. See Fig. 13 and Fig. 14

10-5/8 (270)

Unit: inches (mm)

Screws

(ST4x20)

Fig. 13

2. Install circular duct and secure it with clamps or ties and seal the joint/seam with mastic or approved duct tape. Duct adaptor can accept 4, 5 or 6 in. (101.6, 127 or 152.4mm) circular duct. See Fig. 14

IMPORTANT

3. Remove the knockout plate and secure the conduit or stress relief to knockout hole. See Fig. 15a.

Refer to wiring diagram on page 3. Using UL

approved wire nuts, connect incoming power wires to the ventilating fan wires, see Fig. 15b, then attach knock out plate to the fan body.

Attach cable clamp to Knockout Plate.

Knockout Plate mounts to outside of housing and may be oriented as desired.

Fig. 15a

Black Wires

White Wires

Green Wires

Fig. 15b

Wire Nuts

Connect wires with UL approved connectors.

Red Wires

White

Black

Red

Green

Wire nuts

Fig. 14

Screws (ST4x30)Screws (ST4x30)Screws (ST4x30)

Insert Knockout Plate into Housing

Insert Screw from Parts Bag

4. Push the fan body upwards until the mounting ﬂange is ﬂush with the joint and secure by using the other 3self-tapping screws (ST4X30). See Fig. 16

Fig. 16

3 Screws (ST4x30)

5. Follow step 8 of installation (New Construction) (page 7) to complete the installation.

Ceiling Exhaust Fans 9

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Maintenance

WARNING

Disconnect power source before working on unit Routine maintenance must be performed annually.

CAUTION

1. Never use gasoline, benzene, thinner or any other such chemicals for cleaning the ventilating fan.

2. Do not immerse motor in water when cleaning.

3. Do not soak parts in water over 140°F (60°C).

Cleaning

1. Remove grille. Squeeze mounting spring and pull down carefully. See Fig. 17

Slot

Gloves

Louvers

Fig. 17

Mounting Spring

5. Using a cloth dampened with kitchen detergent; remove any dirt from fan body. Wipe dry with clean cloth. See Fig. 20

Ceiling

Gloves

Fig. 20

6. Reinstall grille.

2. Clean grille. Do not put into hot water. Use nonabrasive kitchen detergent, wipe dry with clean cloth. See Fig. 18

Fig. 18

4. Remove dust and dirt from fan body using a vacuum cleaner. See Fig. 19

Ceiling

Vacuum Cleaner

Fig. 19

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Page 11

Typical Installation

The ducting from this fan to the outside of the building has a strong effect on the airﬂow, noise and energy use of the fan. Use the shortest, straightest duct routing possible for best performance, and avoid installing the fan with smaller ducts than recommended. Insulation around the ducts can reduce energy loss and inhibit mold growth. Fans installed with existing ducts may not achieve their rated airﬂow.

Rigid metal duct is recommended for optimal fan performance.

INSULATION*

(Place around and over Fan Housing.)

FAN HOUSING

POWER CABLE*

Ensure duct joints and exterior penetrations are sealed with caulk or other similar material to create an air-tight path and to minimize building heat loss and gain and reduce the potential for condensation.

Place/wrap insulation around duct and/or fan to in

Seal gaps around Housing.

ROUND DUCT*

Seal duct joints with tape.

order to minimize possible condensation buildup within the duct, as well as minimize building heat

*Purchase separately.

loss and gain.

ROUND

ELBOWS*

ROOF CAP*

(with built-in damper)

Keep duct runs short.

WALL CAP*

(with built-in damper)

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Our Commitment

As a result of our commitment to continuous improvement, Greenheck reserves the right to change speciﬁcations without notice.

Product warranties can be found online at Greenheck.com, either on the speciﬁc product page or in the literature section of the website at Greenheck.com/Resources/Library/Literature.

AMCA Publication 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans, provides additional safety information. This publication can be obtained from AMCA International, Inc. at www.amca.org.

Phone: 715.359.6171 • Fax: 715.355.2399 • Parts: 800.355.5354 • E-mail: [email protected] • Website: www.greenheck.com