Greenheck QEI-16 User Manual

Mixed Flow Fans
Models QEI and QEID
Belt and Direct Drive
April
2010
Quiet & Efficient, Inline
Mixed Flow Fan—QEI & QEID
Mixed flow inline fans can be used with clean air for supply, exhaust, or return air installations. Our patented design excels in commercial applications where low sound is critical. In addition, the Models QEI / QEID are more efficient than comparably sized tubular centrifugal and vane axial fans, thus reducing the required motor horsepower and lowering operating costs.
The Models QEI and QEID mixed flow fans are the quietest tubular inline fans in the industry!
• Performance as cataloged is assured. All sizes are licensed to bear the AMCA Certified Sound (both inlet and outlet) and Air Performance Seal.
• The QEI & QEID are UL/cUL 705 Listed for electrical, UL Emergency Smoke Evacuation and UL 762 Restaurant Grease Exhaust (UL Listings optional).
• All sizes are operated and vibration tested before they leave the factory to ensure trouble free operation at the job site.
• Compact size and “Universal Mounting System” make tight space considerations and last minute mounting changes easy to handle at the job site.
• The QEI uses air handling quality bearings that are 100% inspected for swivel torque, noise levels, and bore tolerances.
• Greenheck subjects these products to extensive life testing, assuring you that the fans will provide many years of reliable performance.
Model QEI – Belt Drive
• 17 sizes available (9 thru 60)
• Two classes of construction
• Volume Range: 500 - 115,000 cfm (850 - 195,386 m
• Static Pressure: Up to 8.5 in. wg (2120 Pa)
Patented (QEI/QEID): USA Patent No. 7048499
China (P.R.) Patent No. CN1294361C Mexico Patent No. 243465
3
/hr)
Model QEID – Direct Drive
• 15 sizes available (12 thru 54)
• 50 - 100% wheel widths
• Volume Range: 800 - 83,000 cfm (1,360 - 141,000 m3/hr)
• Static Pressure: Up to 10.5 in. wg (2370 Pa)
Typical Mixed Flow Applications:
The models QEI and QEID are recommended for any ventilation application that requires low sound and high efficiency.
• Office Buildings • Parking Garages
• Concert Halls • Libraries
• Educational Facilities
Greenheck Fan Corporation certifies that the Models QEI and QEID Mixed Flow Inline fans shown herein are licensed to bear the AMCA seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program.
For QEID performance pages showing AMCA licensed data for sound and air performance, please refer to the QEID Sound and Air Performance Supplement found on our Web site at www.greenheck.com.
See page 10 for details.
2
All Greenheck products are supported by the industry’s best product literature, electronic media, and Computer Aided Product
Selection program (CAPS). You’ll also find extensive product and Installation and Operation Manual (IOM) information on the Internet.
And, of course, you can always count on the personal service and expertise of our national and international representative organization. To locate your nearest Greenheck representative call 715-359-6171 or visit our Web site at www.greenheck.com
Standard Construction
Housing
Tubular housings are constructed of welded steel to eliminate air leakage. Integral straightening vanes are constructed from steel and welded into place.
Wheel – Mixed Flow
Fabricated wheels are constructed from steel. The blade profiles are angled and contoured for the most efficient and quiet performance.
Bearings (Belt Drive)
Standard bearings are premium air handling quality, grease lubricated, self-aligning, ball or roller type in flange mounts. Bearings are selected with a basic rating fatigue life (L excess of 80,000 hours (L maximum operating speed.
), per ABMA standards, in
10
at 400,000 hours ) at the
50
Bolted Access Door
A bolted access door provides an opening through the fan housing for cleaning or visual inspection of the wheel. A hinged access door is available as an accessory.
Belt Guard (Belt Drive)
A totally enclosed belt guard provides protection from rotating pulleys and belts. Belt guards meet OSHA Standards.
Slip-Fit Duct Connection
Inlets and outlets are designed with extended collars for slip-fit duct connections as standard.
Adjustable Motor Bases (Belt Drive)
Rigid, heavy gauge steel motor bases are welded to the fan housing and include heavy duty adjustment screws for belt tensioning.
Extended Lube Lines
Belt drive units have nylon lubrication lines with grease fittings that allow bearing lubrication without disassembling the fan. Grease fittings are mounted on the outside of the fan housing. Direct drive units with NEMA 254T frame size motors and larger also have extended lubrication lines for lubricating the motor bearings. Smaller frame sized motors are sealed and not lubricatable.
Permatector™ Coating
Greenheck’s Permatector™ coating is a thermosetting polyester urethane, electrostatically applied to provide uniform thickness and a clean appearance. Permatector™ coatings also provide excellent corrosion characteristics for general applications, both indoor and outdoor. For corrosive environments (ie. outdoor, coastal), see page 9 for information on our zinc-rich basecoat technology.
Model Number Nomenclature
The model number code provides a numbering system designed to identify the fan model, size and horsepower.
*Model code applies to belt and direct drive, however, the code identified with blue text is specific to direct drive model QEID.
*QEI D - 36 - I - 70 - A 30
Belt Drive
Direct Drive
Fan Size
9, 12, 15, 16, 18, 20, 22, 24, 27, 30, 33, 36, 40, 44, 49, 54, 60
Belt Drive available in sizes 9 through 60
Direct Drive available in sizes 12 through 54
Fan Class
I or II
Percent Wheel Width
50 through 100
Motor Horsepower
4 = ¼ 30 = 3 300 = 30 3 = 50 = 5 400 = 40 5 = ½ 75 = 7½ 500 = 50 7 = ¾ 100 = 10 600 = 60 10 = 1 150 = 15 750 = 75 15 = 1½ 200 = 20 1000 = 100 20 = 2 250 = 25
3
RPM
A = 1770 C = 870 J = 1425 M = 3600 B = 1170 F = 690 K = 950
33
Value Added Features
Vibration Testing
Before shipment, every mixed flow fan is vibration tested as a complete assembly. The maximum allowable vibration on a QEI at the fan bearings is 0.15 in/sec. peak velocity, filter-in, for the specified fan RPM. QEID maximum vibration is 0.08 in/sec. peak, filter-in, on the fan housing for the specified RPM. A record of any vibration test result is available upon request.
By performing the vibration test, we are able to provide more than simply trim balancing; it is also a diagnostic tool for finding potential problems. A defective bearing or motor, bent shaft or misaligned sheaves may cause excessive vibration. A complete vibration test will find these problems before the fan leaves the factory.
Electrostatic Powder Coatings
Powder coatings offer a uniform, durable and high-quality finish. Standard powder coating is a one-coat process applied over a phosphatized surface that generally meets or exceeds the corrosion resistance of a comparable wet paint.
Greenheck offers a number of in-house coatings applied via “electrostatic powder.” The standard coating, Permatector™, is excellent for indoor or outdoor applications and is resistance to many common chemicals. Consult Greenheck’s Product Application Guide, Performance Coatings for Ventilation Products, for a complete listing of coatings and a relative resistance chart. For corrosive environments (i.e. outdoor, coastal), see page 9 for information on our zinc-rich basecoat technology.
Maintenance / Serviceable Construction Advantages
The following value added features are incorporated into the design to allow for quick and easy field service.
QEI service advantages
• Bearing lubrication is performed through extended grease fittings located on the outside of the fan housing.
• The entire shaft and bearing assembly can be removed as a single assembly from the inlet end of the fan housing.
• An adjustable motor base is provided for tightening the fan belts.
QEID service advantages
• Grease lubrication on motor bearings is done through extended grease fittings for NEMA motor frame sizes 254T and over. Smaller frame motors use sealed bearings and are permanently lubricated.
4
Inlet and Outlet Sound Power Levels
All sizes and configurations have AMCA licensed sound power levels for both the fan inlet and outlet.
Application and installation determines which sound
power reading (inlet, outlet, or both) is critical. The
differences between the generated sound from the inlet and outlet are important and noticeable. AMCA
licensed inlet and outlet sound power data provides
complete sound information to select a fan based
on the acoustical requirements.
Field Rotatable Housing / Compact Size
The QEI is designed to accommodate changing fan mounting positions and motor orientation in the field. Mounting fixtures
are securely bolted to the fan casing and can be relocated to
reposition how the fan is installed or the motor orientated.
Flexibility in a motor’s location is important for easier access
and can determine where the unit will fit. Last minute design changes or unexpected obstacles during installation are no
longer a problem.
The QEI and QEID were designed for compact size. Keeping
size to a minimum is important when fitting into tight spaces like
mechanical rooms or air handlers.
Patented (QEI/QEID)
USA Patent No. 7048499 China (P.R.) Patent No. CN1294361C Mexico Patent No. 243465
AutoCAD® and 3-D Revit® Models
Slip-Fit Duct Connections
The inlet and outlet ends of the QEI and QEID are designed to
accept “slip-fit” connections. Often companion flanges are bolted
to the fan to provide a slip-fit connection for a flexible sleeve. This
extra step is now eliminated by directly attaching the flexible sleeve to
the duct and fan. This saves time and money in the installation process.
It is recommended to use a flexible sleeve connection instead of a rigid
duct connection.
The advantages of a flexible transition are:
• Decreased sound transmission in the ductwork
• Flexible connections allow for minor misalignment
• Accommodates the use of thrust restraints to resist thrust loads
Scaled AutoCAD® drawings and Revit® models are available through Greenheck’s Web site or from the Greenheck CAPS program which retrieves drawings and places them automatically into a job folder.
5
5
Design & Performance
QEI Typical Vane Axial Typical Tubular Centrifugal
Mixed Flow: Axial/Centrifugal Hybrid
A mixed flow wheel is a hybrid between an axial propeller and a centrifugal wheel. The result is a design that combines the best axial and centrifugal properties: highly efficient air movement, increased pressure capabilities, extremely low sound levels, and a steep fan performance curve. To further enhance the fan’s performance, straightening vanes are incorporated in the housing. These serve to convert swirling airflow into a straight axial flow with a resulting static pressure rise and energy savings.
Airflow Profiles
Axial Centrifugal Mixed Flow
Centrifugal
Mixed Flow
Axial
Static Pressure
CFM
Axial Fans: Straight through
nearly linear airflow.
Centrifugal Fans: Two 90°
deflections, before airflow exits the fan.
Mixed Flow QEI Fan: Slight
airflow deflection from straight through.
Sound and Efficiency
Sound power levels and fan efficiency are two very important factors when selecting a fan. There is a noticeable difference between impeller types. The table and chart below compare the sound power (LwA) and the static efficiency of the QEI wheel versus tubular centrifugal and vane axial inline fans. Over a wide range of operating points, the QEI provides the quietest and most efficient selection.
Sound Power (LwA) Static Efficiency
Performance QEI Size
QEI
15,000 cfm
@ 1.0 in. wg
25,000 cfm
@ 2.0 in. wg
50,000 cfm
@ 4.0 in. wg
(Model comparisons based on similar outer tube diameters.)
24 90 dB 100 dB 103 dB 43% 17% 34%
36 86 dB 93 dB 102 dB 68% 45% 56%
49 92 dB 98 dB 111 dB 71% 60% 59%
Lower Sound Power, Better Sound Quality
Sound power levels shown at each frequency:
Typical Tubular Centrifugal Typical Vane Axial QEI
100
90
80
70
Sound Power, dB
60
62 125 250 500 1000 2000 4000 8000
Frequency, Hz
Inline
Centrifugal
Vane Axial
QEI
Inline
Centrifugal
Vane Axial
The sound quality of the QEI is as beneficial to low sound design as is the reduced overall sound power. The sound chart compares units of similar outer tube diameters at an operating point of 20,000 cfm with 1.5 inches wg of static pressure (Ps). Tubular centrifugals (green) have dominant tones in the 63 Hz through 250 Hz octave bands, while vane axials (red) have more mid to high frequency sound. The QEI (blue) does not have a dominant tone. A bystander would hear a more bland sound that is quieter than a tubular centrifugal or vane axial.
6
Wheel Characteristics
Static Pressure
CFM
50% Wheel Width
50% Wheel Width
100% Wheel Width
Intermediate Wheel Widths
50% Wheel Width
100% Wheel Width
Intermediate Wheel Widths
Belt Drive: Fan Class
Class I and II fans have different wheel designs with different performance characteristics. Class I mixed flow wheels are optimized for performances involving low pressures and high volumes. Class II
wheels are designed for a steeper fan curve with higher pressure capabilities. This is illustrated in the graph with the two different class wheels plotted at identical fan RPMs.
When selecting a mixed flow fan, it cannot be assumed that moving into a Class II fan will produce the same results as a Class I mixed flow fans.
Class II
Class I
Static Pressure
CFM
Direct Drive: Percent Wheel Width
Direct drive mixed flow fans are optimized for performance requirements by the use of partial wheel widths. This is necessary because the fan RPM is commonly fixed and identical to the motor RPM. A reduction in the width of the wheel (or the air passage) results in reduced airflow capacity and a steeper fan curve. This is similar to the effect of a reduced pitch in a direct drive vane axial fan. QEID wheels are available in 5% increments from 50 - 100% wheel width.
QEID fans are commonly used in conjunction with variable frequency drives (VFD’s) for variable air volume (VAV) systems. In these applications, the wheel width is optimized to ensure efficient operation and stable performance throughout the turndown range. VFD’s are also used for final system balancing and to reduce the airflow during initial phases of building construction. In this case, the fan and wheel width are selected using the final design CFM and static pressure.
100% Wheel Width
50% Wheel Width
Static Pressure
50% Wheel Width
Sound Power versus Sound Pressure
The sound values displayed on the performance pages are in terms of inlet sound power (L power (L
A). These values are the acoustic power radiating from the inlet and outlet of the fan, respectively.
Wo
Sound pressure, expressed as dBA, is the acoustic pressure at a point in space which can be measured with a microphone or can be heard. To convert sound power (LwA) into sound pressure (dBA), the following corrections
are applied for a hemispherical free field.
dBA = LwA - correction
Note: Refer to AMCA Publication 303, Application of Sound Power Level Ratings for additional information on calculating typical sound pressure levels for fan installation.
Distance from Fan 3 ft. (0.9 m) 5 ft. (1.5 m) 10 ft. (3.0 m)
Correction 7 db 11.5 db 17.5 db
Intermediate Wheel Widths
CFM
100% Wheel Width
A) and outlet sound
Wi
7
Optional Features
Sure-Aire™
The Sure-Aire™ airflow monitoring station measures fan flow within an accuracy of 2-3%. Unlike traditional flow probes mounted in the fan venturi that create a system effect hindering fan performance, the Sure-Aire™ does not interfere with airflow and will not impact the fan’s air or sound performance. This option is available on all QEI and QEID models and ships completely assembled from our factory.
An electronics package with pressure transmitter and digital read out is available with the Sure-Aire™ system. The electronic kits are available for 50 or 60 Hz power supplies and provide a 4-20 mA output that can be tied into the building’s automation system.
Sound Sensitive Areas
Sound Vault Housing - Radiated Sound Enclosure
The Sound Vault housing is an excellent product for fans that will be positioned adjacent to an occupied work space or in sound critical applications. It locks in radiated sound from the fan casing, motor, and drives and minimizes vibration transmission. Standard construction includes an acoustically lined housing, integral spring isolators, and internal flexible connections between the fan’s inlet and outlet to effectively isolate the fan from the system. Vertical or horizontal mounting configurations are available.
Why use a Sound Vault?
• Sound power attenuation levels determined by sound intensity tests on actual units
• Ships fully assembled with fan
• Internal isolation to limit breakout noise
• Access panels for inspection of fan and motor
• Bearing lubrication lines extended to outside of enclosure
• Formed mounting rails with prepunched holes for easy installation
• Can be used on both QEI and QEID through size 27 fans
This table lists the radiated sound reductions from total sound power levels for each octave band with the Sound Vault housing.
8
Center Frequencies [Hz] 63 125 250 500 1000 2000 4000 8000
Attenuation Value (dB) 13 20 25 31 34 35 36 36
Optional Two Coat Paint System
In 1972, Greenheck took the lead as the first commercial and industrial fan manufacturer to introduce electrostatic powder coatings. Today, Greenheck continues to lead by being the first to offer a superior zinc-rich powder basecoat and powder coating finish.
This zinc-rich basecoat technology is used extensively outside the HVAC industry to protect bridge beams, automotive components and other heavy-gauge steel products. Now, this advanced technology is available on Greenheck welded steel products.
Greenheck’s coating process starts with a minimum of five wash stages to treat all components prior to painting. Cleaner parts result in better coating adhesion and durability. We then use an advanced two coat powder application method that includes a basecoat of zinc-rich powder and a topcoat of Greenheck’s Permatector™ or Hi-Pro Polyester. The combination of these two topcoats over our new zinc-rich basecoat results in the two new coatings Perma-Z and Hi-Pro-Z. These oven-cured coatings provide superior corrosion resistance along with a tough, uniform finish to combat the most extreme conditions.
Zinc Advantage
When compared to a traditional single coat
One Coat Process
application, the benefits of the two coat system include:
• An automatic powder coat application that produces uniform coverage and unmatched paint quality.
• A double coat thickness that provides superior durability and protection from air and water.
Two Coat Process
• A zinc-rich basecoat that includes an epoxy component that provides additional corrosion protection.
• A zinc-rich basecoat that provides chemical protection of exposed steel to prevent corrosion.
The protection offered by the zinc-rich basecoats in Perma-Z and Hi-Pro-Z result in extraordinary corrosion resistance. Test data demonstrates our two coat paint system offers three (Perma-Z) and four (Hi-Pro-Z) times the corrosion resistance of other coatings commonly available within the fan industry. See table for salt spray life for various coatings.
Coating fans with Perma-Z or Hi-Pro-Z has reduced our customers annual paint maintenance costs by three to four times!
For more information, see Greenheck’s Coatings for Extreme Applications catalog, available on-line at www.greenheck.com
Topcoat
2-3 mils
Topcoat
4-6 mils Total
Permatector
Hi-Pro Poly
Perma-Z
Hi-Pro-Z
Baked Phenolic
Epoxy Phenolic
Fluorocarbon
Salt Spray ASTM B117 is a comparative test that indicates the corrosion resistance of powder paint coatings.
Standard
Surface Preparation
Base Steel
Zinc-rich Primer
(70% zinc)
Advanced
Surface Preparation
Base Steel
Salt Spray ASTM B117
Hours 1000 2000 3000 4000
99
Certifications & Listings
Tau Bot
psi
7880 7090 6300 5510 4720 3930 3140 2350 1560 770
-20
Seismic Certification
The International Building Code (IBC) has been adopted at the state and local level throughout the United States. With the adoption of this code, comes the introduction of standards intended to improve the performance and design of non-structural systems subject to seismic events. As an industry leader, Greenheck manufactures IBC compliant seismic certified mixed flow fans that maintain structural integrity during and after a seismic event.
How are Greenheck products seismically certified?
Our mixed flow fans are tested and certified using the most severe seismic event that is found on the Spectral Response Map per IBC Figures 1613.5 (1-2). Greenheck products are certified for use in all seismic design categories (A through F), site classes and occupancy categories, which means, regardless of location, a seismic rated ventilation solution can be provided. The seismic analysis was performed by third party professional engineers that hold professional engineering licenses in all fifty states.
UL 705 Power Ventilator
QEI and QEID models are available with the UL/cUL 705 (Underwriters Laboratory) listing on a wide variety of 50 and 60 Hz motors. This listing ensures the use of UL approved electrical components.
Motors are available as either IEC (IP55) or NEMA (TEAO or ODP) designs. IEC design motors are adjustable speed drive (ASD) compatible, have classF insulation and are capable of wye-delta starting when over 5.5 kW. NEMA motors use across the line starting with options for ASD compatibility. Motor (IEC or NEMA) using 50 Hz
power have a 1.0 service factor, while 60Hz
UL/cUL File #E40001 UL/cUL Listed Power Ventilator
power have 1.15 service factor. Design and construction options for motors include increased thermal insulation, overload protection and extended motor leads.
Structural Finite Element Analysis of a
QEI in Seismic Design Category F
UL Emergency Smoke Evacuation
QEI and QEID models were tested and rated for design time and temperature used in emergency heat and smoke exhaust applications.
UL/cUL File #MH17511 UL/cUL “Power Ventilators for Smoke Control Systems”
UL 762 Restaurant Exhaust
Inline grease exhaust fans are an excellent alternative for kitchen applications when roof or wall mounted ventilators are not practical. A QEI with UL 762 grease option is designed to withstand the demands of high temperature kitchen grease exhaust and high-pressure duct washers.
A Tough Package to Beat
The QEI inline grease fan is tough to beat when packaged with our full line of kitchen hoods and grease extraction options. Take advantage of Greenheck’s expertise in providing a total solution in kitchen ventilation equipment.
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Model
Operating
Temperature
Time
Duration
ºC ºF Hours Comments
QEID 300 572 1
QEI 300 572 2
QEI 260 500 4
QEID 260 500 5
Consult your Greenheck representative for time and temperature combinations other than those listed.
Per British Spec 7346
Per Industrial Risk Insurers (North America)
UL 762 is concerned with fans designed for removal of smoke and grease laden vapors with airstream temperatures up
Listed Power Ventilation for Restaurant Exhaust Appliances 13G3 Maximum Operating Temperature 400°F.
to 400°F.
• Meets all UL 705 Requirements
• UL/cUL File #MH11745 “UL/cUL Power Ventilators for Restaurant Exhaust Appliances”
• Bolted Access Door
• Drain Connection
• Meets requirements of NFPA 96
Ventilation Control and Fire Protection
of Commercial Cooking Operations
Belt Drive versus Direct Drive
Belt Drive Advantages
• Lower sound levels
• Higher operating efficiencies
• Motor out of the airstream for easy access
• Motor size may be changed to accommodate possible future air capacity requirements
• Final system balancing accomplished by changing drives
Direct Drive Advantages
• Fewer wear components and less maintenance, no shaft, bearings, pulleys, or belts
• More compact than equivalent belt drive size
• Motor in airstream for increased motor efficiency and cooling
• Equal loading between mounting brackets
• Final system balancing accomplished by adjusting the motor speed (ex. variable frequency drive use).
High Efficiencies = Lower Operating Costs
Example of Annual Operating Cost Savings
For a system performance requirement of 25,000 cfm at 2.5 inches of static pressure (wg) the corresponding operating power requirements are 13.97 Bhp with a QEI size 36 and 19.8 Bhp for a size 36 tubular centrifugal fan.
Formulas:
- Kilowatt-Hours = (Operating Power (Bhp) x 0.746 x Hours of Operation) / Motor Efficiency
- Operating Cost = Kilowatt-Hours x Power Cost per kW hour
Assumptions:
- Cost of electricity is $0.09 per kilowatt hour
- 3,120 annual hours of operation (12 hours per day, five days a week, 52 weeks a year)
- 93.0% motor efficiency (equal to NEMA Premium minimum efficiency for 15 and 20 hp, ODP, 1725 RPM motor)
Tubular Centrifugal Fan
kW-Hours = (19.8 Bhp x 0.746 x 3120) / 0.93 = 49,554 Operating Cost = 49,554 x $0.09 = $4,460
Annual Operating Cost Savings = $4,460 - $3,147 = $1,313
QEI - Mixed Flow Fan
kW-Hours = (13.97 Bhp x 0.746 x 3120) / 0.93 = 34,963 Operating Cost = 34,963 x $0.09 = $3,147
11
Belt Drive Mounting Configurations
Sizes 9-27 (Universal Mounting)
Horizontal and Vertical Mounting Configurations
QEI fans sizes 9-27 can be mounted horizontally or
Optional
Mounting
Rails
Fig. 1
Fig. 3
Vertical Ceiling Hung
Vertical Base Mount
Fig. 5
Fig. 2
Fig. 4
Optional
Mounting Rails
Optional
Mounting
Rails
Sizes 30-60
QEI fans sizes 30-60 are available in horizontal and vertical mounting configurations. Lifting lugs are provided on horizontal fans for ease of
installation. Vertical units should be lifted by the mounting brackets.
vertically. For ease of installation, eight mounting brackets are welded on each fan. These eight brackets along with standard mounting supports provide for Greenheck’s Universal Mounting System. Motor positions are viewed from the discharge end.
Fig. 1 Horizontal Base Mount Each fan is shipped as standard in this arrangement. Motor at “A” position (12 o’clock) is standard.
Fig. 2 Horizontal Base Mount with motor at “C” or “G”
position (3 or 9 o’clock). A set of optional mounting rails are recommended for this installation.
Fig. 3 Horizontal Ceiling Hung In this installation the supports can be positioned for
mounting the motor at “A” or “E” (12 or 6 o’clock).
Fig. 4 Horizontal Ceiling Hung with motor at “C” or “G” (3
or 9 o’clock). A set of optional mounting rails are recommended for this installation.
Fig. 5 Vertical Mount Universal QEI fans can be mounted vertically (ceiling
hung or base mount) for either upward or downward airflow. Optional mounting rails are suggested for any vertical installation.
A
H
G
B
C
Horizontal Mounting
Horizontal mounting configurations, base mount or ceiling hung, are provided with an identical support. The mounting configuration can be changed between base mount or ceiling hung in the field. The motor position can also be field rotated to any of the shown positions. Motor positions are viewed from the discharge end.
Base Mount: Rigid steel base provides stable mounting to floor for the housing.
Motor Positions: A, B, C, G and H
Ceiling Hung: Suspend the fan horizontally from the ceiling.
Motor Positions: A, C, D, E, F and G
Mounting rails are recommended for horizontal installations with B, C, D, F, G and H motor positions.
Vertical Mounting
Vertical mounting configurations, upblast or downblast, are provided with heavy duty steel brackets welded to both ends. These brackets permit either floor or ceiling mounting on the same unit. Optional mounting rails are suggested for any vertical installation for sizes 9-27.
12
Horizontal - Base Mount
A
G
F
E
Horizontal - Ceiling Hung
Vertical
(Upblast shown)
D
C
Roof Upblast & Spark Resistant Construction
Roof Upblast
Model QEI sizes 9 through 54 and model QEID sizes 12 through 54, are available in roof upblast configuration for Class I and II construction. Roof upblast configuration is ideal for exhausting contaminants away from a building to prevent roof damage and re­entrainment of exhaust air. The QEI roof upblast has the high temperature UL rating so it can be used for emergency smoke exhaust applications.
Standard construction includes a fully-welded heavy­gauge curb cap to eliminate leaks, a butterfly damper section for backflow prevention, and a windband section to protect the butterfly dampers from debris. A complete line of roof curbs is available for mounting to a roof deck.
Spark Resistant Construction
Greenheck mixed flow fans are available with spark B and C resistant designs suitable for applications that involve flammable particles, fumes or vapors. Spark resistant construction options adhere to guidelines defined within AMCA Standard 99-0401-86.
The fan wheel is constructed of a nonferrous material (aluminum).
Spark B
Spark C
A non-ferrous (aluminum) bearing cover surrounds the driven bearing, shielding it from the airstream.
The inlet cone is constructed of non-ferrous material (aluminum). A nonferrous (aluminum) bearing cover surrounds the driven bearing shielding it from the airstream.
13
Accessories
Motor Cover (Belt Drive)
A weatherproof motor cover shields the motor components from dust, dirt and moisture for indoor or outdoor installations. Motor covers also serve as a personnel guards and meet OSHA standards.
Hinged Access Door
Hinged access doors provide an opening through the fan housing for cleaning or visual inspection of the wheel. Bolted access door is standard.
Extended Life Bearings (Belt Drive)
Air handling quality, flange mounted bearings meet a basic rating fatigue life (L excess of 200,000 hours (L operating speed.
), per ABMA standards, in
10
at 1,000,000) at maximum
50
Copper Lube Lines
Copper lube lines can be used as a replacement for standard nylon lube lines. Grease fittings allow bearing lubrication without disassembling the fan or while in operation. Fittings are mounted on the outside of the fan housing. Available on all belt drive units and direct drive units with NEMA 254T frame size motors and larger.
Flanges
Inlet and outlet flanges with prepunched holes are available for all fan sizes. These flanges, welded to the housing, provide an easy means for bolted connection to ductwork. Matching bolt-on companion flanges are also available.
Disconnect Switches
Toggle type and heavy duty disconnect switches are available for positive electrical shut-off and safety when servicing fans. The following switches are available to meet individual electrical requirements and can be factory mounted or shipped loose for field mounting.
• NEMA-1 General purpose
• NEMA-3R Rainproof
• NEMA-4 Watertight
• NEMA-7 & 9* Class 1 and 2 hazardous locations
*Greenheck will not factory mount NEMA-7 & 9 disconnect switches.
Inlet and Outlet Guards
Removable inlet and outlet guards provide protection for personnel and equipment in ducted or non-ducted installations.
Extended Wiring (Direct Drive)
Electric leads from motor junction box are brought out to exterior of unit. This provides an easy means of connecting the motor to the electrical system.
Belt Tube (Belt Drive)
A totally enclosed belt tube isolates the belts and drives from the airstream.
Sound Vault Housing
A totally enclosed galvanized enclosure that reduces radiated noise levels. See page 8 for more details or Sound Vault Housing brochure available on-line at www.greenheck.com.
Mounting Rails (Belt Drive)
Mounting rails are used to provide a stable base when the fan and motor center of gravity is overhung to one side. They are recommended for horizontal mounting when the motor is to be located in the 3 or 9 o’clock position and also for all vertically mounted fans.
Isolators
Both base mount and hanging isolators are available in either neoprene or spring mounts. The isolators are sized to match the total weight of each fan.
Special Coatings
Special coatings are available for protective purposes. Coatings are applied before assembly so that each manufactured component is coated inside and out. Painting the exterior a specified color for appearance is also an option. Consult Greenheck’s Product Application Guide, Performance Coatings for Ventilation Products, for a complete list of coatings available and their chemical resistance. Available on­line at www.greenheck.com.
Sure-Aire™ Flow Measurement
Sure-Aire™ provides the real-time flow measurement for use in building automation systems. The Sure-Aire’s noninvasive design is accurate to within 3% and does not impact fan performance. See page8 or our Sure-Aire Airflow Monitoring System catalog available on-line at www.greenheck.com for additional information.
14
Exploded View
Motor Cover
Inlet Guard
Inlet Flange
Companion Flange
Outlet Flange
Outlet Guard
Companion Flange
Bolted Access Door (Standard)
Spring Base Isolator
Neoprene Base Isolator
Spring Hanging Isolator
Mounting
Rails
15
Direct Drive Selection Charts
The quick select charts below and on the following page are a convenient method for sizing the fan required for a specific performance. Colored bands for a given size in each chart represent the entire operating range available for that size and speed.
For QEID performance pages showing AMCA licensed data for sound and air performance please refer to the Model QEID Sound and Air Performance Supplement found at www.greenheck.com
12
10
1770 RPM
(60 Hz)
Model QEID
12—33
Static
Pressure
(in. wg)
8
6
4
1170 RPM
(60 Hz)
Model QEID
15—49
Static
Pressure
(in. wg)
2
0
1 5 10 50 100
12
10
8
6
4
181615 3322 3027242012
Volume (cfm x 1000)
16
16
2
0
1 5 10 50 100
Volume (cfm x 1000)
49444036333027242220181615
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