Greenheck Proximity (Backshelf), PROXIMITY HOOD User Manual

PN 458294

Model Proximity (Backshelf)

Kitchen Hoods

Installation, Operation and Maintenance Manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Please record the Serial, Model #, and Mark for the hood and other equipment for future reference.

Serial #: _______________________ Model #: ______________________

Serial #: _______________________ Model #: ______________________ Mark: _________________

Proximity Hood

Mark: _________________

Table of Contents

Receiving and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Hood Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Hood Installation Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Filler Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Hood Hanging Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Continuous Capture Plenum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

External Supply Plenum Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

External Supply Plenums Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Back Supply Plenum Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Hanging the Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Enclosure Panel Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 12

Backsplash Panel Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Duct Collar Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Exhaust Air Balancing Baffle (EABB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Balancing the Kitchen Exhaust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Baffle Filters (GH Series)

High Velocity Cartridge Filters (Gk Series)

High Efficiency Filters (GX Series)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 - 19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Fire Suppression Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 25

Overall Wiring Plan View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Wiring for Switch Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Grease Grabber™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 - 31

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 - 34

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Proximity Hood

Receiving and Handling

Upon receiving the equipment, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

STORAGE If a kitchen hood must be stored prior to installation it must be protected from dirt and moisture. Indoor storage is recommended. For outdoor storage, cover the hood with a tarp to keep it clean, dry, and protected from UV (Ultra Violet) Radiation damage.

Improper storage which results in damage to the unit will void the warranty.

Hood Weights

Hood weight is determined using a simple formula. Select the ﬁgures provided in columns A and B (see tables) from the three respective categories—Hood Width, Filter Type and Hood Height—based on the hood received. Total the three numbers in column A and the three numbers in column B. Place the sum for column A and the sum for column B in the Hood Weight equation where shown and solve for the total Hood Weight.

IMPERIAL A B

Category 1: Hood Width (in.)

23 - 25 1.3 28 26 - 28 1.35 30 29 - 32 1.4 31.5 33 - 36 1.45 33.5

Category 2: Filter Type

Bafﬂe 0.3 0

GX or Cartridge 0.4 0

Grease Grabber™ 1 0

Category 3:

Hood Height (in.) 24 - 27 0 0 28 - 33 0.08 5 34 - 38 0.16 10 39 - 42 0.24 15

Example: A B

Category 1: Hood Width 23 - 25 1.3 28

Category 2: Filter Type Bafﬂe 0.3 0

Category 3: Hood Height 24 - 27 0 0

Total: 1.6 28

Hood Weight Equation (lb.)

A x Length (in.) + B = Weight (lb.)

1.6 x 48 + 28 = 104.8 lb.

METRIC A B

Category 1: Hood Width (cm)

58.42 - 63.50 0.232 12.68

66.04 - 71.12 0.241 13.59

73.66 - 81.28 0.250 14.27

83.82 - 91.44 0.259 15.18

Category 2: Filter Type

Example: A B

Category 1: Hood Width 58.42 - 63.50 0.232 12.68

Category 2: Filter Type Bafﬂe 0.054 0

Category 3: Hood Height 60.96 - 68.58 0 0

Total: 1.6 28

Bafﬂe 0.054 0

GX or Cartridge 0.071 0

Grease Grabber™ 0.178 0

Category 3: Hood Height (cm)

60.96 - 68.58 0.000 0

71.12 - 83.82 0.014 2.27

86.36 - 96.52 0.029 4.53

Hood Weight Equation (kg.)

A x Length (cm.) + B = Weight (kg.)

0.286 x 121.92 + 12.68 = 47.5 kg.

99.06 - 106.68 0.043 6.80

Proximity Hood

Hood Top

Hood Back

Backshelf

Bottom Filler Panel

5/16 x 3/4 in. (8 x 19 mm) Bolts with Washers and Nuts

Hood Front

Installation

NOTE: If you have a Back Supply Plenum, this must be installed before

Fig. 1

the hood. Please see page 8 now.

Prior to installation, check with local authorities having jurisdiction on clearances to combustible surfaces.

With the hood still inside its packing crate, position the unit beneath its installation location.

Carefully remove the packing crate. Place some protective material on the floor next to the crate to avoid damaging the hood as it is tipped on its side (Fig. 1). Tip the hood carefully onto the protective material. If you have filler panels, see Fig. 2 below. If you have integral filler panels, no additional

installation is needed.

Hood Installation Overview

If a Back Supply Plenum is provided, install first. Before raising hood, insert 1/2 in. (12.7 mm) diameter threaded rod (by others) into hanger brackets on hood top. Check the engineering drawings or UL label located on the inside of the hood for proper hood height above finished floor. Install filler panels if needed. Raise and hang hood from adequate roof or ceiling supports and secure mounting flange to the wall using lag bolts, or fasten to the Back Supply Plenum if provided. All hanger brackets must be used and the hood must be properly supported while lifting to prevent damage or distortion to the hood. The hood must be hung level to operate properly. After hood is secured, make the exhaust duct connections. The fire system distributer must be contacted at this time. After the fire system has been installed, mount the enclosures, then the supply plenums. If a Horizontal Supply Plenum is provided, it should be installed according to the external supply plenum installation section found on page 7. The hood and accessories are now installed. Finally, make the electrical connections from switches to fans and complete the fire system circuits as required by the job specification.

Rear Filler Panel Installation Instructions

Rear filler panels may be shipped loose for field installaton or are integral to the hood. If fillers are integral to hood, skip this section.

1. Uncrate the hood and lay it on the floor with protective material between the hood and the floor.

2. Bolt the filler panels together with 5/16 in. bolts from the hardware package.

3. Position the filler panels on the hood, and tackweld them to the hood back.

4. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided.

Proximity Hood

Fig. 2

UL Vertical Distance

Above Cooking Surface

End Filler Panel Installation Instructions

OOD

ACO

RN N

BOL

U-CLIP

CAULK

End filler panels may be shipped loose for field installaton or are facory mounted to the hood. If fillers are factory mounted to hood, skip this section.

1. Uncrate the hood and lay it on the floor with protective material between the hood and the floor.

2. Bolt the filler panels together with 5/16 in. bolts from the hardware package.

3. Position the filler panels on the

hood and tack-weld them to the appropriate side of the hood.

4. To allow for ease of cleaning,

caulk the external seams with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided.

Note: Hood may be furnished with finished end fillers when mounting against a partial wall.

End Filler Panels

Fig. 3

Hood Hanging Height

The hood hanging height is critical, hanging the hood at the incorrect height may significantly reduce the ability for the hood to function properly and may be in violation of codes. The hood hanging height is given on the UL label located on the inside of the hood on the end panel. The distance given is from the front lip of the hood (shown in Fig. 4) to the surface of the cooking equipment.

Continuous Capture Plenum Hoods

Use the installation procedure described on page 4 for single island hoods; install and level both hoods. After leveling, secure the hoods together. Fasten the hoods together using u-clips and bolts. (Fig. 6) Caulk this joint with NSF Approved silicone caulk (GE SCS1009 or its equivalent). The caulk is not provided.

Fig. 4

Fig. 5

Proximity Hood

Fig. 6

Ductwork

Exhaust

As specified in NFPA 96, Ch. 7.5 (latest edition), exhaust duct systems must be constructed in the following manner:

Materials. Ducts shall be constructed of and supported by carbon steel not less than 1.37 mm (0.054 in.) (No. 16 MSG) in thickness or stainless steel not less than 1.09 mm (0.043 in.) (No. 18 MSG) in thickness.

Installation. All seams, joints, penetrations, and duct-to-hood collar connections shall have a liquid-tight continuous external weld.

Supply

Supply ductwork (where applicable) should be connected to the hood in a manner approved by the local code authorities.

Note: For hoods with fire dampers in the exhaust and supply duct collars, an access panel for cleaning and inspection shall be provided in the duct. This panel shall be as close to the hood as possible but should not exceed 18 in. (45.72 cm).

For proper installation of duct collars when they are shipped unattached, see page 14

Electrical Connections

Access for wiring the hood control panel (when applicable) is provided by a junction box located on top of the hood when the control panel is mounted in the hood, or by the switch junction box when the control panel is mounted in the fire protection cabinet. The box is labeled “Control Voltage Wiring to Roof Top Fan Package”. Use minimum 14 AWG copper wire.

Standard light switches for remote mounting are rated for 15 amps and shall not have more than 14 lights connected to them. Higher amperage switches are available upon special request.

External Supply Plenum Weights, Dimensions, and Supply Rates

Length per

section

.91 to

4.88

.91 to

4.88

.91 to

4.88

.91 to

4.88

.91 to

4.88

Recommended

Supply Rate

145 cfm/ft

(246.36 m3/hr)

110 cfm/ft

(186.89 m3/hr)

145 cfm/ft

(246.36 m3/hr)

face

(135.92 -271.84 m3/hr)

150 cfm/ft

(254.85 m3/hr)

80-160 cfm/ft

External Supply

Plenum Type

Back Supply

Air CurtainSupply

• 14 inch

Air Curtain Supply

• 24 inch

Variable Supply

Horizontal Supply

Weight Width Height

(lbs/ft) (kg/ft) (in) (mm) (in) (mm) (ft) (m)

35.0 15.878 6 152.4 Variable Variable 3 to 16

9.5 4.31 14 355.6 10 254 3 to 16

12.5 5.67 24 609.6 10 254 3 to 16

16.0 7.26 12 304.8 18 457.20 3 to 16

14.0 6.35 12 304.8 18 457.20 3 to 16

Proximity Hood

External Supply Plenum Installation

The purpose of the external supply plenum is to provide make-up air to an exhaust hood to maintain the air balance in the space. The external supply plenum must be hung independent of the hood. Follow the instructions for hanging the following supply plenums: Horizontal, Air Curtain and Variable. See page 8 for Back Supply Plenum. If an external supply plenum is not provided, skip this section.

Installation Instructions

1. If duct collar(s) is shipped loose,

place the duct collar(s) over the opening, fastening with tackwelds at 1 to 2 in. (2.54 to 5.08 cm) intervals, or sheet metal screws at 3 to 6 in. (7.62 to 15.24 cm) intervals.

2. Insert 1/2 in. (12.7 mm) diameter

threaded rod (by others) into all of the hanger brackets on the supply plenum top. Raise external supply plenum and hang level from adequate roof or ceiling supports. (Horizontal Supply Plenum shown in Fig. 7, must be below finished ceiling. Air Curtain Supply Plenum may be fit into drop ceiling.)

3. Remove perforated panel from

plenum and bolt to enclosures through back of plenum (Fig. 8). This will draw plenum tight to the enclosures. Fasteners are not

intended to support the plenum; for alignment purposes only.

Support plenum from all hangers provided

Fig. 7

Bolt back of plenum to enclosures

Fig. 8

4. Caulk mating joints with

NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided.

Proximity Hood

FASTENERS HOLDING THE BACK SUPPLY TO THE WALL

32 in. (813 mm)

CRITICAL

DIMENSION

HANGER BRACKET

DETAIL

0.500 in. THREADED ROD

0.500 in. THREADED NUTS (FURNISHED BY OTHERS)

FURNISHED BY OTHERS

STEP 2

L (MODULE WIDTH)

L/2

L/4

L/2

STEP 1

(IF MODULE > 6 ft.)

4 in. TO 6 in.

FASTEN WITH SCREWS, OR TACK WELDS EVERY

PLACE THE DUCT COLLAR OVER THE OPENING,

STEP 2

L (MODULE WIDTH)

L/2

L (MODULE WIDTH)

L/4

L/2

STEP 1

(IF MODULE > 6 ft.)

(IF MODULE < 6 ft.)

STEP 1

4 in. TO 6 in.

FASTEN WITH SCREWS, OR TACK WELDS EVERY

PLACE THE DUCT COLLAR OVER THE OPENING,

STEP 2

Installing the Back Supply Plenum

Installing the Supply Duct Collar

1. Find the center of the Back Supply Plenum.

2. If the Back Supply Plenum is less than 9 ft. 10 in. (299.72 cm) long, cut opening at the suggested location, centering the opening over the center of the Back Supply Plenum. (Fig. 9)

3. If the Back Supply Plenum is greater than 9 ft. 10 in. (299.72 cm) long, divide the length of the back supply by four. This will give you the center of each half. Cut openings at the suggested location, centering the duct collar over the center measurement of each half. (Fig. 10)

4. Place the duct collar(s) over the opening, fastening with screws or tack-welds every 4 to 6 in. (10.16 to 15.24 cm). (Fig. 11)

• The 4 in. (10.16 cm) high duct collar is to be attached to the back supply.

Fig. 9

Fig. 10

Hanging the Back Supply Plenum

5. Hang the Back Supply Plenum from the ceiling.

The Back Supply Plenum needs to be mounted 31.25 in.

(79.375 cm) above the finished floor. This is measured from the lowest rear edge of the Back Supply Plenum to the finished floor.

6. Fasten the Back Supply to the wall, going through the lower Back Supply wall. (Fig. 12)

• These fasteners are to help maintain the location of

the Back Supply and are not intended to hold the weight of the Back Supply Unit.

• The fasteners should not interfere with the removable

air diffusers.

Fig. 11

Fig. 12

Proximity Hood

Hanging the Hood with Back Supply Plenum

Hanger Brackets

Mounting Flange

Before hanging the hood according to the hood installation instructions, please check the following:

1. Make sure the back supply unit is properly

secured, as described in steps 5 and 6, page 8.

2. Any filler panels should be attached to the hood

before the hood installation.

To hang the hood:

1. Lift the hood and position it so the top of the

hood is even with the back supply (Fig. 13). This height should correspond to the UL hanging height of the hood.

2. After the hood is hung from the ceiling, a hood

mounting flange may be fastened to the back supply using sheet metal screws (by others). Pilot holes are recommended.

3. Connect the remaining ductwork for the back

supply and the hood. Caulk all mating seams and surfaces of the back supply, the hood, and the wall.

Fig. 13

Hood Mounting Instructions

Fig. 14 shows the locations where the hood must be fastened. If a Back Supply Plenum is part of the hood system, please see pages 8-9, Back Supply Plenum/Hood Installation.

To hang the hood:

1) Locate the studs in the wall.

2) Drill 1/2 in. (13 mm) diameter holes in

the hood mouting flange. Be sure to align to wall studs.

3) Lift hood into a level position and

lag bolt hood to wall (fasteners by others).

4) Bolt 1/2 in. (13 mm) threaded rod into

the hanger brackets.

5) Fasten threaded rod to ceiling

supports then level the hood.

Fig. 14

Note: The installation of the hoods shall be in accordance with NFPA 96 (latest edition), Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations.

Proximity Hood

Full Enclosure Panels

Before installing the enclosure panels, make sure the hood is hung in position with all the ductwork attached and fire system connections completed.

1. Tack-weld or clamp end enclosure panels onto standing seam (clamps provided).

2. Attach the end enclosure panels to the wall (fasteners by others).

3. Position the front enclosure panel(s) on the hood and bolt to the end enclosure panels with the 5/16 in. bolts provided.

4. Tack-weld or clamp the front enclosure panel(s) to the standing seam. If clamps are used, they must be positioned 4 in. (100 mm) from the ends and in the center of the front enclosure panel.

5. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk. (GE SCS1009, or its equivalent). The caulk is not provided.

6. Installation instructions may not be applicable for concrete ceilings.

End Enclosures

Bolt Here

Standing Seams

Front Enclosure(s)

Fig. 15

Proximity Hood

Plate Shelf with Duct Enclosure Panels

Before installing the enclosure panels, make sure the hood is hung in position with all the ductwork attached and the fire system connections completed. Plate shelf will be factory mounted to hood (shown loose).

1. Tack-weld or clamp end enclosure panels into place (clamps provided).

2. Attach the end enclosure panels to the wall (fasteners are not provided).

3. Position the front enclosure panel(s) on the hood and bolt to the end enclosure panels with the

5/16 in. bolts provided.

4. Tack-weld or clamp the front enclosure panel(s) to the hood. If clamps are used, they must be

positioned 4 in. (100 mm) from the ends and in the center of the front enclosure panel.

5. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk.

(GE SCS1009, or its equivalent). The caulk is not provided.

6. Installation instructions may not be applicable for concrete ceilings.

End Enclosures

Front Enclosure(s)

Standing Seams

Plate Shelf

Fig. 16

Proximity Hood

+ 25 hidden pages