Greenheck AMD User Manual

Document number 474014
®
AMS & AMD Damper Series
Installation, Operation, and Maintenance Instructions
This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.
SAFETY WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause property damage,
injury or death. Read the installation, operating, and maintenance instructions thoroughly before
installing or servicing this equipment.
Airflow
AMS
AMD-42
Note: A minimum velocity of 300 fpm (1.5 m/s) is required.
RECEIVING AND HANDLING
Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (37ºC).
Due to continuing research, Greenheck reserves the right to change specifications without notice.
Pre-Installation Guidelines
The basic intent of a proper installation is to secure the AMS & AMD series damper into the opening in such a manner as to prevent distortion and disruption of damper operation. The following items will aid in completing the damper installation in a timely and effective manner.
1) Check the schedules for proper damper locations within the building. Visually inspect the damper for damage.
2) Lift or handle damper using sleeve or frame. Do not lift damper using blades, linkage, actuators, pick­ups, or jackshafting. When handling multiple sections assemblies, use sufficient support to evenly lift at each section mullion (see drawing). Do not drag, step on,
apply excessive bending, twisting, or racking.
3) Do not install screws in damper frame that will interfere with unexposed blade linkage and prevent damper blades from opening and/or closing.
Spreader Bar
Attachments
Multi section dampers
Pre-Installation Guidelines
4) Damper must be installed into duct or opening square and free of twist or other misalignment. Damper must not be squeezed or stretched into duct or opening. Out of square, racked, twisted or misaligned installations can cause excessive leakage and/or torque requirements to exceed damper/actuator design.
5) Damper and actuator must be kept clean, dry and protected from dirt, dust and other foreign materials prior to and after installation. Examples of such foreign materials include but are not limited to:
a) Mortar dust b) Drywall dust
e) Paint overspray
6) Damper should be sufficiently covered as to prevent overspray if wall texturing or spray painting will be performed within 5 feet (1.5m) of the damper. Excessive dirt or foreign material deposits on damper can cause excessive leakage and/or torque requirements and inaccurate airflow measurement to exceed damper/ actuator design.
7) ACCESS: Suitable access (actuators maintenance, etc.) must be provided for damper inspection and servicing. Where it is not possible to achieve sufficient size access, it will be necessary to install a removable section of duct.
c) Firesafing materials d) Wall texture
Installation- Failure to follow instructions will void all warranties
1. Ensure the AMS or AMD series damper is mounted with airflow straightener upstream of the damper.
2. Duct opening or opening square should measure 1/4
inch (6mm) larger than damper dimension and should be straight and level.
3. Use shims between damper frame and duct opening or opening space to prevent distortion of frame by fasteners holding it in place. Brace at every horizontal mullion and vertically brace at every 8 feet (2.4m) of damper width for strength. Dampers in high velocity (2000 fpm [610m per second]) may require more bracing.
Note: Greenheck dampers are specifically designed and engineered for structural integrity based on model and conditions. Attachment, framing, mating flanges, and anchoring of damper assemblies into openings, ductwork, or walls is the responsibility of the installer. Design calculations for these retaining and supporting members should be determined by field engineers for that particular installation.
4. Individual damper sections, as well as entire multiple section assemblies must be completely square and free from racking, twisting, or bending. Measure diagonally from upper corners to opposite lower corners of each
A
B
section.
5. Damper blades, axles, and linkage must operate without binding. Before system operation, cycle dampers after installation to assure proper operation. On multiple section assemblies all sections should open and close simultaneously.
6) Installing two section high AMD series together. AMD's more than one section high will be shipped separately in individual sleeves. The high and low pressure ports need to be plumbed together and then plumbed back to the pressure transducer.
Damper Sleeve
Pressure Transducer
Plumb the high pressure parts together
Plumb the low pressure parts together
C
E
Do not twist or bow. Mount damper plumb in the opening.
2
AF = BE AB = CD
D
F
Damper Sleeve
Electrical Guidelines
Electrical and/or pneumatic connections to damper actuators should be made in accordance with wiring and piping diagrams developed in compliance with applicable codes, ordinances and regulations.
SAFETY CAUTION !
Verify power requirements before wiring actuator.
Greenheck is not responsible for any damage to, or
failure of the unit caused by incorrect field wiring.
Connect electrical connection to terminal strip as shown on drawing (see figure 1).
Electrical input may be needed for this
equipment. This work should be performed
SAFETY DANGER !
by a qualified electrician.
Setup and Operation for AMS and AMD Series Without Factory Supplied Controller
Each AMD and AMS is shipped with a highly accurate pressure transducer (+/- 0.25% of range) that results in optimal airflow measurement accuracy (see Figure 1).The pressure transducer outputs a 0-10 VDC signal that is proportional to the pressure measured by the airflow station. The high pressure limit of the transducer is set at the factory to optimize the resolution of the reading. The selection is based on the maximum velocity of the application that was selected at the time the unit was ordered. The selected transducer range is listed on a label affixed to the AMD or AMS (see example label below). Using the high pressure limit of the transducer and the voltage output of the transducer the real-time pressure reading can be calculated using the formula:
P
transducer
The pressure reading of the transducer can then be used to calculate the volumetric flow rate going through the AMS or AMD using the formula:
= (Transducer Output Voltage) * (High Pressure Limit of Transducer) / 10
Formula 1
CFM = Damper Area*K*( P
Formula 2
The K & m values are damper specific constants that are listed on the label. The area of the damper is also listed on the label.
Figure 1: BAPI transducer
transducer
m
)
Label 1: AMD/AMS Label
3
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