Greenheck 474750 User Manual

Document 474750
Digital Temperature Interlock
®
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!
General Description
Description
Product Specification
Digital Temperature Interlock
International Mechanical Code (IMC) 2006 section
507.2.1.1 Compliant Electrical Package
Provide Greenheck Fan Corporation temperature interlock electrical package as shown on plans and in accordance with the following specification:
The temperature interlock(s) consists of a temperature controller, resistive temperature detector (RTD), junction box, fire proof/leak proof threaded fitting (Evergreen Quik-Seal® and/or Evergreen Compression Seal), and shall be a self-contained unit or as part of another pre­engineered electrical control package.
The temperature interlock package shall close a relay powering the fans when the sensor detects the temperature set point. The interlock shall hold the circuit closed upon fan switch being turned off until the temperature sensor detects a temperature below the set point plus hysteresis. Once the temperature is below the set point plus hysteresis, the fans shall shut down.
The temperature interlock package shall be constructed by Greenheck Fan Corporation in accordance with International Mechanical Code. The manufacturer shall provide, upon request, the necessary data that confirms compliance with the code listed above.
Due to continuous research, Greenheck Fan Corporation reserves the right to change specifications without notice.
threaded fitting, and is contained in a stand alone box or can be added to a pre-engineered fan control center.
Purpose
To meet IMC 2006 section 507.2.1.1, interlock between exhaust fans and cooking equipment. This system will utilize a temperature sensor in the exhaust duct collar or in capture area of hood to detect heat generated from cooking operations and automatically activate the exhaust fans if not already turned on. Field wiring may be required depending on location of components.
Product Application
The temperature interlock is designed to be used with Type I and Type II hoods. It is not to be used in conjunction with exhaust fire dampers. Greenheck recommends using one interlock per hood system (activates all fans linked to system simultaneously).
Performance Goals
Automatically energize the exhaust fans when cooking equipment generates heat. Basic controls will be provided with a temperature sensor and will consist of an 8x8 electrical box with controls and a labeled terminal strip to hook-up incoming power and fan starters. A temperature controller is used to keep the exhaust fans running when the temperature controller initially closes to prevent the fan from cycling on and off at startup and shut down. Fans will shut down automatically once the temperature has gone below the set point plus hysteresis. The hysteresis can be adjusted based on jobsite requirements.
®
Digital Temperature Interlock
1
Table of Contents
0.75 to 0.875 inch
(19.0 to 22.2 mm)
diameter hole
Hood Surface
3 inch air space
19.525 inches
Sensor Install
(cutout area)
Exhaust Area
Supply Area
(optional)
P.O.BOX 410 SCHOFIELD, WI
TITLE
INSTR, ADJ. T
Installation
Product Specification ........................1
General Description ..........................1
Receiving and Handling .......................2
Installation
Hood Mounting .........................2-3
Duct Collar Mounting ......................3
Electrical Connections
Sensor Connections .......................3
Switch Connections to Control Box
or Fan Control Center ....................3
Circuit Connections .......................3
Calibration ...............................4
Factory Selected Parameters
Setting Parameters ....................3-4
Control Circuit Diagrams ....................5-6
Testing ...................................7
Operation ..................................7
Troubleshooting .............................7
Maintenance ...............................7
Frequently Asked Questions ...................8
Replacement Parts ..........................8
Codes and Standards Compliance ..............8
Our Commitment ............................8
Control Box Mounting
Locate an area with enough space to mount the control box and fasten to the wall. Avoid installing the control box in environments with high magnetic and/or radio frequency interference.
NOTE
Control box may be factory mounted. If so, continue to the next section.
Resistive Temperature Detector(s) Hood Mounting
NOTE
Resistive temperature detector(s) may be factory installed. If so, continue to the next section.
1. Locate flat area(s) at the top interior of the hood in front of the filters, towards the front of the hood.
2 inch typical
Receiving and Handling
Upon receiving the equipment, check for both obvious and hidden damage. Check to be sure that all parts of the shipment, including accessories, are accounted for. Make sure the equipment does not suffer any heavy vibrations or knocks.
Storage
If a temperature interlock must be stored prior to installation, it must be protected from dirt and moisture. Indoor storage is recommended. For outdoor storage, cover the control package with a tarp to keep it clean, dry, and protected from UV (ultraviolet) radiation damage.
Improper storage which results in damage to the unit will void the warranty.
Top View of Exhaust Hood
2. Cut a 3/4 to 7/8-inch diameter hole in the flat spot of the capture tank. Make sure the resistive temperature detector(s) will not interfere with fire system nozzles and is not within 12inches of light fixtures.
3. Place the J-box plate inside of the octagon extension ring and place over the hole.
4. Disassemble the compression seal and place through hole and J-box plate as shown. Tighten the nut inside the octagon extension ring.
Compression Seal PN 463570
Gasket
Octagon Extension PN 830125
Digital Temperature Interlock
2
J-Box Plate PN 732396
Lock Washer
Nut
®
5. Place the resistive temperature detector through the compression
Resistive Temperature Detector (RTD) PN 384925
seal and tighten the compression fitting.
6. Refer to Electrical Connections
Octagon Extension PN 830125
Octagon Cover PN 380926
section for instructions on wiring the temperature sensor.
7. Install the cover for the octagon box.
Resistive Temperature Detector(s) Duct Collar Mounting
1. Locate the exhaust duct on top of the hood. A 3/4 to 7/8-inch (19.0 to 22.2 mm) diameter hole must be cut into the duct 2inches
(50.8 mm) above the
hood top. Center the hole along the side of the duct. Make sure that the resistive temperature detector will not interfere with any fire system nozzles, or other items installed in the exhaust duct. If an exhaust fire damper is present the hood exhaust collar, it must be removed prior to temperature sensor installation.
2. Place the J-box plate inside of the octagon extension ring and place over the hole in the exhaust collar.
3. Disassemble the compression seal and place through hole in duct collar and J-box plate as shown. Tighten the nut inside the octagon extension ring.
4. Place the resistive temperature detector through the compression seal and tighten the compression fitting.
5. Refer to Electrical Connections section for instructions on wiring the temperature sensor.
6. Install the cover for the octagon box.
All field installation and wiring of electrical equipment must be done to meet NEC and local codes.
0.75 to 0.875 inch
(19.0 to 22.2 mm)
diameter hole
1/4-inch Compression Seal PN 463570
Quik Seal Gasket
Resistive Thermostat Detector (RTD) PN 384925
NOTE
Hood Exhaust Collar Front Side
Octagon Extension PN 830125
J-Box Plate PN 732396
Lock Washer
Octagon Cover PN 380926
Octagon Extension PN 830125
2 inches
(50.8 mm)
Nut
Electrical Connections
Sensor Connections
1. Run two 18 awg stranded thermostat wires from each temperature sensor to the appropriate electrical circuit connections. (See Step 3 for connection options).
2. In junction box, connect leads on RTD to the 18awg conductors using appropriate size wire nuts.
• Wires are interchangeable with one another.
3. Choose the final connection option based on:
Do not connect temperature sensor in series with fan power. This will result in damage to the temperature sensor and will require replacement.
Separate as much as possible the probe and digital input cables from inductive loads and power cables, to avoid any electromagnetic disturbance. Never lay power and probe cables in the same cable conduits (including those for the electrical panel). Loosen every screw and insert the cable end, next tighten the screws and gently pull the cables to check their tightness.
Switch Connections to Control Box or Fan Control Center
Connect a Single Pole Single Throw (SPST) switch to terminals S1H and S1. This is the same whether temperature interlock is in a separate control box or integrated in a kitchen fan control center.
Circuit Connections
1. Standard Interlock Control
120VAC, 10 or 15 amp circuit to terminals
H1 and N1
120VAC, 24VAC or other control circuit for fan
starter activation (factory separated from main power connection shown in previous bullet)
- Control circuit power to terminal CP1
- Terminal CP2 to fan starter coils (hot)
2. Kitchen Fan Control Center Integration (KFCC)
120VAC, 15 amp circuit to H1 and N1 in fan
control center
- No additional control circuits are required
- Fan starters are factory-wired.
Sensor Terminals
First Sensor T1-A and T1-B
Others
(if applicable)
T2-A and T2-B T3-A and T3-B T4-A and T4-B T5-A and T5-B T6-A and T6-B T7-A and T7-B T8-A and T8-B T9-A and T9-B T10-A and T10-B T11-A and T11-B T12-A and T12-B
CAUTION
NOTE
®
Digital Temperature Interlock
3
Loading...
+ 5 hidden pages