Greenheck 331-2856 User Manual

Page 1
Technical Instructions
Document No. 152-013P25
April 28, 2003
Powers™ Controls
No. 6 Pneumatic Damper Actuator
Basic Actuator Typical Actuator with Clevis and Pin Actuator with Extended Shaft and
Description
Features
The No. 6 Pneumatic Damper Actuator is a heavy-duty, rolling diaphragm, spring return actuator designed to drive large dampers, centrifugal fan inlet vanes, and other applications requiring a large effective diaphragm area and long stroke.
Replaceable ozone-resistant silicone rubber rolling diaphragm
Safe for use in automotive industry applications
Pivot mounting for extended shaft or frame mounting
OEM Literature
Frame Mounting Accessories
Product Numbers Application
Positioning relay (optional)
Adjustable forward travel stops (optional)
Three spring ranges
See Table 1 The No. 6 Pneumatic Damper Actuator is recommended for control of outdoor, return air,
exhaust, face and bypass, and fan discharge dampers. It is recommended for heavy-duty applications using multi-section dampers where either unison or sequence operation is required.
Certain actuators in Table 1 are UL Recognized Components under UL’s Damper Actuator category (EMKU2). This category covers pneumatic damper actuators used on fire dampers and fire/smoke leakage rated dampers. Complies with UL's 400°F heated air requirements.
Siemens Building Technologies, Inc.
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Technical Instructions Powers™ Controls No. 6 Pneumatic Damper Actuator Document Number 152-013P25 April 28, 2003
Table 1. Product Numbers for No. 6 Pneumatic Damper Actuators.
Description
Basic Actuator only Pivot 331-2793 331-2794 Basic Actuator only (Marine Finish) Pivot 331-2884 Actuator, with forward travel stops (Figure 1) Pivot 331-2796 331-2988 Pivot Mount Actuator with clevis, clevis pin, and hitch
pin clip Same as above with positioner (Figure 6) Pivot 332-2856 Actuator and manufacturing assembly for extended
shaft and frame mounting Same as above with positioner (Figure 6) Universal kit with
Mounting Style
3-8 psi
(21-55 kPa)
Pivot 331-2857 331-2858
Universal kit 331-3012 331-3013
– – 332-3011
positioner
Part Number
Nominal Spring Range
3-13 psi
(21-90 kPa)
8-13 psi
(55-90 kPa)
331-3060*
331-2856*
331-3011*
* UL Recognized Component.
NOTE: Kits must be ordered separately from damper manufacturer.
Specifications
Effective Diaphragm Area 17.9 inch2 (115 cm2) Stroke 4 inch (102 mm) Housing Aluminum Shaft Stainless steel Diaphragm Ozone-resistant silicone rubber
(contains no migrating silicone lubricant) Maximum Air Pressure 30 psig (210 kPa) Nominal Spring Ranges 3 to 8 psi (21 to 55 kPa)
3 to 13 psi (21 to 90 kPa) 8 to 13 psi (55 to 90 kPa) Ambient Temperature Range Operating -20°F to 200°F (-29°C to 93°C) Storage
Air Connection 1/8-inch NPT Type of Mounting Pivot Thrust and Torque Rating See Table 2 Dimensions See Figure 3 through Figure 6 Agency Approvals Complies with UL555 and UL555S
400°F heated air requirem ents
Table 2. Thrust Torque Ratings.
Nominal
Spring Range
15psi
(103 kPa)
3-8 psi
(21-55 kPa)
3-13 psi
(21-90 kPa)
8-13 psi
(55-90 kPa)
* With maximum hysteresis of 2.5 psi (17.2 kPa) @ 90° rotation.
Page 2 Siemens Building Technologies, Inc.
125 (556) 179 (796) 304 (1352)
36 (160) 89 (396) 214 (952) 54 (240) 50 (5.6) 50 (5.6) 75 (8.5) 75 (8.5)
36 (160) 89 (396) 214 (952) 144 (640) 50 (5.6) 50 (5.6) 125 (14) 202 (23)
Maximum Thrust lbs. (N) Torque Rating* lb-in (Nm)
Full Stroke Forward 2-Position Operation
Spring Return
18 psi
(124 kPa)
25 psi
(172 kPa)
(No Stroke)
0 psi (0 kPa)
54 (240) 50 (5.6) 75 (8.5) 75 (8.5) 75 (8.5)
Gradual
Operation
15 psi
(103 kPa)
or Positioner
18 psi
(124 kPa)
25 psi
(172 kPa)
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Powers™ Controls No. 6 Pneumatic Damper Actuator Technical Instructions Document Number 152-013P25 April 28, 2003
NOTE: The No. 6 Pneumatic Damper Actuator does not require any periodic cycling. However, it is strongly
suggested that all systems are functionally checked periodically, and per local codes and ordinances.
Accessories
Damper shaft extension kits: 1/2-inch (13 mm) diameter (See TB-128) 331-631 1/2-inch (13 mm) diameter, 9-inch (229 mm) long,
hollow rod 333-184 1/2-inch (13 mm) diameter, 9-inch (229 mm) long 333-042 1-inch (25 mm) diameter, 11-5/8-inch (295 mm) long 333-194 Actuator shaft extensions: 10-1/8 inch (257 mm) long 331-434A Adapter kit for 1/2 inch NPT pipe 333-030 Damper shaft extension kit adapter - 3/8 inch (9.5 mm) 331-632 Cranks—damper shaft: 3/8-inch (9.5 mm) - 1/2 inch (13 mm) diameter,
selectable radius 331-941 5/8-inch (16 mm) diameter 333-182 3/4-inch (19 mm) diameter 333-183 1-inch (25 mm) diameter 333-181 Cast iron crank with setscrews 333-078 Linkage kit (4-inch, 102 mm, link and crank) 331-958 Remote mounting kit (extended shaft) 331-618 Universal mounting plate
3/4-inch damper shaft 331-623 1-inch damper shaft (use with 333-194) 331-623A
Right angle mounting plate 333-208 Bearing 331-862 Positioning relay 147-2000 Positioning relay mounting kit 147-276 Mounting lug 331-569 Screws (three required for frame mounting lug) 034-123K Offset mounting bracket 333-176 Travel stop rods 333-197
Service Kits
Siemens Building Technologies, Inc. Page 3
Diaphragms (Package of five) 333-572
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Technical Instructions Powers™ Controls No. 6 Pneumatic Damper Actuator
=
Document Number 152-013P25 April 28, 2003
Actuator Sizing
The quantity of actuators required depends on several torque factors. To determine the quantity of actuators required for the installation:
Obtain damper torque ratings (ft-lb/ft
2
) from the damper manufacturer.
Determine the area of the damper.
Calculate the total torque required to move the damper:
Total Torque = Torque Rating x Damper Area
Calculate the total quantity of actuators required:
Number of Total Damper Torque Required
Safety Factor
Actuators
1
Safety Factor: When calculating the number of actuators required, a safety factor
SF1 x Actuator Torque (Table 2)
should be included for unaccountable variables such as slight misalignments, aging of the damper, etc. A suggested safety factor is 0.80 (or 80% of the rated torque).
See AB-300 Damper Actuator Sizing and Selection Application Bulletin in the HVAC
Systems/Controls Reference Data (125-1853) for additional sizing information. See TB-181 Powers™ Controls Maximum Thrust Ratings of Pneumatic Damper Actuators Technical Bulletin (155-219P25) for additional torque requirements.
Operation
The air tubing from a controlling instrument is connected to the actuator’s upper housing. With no control pressure to the actuator, the compression spring forces the spring seat
Standard Actuator (Figure 1)
and actuator shaft toward the upper housing but is limited by the E”–ring. As the control pressure increases, the spring compression is overcome and the actuator shaft gradually moves outward. Conversely, as control pressure decreases, the spring returns the shaft to the position at which the air pressure on the diaphragm balances the spring tension. For each value of control pressure there is a corresponding position of the shaft
Table 3. Construction Components.
Item Part No. Description Qty. Material
1 047-061J Retaining E-ring 1 Steel 2 333-217 1 × 1-1/4 in. Hex Nut 1 Brass 3 — Spring Retainer 1 — 4 — Stem Guide Assembly 1 — 5 — Lower Housing 1 Aluminum
Diaphragm 1
5/16 in.-18 × 1
Large Hex Cap Screw
Piston Plate and Stem
Assembly
6 Steel
1
Silicone
rubber
Aluminum/
Stainless
Steel
Figure 1. Standard Actuator.
6
333-572
(pkg. of 5)
7 599-00413
8 — Upper Housing 1 Aluminum 9 Helical Compression Spring 1
331-091 3 to 13 psi (21 to 90 kPa) 331-208 3 to 8 psi (21 to 55 kPa) 331-094 8 to 13 psi (55 to 90 kPa)
10 —
11 — Retaining C-ring 1 Steel 12 333-197 Stop Kit (Optional) — Steel
Page 4 Siemens Building Technologies, Inc.
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Powers™ Controls No. 6 Pneumatic Damper Actuator Technical Instructions Document Number 152-013P25 April 28, 2003
Operation, Continued
Figure 2. Extended Shaft/Frame Mounting Actuator Assembly.
Table 4. Extended Shaft/Frame Mounting Assemblies.
Item Part No. Description Qty. Material
1 041-162J Nut 1 Steel 2 146-020K Lock washer 1 Steel 3 047-061K E-ring 2 Steel 4 331-565 Pivot post 1 Steel 5 041-142 Nut 1 Steel 6 333-207 Clevis 1 Zinc plated steel 7 331-293 Clevis pin 1 Zinc plated steel 8 331-807 Hitch pin 1 Zinc plated steel
9 331-941 Crank assembly 1 Zinc plated steel 10 331-623 Actuator mounting plate 1 Steel — 034-283 Mounting screws 4 Steel
F 333-034 Rocker Zinc plated steel
F 034-123K Mounting screws 3 Steel
F 041-230J Nut 2 Steel
F 030-510J Screws 2 Steel
“F” Parts for Frame Mounting.
Siemens Building Technologies, Inc. Page 5
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Technical Instructions Powers™ Controls No. 6 Pneumatic Damper Actuator Document Number 152-013P25 April 28, 2003
Dimensions
Figure 3. Dimensions Shown in Inches (Millimeters).
Offset Mounting Bracket
This bracket is designed to offset the Universal Mounting Plate 331-623 or 331-623A from ductwork.
NOTE: Depending on the
application, two brackets may be required to support the actuator and universal mounting plate.
Figure 4. Offset Mounting Bracket 331-176.
Dimension in Inches (Millimeters).
Figure 5. Actuator Mounting Plate.
Dimensions in Inches (Millimeters).
Page 6 Siemens Building Technologies, Inc.
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Powers™ Controls No. 6 Pneumatic Damper Actuator Technical Instructions Document Number 152-013P25 April 28, 2003
Dimensions, Continued
Figure 6. No. 6 Pneumatic Damper Actuator with the RL 147 Positioning Relay Mounted.
Dimensions in Inches (Millimeters).
Information in this publication is based on current specifications. The company reserves the right to make c hanges i n specifications and models as design improvements are introduced. Powers is a trademark of Siemens Building Technologies, Inc. Other product or company names mentioned herein may be the trademarks of their respective owners. © 2003 Siemens Building Technologi es, I nc.
Siemens Building Technologies, Inc. 1000 Deerfield Parkway Buffalo Grove, IL 60089-4513 U.S.A.
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Document No. 152-013P25
Printed in the U.S.A.
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