Green Gear Hinge Forward User Manual

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www.bikefriday.com800-777-0258 +1-541-687-0487
Using Your Bike Friday®
Hinge Forward
Green Gear Cycling, Inc.
3364 W 11th Ave. Eugene, OR 97402 800-777-0258 USA & Canada +1-541-687-0487 Int’l • +1-541-687-0403 Fax www.bikefriday.com • info@bikefriday.com
version 3/3/2015
Additional instructions not found in Pocket Manual
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Table of Contents
Getting Started: Accessories 3 Tools 4 Removing Bike from TravelCase 4 Unfolding Frame 5 Latching and securing frame 6 Installing wheels 7 Quick Folding: Pedal Position 8 Grabbing the frame 9 Position wheels 10 Open stem riser 10 Position seat mast 11 Unfolding 11 Packing in a TravelCase: Remove rear wheel 12 Fold the frame 12 Position seat mast 12 Install foam blocks 13 Add accessories 13 Remove air from rear tire 14 Install rear dropout protector 14 Position seat mast 15 Position Trailer 15 Position racks 16 Position front wheel 16 Position handlebars 17 Final check 17
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Getting Started
These steps demonstrate how to set up a Hinge Forward Bike Friday out of a TravelCase. If you did not order your bike with a TravelCase, most of these steps will not be necessary to set up out of the box. Please refer to the standard Bike Friday Pocket Manual for additional informa­tion on safety, accessories, and maintenance.
Common tools needed include 4mm, 5mm, and 6mm Hex­drivers, and a 15mm pedal wrench.
You will also nd a combination 5/6mm “S” wrench
attached to your water bottle cage, which is useful for the
most common setup and tting adjustments.
Fig. 1 Hinge Forward Bike Friday in TravelCase with a full complement of accessories.
Remove small items, accessories, and wheels.
Start by removing some of the obviously loose items from the case. These items would include water bottle, accessible felt pouches, etc.
Also remove any larger accessories, and the front and rear wheels.
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Getting Started
Set the loose items aside.
Find the light-blue felt tool bag, which contains the most commonly-needed tools for setting your bike up.
Fig. 2 Your tool bag has most of the common tools needed for setup including a pedal wrench.
Fig. 3 Folded bike standing up.
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Getting Started
Stand up the frame.
At this point you should be able to stand up the still folded bicycle frame in the case. Remove additional packing materials and gently remove the frame from the case.
Unfold the frame.
Lift your bicycle frame out of the TravelCase and allow it to unfold. The rear end of the bike will swing out until the rear end fork tips engage the rear quick-release latch.
Make sure the quick-release lever is in the open position. As you are unfolding the bicycle, be aware of the cable housing -- you want to avoid it getting hung up on the crank-arms or fork.
Fig. 4 Unfolded Bike Friday.
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Latch and secure the rear frame and seat mast (Folding Mast)
With the rear fork tips in place, lift the seat mast from its folded position and pull it fully upright. The fork tips on the seat mast will overlap the rear end fork tips.
Make sure the quick-release lever is in the open position until all the fork tips are fully seated at the latch.
Then close the quick-release lever to secure the frame into the riding position.
Secure the seat mast (Easy Pack, telescoping)
The Easy Pack seat mast option has a tube that telescopes into the frame’s lower seat tube (rather than the hinged seat mast of the Folding Mast). In this case the lower quick­release only clamps the rear frame section’s fork tips. A separate seatpost collar with its own bolt or quick-release lever is provided on the seat tube. The Easy Pack seat mast must be inserted at least to the minimum-insertion hash marks knurled into the lower section of the mast (approx. 4 inches of insert into the lower seat-mast).
Secure the Easy Pack mast by tightening the clamp bolt or closing the quick-release lever (depending on which option you have).
Getting Started
Fig. 4-7 Latching and securing the rear frame and seat mast.
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