Greengate LK4-120-NO, LK4-277-NO Installation Manual

Installation Instructions
LiteKeeper® 4
Model# LK4-120-NO Model# LK4-277-NO
INS #
General Information
The LiteKeeper-4® is shipped in one package and is configured with a 120V transformer or a 277V transformer. The four relays are mounted in the high voltage compartment. The logic board and inputs are located in the low voltage compartment. The doors, when shut, form a barrier between the high and the low voltage compartments. The following information describes the LiteKeeper 4® installation. For programming information, refer to the LiteKeeper Keypad Programming Manual.
Getting Started
1. Do not discard these installation instructions. Please keep for future reference and operation information.
2. Always disconnect all power before wiring.
3. Use only as intended and at the listed voltage.
4. All installation service must be performed by qualified personnel or service technicians.
5. Install in accordance with National Electrical Code and any other codes that may apply.
6. High Voltage is present inside the lighting enclosure. Use extreme caution when performing maintenance on this equipment. Failure to follow this warning and use proper safety procedures could result in severe injury or death and/or damage to the equipment.
7. Document all wiring that is terminated to the relays so that the lighting control equipment can be properly configured and programmed for operation.
8. It is recommended that all low voltage wiring be done with power removed to the logic board to protect components from potential shorts during the wiring process.
Mounting in the Enclosure
1. Choose a dry location convenient to the circuit breaker panel.
2. Mount the panel on a firm surface using predrilled holes.
3. Connect the enclosure to the circuit breaker panel using conduit into the punch holes provided.
4. Remove all cuttings and dirt.
ote:N Make certain that high voltage and low voltage
wiring enters the enclosure separately. High voltage wiring should be brought into the right section of the enclosure. low voltage wire should enter in the low voltage wiring compartment on the left side of the enclosure.
Failure to separate high voltage from low voltage wiring may cause interference with logic board function.
LIGHTING CONTROL
12:00 01/01/08
2
1
3A
B
5
4
6
9C
8
7
0* #D
ON
ON
+24
+24ONOFFONOFF
+24
OFF
+24
OFF
+24VDC
DC GND
Low Voltage Wiring Compartment
High Voltage Wiring Compartment
LK4 High Low Voltage
Wiring the Transformer
Wiring the Transformer
The LiteKeeper 4® is factory configured with a 120V transformer or a 277V transformer. The transformer voltages are color-coded. The 120V transformer has the power wired to the black wire and the 277V transformer has the power wired to the orange wire. The neutral is the white wire.
Connect wires to the transformer. You must provide a dedicated circuit with circuit protection for the transformer. Earth ground must be connected to the stud labeled “GND”, located in the high voltage compartment.
Neutral = White
LK4 Transformer Wiring Information
Line = 120V (Black), 277V (Orange)
120V Transformer Line = Black Neutral = White
277V Transformer Line = Orange Neutral = White
3. Test branch circuits for short circuits prior to landing wiring on relays.
4. Connect a 120 or 277 volt, 20 amp max, de-energized branch circuit breaker to the relay terminal block.
5. Connect the load wiring to the output terminal block.
ote:N Terminal blocks are not polarity sensitive although it
is recommended that line and load be brought into terminal blocks in the same manner for consistency.
6. Tighten down relay terminal screws. Manufacturer’s recommended torque rating is 7 lbs-in. (0.59 lbs-foot) (0.8 Nm).
7. Document relay to circuit information for future reference.
Relay Rating: 20 Amps Wire: 10AWG Max.
Line
Load
Line
Load
Connecting Relay Loads
Relay Notes:
1. The standard relay is rated for single-pole load use only. Connection of 2 pole circuits/loads to the relay will void the equipment warranty and may result in severe injury or death, and/or damage to the equipment.
2. Relay ratings are 120 or 277 volt, 20 amp maximum.
3. Relay terminal blocks have a maximum limit of 10AWG wire.
Relay Wiring
ote:N Neutrals terminate within the adjoining lighting panel.
The standard relay is a simple contact closure, breaking the line and load wires of a normal circuit. To wire the relay into the control circuit:
1. Verify that all wire cuttings are removed from the enclosure.
2. Take the protective shrink-wrap off of the relay cards AFTER the wire cuttings are removed from the enclosure.
LiteKeeper 4 Relay Wiring
Connecting Low Voltage Inputs
The LiteKeeper 4® logic board can support up to 4 dry contact closure switch inputs. Regardless of input type used, it is recommended that all input wiring be done prior to applying power Regardless of input type, the following notes apply.
1. All low voltage wiring is Class 2 wiring.
2. All low voltage wiring must enter the cabinet into the low voltage section of the enclosure. Low voltage wiring can be brought into the enclosure from the left side of the enclosure. Failure to separate high voltage from low voltage wiring may cause interference with logic board function.
3. All low voltage wiring must be run in separate conduit from line voltage wiring.
4. Test all low voltage wiring for shorts to AC ground before connection to the relay panel.
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LiteKeeper® 4
Contact Input Switch Wiring
5. When powering peripheral devices such as motion sensors and photocells from the LiteKeeper panel, there may be a limitation on the number of sensors that can be supported. See the recommendations below or contact Eaton’s Cooper Controls for further information.
6. It is recommended that power be removed from the logic board when doing initial switch input wiring.
Contact Input Switch Wiring
This section describes the wiring for dry contact closure devices. There are four switch input wiring terminals on the bottom side of the LiteKeeper 4® low voltage section to allow for wiring of the dry contact closure devices.
1. Use 18 AWG twisted, unshielded wire for all low voltage dry contact closure device wiring.
2. Maximum length for dry contact closure device wiring is 1000 feet.
3. Please see wiring detail below for details on connections of different devices to the LiteKeeper 4® system.
Please contact technical support if it is necessary to power additional sensors beyond the numbers listed above. If using a combination of devices, please contact technical support for precise limits on the number of devices the logic panel can power.
PPS5
Black
(Blue Wire)
(White Wire) (Red Wire)
(Blue Wire)
Yellow & White Wire Not Used
(Red Wire)
(Red Wire)
Typical Greengate Motion Sensor Wiring
Black
Black
Black
Contact Input Photosensor Wiring
REM PWR DC GND
(Black Wire)
CH1 CH2 CH3
ON
Momentary
ON
OFF
+24
LiteKeeper 4® Low Voltage Switch Wiring
+24
OFF
Toggle
ON
+24
OFF
CH4
ON
OFF
+24
Maintained
+24VDC
DC GND
Contact Input Photosensor and Greengate Sensor Notes
It is possible to use a contact input photosensor and Greengate motion sensors in conjunction with the lighting control system. The LiteKeeper 4® is capable of powering a number of these devices. Please refer to the chart below for details on how many devices the transformer can support.
Greengate PIR Sensor
40 16 20 20 4
Greengate Dual-Technology Sensor
Greengate Ultrasonic Sensor
PPS-4 Indoor Photosensor
PPS-5 Outdoor Photosensor
Photocell and Motion Sensor Wiring
Applying Power
1. Once the wiring is complete, make certain that the enclosure is clean of any wire clippings and that no fragments are lodged in the relay circuit boards.
2. Ensure that there are no loose wires or exposed wires that could short to other wires or components.
3. Power-up the unit from the circuit breaker.
4. Once power is applied to the unit, lighting loads may be operated via the ALL ON/ AUTO/ ALL OFF switch as necessary.
Manually Controlling Relays
The relays in the enclosure may be controlled before the logic board is programmed by using the on-board, ALL OFF, AUTO, ALL ON switch. In the ALL ON position the relay coils will be energized. In the ALL OFF position, the relay coils will be de-energized. The middle, AUTO, position allows the relays to be controlled by the individual relay switches or from the logic controller.
LiteKeeper® 4
3
System Reset and Clear Commands
System Reset and Clear Commands
Under certain circumstances, you may want to reset the LiteKeeper 4®. There are two different types of reset commands available in the LiteKeeper 4® system: a soft reset command and a clear reset command.
Soft Reset Command: The Soft Reset Command reboots the
microprocessor. It will not cause loss of panel programming. To perform a Soft Reset Command, press and then immediately release the reset button located above the switch wiring channels in the low voltage section. The display will go blank then read “Initializing…”
Clear Settings Command: A clear settings command is
used to remove all programming from a LiteKeeper 4® unit. It should be done before programming to the unit for the first time or when asked to by a Technical Support representative. Please use caution with this command! When performing a Clear command, all relay loads will turn OFF. Use the ALL ON override switch to keep lighting ON if necessary.
To Perform a Clear Command: Reset the panel, using
the Reset Button. Wait for the screen to initialize. Hit the key sequence “A, B, C, D, *.” The display will read “Initializing” again. The unit is now cleared to factory default programming.
Repair Information
If a repair becomes necessary on your LiteKeeper 4® unit, please refer all service to Greengate technical support line at 1-800-553-3879.
Keyboard
Low Voltage Wiring Compartment
Display
Status LEDs
LIGHTING CONTROL
12:00 01/01/08
2
1
3A
B
5
4
6
9C
7
8
0* #D
ON
ON
+24ONOFFONOFF
+24
OFF
+24
OFF
Low Voltage Switch Inputs
Item Reference Drawing
Physical Override
+24
+24VDC
DC GND
High Voltage Wiring Compartment
Reset Switch
Neutral (White)
120V (Black) or 277V (Orange) Power
Transformer
Barrier Created When High Voltage Door Is Closed.
Output Relays
Programming the LiteKeeper 4
The LiteKeeper 4® is programmed either through the keypad onboard interface or through the optional Keeper Enterprise Software. Please refer to Programming Guide that came with the unit to program via the keypad or to your Keeper Enterprise Manual for programming details. It is recommended that a Clear Settings command be performed on the controller before the first programming is done to clear any test data that may be left in the controller from factory testing.
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LiteKeeper® 4
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