Greengate CK4A-SSRC, CK4A-SLRC, CK4A-STPRC Installation Manual
Installation Instructions
ControlKeeper® 4A
Model# CK4A-SSRC
Model# CK4A-SLRC
Model# CK4A-STPRC
INS #
General Information
The ControlKeeper 4A model is shipped in one package
and is configured with a dual tapped 120V/277V/347V
60 Hz or 230V/240V 50 Hz transformer. It can be
configured with different relay types as needed to achieve
lighting needs. Please refer to your order information to
determine which model you have purchased.
The ControlKeeper 4A can control up to four relays per
panel with optional support for up to four 0-10V dimming
control outputs to allow for combinations of relay
switching and load dimming.
Getting Started
1. Do not discard these installation instructions. Please
keep for future reference and operation information.
2. Always disconnect all power before wiring.
3. Use only as intended and at the listed voltage.
4. All installation and service must be performed by
qualified personnel or service technicians.
5. Install in accordance with the National Electrical Code
and any other codes which may apply.
6. Installation and wiring information contained in this
document is based on industry-accepted standards
and practices. If conflicts exist between these
instructions and any applicable codes or ordinances,
please contact Greengate before proceeding with the
installation.
7. High voltage is present inside the enclosure. Use
extreme caution when performing maintenance on
this equipment. Failure to follow this warning and
proper safety procedures could result in severe injury
or death, and/or damage to the equipment.
8. Document all wiring and device terminations and
locations so that devices can be properly configured
and programmed for operation.
Mounting the Cabinet
1. Choose a dry location on a firm surface convenient to
the circuits being controlled. Allow full clearance for
the door of the enclosure to open fully.
2. Mount the ControlKeeper 4A cabinet using the holes
provided in the back of the enclosure.
3. All line voltage conductors must enter the cabinet on
the right side of the enclosure.
4. All low voltage conductors must enter the cabinet on
the left side of the enclosure.
5. Remove all debris and metal shavings from
the enclosure before applying power to the
ControlKeeper 4A.
ote:N Make certain that high voltage and low voltage
wiring enters the enclosure separately. Failure to
separate high voltage from low-voltage wiring may
cause interference with functionality. High Voltage
wiring should not be brought into the enclosure
through the left side of the enclosure.
Low voltage wiring can be brought into the enclosure
from the bottom left or upper left of the enclosure. Due
to limited space on the left side of the enclosure, it is
recommended that connections be brought through the
top or bottom of the enclosure for the low-voltage wiring.
Bring Low Voltage in
through the Left Side of
the Enclosure
NETWORK
RS-232 PCI-NETPCI-NET
DIGITA
+NET-NET
PCI-NET TERM
U13
ANALOG INPUTS
ANAN ANAN
1234
LED1
J1
SW1
J2
U1
J3
U5
J4
TB1
J6
U14
LED2 LED3
ALL ONALL OFF
U7
U9
U11
U10
U15
TB4
TB3
VIO
ANALOG COM
1234
ADDRESS
12345678
Reset
SW2
SW3
SW1
H1
CAN-TXCAN-RX
LED5
LED4
U2
U6
L2L3L4
L1
PS1
U8
SC1
C29
REG3
REG2REG1
U16
U17
DIMMING OUTPUTS SWITCH INPUTS
TB5
IN IN IN IN IN IN IN IN
GRY
VIOGRY VIO GRY
VIOGRY
+24 +24 +24 +24
1234
12345678
50-022510-02
54-022510-
C20
LED6
RSC STAT
L1
S1
RESET PICS
LED7
U12
SWIN STAT
U18
U20U19
TB6
LS LS LS LS
12 34
TP1
Q1
MOV1
SW1SW2SW3SW4
X4 SRC
PCI 2005
LED1
C
K1K2K3K4
Q2
50-022110-01
LED3
Q3
MOV3 MOV2MOV4
J5
U2 U1
SR1
LED5LED7
Q4
LED9
STATUS
U3
U4
SR2
POWER
C48
L2
C40
C47
BR1
TB7
LSO TEST
TB2
C49
J8
J7
LOCAL
C39
REMOTE
+24 GND
Bring High Voltage in
through the Right Side
of the Enclosure
TB1TB2TB3
LOAD
LINELOAD LINE
TB4
LINE
LOAD
Figure 1: ControlKeeper-4 Enclosure
General Information
Power Supply Wiring
The ControlKeeper 4A contains a multi-tapped transformer
that is available in 120V/277V/347V 60 Hz or 230V/240V 50
Hz models. Voltages are color coded. It is recommended
that a dedicated branch circuit with circuit protection be
provided for the transformer.
1. Connect neutral wire to the wire with the appropriate
color coding for the voltage being used: See
Transformer Color Chart on page 2 for Neutral
Connections by voltage.
2. Connect the solid black wire to the dedicated branch
circuit that is powering the transformer.
Transformer Color Chart
Line Voltage Black
120 VAC White/Black
277 VAC White/Orange
347 VAC Brown
220 VAC 50/60 Hz White/Red
230 VAC 50/60 Hz White/Blue
240 VAC 50/60 Hz White/Blue
Connecting Relay Loads
The relay cards will be pre-mounted by the manufacturer in
the enclosure per the order specifications.
There are currently three available relay types for the
ControlKeeper 4A enclosure. This includes the Serial
Standard Relay Card, the Serial Two Pole Relay Card and
the Serial Latching Relay Card. Please refer to the specific
section for the relay card type that you are wiring. For all
relay types:
1. Verify that all wire cuttings are removed from the
enclosure.
2. Take the protective shrink wrap off of the relay cards
once the wire cuttings are removed from the enclosure.
3. Test branch circuits for short circuits prior to landing
wiring on relays.
ote:N Neutrals terminate within the adjoining lighting panel.
Standard Relay Card Notes
1. The Standard Relay Card is rated for single-pole load
use only. Connection of 2 pole circuits/loads to the
Standard Relay Card will void the equipment warranty
and may result in severe injury or death, and/or damage
to the equipment.
2. Relay ratings are 120 or 277 volt, 20 amp maximum.
Standard Relays are available in a Normally Open
configuration.
3. Relay terminal blocks have a maximum limit of
10 AWG wire.
Standard Relay Card Wiring
The standard relay is a simple contact closure, breaking the
line and load wires of a normal circuit. To wire the relay into
the control circuit:
1. Connect a 120 or 277 volt, 20 amp max, de-energized
branch circuit breaker to the relay terminal block
position labeled LINE.
2. Connect the load wiring to the output terminal block
position labeled LOAD.
3. Tighten down relay terminal screws. Manufacturer’s
recommended torque rating is 7 lbs-in. (0.59 lbs-foot)
(0.8Nm).
4. Document relay to circuit information for future
reference.
Relay Wiring
Wire:10 AWG Max.
Relay Rating: 20 amps, 120/277V
X4 SRC
PCI 2005
C
50-022110-01
LED9
Q1
SW1
LED1
K1
Q2
SW2SW3SW4
LED3
K2K3K4
Q3
U2 U1
LED5LED7
Q4
STATUS
U3
U4
TB1TB2TB3
MOV1
LOAD
MOV3 MOV2MOV4
LINELOAD LINE
TB4
LINE
LOAD
To Circuit Breaker
To Lighting Load
Figure 2: Standard Relay Card Wiring
Latching Relay Card Notes
1. The Latching Relay Card is rated for single-pole load use
only. Connection of 2 pole circuits/loads to the Latching
Relay Card will void the equipment warranty and may
result in severe injury or death, and/ or damage to the
equipment.
2. Relay ratings are 120/277/347 volt, 20 amp maximum.
3. Relay terminal blocks have a maximum limit of 8 AWG
wire.
Latching Relay Card Wiring
The latching relay is a simple closure, breaking the line and
load wires of a normal circuit. To wire the relay into the
control circuit:
1. Connect a 120, 277 or 347 volt, 20 amp maximum,
de-energized branch circuit breaker to the relay terminal
block position labeled LINE.
2. Connect the load wiring to the output terminal block
position labeled LOAD.
2
ControlKeeper® 4A
Network Wiring Notes
Relay Wiring
Wire: 8 AWG Max.
Relay Rating: 20 amps, 120/277/347V
TB1TB2TB3
X4 LRC
PCI 2004
C
50-022130-00
LED9
STATUS
U5U1U4
MOV1
To Circuit Breaker
K1
K2
MOV3 MOV2MOV4
K3
K4
LOAD LINELOAD LINELOAD LINE
TB4
To Lighting Load
Figure 3: Latching Relay Card Wiring
Tw o Pole Relay Card Notes
1. Two Pole Relay ratings are 208/240/480 volt, 20 amp
maximum.
2. Relay terminal blocks have a maximum limit of 8 AWG
wire.
3. Two Pole Relays take up two relay slots in the
enclosure.
4. Two Pole Relays come in a Normally Open or Normally
Closed configuration.
Tw o Pole Relay Card Wiring
1. Connect one de-energized branch circuit breaker to one
of the relay terminal block LINE location.
2. Connect the load side to the output terminal block
position of this same terminal block, labeled LOAD.
3. Connect the other de-energized branch circuit breaker
to the other relay terminal block’s LINE location.
4. Connect the second load wire to the second terminal
block, labeled LOAD.
5. Tighten down relay terminal screws. Manufacturer’s
recommended torque rating is 18 lbs-in. (1.475 footlbs)
(2.0Nm).
Document relay to circuit information for future reference.
Relay Wiring
Wire:8 AWG Max.
Relay Rating: 20 amps, 208/240/480V
TB1TB2TB3
X4 TPRC
PCI 2004
C
50-022140-00
P1
LED9
SW1
LED1
Q2 Q1
SW3
U2 U1
LED5
STATUS
U3
U4
MOV1
To Circuit Breaker#1
To Lighting Load
To Circuit Breaker#2
K1
MOV3 MOV2MOV4
K2
LINELOAD
TB4
LINE
LOAD
To Lighting Load
Figure 4: Two Pole Relay Card Wiring
Network Wiring Notes
The ControlKeeper 4A is designed to communicate with
other ControlKeeper network panels using a lighting control
RS-485 network for communications. This allows the panels
to share information and to be programmed from one
central location by a computer with the Keeper Enterprise
Software.
For best network performance, Belden 9841 or 89841
should be used. If the specified cable is not used
and communications problems occur that require
troubleshooting assistance, additional charges for support
may be assessed.
1. All low voltage wiring is Class 2.
2. All low voltage wiring must enter the cabinet into the
Low voltage section of the enclosure. Low Voltage
wiring can be brought into the enclosure from the
bottom left or top left of the enclosure. Failure to
separate high voltage from low voltage wiring may
cause interference with logic board function.
3. All low-voltage wiring must be run in separate conduit
from line-voltage wiring.
4. Test all network wiring for shorts to AC ground before
connecting to the ControlKeeper 4A panel.
ControlKeeper® 4A
3
Network Wiring Detail
5. Leave all shields disconnected making certain that
shield is not exposed. These wire types will be
connected to a special terminal block on the right side
of the controller.
6. Panels and devices on the RS-485 lighting network
should be daisy-chained. Do not create a Star or
T-tapped configuration.
7. Total network length should not exceed 4000 feet.
Network Wiring Detail
1. Before wiring, select the two panels that are going to
be the end panels of the network and plan a wiring
scheme accordingly. Panels should be daisy-chained,
not star or t-tapped.
2. Pull the twisted pair wiring in conduit along the planned
route, making certain that it is separate from any high
voltage wiring.
3. Starting at one of the end panels, connect the network
(+) and (-) terminals to the next panel’s network (+) and
(-) terminals. Continue this process through the network
making certain to observe polarity. When finished, the
two end panels will have a single pair of wires coming
into the network terminal block while all middle panels
in the network will have two sets of wires.
4. Set the network termination jumpers. On the end
panels on the network set to the terminated position.
For all panels in the middle of the network, remove the
network termination jumper.
5. Set all panel addresses using the panel network
identification dip-switches on each panel. See
Figures 6 & 7 for location and details.
6. Using the panel reset switch, issue a soft reset to each
panel to initialize the panel address. See Figure-6 for
location of the reset switch.
See Figures 5-7 on the next page for a picture reference
of twisted pair network wiring and for item reference of
network wiring components.
End Panel
Network
PCI-NET PCI-NET
Wiring Detail
-NET+NET
Termination
Jumper ON
Middle Panel
PCI-NET PCI-NET
Network
Wiring Detail
-NET+NET
PCI-NET TERM
Termination
Jumper OFF
End Panel
Network
Wiring Detail
PCI-NETPCI-NET
+NET -NET
TB1
PCI-NET TERM
Termination
Jumper ON
Figure 5: Network Wiring
CAT5 Cable RJ45 ports
for Lighting Network
Twisted Pair Network
Terminal Block Connection
for Lighting Network. Top
Terminal + Middle Terminal -
Bottom Terminal Not Used
PCI-NET TERM
TB1
J6
50-022510-02
ADDRESS
LED1
54-022510-
LED3LED2
87654321
NETWORK
ALL OFFALL ON
J1
SW1
DIGITA
J2
U5
J4
U7
TB1
U9
J6
U10
U5
J4
U7
U9
J6
U10
U5
J4
U7
U9
U10
U1
PCI-NETPCI-NETRS-232
J3
U5
J4
U7
TB1
-NET+NET
U9
J6
PCI-NET TERM
U11
U10
U13
U14
TB4
TB3
ANALOG INPUTS
VIO
ANANANAN
ANALOG COM
4321
LED1
LED2 LED3
NETWORK
ALL ONALL OFF
J1
RS-232 PCI-NETPCI-NET
SW1
DIGITA
J2
U1
J3
U5
J4
+NET-NET
U7
TB1
U9
J6
PCI-NET TERM
U11
U10
U13
U14
TB4
TB3
ANALOG INPUTS
ANANAN AN
VIO
ANALOG COM
1234
LED1
NETWORK
ALL OFFALL ON
J1
SW1
DIGITA
J2
U1
PCI-NETPCI-NETRS-232
J3
U5
J4
U7
TB1
-NET+NET
U9
J6
PCI-NET TERM
U11
U10
U13
U14
TB4
TB3
ANALOG INPUTS
ANANANAN
VIO
ANALOG COM
4321
CAN-RXCAN-TX
LED5
LED4
U2
U6
PS1
REG1 REG2
U16
U15
GRY
GRYVIO
4321
ADDRESS
12345678
CAN-TXCAN-RX
LED5
LED4
U2
U6
PS1
REG2REG1
U16
U15
DIMMING OUTPUTSSWITCH INPUTS
GRY
VIOGRYVIOGRY
VIOGRY
1234
1234
ADDRESS
LED3LED2
87654321
CAN-RXCAN-TX
LED5
LED4
U2
U6
PS1
REG1 REG2
U16
U15
GRY
GRYVIO
4321
Reset
SW2
SW3
SW1
H1
L4L3L2
L1
U8
SC1
C29
REG3
U12
U17
U19U20
TB5
SWITCH INPUTSDIMMING OUTPUTS
GRYVIOGRYVIO
4321
50-022510-02
54-022510-
Reset
SW2
SW3
SW1
H1
L2L3L4
L1
U8
SC1
C29
REG3
U12
U17
TB5
IN IN IN IN IN IN IN IN
LS LS LS LS
+24+24 +24+24
12345678
1234
50-022510-02
54-022510-
Reset
SW2SW3
SW1
H1
L4L3L2
L1
U8
SC1
C29
REG3
U12
U17
U19U20
TB5
SWITCH INPUTSDIMMING OUTPUTS
GRYVIOGRYVIO
4321
Q1
MOV1
X4 SRC
LINELOAD LINE
PCI 2005
LED1
C
Q2
50-022110-01
U1U2
LED3
TB3 TB2 TB1
Q3
J5
C20
LED6
SR1
RSC STAT
L1
TB4
MOV4 MOV2MOV3
Q4
S1
RESET PICS
U18
TP1
LED6
RSC STAT
S1
RESET PICS
U18
U20U19
TP1
LED6
RSC STAT
S1
RESET PICS
U18
TP1
LINE
LED9
SW4SW3 SW2SW1
LOAD
STATUS
K4 K3 K2 K1
U4
U3
LED7 LED5
LED7
SWIN STAT
SR2
POWER
C48
L2
C40
C47
BR1
TB7
TB2
LSO TEST
TB6
C49
J8
J7
LOCAL
C39
LSLSLSLS
ININININININININ
+24+24+24+24
REMOTE
+24 GND
4321
87654321
Q1
TB1TB2TB3
MOV1
SW1SW2SW3SW4
X4 SRC
PCI 2005
LED1
C
LOAD LOAD
K1K2K3K4
Q2
50-022110-01
LED3
Q3
MOV3 MOV2MOV4
LINELOAD LINE
J5
C20
U2 U1
SR1
LED5LED7
L1
TB4
Q4
LINE
LED9
LOAD
STATUS
U3
U4
LED7
SWIN STAT
SR2
POWER
C48
L2
C40
C47
BR1
TB7
TB2
LSO TEST
TB6
C49
J8
J7
LOCAL
C39
REMOTE
+24 GND
Q1
MOV1
X4 SRC
LINELOAD LINE
PCI 2005
LED1
C
LOAD
Q2
50-022110-01
U1U2
LED3
TB3TB2 TB1
Q3
J5
C20
SR1
L1
TB4
MOV4 MOV2MOV3
Q4
LINE
LED9
SW4SW3 SW2SW1
LOAD
STATUS
K4 K3 K2 K1
U4
U3
LED7 LED5
LED7
SWIN STAT
SR2
POWER
C48
L2
C40
C47
BR1
TB7
TB2
LSO TEST
TB6
C49
J8
J7
LOCAL
C39
LSLSLSLS
ININININININININ
+24+24+24+24
REMOTE
+24 GND
4321
87654321
Network
Address
Switches
ADDRESS
LED1
LED3LED2
NETWORK
PCI-NET PCI-NETRS-232 DIGITA
-NET+NET
PCI-NET TERM
87654321
ALL OFF ALL ON
J1
SW1
J2
U1
J3
U5
J4
TB1
J6
Reset
SW2
SW1
H1
CAN-RXCAN-TX
LED5
LED4
U2
U6
U7
U9
U10
L1
PS1
U11
Reset
Switch
Network Termination
Jumper
Figure 6: Item Reference for Network Details
4
ControlKeeper® 4A
Dimmer Wiring Information
Switch
Position
Value
1 2 4 8 16
421 5 73 6 8
32
64 128
ON
OFF
Figure 7: Address
ote:N All panels must be assigned a unique Network
Address in order to communicate over the lighting
network. Switch positions are labeled 1 through 8
and are valued at 1 through 128 as shown above. The
network value is calculated by adding the value of the
switch positions that are in the ON position. In the
example above switches 1 and 3 are ON giving the
panel the network address of 5. Addresses 1 through
254 are valid addresses. Zero and 255 are reserved
for system use. To initialize the network address with
the controller, press the panel rest button after the
address is set.
Dimmer Wiring Information
There are four Dimming Output channels at the bottom
of the ControlKeeper 4A that allow for connection to 010V dimming ballasts. Up to fifty 0-10V ballasts may be
controlled off of one dimming output channel.
Please wire the ballast 0-10V wiring per the manufacturer’s
specification. Before connecting the ballast 0-10V wires to
the ControlKeeper 4A, please run the following test.
Touch the two 0-10V wires together, the dimming ballasts
should go full low. When you disconnect these wires, the
dimming ballasts should go full bright. If the ballasts do not
perform properly, there is a miswire or problem with one
of the ballasts wired. Do not connect the ballasts to the
Greengate system until this test proves operational.
1. Perform the test outlined in the paragraphs above prior
to connection.
2. Terminate the 0-10V wires at the bottom left corner
of the ControlKeeper 4A on the terminal strip labeled
Dimming Outputs. Each of these output channels
is labeled VIO and GRY. This stands for the violet
and gray wiring that is standard for these types of
ballasts. Please match wire color to the terminal. If
the lighting load is also being switched by a relay, it is
recommended that the relay number and the channel
number for the dimmer output match.
To Dimming
Ballast
Violet (+) Wire
To Dimming
Ballast
Grey (-) Wire
Figure 8: Dimming Ballast Wiring
Connecting Low-Voltage Inputs
Analog Input Wiring
This section describes the wiring for analog input devices.
There are four analog input wiring terminals on the left side
of the ControlKeeper 4A to allow for wiring of the analog
input devices. Analog Input devices must have a 0-10 VDC
output for use with these channels. Please refer to the
documentation that came with your device for information
on proper placement and installation of the device. Proper
placement is critical to system function. These instructions
describe the wiring of the device at the panel end assuming
that the devices are analog photo sensors that have been
purchased from Greengate. Please contact technical support
if you are using a device not purchased from Greengate to
verify compatibility and wiring to the Greengate system.
1. Use 18 AWG twisted, unshielded wire for all low
voltage analog input device wiring.
2. Maximum length for analog input device wiring is
500 feet.
3. Wire the signal wire (yellow wire) to one of the
terminals labeled AN1, AN2, AN3, or AN4.
4. Wire the ground wire (black wire) to the corresponding
COM channel located below the Analog signal
channels.
5. Wire the +24V wire (red wire) to the peripheral power
connector +24V supply.
6. Ensure that the local remote jumpers have been moved
to the local position (over the top 2 pins) for both
jumpers (J7 & J8) to enable 24VDC to the low voltage
switch channels. See Figure 9 for location.
7. Please see wiring detail in Figure 9 for details on
connections of a Greengate provided analog photosensor
to the ControlKeeper 4A system.
ControlKeeper® 4A
5
Lighted Switch Notes
Yellow (Signal) -
(Analog 1-4 Channel)
Black (Ground) - (Analog COM)
Red (+24V) - CH +24V
Local Remote
Jumper in
Local Position
Figure 9: ControlKeeper 4A Analog Input Wiring
Contact Input Switch Wiring
This section describes the wiring for dry contact closure
devices. There are contact input terminals on the left side of
the ControlKeeper 4A to allow for wiring of the dry contact
closure devices. If a two-wire maintained or toggle type
contact is used, up to eight inputs may be wired. If a 3-wire
momentary closure is used, up to four inputs may be wired.
If using two wire devices, the IN terminal will be the ON
wire termination point. The +24V terminal may be shared
between two wired devices. If using three wire devices, the
ON wire will wire to one IN terminal, the +24V will wire to
the +24V terminal and the OFF wire will wire to a second
IN terminal.
1. Use 18 AWG twisted, unshielded wire for all low
voltage dry contact closure device wiring.
2. Maximum length for dry contact closure device wiring
is 1000 feet.
3. Ensure that the local remote jumpers have been moved
to the local position (over top pins) for both jumpers
(J7 & J8) to enable 24VDC to the low-voltage switch
channels. See Figure 10 below for location.
4. Please see wiring detail in Figure 10 for details on
connections of different devices to the
ControlKeeper 4A system.
Local Remote
Pilot Lit
Momentary
Switch (4 Wire)
Momentary
Switch (3 Wire)
Toggle Switch
(2 Wire)
ON/IN
+24VDC
OFF/IN
PILOT/LS
ON/IN
+24VDC
OFF/IN
Pilot Lit Toggle
Switch (3 Wire)
Maintained
Switch (3 Wire)
ON/IN
+24VDC
+24VDC
ON/IN
PILOT
ON/IN
+24VDC
Jumper in Local
Position
Figure 10: ControlKeeper 4A Low-Voltage Switch Wiring
Lighted Switch Notes
The ControlKeeper 4A has up to four input channels that
allow for connection of a pilot light wire from a lighted
switch. The terminals are labeled LS on the logic board.
Please see Figure 10 above referring to the Pilot Light
Momentary Switch for wiring example.
1. You must use Lighted Switches that have been
approved for use with the ControlKeeper 4A system.
2. You can have no more than 20 LED lighted switches in
a ControlKeeper panel, with no more than 6 LEDs per
input channel.
3. You can have no more than 10 INCANDESCENT lighted
switches per panel, with no more than 3 bulbs per
input channel.
4. Please note that these figures may decrease if motion
sensors, photosensors or digital switches are being
used with the controller. In addition, if switch types are
mixed (incandescent and LED being used on the same
controller), these figures will change. Please contact
Technical Support with the numbers and types of inputs
you are using to determine if the controller will be able
to support them without overloading the power supply.
Contact Input Photosensor and Greengate
Sensor Notes
It is possible to use a contact input photosensor and
Greengate Motion Sensors in conjunction with the lighting
control system. The ControlKeeper 4A is capable of
6
ControlKeeper® 4A
powering a number of these devices. Please refer to the
chart below for details on how many devices the transformer
can support.
Digital Switch Wiring
Greengate
PIR
Sensor
Greengate
Dual-Tech
Sensor
Greengate
Ultrasonic
Sensor
PPS-4
Indoor
Photosensor
PPS-5
Outdoor
Photosensor
40 16 20 20 4
Please contact technical support if it is necessary to power
additional sensors beyond the numbers listed above.
These figures do not account for additional devices such
as lighted switches or digita switches being used. If using
a combination of devices, please contact technical support
for exact details on how many devices the logic panel can
power.
+24 VDC
ON/IN
(Blue Wire)
(Blue Wire)
+24 VDC
(Red Wire)
ON/IN
(White Wire)
+24 VDC
(Red Wire)
ON/IN
(Red Wire)
PPS4
Black
Yellow & White
Wires Not Used
PPS5
Black
Black
Typical Greengate
Motion Sensor Wiring
REM PWR DC GND
(Black Wire)
Contact Input
Photosensor
Wiring
Local Remote
Jumpers in
Local Position
Digital Switches do not wire directly to the ControlKeeper 4A
panel, but are wired to a CAN Bus network that connects to
the ControlKeeper 4A through a GDS-I device. Digital Switch
devices should be networked together in a daisy chain
configuration. No T-Taps/Stars should be used.
The GDS-I device should reside somewhere within the
daisy chain switch network. Total daisy chain network length
should not exceed 1000 feet
The following instructions describe the GDS-I device
connection to the ControlKeeper 4A. Please refer to the
Digital Switch Installation Instructions for information on
wiring the Digital Switch network to the GDS-I device.
1. Mount the GDS-I next to the ControlKeeper 4A panel.
A six foot phone style cable has been provided for
connection to the ControlKeeper 4A panel.
2. Run a length of the Digital Switch LC or Belden cabling
from the GDS-I location to the low voltage section of
the ControlKeeper 4A.
3. Connect the RED wire in the cable to the +V terminal
on the back of the GDS-I and to the ControlKeeper 4A
remote power connector +24 V terminals.
4. Connect the BLACK wire in the cable to the GND
terminal on the back of the GDS-I and to the
ControlKeeper 4A remote power connector GND
terminal.
5. Tape back or cap the blue and white wires and shield
wire for the cable. They will not be used for connection
between the GDS-I and lighting controller.
6. Locate the 6 foot phone style cable included in the
GDS-I box. Run this from the GDS-I into the low voltage
section of the ControlKeeper 4A enclosure plugging the
end with 9 pin head into the GDS-I. Plug the end the
RJ11 phone style plug into the ControlKeeper 4A.
Figure 11: Photosensor and Motion Sensor Wiring
Digital Switch Wiring
Each ControlKeeper 4A panel is capable of supporting up to
7 Digital Switch device stations and 1 GDS-I gateway device
(the number the controller is able to support is dependent on
the number of other low voltage devices wired that require
power from our logic board. Please contact Technical Support
for exact details of how many devices your logic board can
power.)
Digital Switch cable type should be Eaton’s Cooper LC Cable,
Belden 1502R (non-plenum), or Belden 1502P (plenum).
For best network performance, one of the suggested cables
should be used. If the specified cable is not used and
communications problems occur that require troubleshooting
assistance, additional charges for support may be assessed.
ControlKeeper® 4A
LED2 LED3
NETWORK
ALL ONALL OFF
J1
RS-232 PCI-NETPCI-NET
SW1
J2
U1
J3
U5
J4
+NET-NET
U7
TB1
U9
J6
PCI-NET TERM
U11
U10
U15
U13
U14
TB3
TB4
ANALOG INPUTS
AN AN ANAN
VIO
ANALOG COM
1234
Wire Phone Style Cable to RJ11
Jack on CK4A and to GDS-1
BLACK Wire From GDS-1
GND to CK2 GND
RED Wire From GDS-1 V+
to CK2 +24 VDC
54-022510-
12345678
Reset
SW2
SW3
SW1
H1
CAN-TXCAN-RX
LED5
LED4
U2
U6
L1
L2 L3
L4
PS1
U8
SC1
C29
REG2REG1
REG3
U12
U16
U17
TB5
DIMMING OUTPUTS SWITCH INPUTS
IN IN IN IN IN IN IN IN
LS LS LS LS
GRY
VIOGRY VIOGRY
VIOGRY
+24 +24 +24 +24
1234
1234
1234 5678
GDS-I
J5
C20
LED6
SR1
RSC STAT
L1
S1
RESET PICS
LED7
SWIN STAT
U18
C40
C47
U20U19
TB2
TB6
+24 GND
TP1
12 34
Q1
X4 SRC
SW1SW2SW3SW4
PCI 2005
LED1
C
50-022110-01
LED3
U2 U1
LED5LED7
LED9
STATUS
U3
U4
SR2
POWER
C48
L2
BR1
TB7
LSO TEST
C49
J8
J7
LOCAL
C39
REMOTE
TB1TB2TB3
MOV1
LOAD
K1K2K3K4
Q2
Q3
MOV3 MOV2MOV4
LINELOAD LINE
TB4
Q4
LINE
LOAD
Local Remote Jumpers
Moved to Local Position
(Jumper Over Top Pins)
50-022510-02
ADDRESS
LED1
Cabling is EAton’s Cooper LC Cable, Belden 1502R, or Belden 1502P
Figure 12: Digital Switch Gateway Wiring Detail
7
Digital Switch Wiring
Applying Power
1. After wiring is complete, make certain to clean panel
of all wire clippings and fragments ensuring that no
fragments get lodged between the circuit board and
enclosure.
2. Ensure that there are no loose wires or exposed wires
that could short out.
3. Power up the unit.
4. Please refer to the operation section of this instruction
for information on turning on and off lighting loads.
Refer to the Keeper Enterprise Software manual
for information regarding the programming of the
ControlKeeper 4A.
Relay Override Operation
The ControlKeeper 4A has two means of override located
on the logic board: individual relay override buttons and a
hardware override switch. It is possible to control lighting
loads and override programming using these override
mechanisms.
ALL OFF,
AUTO, ALL
ON Switch
Individual Relay
Override Switch
ALL OFF/AUTO/ALL ON Switch Notes
In addition to the individual relay override switch, there
is a hardware override switch that allows the override of
all relays on the board. If this switch is moved to the ALL
ON or ALL OFF position, all four relays will remain ON or
OFF as long as the switch is in that ALL ON or ALL OFF
position. The ON or OFF state is maintained regardless of
programmed state. In order for relays to run programmed
scheduling the hardware override switch must be in the
AUTO or center position. The dimmer channel will also be
overridden to full bright in the ALL ON position. See
Figure 13 for location of the hardware override switch.
LED Operation
The ControlKeeper 4A has LEDs for status monitoring.
These are explained below.
Override Switch
Indicator LEDs
Network
LEDs
Digital Switch
Indicator LEDs
Microprocessor
Status LED
Individual Relay
Status LED
Figure 13: ControlKeeper 4A Override Mechanisms
Individual Relay Override Notes
Each relay on the ControlKeeper 4A may be overridden
using the individual relay override switches located on the
relay card on the right side of the enclosure. See Figure 13
for location of these switches. These override switches
will toggle the associated relay’s state with each push of
the button. This type of override is temporary in that the
override will last until the next command to the relay. This
override does not command the dimmers.
8
ControlKeeper® 4A
Relay Communications
Status LED
Input Communications
Status LED
Power LED
Figure 14: ControlKeeper-4A Status LEDs
Network LED:
The Network LED should flash only when activity is present
on the network wire. If communications commands are not
being transmitted over the network wire from the Keeper
Enterprise Software or broadcast switches and this LED
is flickering, ON constant, or flashing, it is an indication of
noise on the network wire that may interfere with proper
system operation. Please check all network wiring carefully
for shorts to AC Ground if this condition exists. Contact
Technical Support for further troubleshooting help.
Override Switch Indicator LEDs:
The Override Switch Indicator LEDs will be lit if the ALL
OFF/AUTO/ ALL ON Switch has been placed in the ALL ON
or ALL OFF position.
Digital Switch Wiring
Digital Switch LEDs:
These LEDs, labeled CAN-TX and CAN-RX, will flash when
Digital Switch information is being passed back and forth
between the Digital Switch Gateway and the ControlKeeper
4A.
Microprocessor Status LED:
The Status LED will flash ON and OFF continuously under
normal operation. The LED is an indication of microprocessor
health. If the LED is ON or OFF all the time, please use the
soft reset button on the controller. If the LED does not resume
normal flashing state, contact Technical Support.
Individual Relay Status LEDs:
Here are four relay status LEDs, one for each of the
relays on the ControlKeeper 4A. Please refer to Figure 14
for location of these LEDs. The relay status LEDs are an
indication of whether the associated relay is energized or
de-energized. If the relay LED is ON, the relay load should
be ON. If the relay LED is OFF, the relay load should be OFF.
Power LEDs:
This LED indicates that the ControlKeeper 4A is getting the
proper expected voltage from the transformer. If this LED is
not lit, there is a problem with power to the board. Please
contact Technical Support for further details.
Input Communications Status LED:
This LED indicates that the input chips are in normal
operation. These LEDs should flash to indicate system
normal status.
Status LED is not flashing. The Soft Reset Command will
not cause loss of panel programming. To perform a Soft
Reset Command, press in and then immediately release
the reset button. (Refer to Figure 15 for location of the reset
switch.) When the reset button is pressed and released,
the status LED may hesitate briefly then resume normal
operation.
Reset Communications Switch:
In some situations it may be desirable to just cause a reset
to the input and relay communications chips. This can be
done using the reset button for this purpose in the middle
of the board. It is recommended that you contact Technical
Support prior to issuing this type of reset command.
Clear Settings Command:
A clear settings command is used to remove all
programming from a ControlKeeper 4A unit. It should be
done before downloading programming to the unit for
the first time or when asked to by a Technical Support
representative. Please use caution with this command!
When performing a Clear command, all relay loads will turn
off. Use the Hardware Override Switch to keep lighting
on if necessary. In order to reprogram the unit, you will
need to use the Keeper Enterprise Software. To perform
a Clear Command, press and hold down the reset button
(first button on left) while pressing and releasing the clear
button (middle button). Let go of the reset button. The
ControlKeeper 4A unit will be cleared of all programming.
Microprocessor
Reset Switch
Microprocessor Clear
Settings Switch
Relay Communications Status LED:
This LED indicates that the relay communications chips are
in normal operation. These LEDs should flash to indicate
system normal status.
ControlKeeper 4A RS232 Port
The ControlKeeper 4A has an on board RS232 port for
communications to peripheral accessory devices or to
the Keeper Enterprise Software. This RJ style jack should
not be connected to any device not intended for use with
the lighting control system. Connection to a phone line
will cause damage to the lighting control system that is
not covered under warranty. Please use only Greengate
approved device connections for connection to this port.
System Reset and Clear Commands
Under certain circumstances, you may want to reset the
ControlKeeper 4A. There are two different types of reset
commands available in the ControlKeeper 4A system: a soft
reset command and a clear reset command.
Soft Reset Command:
A soft reset command is used to initialize a new
panel address with the panel. If can also be used as a
troubleshooting technique if the panel is not responding or
to free up the microprocessor if the unit’s Microprocessor
Communications
Reset Switch
Figure 15: Reset Switches on the CK-4A
Programming the ControlKeeper 4A
The ControlKeeper 4A is programmed using Keeper
Enterprise Software. Please refer to the Keeper Enterprise
Manual for programming details. Unless pre-programmed
by the factory, it is recommended that a Clear Command be
performed on the controller before the first programming
download to clear any test data that may be left in the
controller from factory testing.
ControlKeeper® 4A
9
Digital Switch Wiring
Repair Information
If a repair becomes necessary on your ControlKeeper 4A
unit, please refer all service to Greengate’s technical support
line at 1-800-553-3879. The ControlKeeper 4A contains no
user serviceable parts.
Operation Notes
The ControlKeeper 4A consists of a logic board, transformer
and relay card. There are several features of note as pointed
out in the item reference diagram on the next page.
Figure 16: Item Reference
1. Network LED
2. ALL ON LED
3. Panel Hardware Override Switch (ALL OFF, AUTO, ALL ON)
4. ALL OFF LED
5. Panel Addressing Switch
6. Digital Switch LEDs
7. Panel reset switch
8. Status LEDs
9. Relay Card connector
10. Relay override switch
11. Relay wiring terminal block
12. Transformer Wiring Leads
13. Transformer
14. Power LED
15. Transformer secondary power connection
16. Local remote jumpers
1 7. Peripheral power terminal: +24VDC, DC Ground
18. Relay PIC Status LED
19. Switch PIC Status LED
20. PIC Reset Switch
2 1. Switch Input Wiring Channels
22. 0-10V Dimmer Wiring Channels
23. Analog Photosensor Wiring Channels
24. Network Termination Jumper
25. Network Wiring Terminal Block
26. Network Wiring RJ Connections (CAT5 only)
2 7. Digital Switch Port
28. RS-232 Communications Port
10
ControlKeeper® 4A
Renseignements généraux
Renseignements généraux
Le modèle ControlKeeper 4A est expédié dans un seul colis.
Il est équipé d’un transformateur à deux gradins de
120-277V/347V en 60 Hz ou de 230V/240V en 50Hz. Il peut
être configuré avec des types de relais différents selon vos
besoins en éclairage. Pour connaître le type de modèle en
votre possession, consultez votre commande.
Non seulement le ControlKeeper 4A peut commander
jusqu’à quatre relais par panneau, mais il peut également
prendre en charge jusqu’à quatre sorties de commandes de
gradation de 0-10V afin d’associer la commutation de relais
à la gradation de charge.
Pour commencer
1. Ne jetez pas ces instructions d’installation. Veuillez les
conserver pour une référence ultérieure.
2. Débranchez toujours toutes les alimentations
électriques avant de procéder au câblage.
3. Utilisez uniquement aux fins prévues et à la tension
indiquée.
4. L’installation, les réparations et l’entretien doivent être
effectués par des techniciens en entretien et réparation
ou par du personnel qualifié.
5. L’installation doit se faire conformément au Code
national de l’électricité et à tout autre code applicable.
6. Les renseignements sur l’installation et le câblage qui
sont fournis dans ce document sont fondés sur des
normes et des pratiques reconnues dans l’industrie.
Si ces instructions vont à l’encontre de codes ou de
règlements applicables, veuillez communiquer avec
Greengate avant de commencer l’installation.
7. Une haute tension est présente dans le boîtier. Prenez
des précautions extrêmes lorsque vous effectuez
l’entretien de cet équipement. Le non-respect de
cet avertissement et des procédures de sécurité
appropriées peut entraîner des blessures sérieuses ou
la mort et/ des dommages à l’équipement.
8. Pour vous aider à configurer et à programmer les
dispositifs par la suite, prenez en note l’emplacement
de ces derniers et des connexions.
Montage de l’armoire électrique
1. Choisissez un endroit sec sur une surface dure, proche
des circuits à commander. Prévoyez un dégagement
suffisant pour l’ouverture complète de la porte.
2. Montez l’armoire ControlKeeper 4A à l’aide des trous
ménagés au dos du boîtier.
3. Tous les fils à haute tension doivent pénétrer dans
l’armoire par le côté droit du boîtier.
4. Tous les fils à basse tension doivent pénétrer dans
l’armoire par le côté gauche du boîtier.
5. Dégagez tous les débris et les rognures de métal
du boîtier avant de mettre le ControlKeeper 4A sous
tension.
emarque:R Assurez-vous que les câblages de haute tension
et de basse tension entrent séparément dans le
boîtier. Dans le cas contraire, le fonctionnement
peut en être compromis. Le câblage de haute
tension ne doit pas entrer dans le boîtier par le
côté gauche du boîtier.
Il est possible de passer le câblage de basse tension dans
le boîtier par la partie inférieure ou supérieur gauche du
boîtier. Puisque l’espace est limité sur le côté gauche du
boîtier, il est conseillé de passer les fils servant au câblage à
basse tension par le haut ou le bas.
Faire passer les fils à
basse tension dans le
côté gauche du boîtier
LED1
LED2 LED3
NETWORK
J1
RS-232 PCI-NETPCI-NET
SW1
DIGITA
J2
U1
J3
U5
J4
+NET-NET
U7
TB1
U9
J6
PCI-NET TERM
U10
U13
U14
ANALOG INPUTS
AN AN AN AN
ANALOG COM
1234
ADDRESS
12345678
ALL ONALL OFF
H1
CAN-TXCAN-RX
LED5
LED4
U2
U6
PS1
U11
SC1
REG2REG1
U16
U15
TB4
TB3
DIMMING OUTPUTS SWITCH INPUTS
VIO
GRY
VIO GRY VIOGRY
VIO GRY
1234
1234
50-022510-02
54-022510-
Reset
SW2
SW3
SW1
L2L3 L4
L1
C20
U8
LED6
RSC STAT
L1
S1
RESET PICS
C29
LED7
REG3
U12
SWIN STAT
U17
U18
U20U19
TB6
TB5
IN IN IN IN IN IN IN IN
LS LS LS LS
+24 +24 +24 +24
TP1
1234 5678
12 34
SR1
C40
C47
Faire passer les fils à
haute tension dans le
côté droit du boîtier
Q1
X4 SRC
PCI 2005
C
50-022110-01
J5
LED9
STATUS
SR2
L2
TB2
LSO TEST
C49
J8
J7
LOCAL
C39
REMOTE
+24 GND
MOV1
SW1SW2SW3SW4
LED1
K1K2K3K4
Q2
LED3
Q3
MOV3 MOV2MOV4
U2 U1
LED5LED7
Q4
U3
U4
POWER
C48
BR1
TB7
TB1TB2TB3
LOAD
LINELOAD LINE
TB4
LINE
LOAD
Figure 1: Boîtier du ControlKeeper- 4
Câblage de l’alimentation
Le ControlKeeper 4A contient un transformateur à gradins
proposés en de 120-277V/347V en 60 Hz ou de 230V/240V
en 50Hz. Les tensions sont signalées par des codes de
couleur. Il est conseillé de réserver un circuit de dérivation
avec protection des circuits à l’utilisation du transformateur.
1. Branchez le fil neutre au fil ayant le code de couleur
correspondant à la tension utilisée (voir les connexions
neutres par tension dans le Tableau de couleurs du
transformateur, page 2).
ControlKeeper® 4A
11
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