Greenerd Press & Machine Four-Post Hydraulic Presses Press

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Four-Post
[Hydraulic
Presses
CATALOG 420
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Four-Post Hydraulic Presses fr®m
This new series of 4-post hydraulic presses joins Greenerd’s hydraulic machinery. This line is offered
to
meet the need for a wider choice of sizes, capacities, and speeds in a high quality 4-post press. Sixty-one basic
models are covered in this catalog with
a wide choice of optional equipment. Re gardless of size or speed, all presses are production quality machines designed for many years of continuous use.
The presses are found on such jobs as:
Forming Drawing
Coining Embossing Precision
Assembly
broad line of
Riveting & Staking Trimming Die Try Out
Compression
Molding
Hobbing
□ Experience
The name Greenerd is among the oldest
and most trusted of machine tool build ers. Manufacturing presses was one of the first to introduce hydrau lically powered presses in the 1930’s.
This line of 4-post presses is an out growth of years of experience at building this and other types of hydraulic presses for industry.
dates back to 1883. Greenerd
experience on
.
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□ Value
Greenerd places primary emphasis in design and manufacture for long service and
low maintenance. The general fea
tures common to all machines are de
scribed on page 3. They add up to relia
bility and long service.
□ Performance
Although long, trouble-free service ranks high in Greenerd’s design priorities, these machines also represent the most ad vanced industry proven hydraulic and
mechanical designs. High speeds, and convenience in set-up and operation make these presses competitive produc tion tools.
2
Model 4D-50-28 x 28
Illustrated with tank and power unit arranged to suit customer *
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Die Set Frame
Accuracy is built into the press frame. Heavy ground true and flat, are precision bored for accurate alignment. Tall bushing housings provide for long bear ing bronze-lined platen guides. Plates are engineered to insure minimum deflection under full load. Moving platens ride on accurately ground tie rods.
steel slabs,
Quality Hydraulic Systems
All hydraulic systems are Greenerd designs using Vickers valves and pumps. Each system is designed for continuous production use regardless of speed or ton nage. 1200 RPM motors save pump wear and keep noise
and vibration at a minimum. Properly sized hydraulic lines keep heat down.
Solid Wall Cylinder
Greenerd makes its own cylinders. The heavy walled cast body construction features an accurately honed bore fitted with separate end caps. The caps are bolted into the cylinder wall with heat treated cap screws and sealed with "O" rings. This rigid construction avoids "tie rod stretch" common to conventional commercial cylinders. Large diameter Greenerd rams are made of a tough alloy steel to prevent flexing under load. This provides a rigid and permanently aligned driving force
the moving platen. A cast bronze gland adjusts
f^BRvron
%-rhgs stop pressure loss through wear. Greenerd cylin
ders, now in use for over thirty years, pass the time test for reliable performance and easy maintenance.
type ram packing. Self adjusting step-cut piston
^rtfciiuiraarAy
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Flexible Controls
Greenerd offers a wide choice of controls to meet vary ing industrial requirements. Ram travel and ram speed control, timed dwells at the bottom of the stroke, and sensitive pressure controls are among the features
available. Special requirements for press also available. Popular options are described on page 6.
sequencing are
3
Page 4
T
FOUR POST HYDRAULIC PRESSES 20-50
TON MODELS
The charts below describe the specifications of each press model. The dimensions that correspond to the letters
on
the diagram at left are in inches:
Maximum die space left to right between posts Overall dimension press bed front to back Daylight Maximum stroke length
Cylinder Bore (diameter) Ram diameter
Table to floor height Overall height Clearance between rods front to back
p
OUR POST HYDRAULIC PRESSES
75-150 TON MODELS
The charts below describe the specifications of each leufrs on the ditaTatleltafe Infnchls:^ *°
Maximum die space left to right between posts Overall dimension press
Daylight Maximum stroke length Cylinder Bore (diameter)
Ram diameter Table to floor height Overall height
Clearance between rods front to back
bed front to back
TONS
MODEL NO.
4D-20-18 x 18-6R'
4D-20-24 x 18-6R 4D-20-30 4D-20-18X 18-11 4D-20-24X 18-11 4D-20-30X 24-11 4D-20-18X 18-21
4D-20-24X 18-21 4D-20-30X 24-21 4D-20-18 x 18-35R14
4D-20-24 x 18-35R14 4D-20-30 x 24-35R14
4D-30-18
4D-30-24X 18-11 4D-30-30X 24-11 4D-30-24 x 18-17R 4D-30-30
4D-30-30 x 30-1 4D-30-24 x 18-21R5 4D-30-30X 24-21 4D-30-30X 30-21 4D-30-30 x 24-35R14
4D-30-30 x
x 24-6
R
x 18-1
1R
x 24-1
7R 7R
R5 R5
30-35R14
R R
R R5 R5 R5
R
R
MOTOR
61 61
61 124 124 124
59 59 59
18
18
24
30
18 24
30 24 24 30 241824 30 301824 24 30 30
30 48 30 30
18 18
24
18 18
24
18
24
18
24
24 24
24
30 24
24 24
18
18 18
24
24
18
18 18 18 18 18
18 18
18 18 18
1105 1105 1105
167 167
167 247 247 247
389 389 389 36 716 716
112 112
142 142 142
78 78 78
112
36 36
91
91
163 163 163 286 286 286 666 666
666 1224 1224 1224 20
179 179 179
265 265 265
418 418 418 758 7582120
10 10
10 15 15 15 5 10
10 10 20 20
15
15 15 25 25 25 10 10 10
20
5 5 5
5 5 5
5 5 5
6V
6 V
61/4 61/4 61/4 61/4
61/4 61/4 61/4 61/4
61/4
5 5
a
4Vz
34
a
4 y
2
41/2 41/2
41/2 41/2 41/2 41/2 41/2 41/2 41/2
118 34 118 34 118 34 118 34 118
3421118 34
118
34
118 118
34 34 118
118
34
15
15
15 21 15
9 9
9
9
4D-1
00-30 X 24-35L1 4D-100-36 X30-35L11 4D-1
00-48 X36-35L11 4D-1
00-30 x 24-50R14 4D-100-36 x 30-50R14 4D-1
00-48 x 36-50R14 4D-1
00-30 x 4D-1
00-36 X30-30R 4D-100-48 x 36-30R
24-30R
127 127 127 127 127
127
127
127
136 136 136 136 136 136 136 136 136
E
13 19 25 13 19 25 13 19 25
12
18 24 12 18 24 12
18 24
CLOSE | PRESS | OPEN I H.P. (3)
1
30
24
36
30 30
48
36
30
24
36
30
48
36 30 36
24
30
36
30
30 30 30 30 30 30 30
18 18 18 18 18 18 18 18 18
SPEEDS
214 214 214 310 310 310 180 180
180
106 106 23
106
300 300 300 137 137
137
14 14 14
37 37 37 298
79
79
23 34
23
29 20 29 29
61 61
61
206 206 206
298 298
173 17379 173
209 209 209 293 293 293
134 134 134
MOTOR
10 10 10 20 20 20
40 40
40
15 15 15
20 20 40 40 40
10 10 10 10 7
10 10 10 10
10
11% 11% 11% 11% 11% 11% 11% 11% 11%
7 7 7
7
7 7 7
8 8 8 8 8 8 8 8 8
7
34 34 34 34 34
34 34 34 127 34
34 34 34 34 34 34 34 34
!
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4
4D-50-24 x 18-21R5 4D-50-30X 24-21 4D-50-36X 30-21 4D-50-24
4D-50-30 x 24-35L11 4D-50-36 x 30-35L1 4D-50-24 x 18-35R14
4D-50-30 x 24-35R14
4D-50-36 x 30-35R14 4D-50-36 x 30-30R 4D-50-48 x
FOOTNOTES
(1) Tonnage for each press is shown at its maximum ram force. This
pressure is always adjustable to lower pressures (approx. 20% of max.). The tonnage for each group of presses is stated at the follow ing maximum system pressures:
Tonnage System Pressure (PSI)
(2) The model number of the press indicates a complete press ready to
run. It Includes the 4-post frame, cylinder, ram, moving platen, com plete hydraulic system, oil tank, pump, motor (standard open drip- proof type), starter (Nema 1 combination starter, fusible disconnect
R5 R5
x 18-35L11
36-30R
24
18
24
30
24 36 24 30 36 24
30 24 36
30 24
36
30
48
36
30 24
18
24
30
18
1
20 30 50
2037 1956 1990 1910 1970 1990
18
24
18 18
24
18
24
18
24
18
24
18
24
18 18
24
18
24
18
75 100 150
238 238
238 214 214 214 441
441 441 266 266
22 22
22 46 46 46
58 58
58 472 123 123
254
254 254 443 443 443 472
472
285 285
with stepdown transformer for 110 volt control circuit), and dual palm button controls (described on page 6). Also included: T-slotted stroke control rod with adjustable limit switch to limit ram return length, external adjustable relief valve to adjust operating pressure, pressure gauge in tons and PSI with surge protector and valve shut off. Presses do not include tooling holes in bed and moving "platenlSPJ/ hole location requirements at time of ordering. T-slotted plates mounted on bolster and moving platen are recommended if T-slots are desired. Standard presses have oil reservoir and power unit at floor level. Other optional locations shown on page 6.
20 20
40 40
10 10
10 15 15 15
20
8 8
8 8 8 8 8 8 8 10 8 8
53/
53/4
53/4
53/4 53/4 53/4
53/4 53/4 53/4 53/4 53/4
a
*23
34
123
34
123
34
123
34
123
34
123
34
123
34
123
34
123
34
123 34
34
123
34
13 19
13 19
13 19 19
25
7
10
139
13% 13% 13% 13% 13% 13%
13%
13%
13%
95 95 95
15 15
15 40 40 40 60 60 60
4D-1
7
7
150
(3) Electric motors
nrt . . are 1200 RPM, 220/440 volt 3 phase, 60 cycle, AC
maximum rated demand0'’' A
50-30 x 24-50R11
4D-1
50-36 x 30-50R1
4D-1
50-48 x
36-50R11
4D-1
50-30 x 4D-150-36 x 30-30R 4D-150-48 x
4D-1
50-30 x 24-50R 4D-150-36 x 4D-1
50-48 x 36-50R
24-30R
36-30R 30-50R
" PreSS6S 'U"
'
w
d,mfnsion
’ nd,
cates 36* left to right clearance between the rods. 30"
s are part of model designation. 36 x 30, for
k°V0ra
"- See
"
30
1
36 48 30 24 36 48 30 36 48
y horsepowered ,or
*>' distance be-
iusSr£
24 30 30 30
36
30
30 30 30 36 30 24
30 30 30 36
30
18
18 18 18 18 18 18 18 18
183 183 183
88 88
88 150 150 150
tract the stroke length. Daylight may be changed with slight in cost.
(6) 24" ram
longer stroke-length cylinders.
(7) “G” dimension may
change in cost.
(8) “
H" dimensions are approximate. Overall height varies depending on
location of oil reservoir, pumps, fitting sizes, and plate span.
15 15 15
41 41 41 70 70 70
travel also available as standard. Consult factory for other
197 197 197
162 162 162
be raised or lowered as desired with slight
10
10 10 10 10 10
10 10
34
34 34 34 34 34 34
34
change
139 139 139 139 139 139 139 139
16 22 10 16 22 10 16 22
5
Page 5
Selection of Power Unit Locations
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Tank & Power Unit Next to Press In most installations, this location will be
found to be the most convenient and economical arrangement. The controls are at the operator's right (or left if pre
ferred). Hydraulic and electrical compo nents are at floor level within sight and are easily serviced. Basic presses are priced with the tank in this location.
Selection of Controls
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fra
Tank & Power Unit Below Press
Floor space can be reduced by position ing the tank and power unit below the press. This location is practical when the
press motor and pumping unit is rela
tively small in comparison to the size of
the press (a 4D-75-48x36-30R5 for exam ple). Die cushions and scrap removal de vices cannot be installed if this location is selected.
Tank & Power Unit on Top of Press
When floor space limitations are severe
and the space below the table will be
used, the power unit can be positioned
on top of the press. The size of the press
bed and the size of the power unit will determine the shape and height of the
power unit. Consult with factory for
details.
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Dual Palm Buttons
Basic presses are priced including this standard control. Press both buttons and ram moves down. Release either button
and ram stops. Release both buttons,
ram returns
Pre-slow Down Circuit
Used on "high-low" hydraulic circuits, this
circuit
in rapid ram advance for changeover to
pressing speed.
to adjustable up position.
allows for setting the location
Pressure Reversal Switch
Often used with dual palm buttons or au tomatic controls, this accessory reverses ram and end of stroke sure is reached. Also used to start ad
justable timer.
Semi-Automatic & Automatic Cycles
A wide selection of press cycling circuits are available complete with separate jogging circuits, adjustable time-dwells and automatic distance or pressure re versal. Cycle started by pushbutton, dual palm buttons, or footswitch.
Additional Optional Features
Custom Frames — Special daylights,
bed sizes, bed apertures, table heights,
and custom frame designs on request. J./.C. Electrics & Hydraulics
Tooling Holes — Standard rates for set
up and machining of tooling holes.
T-slotted Plates — Standard T-slots with
sizes to suit.
Die Cushions — for deep drawing and
forming operations. All tonnages avail able with cushion area to suit require ments. Cushions are hydraulically pow ered and adjustable independent of main press.
Ram Speed Control — to reduce ram
speeds from maximums.
Heated Platens — Electrically heated,
when
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&
preset pres
CcCpCQ
Distance Reversal Switch
An adjustable limit switch to reverse the
ram at a preset point in stroke travel.
Variable Pressure Control
A single lever control to advance ram, control pressure at the bottom of stroke, and return ram. Optional locking and re
peat pressure features available.
cartridge type, or steam heated with air
and water cooling, complete with temp
erature controls and timers.
Pressure Recorders — for continuous
recording of pressure on strip chart re corder.
Adjustable Dwell Timers — When ram
reaches desired work position, timer is actuated, ram holds down. Ram released at end of preset time period.
\
#
6
Page 6
GREENERD
Presses in industry
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Model: 4D-50-28x28
Operation: Deep drawing Tonnage: 50 tons main ram (punch-
Work Area: 28
Daylight: Piston:
Motor:
Controls:
holder) and 30 tons blank holder
” x 28
32
” Stroke 20" 8" diameter Ram 5-3/4" dia. PSI 2000 40 HP. 1200 RPM. 440VAC, 3 ph., 60 cycle Manual push button, semi automatic and automatic.
hollow ware
”
Model: 4D-100-26x26
Operation: Large electric
Tonnage: Adjustable to 100 tons Work Area: 26" x 26"
Daylight: 54" Piston:
Motor:
Controls: Electric dual palm
motor assembly
Stroke 16"
113/8"
Ram 8" dia. PSI 2000
30 HP, 1200 RPM,
440V, 60 cycle,
button controls
diameter
3
phase
Model: 4D-20-30x24
Operation: Die cast trimming Tonnage: Adjustable
Work Area: 30" x 24" Daylight:
Speeds:
Piston:
Motor:
Controls: Electric dual palm
24" Stroke 12" Close 1163 IPM; Trim 72 IPM; Open 1255 IPM
4Vfe" diameter
7
Vi HP, 1200 RPM,
440 volt, 60 cycle, 3 phase
button with extra jogging system
to
20
tons
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r
Model: 4D-300-30x42
Model: 4D-25-18x18
Operation: General press work
Tonnage: Adjustable to 25 tons
Work Area: 18"x18"
Daylight:
Piston:
Motor:
Controls: Variable pressure
30" Stroke 20"
6"
dia. Ram 4" dia.
PSI
1800
71/2 HP, 1200 RPM,
440V,
60 cycle, 3 phase
(sensitive) control
Model: 4U-400-30x24
Operation: Hobbing & general
Tonnage: Upacting to 400 tons Work Area: 30" x 24"
Daylight: Piston:
Motor:
Controls: Variable pressure
press work
25"
Stroke
21" dia. Ram 18" dia.
PSI
2300 15 HP, 1200 RPM, 440 V, 60 cycle, 3 phase
(sensitive) control
10"
|
Operation: Straightening bulldozer and
Tonnage: 300 tons Work Area: 30" x 42”
Daylight: Piston:
Motor:
Controls:
grader blades
24"
21" diameter
Ram 18-3/8" dia. PSI 1733 40 HP, 1200 RPM, 440
VAC, 3 ph.. 60 cycle Lever type variable pressure control in portable remote cabinet. Special controls for positioning anvils.
Page 7
•Q
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Other
GKEEMEKD
Products
Model: 4U-75-14x16
Operation: Die hobbing
Tonnage: Adjustable to
Work Area: 14"x16"
Daylight: 18"
Piston:
Motor:
Controls:
75 tons
10" dia. Ram 7"
dia. PSI 2000
10 HP, 1200 RPM, 440V, 60 cycle, 3 phase Variable pressure
(sensitive) control
r* r*
B
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0
r
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Model: 4U-10-15s12
Operation: Laminating printe
Tonnage: 10 tons Work
Daylight:
Piston:
Controls:
Area:
circuit boards 15" x 12" (5 plat
ens, 4 openings) 27" Stroke 6" 5" dia. Ram 31/2 " dia. Air-hydraulic
Fully automatic cycle including heat & cooling
o
ARBOR PRESSES
Greenerd’s forty-three hand operated models are designed
for pressures from 1 tons. Bench (stands are op tional) and floor types are avail able for lever or ratchet opera tion. Pilot wheels are optional equipment on all models ex cept those that are ratchet- type only. All models have Greenerd’s exclusive round
ram with teeth cut to the cen ter line to prevent cramping. Catalog 102 gives description and specification chart for complete line.
A to 12
REEMEI^^
' P
AIR HYDRAULIC PRESSES
Greenerd's new Hydrolair presses run on shop air instead of a motor
and pump. Air provides the
hydraulic power. These presses
have simple and convenient con
trols and are easy to maintain. Ideal for molding, trimming, lam
inating and assembly work. Avail able in 30-ton, 50-ton, and 1
models. Write for Hydrolair Catalog.
00-ton
MODEL "H"
5-200 TONS
Heavy steel plate fabricated construction provides maxi
mum flexibility of daylight and
throat dimensions with mini
mum deflection. This latest ad dition to the Greenerd line maintains the same high qual
ity construction and material standards that are expected of a Greenerd press. Many op tional controls, electric varia ble pressure, full tonnage hold
ing circuits and other features
are available.
Write for Catalog 240.
SERIES
C-FRAME PRESSES 2-20 TONS
A series of rugged cast frame floor model production presses.
These economical presses come equipped with foot levers or dual
palm button controls. They are
popular for assembling electric motor parts, pressing bearings and
shafts, push broaching, straight
ening, piercing, drawing and forming. Write for Catalog 230.
GREENERD PRESS & MACHINE COMPANY, INC.
41 Crown St. ° Nashua, N.H. 03060 « Tel. (603) 889-4101
G186 PRINTED IN U.S.A.
Page 8
GREENERD PRESS & MACHINE COMPANY, INC.
41 Crown Street, Nashua, New Hampshire 03060 • (603) 889-4101
TONS
20
30
PRICE SHEET - EFFECTIVE OCTOBER 15, 1974
MODEL NO.
4D-20-18xl8-6R 4D
-20-24x18
4D
-20-30x24 4D-20 -18x18 4D
-20-24x18
-6R
-6R
-HR
-11R 4D-20-30x24-llR 4D-20-18xl8-21R5 4D-20-24xl8-21R5 4D
-20-30x24
4D
-20-18x18
4D
-20-24x18
4D
-20-30x24
4D
-30-18x18
4D
-30-24x18
4D
-30-30x24
4D
-30-24x18
4D
-30-30x24 4D-30-30x30 4D-30-24x18
-21R5
-35R14
-35R14
-35R14
-11R
-11R
-11R
-17R
-17R
-17R
-21R5 4D-30-30x24-21R5 4D
-30-30x30 4D -30 4D
-30x24-35R14
-30-30x30
-21R5
-35R14
FOUR-POST HYDRAULIC PRESSES
PRICE
$11,859.00
12.091.00
12.593.00
12.880.00
13.289.00
13.734.00
13.726.00
14.133.00
14.634.00
14.348.00
14.759.00
15.256.00
$14,208.00
14.523.00
15.118.00
15.951.00
16.547.00
16.987.00
16.146.00
16.745.00
17.159.00
17.800.00
18.219.00
TONS
75
100
MODEL NO.
4D-75-30x24-30R5 4D
-75-36x30
4D
-75-48x36
4D
-75-30x24
4D
-75-36x30
4D
-75-48x36
4D
-75-30x24
4D
-75-36x30
4D-75
-48x36
-30R5
-30R5
-38R14
-38R14
-38R14
-30R
-30R
-30R
4D-100-30x24-35Lll 4D
-100-36x30 4D-100 4D 4D 4D
-48x36
-100-30x24
-100-36x30
-100-48x36
-35L1
-35L11
-50R14
-50R14
-50R14
4D-100-30x24-30R
4D
-100-36x30
4D
-100-48x36
-30R
-30R
PRICE
$21,653.00
22.505.00
25.021.00
24.036.00
24.890.00
27.407.00
23.226.00
24.080.00
26.596.00
$27,121.00
1
28.343.00
30.222.00
25.968.00
27.190.00
29.069.00
24.841.00
26.056.00
27.934.00
50
4D
-50-24x18
-21R5 4D-50-30x24-21R5 4D
-50
4D
-50-24x18
-36x30 -2
1R5
-35L11
4D-50-30x24-35Lll 4D
-50-36x30
4D
-50-24x18
4D
-50-30x24
4D
-50-36x30
4D
-50-36x30
4D
-50-48x36
-35L11
-35R14
-35R14
-35R14
-30R
-30R
$19,172.00
18.677.00
20.654.00
19.510.00
20.212.00
20.990.00
21.715.00
22.418.00
23.195.00
150
4D
-150-30x24
4D
-150-36x30
4D
-150-48x36
4D
-150
-30x24-30R
4D
-150-36x30 4D -150-48x36 4D
-150-30x24 4D
-150-36x30 4D
-150-48x36
-50R11
-50R11
-50R11
-30R
-30R
-50R
-50R
-50R
$28,660.00
29.934.00
33.027.00
28.130.00
29.406.00
32.500.00
30.979.00
32.254.00
35.346.00
22.360.00
24.383.00
Page 9
OPTIONAL EQUIPMENT & FEATURES
. PRESSURE REVERSAL SWITCH:
at preset pressure ..........
. DISTANCE REVERSAL SWITCH:
at preset distance ............
. PRE-SLOW DOWN CIRCUIT:
rapid advance at preset
distance ................................
. SEMI-AUTOMATIC AND AUTOMATIC CONTROLS:
Consult with factory to determine proper sequencing.
. VARIABLE PRESSURE CONTROL:
to control ram direction and ram force
. TOOLING HOLES:
$60.00
Reverses ram
...$ 215.00
Reverses ram
. ..$ 150.00
Changes ram
$ 420.00
Single lever
$ 511.00
set-up charge
per platen plus $10.00 per hole.
. TANK & POWER UNIT LOCATION:
priced with tank and power unit to right of press at floor level (see first illustration
#420).
Apply
to
page 6, Catalog
factory for prices on
Presses
a particular model with other optica] locations
.
. DIE CUSHIONS:
Greenerd hydraulic die cushions with 6"
Independently adjustabl^^^
stroke independent and automatic controls.
10 20-ton model 30-ton model
. ADJUSTABLE DWELL TIMER:
reversal at end of pre-set time period.
State desired dwell time ... $ 285.00
. FIRE RESISTANT FLUIDS:
.
Die cushion complete with
-ton model
$3450.00
$4350.00
$5200.00
Automatic ram
Fluids not
supplied. Presses prepared with all necessary special seals for use with phosphate esters.
F-9.
charges for other special fluids
SPECIAL COLORS:
.
Consult with factory for extra
mercially available air-dry
lacquer
..................................
Tested with Pydraul
For standard com-
.
$ 500.00
$ 60.00
The model number of the press indicates a complete press ready to run. It includes the . 4-post frame, cylinder, ram, moving platen, complete hydraulic system, oil tank, pump, motor (standard open drip-proof connect with stepdown transformer for 110 volt control circuit) controls (conforming to OSHA)
type), starter (Nema 1 combination starter,
fusbile dis
, and dual palm button
. Also included: T-slotted stroke control rod with
adjustable limit switch to limit ram return length, external adjustable relief valve to
adjust operating pressure, pressure gauge in tons and PSI with surge protector and needle
valve shut off.
Presses do not include tooling holes in bed and moving platen. requirements at time of ordering. T-slotted plates mounted on bolster and moving platen are recommended if T-slots are desired.
Standard presses have oil reservoir
Send hole location
and power unit at floor level.
G
-243
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