Gree GWC12NC-K3NNA3E, GWH12NC-K3NNA3E Service Manual

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Manual de Service
MODELOS:
* Para ver el despiece de la Unidad Interior
* Para ver el despiece de la Unidad Exterior
**
Para ver el despiece de la Unidad Interior
GWC12NC-K3NNA3E (Frío-Solo) GWH12NC-K3NNA3E (Frío-Calor) (Refrigerante R410A)
** Para ver el despiece de la Unidad Exterior
* **
Para consultar código de fallas y su chequeo
GREE ELECTRIC APPLIANCES,INC.OF ZHUHAI
Table of Contents
Table of Contents
Summary and Features
1. Safety Precautions
2. Specification
2.1 Unit Specification ............................................................................................................3
2.2 Capacity Variation Ratio According to Temperature .........................................................5
2.3 Operation Data .................................................................................................................5
..........................................................................................................3
3. Construction Views
3.1 Indoor Unit ........................................................................................................................6
3.2 Outdoor Unit .....................................................................................................................6
4. Refrigerant System Diagram
.........................................................................................1
..............................................................................................2
............................................................................................6
......................................................................7
5. Schematic Diagram
5.1 Electrical Wiring ................................................................................................................8
5.2 Printed Circuit Board ...................................................................................................... 11
6. Function and Control
6.1 Remote Control Operations ............................................................................................12
6.2 Description of Each Control Operation ...........................................................................15
7. Installation Manual
7.1 Notices for Installation ....................................................................................................19
7.2 Installation Dimension Diagram ......................................................................................21
7.3 Install Indoor Unit ...........................................................................................................22
7.4 Install Outdoor Unit .........................................................................................................23
7.5 Check after Installation and Test Operation ...................................................................24
............................................................................................8
......................................................................................12
............................................................................................19
7.6 Installation and Maintenance of Healthy Filter ...............................................................25
Table of Contents
8. Exploded Views and Parts List
8.1 Indoor Unit ......................................................................................................................26
8.2 Outdoor Unit ...................................................................................................................30
9. Troubleshooting
9.1 Precautions before Performing Inspection or Repair .....................................................34
9.2 Judgement by Flashing LED of Indoor/Outdoor Unit ......................................................34
9.3 How to Check Simply the Main Part ...............................................................................35
10. Removal Procedure
10.1 Removal Procedure of Indoor Unit ...............................................................................42
10.2 Removal Procedure of Outdoor Unit ............................................................................47
..................................................................................................34
.......................................................................................42
..............................................................26
Summary and Features
Indoor Unit:
GWC12NC-K3NNA3E/I
GWH12NC-K3NNA3E/I
Summary and Features
Outdoor Unit
GWC12NC-K3NNA3E/O
GWH12NC-K3NNA3E/O
Remote Controller
YB1FA(XFAN)
I
X-FAN
I
I
1
1. Safety Precautions
Safety Precautions
Installing, starting up, and servicing air conditioner can be hazardous due to system pressure, electrical components, and equipment location, etc.
Only trained, qualified installers and service personnel are allowed to install, start-up, and service this equipment. Untrained personnel can perform basic maintenance fun­ctions such as cleaning coils. All other operations should be performed by trained service personnel.
When handling the equipment, observe precautions in the manual and on tags, stickers, and labels attached to the equipment. Follow all safety codes. Wear safety glasses andwork gloves. Keep quenching cloth and fire extinguisher nearby when brazing.
Read the instructions thoroughly and follow all warnings or cautions in literature and attached to the unit. Consult local building codes and current editions of national as well as local electrical codes.
Recognize the following safety information:
Warning
Caution
Incorrect handling could result in personal injury or death.
Incorrect handling may result in minor injury,or damage to product or property.
Make sure the outdoor unit is installed on a stable, level surface with no accumulation of snow, leaves, or trash beside.
Make sure the ceiling/wall is strong enough to bear the weight of the unit.
Make sure the noise of the outdoor unit does not disturb neighbors.
Follow all the installation instructions to minimize the risk of damage from earthquakes, typhoons or strong winds.
Avoid contact between refrigerant and fire as it generates poisonous gas.
Apply specified refrigerant only. Never have it mixed with any other refrigerant. Never have air remain in the refrigerant line as it may lead to rupture and other hazards.
Make sure no refrigerant gas is leaking out when install­ation is completed.
Should there be refrigerant leakage, the density of refri­gerant in the air shall in no way exceed its limited value, or it may lead to explosion.
Keep your fingers and clothing away from any moving parts.
Clear the site after installation. Make sure no foreign ob­jects are left in the unit.
Always ensure effective grounding for the unit.
Warning
All electric work must be performed by a licensed technician according to local regulations and the instructions given in this manual.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
Never supply power to the unit unless all wiring and tub­ing are completed, reconnected and checked.
This system adopts highly dangerous electrical voltage. Incorrect connection or inadequate grounding can cause personal injury or death. Stick to the wiring diagram and all the instructions when wiring.
Have the unit adequately grounded in accordance with local electrical codes.
Have all wiring connected tightly. Loose connection may lead to overheating and a possible fire hazard.
All installation or repair work shall be performed by your dea­ler or a specialized subcontractor as there is the risk of fire, electric shock, explosion or injury.
Caution
Never install the unit in a place where a combustible gas might leak, or it may lead to fire or explosion.
Make a proper provision against noise when the unit is installed at a telecommunication center or hospital.
Provide an electric leak breaker when it is installed in a watery place.
Never wash the unit with water.
Handle unit transportation with care. The unit should not be carried by only one person if it is more than 20kg.
Never touch the heat exchanger fins with bare hands. Never touch the compressor or refrigerant piping without wearing glove.
Do not have the unit operate without air filter.
Should any emergency occur, stop the unit and discon­nect the power immediately.
Properly insulate any tubing running inside the room to prevent the water from damaging the wall.
2
Specification
2. Specification
2.1 Unit Specification
Model GWC12NC-K3NNA3E GWH12NC-K3NNA3E
Product Code CA171024100 CA171024200
Rated Voltage V
Power Supply
Power Supply Mode Indoor Indoor
Cooling Capacity W 3224 3224
Heating Capacity W / 3224
Cooling Power Input W 1147 1147
Heating Power Input W / 1004
Cooling Power Current A 5.32 5.32 Heating Power Current A / 4.65
Rated Input W 1400 1400
Rated Current A 7.72 7.72
Air Flow Volume(SH/H/M/L/SL) m
Dehumidifying Volume L/h 1.4 1.2
EER W/W 2.81 2.81
COP W/W / 3.21
SEER W/W / /
HSPF W/W / /
Application Area m
Indoor Unit
Rated Frequency Hz 50 50
Phases 1 1
Model of indoor unit GWC12NC-K3NNA3E/I GWH12NC-K3NNA3E/I
Fan Type Cross-flo Cross-flo
Diameter Length(DXL) mm Φ92X645 Φ92X645
Fan Motor Cooling Speed(SH/H/M/L/SL) r/min 1350/1250/1100/950/- 1350/1250/1100/950/-
Fan Motor Heating Speed(SH/H/M/L/SL) r/min / 1190/1150/1050/920/-
Output of Fan Motor W 20 20
Fan Motor RLA A 0.31 0.254
Fan Motor Capacitor μF 1 1
Input of Heater W / /
Evaporator Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Pipe Diameter mm Φ7 Φ7
Row-fin Ga mm 2-1.4 2-1.4
Coil Length (LXDXW) mm 645X25.4X266.7
Swing Motor Model MP24AA MP24AA
Output of Swing Motor W 1.5 1.5
Fuse A 3.15 3.15A
Sound Pressure Level (SH/H/M/L/SL) dB (A) 42/39/36/33/- 42/39/36/33/-
Sound Power Level (SH/H/M/L/SL) dB (A) 52/49/46/43/- 52/49/46/43/-
Dimension (WXHXD) mm 845X275X180 845X275X180
Dimension of Carton Box (LXWXH) mm 915X255X355 915X255X355
Dimension of Package(LXWXH) mm 918X258X370 918X258X370
Net Weight kg 10 10
Gross Weight kg 13 13
3
/h 600/550/500/450/- 630/530/430/330/-
2
220-240 220-240
15-22 15-22
645X25.4X267
3
Outdoor Unit
Connection
Pipe
Specification
Model of Outdoor Unit GWC12NC-K3NNA3E/O GWH12NC-K3NNA3E/O
Compressor Manufacturer/Trademark
ZHUHAI LANDA
COMPRESSOR CO.,LTD.
ZHUHAI LANDA
COMPRESSOR CO.,LTD
Compressor Model QXA-B120C150 QXA-B120C150
Compressor Oil POE(ZE-GLES RB 68EP) POE(ZE-GLES RB 68EP)
Compressor Type Rotary Rotary
L.R.A. A 22.00 22.00
Compressor RLA A 4.70 4.70
Compressor Power Input W 1020 1020
Overload Protector Internal Internal
Throttling Method Capillary Capillary
Operation Temp
Ambient Temp (Cooling)
Ambient Temp (Heating)
O
C 16~30 16~30
O
C 18~43 18~43
O
C / -7~24
Condenser Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Pipe Diameter mm Φ5 Φ7
Rows-fin Ga mm 1-1.4 1-1.4
Coil Length (LXDXW) mm 720.5X11.4X495.3 721.5X12.7X495
Fan Motor Speed rpm 850 850
Output of Fan Motor W 35 35
Fan Motor RLA A 0.37 0.37
Fan Motor Capacitor μF 2.5 2.5
Air Flow Volume of Outdoor Unit m
3
/h 1600 1600
Fan Type Axial-flo Axial-flo
Fan Diameter mm Φ394.5 Φ394.5
Defrosting Method / Automatic Defrosting
Climate Type T1 T1
Isolation I I
Moisture Protection IP24 IP24 Permissible Excessive Operating Pressure for the
Discharge Side Permissible Excessive Operating Pressure for the
Suction Side
MPa 4.3 4.3
MPa 2.5 2.5
Sound Pressure Level (H/M/L) dB (A) 52/-/- 52/-/-
Sound Power Level (H/M/L) dB (A) 62/-/- 62/-/-
Dimension (WXHXD) mm 776X540X320 776X540X320
Dimension of Carton Box (LXWXH) mm 820X355X580
820X355X580
Dimension of Package(LXWXH) mm 823X358X595 823X358X595
Net Weight kg 27 29
Gross Weight kg 31 33
Refrigerant R410A R410A
Refrigerant Charge kg 0.57 0.82
Length m 5 5
Gas Additional Charge g/m 15 15
Outer Diameter Liquid Pipe mm Φ6 Φ6
Outer Diameter Gas Pipe mm Φ12 Φ12
Max Distance Height m 10 10
Max Distance Length m 20 20
The above data is subject to change without notice. Please refer to the nameplate of the unit.
4
Specification
11 0
Capacity ratio(%)
2.2 Capacity Variation Ratio According to Temperature
Cooling Heating
12 0
10 0
10 0
90
80
80
70
60
50
40
32 33 34 35 36 37 38 39 40 41 42 43 44 45
Outdoor temp.(
Conditio n Indoor:DB27 ℃  WB19 ℃  Indoor air flow: Super High Pipe length:5m
)
60
40
Capacity ratio(%)
20
0
-15 -1 3 - 11 -9 -7 -5 -3 -1 1 3 5 7 9 11
2.3 Operation Data
Cooling
Temperature condition (°C)
Indoor Outdoor P (MPa) T1 (°C) T2 (°C)
27/19 35/24 12K 0.9 to 1.1
Model name
Heating
Temperature condition (°C)
Indoor Outdoor P (MPa) T1 (°C) T2 (°C)
20/15 7/6 12K 1.5 to 1.75
Model name
Standard
pressure
Standard
pressure
Heat exchanger pipe temp.
in:8~11
out:11~14
Heat exchanger pipe temp.
in:75~85
out:37~43
in:75~85
out:37~43
in:1~3
out:2~5
Conditio n Indoor:DB2 0 ℃  Indoor air flow: Super Hig h Pipe length: 5m
Outdoor temp. (
Indoor fan
mode(rpm)
1350 850
Indoor fan
mode(rpm)
1350 850
)
Outdoor fan
mode(rpm)
Outdoor fan
mode(rpm)
T1: Inlet and outlet pipe temperature of evaporator
T2: Inlet and outlet pipe temperature of condenser
P: Pressure of air pipe connecting indoor and outdoor units
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U
bent. (Thermistor themometer)
(2) Connecting piping condition : 5 m
5
3. Construction Views
712
045
3.1 Indoor Unit
Construction Views
845
130 542 173
Φ55
80143
180
275
Φ55
4343
Unit: mm
3.2 Outdoor Unit
776
510
257
320
6 8 2
Unit: mm
6
Refrigerant System Diagram
Indoor unit
Outdoor unit
4. Refrigerant System Diagram
Cooling only model
Gas pipe side
Valve
Heat exchanger (evaporator)
Cooling and heating model
Indoor unit
Liquid pipe side
Valve
Gas pipe side
Valve
Discharge
Suction
Compressor
Accumlator
Capillary
Strainer
Outdoor unit
4-Way valve
COOLING
Heat exchanger (evaporator)
Connection pipe specification Liquid pipe:1/4" (6mm) Gas pipe:1/2" (12mm)
Liquid pipe side
Valve
Discharge
Suction
Heat exchanger (condenser)
Strainer
COOLING
HEATING
7
5. Schematic Diagram
5.1 Electrical Wiring
Electrical Data
Symbol Color symbol Symbol Color s ymbol
OG ORANGE BN BROWN
VT VIOLET BU BLUE
WH WHITE BK BLACK
YE YELLOW Symbol Parts name
RD RED COMP COMPRESSOR
YEGN YELLOW GREEN
Indoor Unit
Schematic Diagram
PROTECTIVE
EARTH
GWC12NC-K3NNA3E/I
N
L
III
8
Schematic Diagram
GWH12NC-K3NNA3E/I
ROOM TEMP.
SENSOR
0
RT2
ROOM
TUBE TEMP.
SENSOR
0
RT1
TUBE
RECEIVER AND
DISPLAY BOARD
AP1
DISP1
AP1 PRINTED CIRCUIT BOARD
CAP
JUMP
SWING-UD
M2
STEPPING MOTOR
FAN MOTOR
DISPLAY
DISP2
TR_IN
M1
PG
AC-L
K1
COMP
TR_OUT
TC
I II
TRANSFORMER
PGF
N1
OFAN
4V
BU(WH) BN(BK) YEGN(GN)
EARTH-PLATE
YEGN
EVAPORATOR
XT
BU
N(1)
BK
2
VT
4
OG
5
C0NNECTING
TERMINAL
BLOCK
N L
POWER
PE
YEGN
PE
BU
BK
VT
OUTDOOR UNIT
OG
CABLE
Outdoor Unit
GWC12NC-K3NNA3E/O
9
GWH12NC-K3NNA3E/O
S(W,X)
C(T,U)
M1
COMP
MOTOR
C1
E
R(M,V)
BUYEBK
Schematic Diagram
YEGN
E
YEGN
E
XT1
BU
N(1)
BK
2
VT
4
OG
INDOOR UNIT
5
BU BU
XT2
BU
M2
FAN
MOTOR
RD
E
YEGN
E
BN
C2
YV
OG
These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit.
10
Schematic Diagram
2 3 4 5 6 7 81
5.2 Printed Circuit Board
● TOP VIEW
21
20 19
18 17
16
Neutral wire for health
1
function
2 Interface of PG motor
3 Neutral wire
4 Interface of 4-way valve
5 Interface of outdoor fan
6 Interface of compressor
9
7 Interface of swing motor
10
11
12
131415
Feedback interface of PG
8
motor
9 Jumper cap
10 Interface of relay
11 Interface of relay
12 Display interface
13 Tube temperature sensor
14 Ambient temperature sensor
15 Buzzer
16 Interface of relay
17 Fuse
18 Transformer
19 Live wire for health function
20 Piezoresistor
21 Fan capacitor
● BOTTOM VIEW
11
6. Function and Control
6.1 Remote Control Operations
2
3
6
7
8
14
10
12
1
4
5
9
11
13
Function and Control
1
ON/OFF
Press it to start or stop operation.
2
MODE
Press it to select operation mode (AUTO/COOL/DRY/FAN/HEAT).
3
+
Press it to increase temperature setting.
-
4
Press it to decrease temperature setting.
5
FAN
Press it to set fan speed.
6
Press it to set swing angle.
7
TIMER ON
Press it to set auto-on timer.
TIMER OFF
8
Press it to set auto-off timer.
9
CLOCK
Press it to set clock.
10
X-FAN
X-FAN is the alternative expression of BLOW for the purpose
of understanding.
11
TEMP TURBO
12
13
SLEEP LIGHT
14
Press it to turn on/off the light.
25
24
23
22
21
16
20
171518 19
15
MODE icon:
If MODE button is pressed, current operation mode icon (AUTO), ( COOL), (DRY), (FAN) or (HEAT is only for heat
pump models) will show.
16
SLEEP icon :
is displayed by pressing the SLEEP button. Press this button again to clear the display.
17
TEMP icon:
Pressing TEMP button, (set temperature), (indoor ambient temperature), (outdoor ambient temperature) and blank is
displayed circularly.
18
Up & down swing icon:
is displayed when pressing the up & down swing button. Press this button again to clear the display.
12
Function and Control
LIGHT icon:
19
is displayed by pressing the LIGHT button.Press LIGHT button again to clear the display.
20
LOCK icon:
is displayed by pressing "+" and “-” buttons simultaneously.Press them again to clear the display.
21
SET TIME display:
After pressing TIMER button, ON or OFF will blink.This area will show the set time.
22
TURBO icon:
is displayed when pressing theTURBO button.Press this button again to clear the display.
23
DIGITAL display:
This area will show the set temperature. In SAVE mode,"SE" will be displayed. During defrosting operation, “H1” will be displayed.
24
X-FAN icon:
is displayed when pressing the X-FAN button. Press this button again to clear the display.
25
FAN SPEED display:
Press FAN button to select the desired fan speed setting(AUTO Low-Med-High).Your selection will be displayed in the LCD windows,
except the AUTO fan speed.
ON/OFF:
1
Press this button to turn on the unit. Press this button again to turn off the unit.
2
MODE:
Each time you press this button,a mode is selected in a sequence that goes from AUTO, COOL,DRY, FAN, and HEAT *, as the
following:
*Note: Only for models with heating function.
After energization, AUTO mode is defaulted. In AUTO mode, the set temperature will not be displayed on the LCD, and the unit will
automatically select the suitable operation mode in accordance with the room temperature to make indoor room comfortable.
3
+ :
Press this button to increase set temperature. Hold it down for above 2 seconds to rapidly increase set temperature. In AUTO mode,
set temperature is not adjustable.
-:
4
Press this button to decrease set temperature. Hold it down for above . 2 seconds to rapidly decrease set temperature. In AUTO
mode, set temperature is not adjustable.
5
FAN :
This button is used for setting fan speed in the sequence that goes from AUTO, , , to then back to Auto.
AUTO
COOL DRY FAN HEAT*AUTO
Low speed Medium speed High speed
6
Press this button to set up & down swing angle, which circularly changes as below:
OFF
This remote controller is universal. If any command , or is sent out, the unit will carry out the command as
indicates the guide louver swings as:
13
7
TIMER ON:
Press this button to initiate the auto-ON timer. To cancel the auto-timer program, simply press this button again. After pressing this
button, disappears and "ON" blinks . 0 0:00 is displayed for ON time setting. Within 5 seconds, press + or - button to adjust the
time value. Every press of either button changes the time setting by 1 minute. Holding down either button rapidly changes the time
setting by 1 minute and then 10 minutes. Within 5 seconds after setting, press TIMER ON button to confirm.
TIMER OFF:
8
Press this button to initiate the auto-off timer. To cancel the auto-timer program, simply press the button again.TIMER OFF setting is
the same as TIMER ON.
CLOCK :
9
Pressing CLOCK button, blinks. Within 5 seconds, pressing + or - button adjusts the present time. Holding down either button
above 2 seconds increases or decreases the time by 1 minute every 0.5 second and then by 10 minutes every 0.5 second. During
blinking after setting, press CLOCK button again to confirm the setting, and then will be constantly displayed.
10
X-FAN:
Pressing X -FAN button in COOL or DRY mode,the icon is displayed and the indoor fan will continue operation for 10 minutes in
order to dry the indoor unit even though you have turned off the unit.
After energization, X-FAN OFF is defaulted. X-FAN is not available in AUTO, FAN or HEAT mode.
11
TEMP:
Press this button, could select displaying the indoor setting temperature or indoor ambient temperature.When the indoor unit firstly
power on it will display the setting temperature, if the temperature's displaying status is changed from other status to" ",displays
the ambient temperature, 5s later or within 5s, it receives other remote control signal that will return to display the setting tempera-
ture. if the users haven't set up the temperature displaying status,that will display the setting temperature.
TURBO:
12
Press this button to activate / deactivate the Turbo function which enables the unit to reach the preset temperature in the shortest
time. In COOL mode, the unit will blow strong cooling air at super high fan speed. In HEAT mode, the unit will blow strong heating air
at super high fan speed.
SLEEP:
13
Press this button to go into the SLEEP operation mode. Press it again to cancel this function. This function is available in COOL,
HEAT (Only for models with heating function) or DRY mode to maintain the most comfortable temperature for you.
14
LIGHT:
Press LIGHT button to turn on the display's light and press this button again to turn off the display's light. If the light is turned on ,
is displayed. If the light is tunrned off, disappears.
Combination of "+" and "-" buttons: About lock
15
Press "+ " and "-" buttons simultaneously to lock or unlock the keypad. If the remote controller is locked, is displayed. In this
case, pressing any button, blinks three times.
16
Combination of "MODE" and "-" buttons:About switch between Fahrenheit and Centigrade At unit OFF, press "MODE" and "- " buttons simultaneously to switch between and .
Function and Control
Replacement of Batteries
1.Remove the battery cover plate from the rear of the remote controller.
(As shown in the figure)
2.Take out the old batteries.
3.Insert two new AAA1.5V dry batteries, and pay attention to the polarity.
4. Reinstall the battery cover plate.
Notes:
£When replacing the batteries, do not use old or different types of batteries.
Otherwise, it may cause malfunction.
£If the remote controller will not be used for a long time,
please remove batteries to prevent batteries from leaking.
£The operation should be performed in its receiving range.
£It should be kept 1m away from the TV set or stereo sound sets.
£If the remote controller does not operate normally, please take the
batteries out and reinsert them after 30 seconds. If it still can't operate
properly, replace the batteries.
14
Sketch map for replacing batteries
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