Engineering Data ........................................................................................................................................ 1
1.2 Allowable Noise Level for Buildings ............................................................................................ 56
1.3 Example for Selection ................................................................................................................. 56
Unit Control ............................................................................................................................................... 59
1. Control logic.......................................................................................................................................... 60
2. AC connected with PC (long distance monitoring) .............................................................................. 60
3. AC control principle sketch ................................................................................................................... 60
Unit Installation ......................................................................................................................................... 61
1. Preparation before Installation ............................................................................................................. 62
Test Operation & Troubleshooting & Maintenance .................................................................................. 71
1. Error List ............................................................................................................................................... 72
2. Electric Diagrams ................................................................................................................................. 73
3. Replacement of Key Parts ................................................................................................................... 73
3.1 Replacement of the Motor........................................................................................................... 73
3.2 Replacement of the Cooler ......................................................................................................... 75
Enginnering Data
Engineering Data
1
Enginnering Data
Series
Model
Product Code
Cooling
Capacity
(kW/Ton)
Heating
Capacity
(kW/Ton)
Power Supply
Picture
G Series FCU
FP-34WA/G-K
EM51002750
EM51002070
1.85/0.53
3.05/0.87
220-240V 50HZ
FP-51WA/G-K
EM51002140
EM51002790
2.8/0.8
4.22/1.2
FP-68WA/G-K
EM51002830
EM51002580
3.6/1.02
5.5/1.56
FP-85WA/G-K
EM51002210
EM51002870
4.5/1.28
7/1.99
FP-102WA/G-K
EM51002590
EM51002470
5.5/1.56
8.9/2.53
FP-136WA/G-K
EM51002630
EM51002490
7.35/2.09
12.1/3.44
FP-170WA/G-K
EM51002510
EM51002670
9.2/2.62
15.1/4.29
FP-204WA/G-K
EM51002710
EM51002100
11/3.13
18/5.12
G Series FCU
FP-34WAH/G-K
EM51002180
EM51002760
1.85/0.53
3.05/0.87
220-240V 50HZ
FP-51WAH/G-K
EM51002800
EM51002200
2.8/0.8
4.22/1.2
FP-68WAH/G-K
EM51002840
EM51002240
3.6/1.02
5.5/1.56
FP-85WAH/G-K
EM51002880
EM51002560
4.5/1.28
7/1.99
FP-102WAH/G-K
EM51002170
EM51002600
5.5/1.56
8.9/2.53
FP-136WAH/G-K
EM51002260
EM51002640
7.35/2.09
12.1/3.44
FP-170WAH/G-K
EM51002680
EM51002220
9.2/2.62
15.1/4.29
1. Product Introduction
1.1 Product Lineup
Section one --- countries and areas expect the European Union
50Hz (without the return air box) Standard, 3-row-pipes
2
Enginnering Data
FP-204WAH/G-K
EM51002530
EM51002530
11/3.13
18/5.12
G Series FCU
FP-34WAS/G-K
EM51002080
EM51002780
2.25/0.64
3.6/1.02
220-240V 50HZ
FP-51WAS/G-K
EM51002820
EM51002110
3.3/0.94
5.9/1.68
FP-68WAS/G-K
EM51002230
EM51002860
4.3/1.22
7.3/2.08
FP-85WAS/G-K
EM51002900
EM51002190
5/1.42
8.05/2.29
FP-102WAS/G-K
EM51002480
EM51002600
6.3/1.79
10.1/2.87
FP-136WAS/G-K
EM51002250
EM51002660
8.2/2.33
13.2/3.75
FP-170WAS/G-K
EM51002700
EM51002520
9.8/2.79
15.8/4.49
FP-204WAS/G-K
EM51002550
EM51002740
11.25/3.2
18.6/5.29
G Series FCU
FP-34WAHS/G-K
EM51002770
EM51002130
2.25/0.64
3.6/1.02
220-240V 50HZ
FP-51WAHS/G-K
EM51002150
EM51002810
3.3/0.94
5.9/1.68
FP-68WAHS/G-K
EM51002120
EM51002850
4.3/1.22
7.3/2.08
FP-85WAHS/G-K
EM51002570
EM51002890
5/1.42
8.05/2.29
FP-102WAHS/G-K
EM51002610
EM51002160
6.3/1.79
10.1/2.87
FP-136WAHS/G-K
EM51002650
EM51002500
8.2/2.33
13.2/3.75
FP-170WAHS/G-K
EM51002090
EM51002690
9.8/2.79
15.8/4.49
FP-204WAHS/G-K
EM51002730
EM51002540
11.25/3.2
18.6/5.29
Note:1Ton =12000Btu/h = 3.517kW
3
Enginnering Data
Series
Model
Product Code
Cooling
Capacity
(kW/Ton)
Heating
Capacity
(kW/Ton)
Power Supply
Picture
3+1 Series FCU
FP-34WAT-R
EM51000790
EM51001030
2.30/0.65
2.10/0.60
220-240V 50HZ
FP-51WAT-R
EM51000800
EM51001040
3.60/1.02
3.35/0.95
FP-68WAT-R
EM51000810
EM51001050
4.35/1.24
4.00/1.14
FP-85WAT-R
EM51000820
EM51001060
5.40/1.54
4.60/1.31
FP-102WAT-R
EM51000830
EM51001070
6.70/1.91
5.35/1.52
FP-136WAT-R
EM51000840
EM51001080
8.10/2.30
7.00/1.99
FP-170WAT-R
EM51000850
EM51001090
10.35/2.94
8.30/2.36
FP-204WAT-R
EM51000860
EM51001100
11.00/3.13
8.95/2.54
4 Series FCU
FP-34WAF-R
EM51000710
EM51001110
2.60/0.74
4.30/1.22
220-240V 50HZ
FP-51WAF-R
EM51000720
EM51001120
4.00/1.14
6.50/1.85
FP-68WAF-R
EM51000730
EM51001130
4.70/1.34
7.30/2.08
FP-85WAF-R
EM51000740
EM51001140
5.60/2.13
8.60/2.45
FP-102WAF-R
EM51000750
EM51001150
7.50/2.13
10.50/2.99
FP-136WAF-R
EM51000760
EM51001160
9.20/2.62
14.50/4.12
FP-170WAF-R
EM51000770
EM51001170
11.00/3.13
18.00/5.12
FP-204WAF-R
EM51000780
EM51001180
12.20/3.47
20.00/5.69
50Hz (without the return air box), standard, 3+1 or 4-row-pipes
4
Note:1Ton =12000Btu/h = 3.517kW
Enginnering Data
Series
Model
Product Code
Cooling capacity
(kW/Ton)
Heating capacity
(kW/Ton)
Power supply
Pictures
G
FP-34WA/G-D
EM51002350
EM51003310
1.9/0.54
3.05/0.87
208-230V
60HZ
FP-51WA/G-D
EM51002390
EM51003390
3/0.85
5/1.42
FP-68WA/G-D
EM51003430
EM51003440
3.6/1.02
5.9/1.68
FP-85WA/G-D
EM51003530
EM51002450
4.7/1.34
7.7/2.19
FP-102WA/G-D
EM51002920
EM51002910
5.7/1.62
9.35/2.66
FP-136WA/G-D
EM51003020
EM51003010
7.35/2.09
12.1/3.44
FP-170WA/G-D
EM51003120
EM51002300
9.5/2.7
15.8/4.49
FP-204WA/G-D
EM51002340
EM51003200
11.5/3.27
18.8/5.35
G
FP-34WAH/G-D
EM51003340
EM51002360
1.9/0.54
3.05/0.87
208-230V
60HZ
FP-51WAH/G-D
EM51002400
EM51003400
3/0.85
5/1.42
FP-68WAH/G-D
EM51003480
EM51003470
3.6/1.02
5.9/1.68
FP-85WAH/G-D
EM51002460
EM51003560
4.7/1.34
7.7/2.19
FP-102WAH/G-D
EM51002960
EM51002950
5.7/1.62
9.35/2.66
FP-136WAH/G-D
EM51003050
EM51002290
7.35/2.09
12.1/3.44
FP-170WAH/G-D
EM51002310
EM51003150
9.5/2.7
15.8/4.49
FP-204WAH/G-D
EM51003240
EM51003230
11.5/3.27
18.8/5.35
60HZ (without the return air box), standard
5
Enginnering Data
Series
Model
Product Code
Cooling
capacity
(kW/Ton)
Heating
capacity
(kW/Ton)
Power
supply
Pictures
G
FP-34WAS/G-D
EM51003380
EM51002380
2.25/0.64
3.7/1.05
208-230V
60HZ
FP-51WAS/G-D
EM51002420
EM51003420
3.3/0.94
5.4/1.54
FP-68WAS/G-D
EM51003520
EM51002440
4.4/1.25
7.35/2.09
FP-85WAS/G-D
EM51003620
EM51003610
5.2/1.48
8.5/2.42
FP-102WAS/G-D
EM51003000
EM51002280
6.6/1.88
10.65/3.03
FP-136WAS/G-D
EM51003110
EM51003100
8.3/2.36
13.5/3.84
FP-170WAS/G-D
EM51002330
EM51003190
10.2/2.9
17/4.83
FP-204WAS/G-D
EM51003300
EM51003290
12.2/3.47
20/5.69
G
FP-34WAHS/G-D
EM51002370
EM51003370
2.25/0.64
3.7/1.05
208-230V
60HZ
FP-51WAHS/G-D
EM51003410
EM51002410
3.3/0.94
5.4/1.54
FP-68WAHS/G-D
EM51002430
EM51003510
4.4/1.25
7.35/2.09
FP-85WAHS/G-D
EM51003600
EM51003590
5.2/1.48
8.5/2.42
FP-102WAHS/G-D
EM51002270
EM51002990
6.6/1.88
10.65/3.03
FP-136WAHS/G-D
EM51003090
EM51003080
8.3/2.35
13.5/3.84
FP-170WAHS/G-D
EM51003180
EM51002320
10.2/2. 9
17/4.83
FP-204WAHS/G-D
EM51003280
EM51003270
12.2/3.47
20/5.69
60HZ (without the return air box), 3-row-pipes
6
Enginnering Data
Series
Model
Product Code
Cooling
Capacity
(kW/Ton)
Heating
Capacity
(kW/Ton)
Power Supply
Picture
3+1 Series FCU
FP-34WAT-R
EM51000790
EM51001030
2.35/0.67
2.15/0.61
208~230V
60HZ
FP-51WAT-R
EM51000800
EM51001040
3.80/1.08
3.40/0.97
FP-68WAT-R
EM51000810
EM51001050
4.40/1.25
4.10/1.17
FP-85WAT-R
EM51000820
EM51001060
5.60/1.59
4.70/1.34
FP-102WAT-R
EM51000830
EM51001070
6.80/1.93
5.60/1.59
FP-136WAT-R
EM51000840
EM51001080
8.20/2.33
7.20/2.05
FP-170WAT-R
EM51000850
EM51001090
10.50/2.99
8.40/2.39
FP-204WAT-R
EM51000860
EM51001100
11.20/3.18
9.10/2.59
4 Series FCU
FP-34WAF-R
EM51000710
EM51001110
2.65/0.75
4.35/1.24
208~230V
60HZ
FP-51WAF-R
EM51000720
EM51001120
4.08/1.16
6.55/1.86
FP-68WAF-R
EM51000730
EM51001130
4.80/1.36
7.40/2.10
FP-85WAF-R
EM51000740
EM51001140
5.80/ 1.65
8.80/2.50
FP-102WAF-R
EM51000750
EM51001150
7.60/2.16
11.50/3.27
FP-136WAF-R
EM51000760
EM51001160
9.30/2.64
14.70/4.18
FP-170WAF-R
EM51000770
EM51001170
11.20/3.18
18.20/5.17
FP-204WAF-R
EM51000780
EM51001180
12.50/3.55
20.80/5.91
60Hz (without the return air box), 3+1 or 4-row-pipes
Note:1Ton =12000Btu/h = 3.517kW
7
Enginnering Data
Series
Model
Product Code
Cooling
capacity
(
kW/Ton)
Heating
capacity
(
kW/Ton)
Power
supply
Pictures
G
FP-34WA/GHL-K
EM51003330
EM51003320
1.75/0.5
2.2/0.63
220-240V
50HZ
FP-51WA/GHL-K
EM51003980
EM51003970
2.9/0.82
3.4/0.97
FP-68WA/GHL-K
EM51003460
EM51003450
3.4/0.97
4.2/1.19
FP-85WA/GHL-K
EM51003550
EM51003540
4.3/1.22
4.7/1.34
FP-102WA/GHL-K
EM51002940
EM51002930
4.9/1.39
6/1.71
FP-136WA/GHL-K
EM51003040
EM51003030
6.7/1.91
8/2.27
FP-170WA/GHL-K
EM51003140
EM51003130
7/1.99
9/2.56
FP-204WA/GHL-K
EM51003220
EM51003210
10/2.84
11.9/3.38
G
FP-34WAH/GHL-K
EM51003360
EM51003350
2/0.57
2.3/0.65
220-240V
50HZ
FP-51WAH/GHL-K
EM51003950
EM51003960
3.1/0.88
3.5/1
FP-68WAH/GHL-K
EM51003500
EM51003490
3.55/1.01
4.5/1.28
FP-85WAH/GHL-K
EM51003580
EM51003570
4.5/1.28
4.9/1.39
FP-102WAH/GHL-K
EM51002980
EM51002970
5.2/1.48
6.3/1.79
FP-136WAH/GHL-K
EM51003070
EM51003060
6.9/1.96
8.2/2.33
FP-170WAH/GHL-K
EM51003170
EM51003160
7.2/2.04
9.2/2.61
FP-204WAH/GHL-K
EM51003260
EM51003250
10.2/2.9
12/3.4
G
FP-34WAS/GHL-K
EM51003820
EM51003810
2.1/0.6
2.4/0.68
220-240V
50HZ
FP-51WAS/GHL-K
EM51003930
EM51003940
3.2/0.91
3.7/1.05
FP-68WAS/GHL-K
EM51003860
EM51003850
4.1/1.17
4.8/1.36
FP-85WAS/GHL-K
EM51003900
EM51003890
4.8/1.36
5.5/1.56
Section two --- countries and areas within the European Union
50HZ (with the return air box), standard, 3-row pipes
8
Enginnering Data
FP-102WAS/GHL-K
EM51003660
EM51003650
5.9/1.67
6.6/1.88
FP-136WAS/GHL-K
EM51003700
EM51003690
7.6/2.16
8.9/2.53
FP-170WAS/GHL-K
EM51003740
EM51003730
8.8/2.5
10.2/2.89
FP-204WAS/GHL-K
EM51003780
EM51003770
10.4/2.96
12.1/3.43
G
FP-34WAHS/GHL-K
EM51003800
EM51003790
2.5/0.71
2.8/0.8
220-240V
50HZ
FP-51WAHS/GHL-K
EM51003910
EM51003920
3.3/0.94
3.8/1.08
FP-68WAHS/GHL-K
EM51003840
EM51003830
4.2/1.19
5.1/1.45
FP-85WAHS/GHL-K
EM51003880
EM51003870
4.9/1.39
5.7/1.62
FP-102WAHS/GHL-K
EM51003640
EM51003630
6.1/1.73
6.9/1.96
FP-136WAHS/GHL-K
EM51003680
EM51003670
7.8/2.22
9 /2.55
FP-170WAHS/GHL-K
EM51003720
EM51003710
9/2.56
10.9/3.1
FP-204WAHS/GHL-K
EM51003760
EM51003750
10.5/2.99
12.4/3.53
Series
Model
Product Code
Cooling
Capacity
(kW/Ton)
(kW/Ton)
Power Supply
Picture
3+1 Series FCU
FP-34WAHT/BHL-K
EM51004030
EM51004080
2.45/0.70
3.40/0.97
220-240V
50HZ
FP-51WAHT/BHL-K
EM51004300
EM51004290
3.70/1.05
4.70/1.34
FP-68WAHT/BHL-K
EM51004340
EM51004330
4.55/1.29
5.70/1.62
FP-85WAHT/BHL-K
EM51004380
EM51004370
5.40/1.54
6.35/1.81
FP-102WAHT/BHL-K
EM51004120
EM51004110
6.35/1.81
7.55/2.15
FP-136WAHT/BHL-K
EM51004160
EM51004150
8.30/2.36
9.90/2.81
FP-170WAHT/BHL-K
EM51004200
EM51004190
10.00/2.84
11.50/3.27
50Hz (with the return air box), 3+1 or 4-row-pipes
9
Enginnering Data
FP-204WAHT/BHL-K
EM51004240
EM51004230
10.2/2.90
11.90/3.38
4 Series FCU
FP-34WAHF/BHL-K
EM51004260
EM51004250
2.65/0.75
3.15/0.90
220-240V
50HZ
FP-51WAHF/BHL-K
EM51004280
EM51004270
3.80/1.08
4.40/1.25
FP-68WAHF/BHL-K
EM51004320
EM51004310
5.00/1.42
5.45/1.55
FP-85WAHF/BHL-K
EM51004360
EM51004350
5.70/1.62
6.15/1.75
FP-102WAHF/BHL-K
EM51004100
EM51004090
7.10/2.02
7.30/2.08
FP-136WAHF/BHL-K
EM51004140
EM51004130
8.90/2.53
9.50/2.70
FP-170WAHF/BHL-K
EM51004180
EM51004170
11.00/3.13
12.30/3.50
FP-204WAHF/BHL-K
EM51004220
EM51004210
11.20/3.18
13.00/3.70
Note:1Ton =12000Btu/h = 3.517kW
1.2 Nomenclature
10
Enginnering Data
1.3 Product Features
1.3.1 Features
FCU is the most widely used terminal unit of the air conditioning system, used fo supplying cooling
(hot) water, with the air flow below 2500m3/h and the external static pressure less than 100Pa. For
cooling, enthalpy loss of the air generally is 15.9kJ/kg. For hot water under 60℃, the cheating capacity is
1.5 times of the cooling capacity.
As the terminal unit of the central air conditioning system, it is widely used in public areas with the
following main features:
a. Three speeds are selectable for the air flow. According to the set point of the room temperature,
the water system can be controlled by the hot/cool water automatic regulating valve so that
temperature for each room can be controlled separately for meeting different requirements.
Where no one is inside the room, it can be turned off manually or by the timing function, which
will lower the operation cost of the whole system.
b. The zone control is available based on direction, height, utilization and service time, which can
avoid unreasonable conceptualized control of the large-sized duct system.
c. Compact structure, flexible arrangement, and easy installation will save installation space and
facilitate indoor decoration.
There are various structures with the same air flow and cooling capacity for different room structure,
different decoration and duct arrangement.
(1) Plastic Fan
a. Light-weighted, which will lead to increased air flow driven by the same motor.
b. Good compatibility of the angle of the blades and the cavity of the volute, which will lead to silent
operation.
c. CFD designed flow and angle of fan blades, for high operation efficiency
d. The volute is divided into the upper and lower parts, which will facilitate disassembly.
(2) CFD Designed Fan
a. Optimized flow structure
b. Evenly distributed air flow and low flow noise
c. less eddy flow
d. Novel style and advanced structure
e. Decreased height , saving installation space
f. Low noise and three fan speeds
g. High-quality material and strict processing control for guaranteeing quality and service life of
the whole unit.
h. Die formed drain pan with the entirely pressured and pasted insulation, generating no
11
Enginnering Data
condensate
i. Optimized location of the exhaust and drain valves, for better heat exchanging effect and
preventing from frost cracks in winter.
(3) High-efficiency copper tubes
The copper tubes are made of pure red copper with female threads on the inner wall. There are also
raised teeth at the inner wall, used for increasing turbulent flows and damaging the boundary layer of
water for better heat exchanging capacity.
(4) The Cooler with the Interchangeable Left/Right Structure
During installation, the left-type and right-type structure can be selected flexibly as steps stated below:
Step 1: Remove the centrifugal fan, cover plate and screws of the electric box.
Step 2: Move the side plate at the air outlet to the other side.
Step 3: Rotate the fan assembly and the cover plate for 180°and then fix them.
Step 4: Remove the electric box to the other side and then fix it..
1.: Cover plate; 2. Centrifugal fan; 3. Side plate at the air outlet
Left-type Unit Right-type Unit
1.4 Working Principle
The cool (hot) water goes in the fan coil and makes heat exchanging with the indoor circulated air
(outdoor air), to realize cooling(heating), dehumidifying, filtrating or purifying. The processed air will be
supplied to indoor directly or by air duct.
12
Enginnering Data
Type
Item
Concealed
ceiling type
FP-34WA/
G-K
FP-51WA/
G-K
FP-68WA/
G-K
FP-85WA/
G-K
FP-102WA/
G-K
FP-136WA/
G-K
FP-170WA/
G-K
FP-204WA/
G-K
Performance
Airflow
Hi
m3/h
340
510
680
850
1020
1360
1700
2040
Mid
248
393
510
638
788
1095
1275
1575
Low
213
263
340
425
525
730
850
1050
Cooling
capacity
Hi W 1850
2800
3600
4500
5500
7350
9200
11000
Heating
capacity
Hi W 3050
4620
5940
7400
9000
12100
15100
18100
Flow rate
m3/h
0.33
0.52
0.63
0.77
0.92
1.31
1.52
1.92
Water
resistance
kPa
15
30
23
25
35
40
46
40
Noise
12pa
dB(A)
34.5
35
40
40.5
44
45
46
49
30Pa
36
37
41
42
45.5
46
47.5
51
External static
pressure
Pa
12Pa for the standard type (with no diffuser and filter ); 30Pa for the high ESP type
Coil
Type
Copper, high-efficiency louvered fins
Pressure
≤1.6MPa
Motor
Type
Class B, capacitor start
Quantity
/
1
2
Power supply
220-240V~ 50Hz
Protection class
IP20
Input
power
12pa
W
37
52
62
76
96
134
152
189
30Pa
W
44
59
72
87
108
156
174
212
Power lines
mm2
0.5×3
Protection class
I
Fan
Type
Front-forward multi-vane low-noise centrifugal fan
Quantity
/
1 2 3
4
Connection pipe
Inlet water
Rc3/4(female thread)
Outlet water
Rc3/4(female thread)
Condensate
R23/4(female thread)
Weight
Without return
air box
kg
11.2
13
14.3
15.5
16.6
23
26.2
28
Thermostat (optional)
Mechanical
Z54352A1
Digit
WK-110PA0
Deluxe digit
WK-010PA-K-K
1.5 Technical Data
1.5.1 Data at Nominal Conditions
Section one --- countries and areas except the European Union
(1) 50Hz (without the return air box), standard, 3-row pipes
Standard Type (G Series)
Notes:
a) The left and right modes can be switched over on site. The correction coefficient for both
and leaving water temperature. Nominal heating conditions: 20℃ indoor dry bulb
temperature, 45℃ entering water temperature and 40℃ leaving water temperature.
c) The noise is tested under the semi-anechoic chamber and the actual value will change
under different environments.
21
Enginnering Data
Model
Item
Unit
FP-34WA
H/GHL-K
FP-51WA
H/GHL-K
FP-68WA
H/GHL-K
FP-85WA
H/GHL-K
FP-102WA
H/GHL-K
FP-136WA
H/GHL-K
FP-170WA
H/GHL-K
FP-204WA
H/GHL-K
Performa
nce
Air flow
High
m3/h
450
590
750
930
1100
1400
1700
2000
Medium
315
413
525
651
770
980
1190
1400
Low
220
290
367
455
539
686
833
980
Cooling
capacity
High W 2000
3100
3550
4500
5200
6900
7200
10200
Heating
capacity
High W 2300
3500
4500
4900
6300
8200
9200
12000
Water flow
m3/h
0.34
0.53
0.61
0.78
0.90
1.19
1.24
1.76
Water resistance
kPa
15
30
23
25
35
40
36
40
Noise
dB(A)
39
39
41
46
49
48
49
52
External static
pressure
Pa
0Pa
Coils
Type
Copper tube and lourved fins
Working pressure
≤
1.6MPa
Motor
Type
Class B insulation, capacitor start
Quantity
piece
1
2
Power supply
220-240VAC 50Hz
Protection class
IP20
Input power
W
48
57
72
90
111
152
185
222
Power lines
mm
2
×
piece
0.5×3
Anti electric shock class
I
Fan
Type
Forward multiple-vane low-noise centrifugal fan
Quantity
piece
1
2
3
4
Connection pipe
Inlet
Rc3/4(inner thread)
Outlet
Rc3/4(inner thread)
Condensate
Rc3/4(external thread)
Net weight
kg
14.5
17
18.9
20.8
21.9
31.5
34.1
38
Outline
dimensions
Width
mm
680
800
900
1000
1080
1380
1520
1620
Depth
mm
500
500
500
500
500
500
500
500
Height
mm
235
235
235
235
235
235
235
235
Thermostat (optional)
Mechanical
Z54352A1
Digital
WK-110PA0
Digital (deluxe)
WK-010PA-K-K
Horizontal concealed FCU, standard (G series, 220~240VAC, 50Hz, EU)
Notes:
a) The left and right modes can be switched over on site. The correction coefficient for both
and leaving water temperature. Nominal heating conditions: 20℃ indoor dry bulb
temperature, 45℃ entering water temperature and 40℃ leaving water temperature.
c) The noise is tested under the semi-anechoic chamber and the actual value will change
and leaving water temperature. Nominal heating conditions: 20℃ indoor dry bulb
temperature, 45℃ entering water temperature and 40℃ leaving water temperature.
c) The noise is tested under the semi-anechoic chamber and the actual value will change
and leaving water temperature. Nominal heating conditions: 20℃ indoor dry bulb
temperature, 45℃ entering water temperature and 40℃ leaving water temperature.
c) The noise is tested under the semi-anechoic chamber and the actual value will change
under different environments.
24
Enginnering Data
Type
Item
Concealed
ceiling type
FP-34WA
HF/BHL-K
FP-51WA
HF/BHL-K
FP-68WA
HF/BHL-K
FP-85WA
HF/BHL-K
FP-102W
AHF/BHL-
K
FP-136W
AHF/BHL-
K
FP-170W
AHF/BHL-
K
FP-34WA
HF/BHL-K
Performance
Airflow
Hi
m3/h
340
510
680
850
1020
1360
1700
2040
Mid
248
393
510
638
788
1095
1275
1575
Low
213
263
340
425
525
730
850
1050
Cooling
capacity
Hi W 2600
4000
4700
5600
7500
9200
11000
12200
Heating
capacity
Hi W 4300
6500
7300
8600
10500
14500
18000
20000
Flow rate
m3/h
0.464
0.729
0.893
0.981
1.318
1.615
2.042
2.229
Water resistance
kPa
3.713
8.943
14.54
18.79
35.75
19.06
29.01
35.41
Noise
30Pa
40
42
44
46
47
48
50
52
External static
pressure
Pa
30pa
Coil
Type
Copper, high-efficiency louvered fins
Pressure
≤1.6MPa
Motor
Type
Class B, capacitor start
Quantity
/
1
2
Power supply
220-240V~ 50Hz
Protection class
IP20
Input power 30Pa
W
43
59
70
84
105
151
174
206
Power lines
mm2
0.5×3
Protection class
I
Fan
Type
Front-forward multi-vane low-noise centrifugal fan
Quantity
/
1 2 3
4
Connection pipe
Inlet water
Rc3/4(female thread)
Outlet water
Rc3/4(female thread)
Condensate
R23/4(female thread)
Weight
Without return
air box
kg
14.4
17.2
19.2
20.5
23.2
34.2
37.5
37.5
Thermostat (optional)
Mechanical
Z54352A1
Digit
WK-110PA0
Deluxe digit
WK-010PA-K-K
50Hz (with the return air box), 4-row pipes
25
Enginnering Data
Type
Item
Concealed
ceiling type
FP-34WA
HT/BHL-
K
FP-51WA
HT/BHL-
K
FP-68WA
HT/BHL-
K
FP-85WA
HT/BHL-
K
FP-102W
AHT/BHL
-K
FP-136W
AHT/BHL
-K
FP-170W
AHT/BHL
-K
FP-204W
AHT/BHL
-K
Performance
Airflow
Hi
m3/h
340
510
680
850
1020
1360
1700
2040
Mid
248
393
510
638
788
1095
1275
1575
Low
213
263
340
425
525
730
850
1050
Cooling
capacity
Hi W 2300
3600
4350
5400
6700
8100
10350
11000
Heating
capacity
Hi W 2100
3350
4000
4600
5350
7000
8300
8950
Flow rate
m3/h
0.446
0.697
0.808
0.98
1.171
1.45
1.747
1.964
Water resistance
kPa
5.83
13.50
19.86
30.81
51.67
17.20
25.24
29.34
Noise
30Pa
40
42
44
46
47
48
50
52
External static
pressure
Pa
30pa
Coil
Type
Copper, high-efficiency louvered fins
Pressure
≤1.6MPa
Motor
Type
Class B, capacitor start
Quantity
/ 1 2
Power supply
220-240V~ 50Hz
Protection class
IP20
Input power
30Pa
W
43
59
70
84
105
151
174
206
Power lines
mm2
0.5×3
Protection class
I
Fan
Type
Front-forward multi-vane low-noise centrifugal fan
Quantity
/
1 2 3
4
Connection pipe
Inlet water
Rc3/4(female thread)
Outlet water
Rc3/4(female thread)
Condensate
R23/4(female thread)
Weight
Without return air
box
kg
14.4
17.2
19.2
20.5
23.2
34.2
37.5
37.5
Thermostat (optional)
Mechanical
Z54352A1
Digit
WK-110PA0
Deluxe digit
WK-010PA-K-K
Item
Water Side
Air Side
Entering water
temperature (℃)
Leaving water
temperature (℃)
DB Temperature
(℃)
WB Temperature (℃)
Cooling
7
12
27
19.5
Heating
60
-
21
-
Item
Water Side
Air Side
Leaving water temperature (℃)
Environment DB Temperature (℃)
Cooling
>5
16~40
Heating
<80
10~35
50Hz (with the return air box), 3+1-row pipes
1.5.2 Temperature at Nominal Conditions
1.5.3 Operation Range
Note: when conditions are out of the range, please contact GREE.
26
Enginnering Data
Model
Power Supply
Fan Quantity
FP-34
220-240 1 Ph 50Hz
1
FP-51
220-240 1 Ph 50Hz
2
FP-68
220-240V 1 Ph 50Hz
2
FP-85
220-240V 1 Ph 50Hz
2
FP-102
220-240 1 Ph 50Hz
2
FP-136
220-240 1 Ph 50Hz
3
FP-170
220-240 1 Ph 50Hz
4
FP-204
220-240 1 Ph 50Hz
4
1.5.4 Electric Data
1.5.5 Capacity Correction
Air Flow Rate and External Static Pressure Curve
Water Flow Rate and Water Resistance Pressure Curve
S: Standard; O: Prepared by the user; P: Purchased by the User
54
Design & Selection
Design & Selection
55
Design & Selection
Type of Buildings
A-weighted Sound Level (dBA)
Recording studio, broadcast studio, dubbing room
20~25
Concert hall, theatre, television studio
25~30
Cinema, lecture theatre, meeting room
30~35
Office room, design office, reading room,
35~40
Restaurant, banquet hall, gym, hotel
40~50
Waiting room, shopping center
45~55
Cleaning room, office room with mechanical
appliance
55~65
1. Selection Principle
1.1 Selection Steps
(1) Select the unit type based on the air flow, cooling capacity and heating capacity.
(2) Select the unit model based on the indoor cold/heat load, inlet air temperature, entering water
temperature and related data sheet. The cooling/heating capacity of the selected unit should be
or larger than the indoor cold/heat load.
(3) Take consideration of noise of the building.
(4) According to the allowable noise level of the corresponding building (see the next page for more
details), check if the selected unit can meet the noise requirement)
(5) Take hydraulic calculation to the duct system and then select the proper static pressure
1.2 Allowable Noise Level for Buildings
It is cited from Practical Design Manual of Heating Air Conditioning. If undesirable; reselect the unit
with lower noise.
1.3 Example for Selection
For a room of some hotel, the sensible heat cooling load is 3180W, and all heat cooling load is 4090W,
the inlet air dry bulb temperature is 27
600m3/h, and the entering water temperature is 7℃. Based on these conditions, select a proper FCU.
See the following figure for the connection diagram of the FCU.
the inlet air wet bulb temperature is 19.5℃, the air flow is
℃
,
56
Design & Selection
No.
Air
flow
(m3/h)
Duct
width
(mm)
Duct height
(mm)
Duct
length
(m)
ν(m/s)
△ Py(Pa)
ξ
△ Pj(Pa)
△ Py+△ Pj(Pa)
Remarks
1
1020
800
200
0
2.83 0 3
5.64
5.64
Diffuser
2
1020
600
150
1
3.15
0.52
0.21
1.25
1.77
Supply
air duct
3
510
600
150
2
1.57
0.3
0.1
0.15
0.45
4
510
600
150
2
1.57
0.3 0 0
0.3
5
510
250
250
0
2.27
0
1.28
3.95
3.95
Dissufer
Total
5
1.12
10.99
12.11
Figure 1 Connection Diagram of the FCU
Step 1: select the unit type based on the air flow, cooling capacity and heating capacity.
a. Select the unit model based on the average cooling load.
b. Select the cooling capacity at the high air flow to meet the average cooling load.
c. Based on the inlet air 27℃/DB and 19.5℃ and entering water temperature 7℃, select from the
data sheet get a cooling capacity equal to larger than the cooling load.
d. When the cooling capacity is selected based on the medium or low speed air flow, then at
specific or load peak, use the high-speed for meeting the load demand.
e. For the model selected based on the cooling capacity, when the entering water temperature is
60℃, the water flow is the same as that for cooling and the heating capacity can meet the heat
load demand.
f. For the selected FP-85 based on the cooling capacity, the data sheet shows that its sensible
heat cooling capacity is 4160W, the water flow is 0.21L/s, water resistance is 30kPa, and the air
flow is 850m3/h.
g. When the entering water temperature is 60℃, the heating capacity is 700W, which meets the
load demand.
Step 2: Check the building noise
a. According to the table in Section 1.2, the allowable noise for the hotel is 40~50dB (A). The
design noise of the FP-85 is 42dBA and 44dBA for the FP-102, both of which can meet the
noise requirement.
Step 3: Select the external static pressure
a. Distribute the air flow for each duct and number them as shown in the figure below
b. Based on the air flow and size of the duct in the figure above, calculate the duct resistance in
accordance with the table below.
57
Design & Selection
Model
Power Supply
Sectional Area (mm2)
FP-*WA/G-K
FP-*WAH/G-K
FP-*WAS/G-K
FP-*WAHS/G-K
220-240VAC 1Ph 50Hz
1
FP-*WA/G-D
FP-*WAH/G-D
FP-*WAS/G-D
FP-*WAHS/G-D
208-230VAC 1Ph 60Hz
1
FP-*WA/GHL-K
FP-*WAH/GHL-K
FP-*WAS/GHL-K
FP-*WAHS/GHL-K
220-240VAC 1Ph 50Hz
1
PaPP
JL
11.12
PavP
d
09.327.22.1
2
1
2
1
22
PavP
dy
24.466.22.1
2
1
2
1
22
PaPPPP
dJLYY
24.18)09.311.12(2.1)(2.1
PaPPPPP
dydJLJY
2.13)24.409.311.12(2.1)(2.1
According to the calculation results, the sum of the on-way resistance and the local resistance is:
The dynamic pressure of the diffuser is:
For FP-102WA, based on the air flow of 1020m3/h and the outlet side of 820mm*130mm, the air
speed at the air outlet is 4.95m/s.
The dynamic pressure is:
The required total external pressure is:
The required external static pressure is:
The designed external static pressure is 12Pa, which is approach to the required external static
pressure 13.2Pa. Therefore, the selection result is satisfactory.
When selecting units, the practice is to match the design sensible heat load with the required
sensible load. In most cases, there is enough latent heat for the coils to meet the design requirement.
(1) Power Lines
Note: “*” indicates the air flow between 34~204.
58
Unit Control
Unit Control
59
Unit Control
1. Control logic
(1) For the independent control system, the logic is showed as below:
(2) AC connected with weekly timer
The control system is made up of one weekly timer and 16 units, one weekly time could control max.
16 units, and independently control the on/off time of every unit. The logic is showed as below:
2. AC connected with PC (long distance monitoring)
Long distance monitoring system could control max. 255 units and independently control the
operation mode, fan speed, on/off of the unit, the control logic is as below:
3. AC control principle sketch
Following components could be controlled by the FCU: water pump (cassette type), water valve, fan,
swing fan (cassette, horizontal exposed, vertical exposed), auxiliary electric heater and water overflow
protection signal. The communication data between mainboard and display board is 485, the display
board could be controlled by wireless remote controller.
Note: the concealed ceiling FCU is excluded in above information.
60
Unit Installation
Unit Installation
61
Unit Installation
1. Preparation before Installation
1.1 Tools
(1) General electric tools
Hand-held electric drill
Usage: it is used for drilling holes at metals, wood or plastics etc.
Cutter
Usage: the fiber-reinforced sheet wheel can cut the round or special shaped steel pipes, cast iron
pipes, channel steel, and flat steel etc.
Grinding machine
Usage: the fiber-reinforced line-shaped wheel can grind metal pieces and cut sectional materials.
Before welding, a groove should be made, and fins and burrs of the work piece should be removed.
Equipped with the diamond cut sheet, it can cut the non-metallic materials, like ceramic tiles, stones etc.
Equipped with the special wheel, it can be used for cutting glass. Equipped with the wire brush, it can be
used for de-rusting. Equipped with the rubber pad and sand paper, it can be used for polishing.
Electric Hammer
Usage: equipped with the rigid alloy drilling bit, it is used for holes and grooves drilling and dabbing
at the concrete, the stone, bricks etc.
62
Unit Installation
Percussion drill
Usage: there are two operating statuses for the percussion drill. Under the slow mode, with the
auger bit, it can be used as the electric drill. Under the slew and percussion state, with the rigid alloy
impact bit, it can be used to drill holes at the bricks, concrete and ceramic tiles.
(2) Specific electric tools
Hand-held electric shears
Usage: it is used to cut the metal sheets, especially for edge and angle trimming.
Rivet gun
Usage: it is used for self-plugging rivets at different structures, especially for single-side riveting of
the leak-proof structure.
Diameter of the round duct or the larger side of the
rectangular duct(mm)
Thickness(mm)
General duct
Return/exhaust duct
δ≤
320
320<δ≤450
450<δ≤630
630<δ≤1000
1000<δ≤1250
1250<δ≤2000
2000<δ≤4000
0.5
0.6
0.6
0.75
1.0
1.0
1.2
0.6
0.75
0.75
1.0
1.2
As designed
As designed
1.2 Materials
Pipes
The condensate pipe is generally the U-PVC pipe, connected with the special glue. Besides, PP-R
pipes, PP-C pipes and galvanized steel pipes also are selectable, which all are with thread connectors.
Sheets
Sheets are main materials for ducts, including the galvanized steel sheets, mild steel sheets, and
aluminum sheets etc.
Galvanized sheets
The galvanized sheet steel is made the general steel sheet Q195 or Q235A coated with zinc.
Generally it is 0.5~1.5mm thick. No paint is required as its coating is corrosion-proof. It is widely used for
the duct system under the moisture environment without acid mist.
See the table for the thickness of the galvanized steel sheets, unless there is special requirement
on the thickness.
64
Unit Installation
Mild steel sheets
It is the cold or hot rolled Q235-B(GB700-1988) steel sheet. It is of excellent plasticity and
processability. It can be easily welded, but it is likely to rust. Therefore, paint is required for corrosion
protection.
Stainless steel plate
The stainless steel sheet contains chlorine, nickel, and copper. It is high-temperature resistant and
corrosion-proof. Its surface is white. As alloying elements contained in the stainless steel sheet are
different, so corrosion resistance to different mediums varies. It can be widely used for the duct
system under the corrosive chemical environment.
Aluminum plate
It is classified into the pure aluminum plate and the aluminum alloy. Its specific weight is small.
There is an aluminum oxide film covered at the surface. It is of excellent plasticity and acid resistance,
but it is vulnerable to be corroded by alkalis and salts. It is generally used for the ventilation ducts
under the acid environment. As the aluminum plate is quite soft, it would not generate sparks upon
collision. Therefore, it is mostly used for the ventilation duct with explosion-proof requirements.
1.3 Drain Hose
65
Unit Installation
Condensate pipe
Insulation thickness
Materials
Various diameter sizes
≥
15
B1 or above nonflammable rubber foam
pipe
The thickness should be enlarged when it is used under moisture
environment.
Transparent drain hose should be selected so that it is able to clearly see the flow status. Length of
the drain hose is generally about 150mm. The hose should be connected to the unit and the drain pipe
by the pipe clamps for further maintenance but not by glue. Besides, the drain house should be
anti-shock.
1.4 Insulation
The insulation is used for thermal insulation. The mostly used insulation is loose fiber and porous
material. For FCU, the mostly used insulation is PEF and foam rubber.
PEF foam plastic
Using the advanced foaming technology, it is soft, light-weighted, fire-proof, and corrosion-proof. It
can be widely applicable to insulation for buildings, cold storages, air conditionings and low-temperature
pipes. Its operation is easy and simple.
Foam Rubber
It is mainly made of buna-n rubber and PVC. It is a high-foaming closed-cell elastic body, with small
density, low thermal conductivity coefficient, good weatherability, shock-absorbed, noise-absorbing,
flame-retardant and water-proof. Besides, its temperature range is wide, and no pollutant would be
generated during production and use. It is an environment friendly product.
(1) Hangers and Supporters
a. Hanger: M8 or M10
b. Channel steel: #14 or above
c. Angle steel: 30mm×30mm×3mm or above
d. Round steel: above Φ10mm
66
Unit Installation
(2) Power lines
Type and size of the power lines should meet relative design regulations. When there is no specific
regulation, the minimal sectional area of the conduct cores under different laying mode should refer to
the user’s manual of the FCU.
(3) Anti-corrosion materials
The commonly used anti-corrosion materials include paint, resin and asphalt etc.
2. Installation
2.1 Precautions for Installation
(1) The unit should be installed in accordance with instructions covered in the user’s manual and
make sure enough maintenance space is reserved around the unit. The air inlet and outlet should
be far away from obstacles, so that air flow can go through everywhere of the room. When the
heat exchanging room is too small, it would lead to decreased capacity.
(2) The unit should be installed where no smog, corrosive and inflammable gases are present,
otherwise the unit would fail to run normally or its service life would be shortened.
(3) The supply air outlets, return air inlets, ducts and diffusers should be arranged properly so that
the supply air flow will be even and smooth. For where there is high requirement on noise, back
return air should be adopted rather than downward return air, like offices, guest rooms of the
hotels, wards of hospitals. Insulation can be used for ducts to reduce noise.
67
Unit Installation
Back Return Air (Recommended) Downward Return Air
(4) An access no less than 300*400 must be reserved at the same side with the electric box.
During installation of the hanger bolts, check if the installation location can withstand four times
weight of the unit. If not, reinforce it.
During installation, the unit should be kept horizontally. The hanger should not bear the weight of
ducts, water pipes and others. Besides, check its security periodically.
(5) Valves should be equipped at the inlet and outlet. During installation, do protection against dust
for the unit.
Equip valves at the inlet and outlet.
(6) The flexible connectors or the movable joints should be used for connection of the water inlet and
outlet pipes. Moreover, the water filters should be installed at the water inlet pipe.
68
Unit Installation
(7) Teflon tape should be used for connection of the inlet and outlet pipes. No leak is allowed.
(8) Pipes should be insulated to prevent from generating condensate.
(9) The condensate pipe should not be blocked with a grade of slope no less than 5%.
(10) A filter should be installed at the return air inlet and cleaned periodically so as to not affect the
heat exchanging efficiency.
(11) For initial operation, open the exhaust valve at the return water pipe to expel air inside coils. Then,
close it until water flows out.
(12) Temperature of the cold water should not be lower than 5℃ and not higher than 70℃ for hot
water. Water should be clean. The unit should be entirely maintained every 2~3 years. Water
scale inside coils should be removed by chemical method so as to guarantee the heat exchanging
performance.
(13) The air outlet and the duct should be connected with the flexible connector and shall not bear the
weight of valves, pipes and other devices.
(14) Wiring arrangement should be performed in accordance with the safety standards for electric
devices and local relative regulations. Special electric circuits should be used. When capacity of
the electric circuits is poor or electric operation is improper, it would lead to electric shocks or fire
hazards etc.
(15) The earth leakage circuit breaker should be installed for each installation location. The unit should
be grounded; otherwise it would lead to electric shocks.
69
2.2 Installation Steps
Unit Installation
70
Test Operation & Troubleshooting & Maintenance
Test Operation & Troubleshooting &
Maintenance
71
1. Error List
No
Symptoms
Possible Causes
Corrective Measures
1
The unit does not run.
There is no power supply.
Repower the unit when power supply is
The power plug is loosened.
Tighten the power plug.
The motor is burnt out.
Replace the motor and check for the wiring
2
There is abnormal
noise.
The volute or blade is deformed, or the
volute contacts the blade.
Replace the volute or the blade.
The air filter is clogged.
Clean the filter.
There are foreign matters at the
inlet/outlet or inside the duct.
Remove foreign matters.
There is abnormal noise from the motor.
Replace the motor.
The fastening screws are loosened.
Tighten them.
3
The airflow rate is too
low.
The air filter is clogged.
Clean the air filter.
There are foreign matters at the return
Clear foreign matters.
The duct resistance exceeds the design
value.
Lower the duct resistance or reselect the unit.
4
The cooling or
heating effect is poor.
The air filter is clogged.
Clean the air filter.
The dampers are not opened.
Open the dampers.
The fins are clogged or damaged.
Clean or repair fins.
The entering water temperature cooling
is too high and too low for cooling.
Adjust the entering water temperature.
5
Water leaks.
The condensate pipe is clogged.
Clean the drain pipe.
The unit is not installed as required.
Adjust the unit and let the unit keep a certain
inclination degree.
The environmental air humidity is too
high.
Do humidification and do not let the
high-temperature and high-humidity air
The fan stops but cold water is supplied
continuously.
Close the water dampers or run the unit.
The discharge valve is not tightened.
Tighten the discharge valve.
Test Operation & Troubleshooting & Maintenance
72
Test Operation & Troubleshooting & Maintenance
WARNING
Electric wiring and piping for the FCU should be done by the qualified servicemen.