GReddy TD05H-18G User Manual

GReddy Turbo Kit
2003 Infiniti G35 Coupe (VQ35DE) Twin TD05-18G 8cm
2
2003 Infiniti G35 Coupe (VQ35DE) Twin TD05-18G 8cm
Installation Manual
Please read the entire manual before installing this kit.
Application:
This GReddy Turbo Kit is designed only for the vehicles specified above.
GReddy Front mount intercooler kit is recommended with this kit
2
Premium grade gasoline (91 octane or higher) is required with this Kit.
Make sure that the vehicle is not equipped with any ECU upgrade chips.
Use of GReddy Racing Spark Plugs ISO #7 or NGK plugs (colder than factory) is
recommended with this kit.
Important
1. This installation should only be performed by a trained specialist who is very familiar with the automobile’s mechanical, electrical and fuel management system.
2. If installed by an untrained person, it may cause damage to the kit as well as the vehicle.
3. GReddy Performance Products Inc. is not responsible for any damage to
the vehicle’s electrical system caused by improper installation.
4. Make sure to follow the instruction and pay attention to the “Important”,
“Warning!” and “Caution!” notice through out the instruction.
5. Improper installation can be dangerous! Please make sure to inspect the
installation before operating the vehicle.
6. Call your GReddy Authorized dealer or GReddy Performance Products if
there are any problems or questions regarding this product.
1. Parts List
1. Turbocharger TD05-18G 8cm2 2
2. Wastegate (GReddy / Tial) .45bar 2
3. Exhaust Manifold (Right Side) Ductile Iron Cast 1
4. Exhaust Manifold (Left Side) Ductile Iron Cast 1
5. Downpipe Adapter (Right Side) 1
6. Downpipe Adapter (Right Side) 1
7. Compression Pipe R C-1 (50 Aluminum Elbow No.6) 1
8. “ R C-2 (50 Aluminum) 1
9. “ R C-3 (50 Aluminum Elbow No.21) 1
10. “ L C-4 (50-70 Aluminum) 1
11. “ C-5 (50 Aluminum) 1
12. “ C-6 (80 Aluminum) 1
13. Airflow Meter Adapter 1
14. Suction Pipe R S-1 (60 Aluminum) 1
15. “ R S-2 (70 Aluminum) 1
16. “ L S-3 (60 Aluminum Elbow No.82) 1
17. “ L S-4 (70 Aluminum) 1
18. Airinx AY-SB (Blue) 2
19. Airinx Hose Adapter S70 2
20. Oil Pressure Hose SUS (R=600mm, L=800mm) 1 each
21. Oil Pressure Union Fitting 3-Way Fitting 2
22. “ 1/8PT – 1/8 PT Straight 2
23. “ 1/8PT – 1/8 PF Straight 1
24. “ 1/8PT – 1/8 PF Male to Male 90° 1
25. Oil Pressure Banjo Fitting Male and Female (small) 2
26. Copper Washer 10 (t=1.0) 4
27. Oil Return Pipe Right 16 1
28. Oil Return Pipe Left 16 1
29. Oil Pan with welded Oil Return Pipe 1
30. Vacuum Hose 5 x 100mm (Blue) 1
31. “ 6 x 2000mm (Blue) 1
32. Radiator Reserve Hose 7 x 10 x 790mm CR60° Tube 1
33. Rubber Hose 15 x 1140mm (Oil Return 440mm, Blow By 300mm, Power Steering 200mm) 1
34. Silicone Hose 50 x 70mm Straight 6
35. “ 80 x 80mm Straight 2
36. “ 60 - 70 Reducer 2
37. “ 60 - 80 Reducer 2
38. “ 70 - 80 Reducer 1
39. Hose Band 12 #8 4
40. “ 16 #10 9
41. “ 50 #32 12
42. “ 60 #36 4
43. “ 70 #44 5
44. “ 80 #48 7
45. Power Steering Pump Fitting 1
46. Check Valve (Nissan factory part #47478-51E00) 1
47. Radiator Reserve Tank 1
48. Radiator Reserve tank Cap 1
49. Hose Fitting 8 90° 1
50. Radiator Reserve Tank Bracket A / B 1 Set
51. Aluminum Spacer t=28mm 1
52. Airinx Bracket Right / Left 1 Set
53. Hose Fitting 16 Straight 1
54. Exhaust Manifold Gasket (Nissan Factory Part # 14036-AG010) 1 Set
55. Turbo Gasket TD05 In / Out 4
56. Catalytic Converter Gasket (Nissan Factory Part # 20813-AL500) 2
57. Oil Return Gasket TD Small 2
58. Thermo Cloth 100m x 1000mm 4
59. Three Way fitting 5 - 6 1
60. Zip Ties 150mm 15
61. E-Manage (US-Z33) 1
62. “ Harrness 1
63. “ I/J Harness 1
64. “ RPM signal adapter 1
65. Injectors 440cc (with 4 aluminum fuel rail spacers) 6
66. M5 x 15mm Stainless P=0.8 B S/W F/W N 1
67. M6 x 15mm Stainless P=1.0 B S/W - - 6
68. M6 x 15mm Stainless P=1.0 B S/W F/W N 5
69. M6 x 40mm Steel P=1.0 B - - - 1
70. M8 x 15mm Stainless P=1.25 B S/W - - 6
71. M8 x 20mm Stainless P=1.25 B S/W - - 2
72. M8 x 25mm Stainless P=1.25 B S/W - - 4
73. M8 x 30mm Stainless Stud P=1.25 – 1.25 B S/W - N 8
74. M10 x 35mm Stainless Stud P=1.25 – 1.25 B S/W - N 12
75. M10 x 45mm Stainless Stud P=1.25 – 1.50 B - - - 2
1. Parts List
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9 10 11 12
13 14 15 16
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