GReddy T618Z User Manual

GReddy Turbo Kit

2003 Mazda RX-8 (13B-MSP)

T618Z 10cm2 (Actuator Type)

Emanage Ultimate

2003 Mazda RX-8 (13B-MSP)T618Z 10cm2 (Actuator Type)

Installation Manual

Please read the entire manual before installing this kit.

Application:

Make Model Chassis Year
Mazda RX-8 LA-SE3P 2003

• This GReddy Turbo Kit is designed only for the vehicles specified above.

• Premium grade gasoline (91 octane or higher) is required with this Kit.

• Make sure that the vehicle is not equipped with any ECU upgrade chips.

• This kit is designed for High Power 6 speed manual transmission Vehicle only.

1. This installation should only be performed by a trained specialist who is very
familiar with the automobile’s mechanical, electrical and fuel management
system.

2. If installed by an untrained person, it may cause damage to the kit as well as
the vehicle.

3. GReddy Performance Products Inc. is not responsible for any damage to the

vehicle’s electrical system caused by improper installation.

4. Make sure to follow the instruction and pay attention to the “Important”,

“Warning!” and “Caution!” notice through out the instruction.

5. Improper installation can be dangerous! Please make sure to inspect the

installation before operating the vehicle.

6. Call your GReddy Authorized dealer or GReddy Performance Products if

there are any problems or questions regarding this product.

Important

1. Parts List

1. Turbocharger T618Z 10cm

2. Exhaust Manifold Ductile Iron Cast 1

3. Downpipe Adapter Ductile Iron Cast 1

4. Intercooler Type 31C 1

5. Intercooler Bracket (Steel) 1

6. Suction Pipe S-1 (80∅-60∅ Aluminum) 1

7. “ S-2 (60∅ Aluminum with flange) 1

8. Compression Pipe C-1 (50∅ Aluminum flange elbow ) 1

9. “ C-2 (50∅ Aluminum) 1

10. “ C-3 (50∅ Aluminum) 1

11. “ C-4 (60∅ Aluminum elbow) 1

12. “ C-5 (60∅ Aluminum) 1

13. “ C-6 (80∅ Aluminum) 1

14. Airflow meter adapter X-4008 (Aluminum elbow) 1

15. Airinx AY-MB (Blue) 1

2

P380 1

16. Airinx Hose Adapter 80∅ 1

17. " Hose band #48 1

18. " Bracket (Steel) 1

19. Air Pump Pressure Hose 1

20. Down Pipe Adapter Bracket 1

21. Oil Pressure Hose SUS (800mm) 1

22. Oil Pressure Copper Washer 10∅ (t=1.0mm) 1

23. Oil Pressure Union Fitting 3-Way 1/8PT Fitting 1

24. “ 1/8PT – 1/8 PT Straight 1

25. “ 1/8PT – 1/8 PF Straight 1

26. “ 1/8PF – M10 P1.25 1

27. Oil Return Flange Tube 16∅ 1

28. Oil Return Fitting 16∅ - M14 P1.5 1

29. Oil Return Copper Washer 14∅ (t=2.0mm) 1

30. Vacuum Hose 5∅ x 2000mm (Blue) 1

31. Rubber Hose 9∅ x 450mm 1

32. " 16∅ x 150mm 1

33. Rubber Hose 50∅ x 70mm 2

34. " 60∅ x 70mm 3

35. " 80∅ x 60mm 1

36. Silicone Hose 50∅ - 60∅ Reducer 1

37. “ 80∅ x 80∅ Reducer 1

38. “ 80∅ - 90∅ Reducer 1

39. Hose Band 16∅ #10 2

40. “ 50∅ #32 5

41. “ 60∅ #36 8

42. “ 80∅ #48 4

43. “ 90∅ #56 1

44. Gasket Compressor Inlet (Part # 14465-54C00) 1

45. " Compressor Outlet (Part # 14465-05U11) 1

46. " Turbine Inlet 1

47. " Turbine Outlet 1

48. " Oil Return TD Small 1

49. Intake Manifold Blocking Plate 1

50. Thermo Cloth 100mm x 250mm 1

51. Thermo Barrier Tape (14002) 1

52. Wire Loom 13∅ x 500mm 1

53. Wire Loom 19∅ x 250mm 1

54. Zip Ties 100mm 10

55. " 150mm 5

56. " 200mm 5

57. E-Manage Ultimate (US-RX8 6MT) 1

58. “ Plug-In Harness 1

59. “ Pressure Sensor 1

60. “ Pressure sensor Harness 1

61. Orifice Hose Fitting 1

62. M4 x 10mm Stainless P=0.7 B 2

63. M6 x 15mm Stainless P=1.0 B S/W F/W - 4

64. M8 x 20mm Stainless P=1.25 B S/W F/W N 2

65. M8 x 25mm Stainless P=1.25 B S/W F/W - 4

66. M8 x 30mm Stainless Stud P=1.25 – 1.25 B S/W - N 9

Part List

1 2 3 4 5

6 7 8 9 10

11 12 13 14 15

16 17 18 19 20

21 22 23 24~26 27