GReddy T518Z User Manual
GReddy Turbo Kit
HONDA S2000 AP1 (2000-2003 F20C) T518Z 8cm
2
―１―
Important
alist who is very familiar
If installed by an untrained person, it may cause damage to the kit as well as the
age to the vehicle’s
HONDA S2000 AP1 (F20C) T518Z 8cm2
Installation Manual
Please read the entire manual before installing this kit.
Application:
Make Model Chassis
HONDA S2000 AP1
• This GReddy Turbo Kit Is designed only for the vehicles specified above.
•
Premium grade gasoline (91 octane or higher) is required with this Kit.
•
Make sure that the vehicle is not equipped with any ECM upgrade chips.
•
Use of GReddy Racing Spark Plugs ISO #8 or NGK plugs (colder than factory) is recommended
with this kit.
•
This installation should only be performed by a trained speci
with the automobile’s mechanical, electrical and fuel management system.
•
vehicle.
• GReddy Performance Products Inc. is not responsible for any dam
electrical system caused by improper installation.
•
This kit is for off-road use vehicle only which may never be driven on a public highway
※ The following parts are necessary for proper installation of the kit.
Year
00
～～～～
03
Honda Genuine Parts:
・
Part Name Gasket, Exhaust manifold P/# 18115-PCX-004
・
Part Name Gasket, Silencer P/# 16705-PD1-003
・
Part Name Sealing Washer P/# 90428-PD6-003
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Quantity １
Quantity １
Quantity １
１１１１．．．．
Parts List
１．Turbocharger Ｔ５１８Ｚ－１０ｃｍ２ Ｐ５５５ １
２．Exhaust Manifold （ＳＵＳ４２．７φ） １
３．Downpipe （Steel ６０φ） １
４．Intercooler Spec-V T-28C １
５．Suction Pipe Ｓ－１ （Aluminum ６０φ） １
６．Compression Tube Ｃ－１ （Aluminum ５０φ） １
７． 〃 Ｃ－２ （Aluminum ６０φ） １
８． 〃
９． 〃 Ｃ－４ （Aluminum ６０φ） １
１０． 〃 Ｃ－５ （Aluminum ７０φ） １
１１．Injectors（S2000 Use only 550cc×4、O-ring Large×8、O-ring Small×4、Spacer×5） １ｓｅｔ
１２．Injector Harness ４
１３．Fuel Pump Kit （Walbro 255lph, S2000 pump kit) １
１4．E-manage Ultimate （ＴＫ US--ＡＰ1） １
１5． 〃 Plug-in harness Ｈ－８ (AP1 Specific) １
１6．ＡＩＲＩＮＸ ＡＹ－ＭＢ １
１7． 〃 Hose Adapter Ｍ６０ １
１8．Air Diversion Panel （Aluminum ｔ＝１．０） １
19．Oil Filter Relocation Kit Engine Block Attachment １
20． 〃 Oil filter Attachment １
21． 〃 Center Union Ｍ２０ Ｐ１．５－ＡＮ１０ （For Block side） １
Ｃ－３
（
Aluminum
６０φ）
１
22． 〃 Center Union ３/４ＵＮＦ１６－ＡＮ１０ （For Filter side） １
23． 〃 Side Union ＡＮ１０ ２
24． 〃 O ring（For attachment） １
25． 〃 O ring（For Center Union） ２
26． 〃 O ring（For Side Union） ２
27． 〃 Oil Line Hose Ａ ４５°－ ４５°19５㎜ １
28． 〃 〃 Ｂ ４５°－90° 270 ㎜ １
29． 〃 １/８ＰＴ Plug Union ４
30． 〃 Ｍ１４ plug bolt （O ring attachment） １
31． 〃 Corrugated Tube ３００㎜ １
32． 〃 GReddy Oil Filter ＯＸ－０２ １
33． 〃 Stay １
―３―
34．Oil Pressure Hose ＳＵＳ ４００㎜ １
35． 〃 Union fitting １/８ＰＦ－Ｍ１０ Ｐ１．２５ １
36． 〃 Union fitting １/８ＰＴ－１/８ＰＴ １
． 〃
37
38. 〃 3 Way Fitting １
39． 〃 Copper Washer １０．５φ×１８×１．０ １
40．Oil Return Flange Tube １６φ １
41． 〃 Hose Union １６φ－Ｍ１４ Ｐ１．５ １
42． 〃 Copper Washer １４φ×１９×２．０ １
43．Vacuum Hose ４φ×１２００㎜ (Actuator, Pressure sensor, Air solenoid) １
44．Rubber Hose ７．５φ×３００㎜ (Water Line) １
45． 〃 １２φ×４３０㎜ (Blow-by) １
46． 〃 １５φ×３４０㎜ (Oil return) １
47． 〃 １８φ×４００㎜ (Air-pump) １
48．Silicone Hose 5０φ×７０㎜ 1
49． 〃 ６０φ×７０㎜ 2
50． 〃 ７０φ×７０㎜ １
９０°
Union fitting １/
８ＰＴ－１/８ＰＦ
１
51． 〃 ５０φ－６０φ Reducer １
52． 〃 ６０φ－７０φ Reducer １
53．Hose Band ８φ Tridon ＃４ ２
54． 〃 １２φ Tridon ＃８ ２
55． 〃 １５φ Tridon ＃１０ ２
56． 〃 １９φ Tridon ＃１２ ３
57． 〃 ５０φ Tridon ＃３２ 3
． 〃
58
59． 〃 ７０φ Tridon ＃４４ ３
60．Gasket Turbo ＩＮ １
61． 〃 Turbo ＯＵＴ １
． 〃
62
． 〃
63
64． 〃 Downpipe （Ring ６５φ） １
Suction Tube Flange
Compression Tube Flange
６０φ
Tridon
＃３６
7
１
１
65． 〃 Oil return Gasket １
―４―
66．Bracket Intercooler １
67． 〃 Air pump １
68． 〃 Vacuum Tank １
69． 〃 Air Diversion Panel １
70． *No longer used in this kit*
71
． 〃
Pressure Sensor
１
72．Pressure Sensor Adapter １
73．Hose Union ５φ－１/８ＰＴ １
74．１９φHose Union １
75．Rubber Mount ２
76．Clip ３
77．Air Duct ５０φ×１０００㎜ １
78．Thermo Cloth １００×１０００㎜ ２
79．Zip Tie １００㎜（Black） １０
80．Zip Tie ２００㎜（Black） １０
81．Ｍ４×１８㎜ P0.7 ＋ Head B － － N
82．Ｍ５×１２㎜ P0.8 ＋ Head B － － N
83．Ｍ６×１５㎜ P1.0 Stainless B S/W － －
84．Ｍ６×１５㎜ P1.0 Stainless B S/W F/W －
(Pressure Sensor)
(Sec. Air Solenoid Valve)
(Oil filter re-locater stay)
(Oil Return, Baffle plate stay)
２
１
２
3
85．*No longer used in this kit*
86．Ｍ６×２５㎜ P1.0 Stainless B S/W F/W －
．Ｍ６
87
Flange Nut Ｐ1.0 Steel
88．Ｍ８×１５㎜ P1.25 Stainless B S/W － －
89．Ｍ８×１５㎜ P1.25 Stainless B S/W F/W N
90．Ｍ８×20 ㎜ P1.25 Stainless B S/W F/W －
91
．Ｍ８
×30㎜ P1.25 Stainless Stud B S/W
－
N
92．Ｍ１０×２０㎜ P1.25 Stainless B S/W F/W N
(Pressure Sensor Stay)
(Rubber Mount)
(Oil filter re-locater stay)
(Air pump, I/C, I/C stay, C-4)
(Turbine Compressor IN/OUT
(Turbine Exhaust IN/OUT)
(Downpipe Stay)
2
２
１
２
６
４
９
―５―
Parts List
１ ２ ３ ４
５ ６ ７ ８ ９
１０ １１ １２ １３
15 16 17 18 19
―６―
14
20
２５ ２６
２１ ２２ ２３ ２４
27, 28 29
30 31 32 33 34
35, 36 37 38 39
4１ 4２ 4３ 4４-47
―７―
4０
48-50
５1, 52 ５3-59
60 61 62
63 64 65 66 67
No longer in use
68 69 70 71 72
73 74 75 76 77
78 79, 80 81-92
―８―
2. Removal of Stock Parts
When removing the stock parts, make sure you read over the factory
repair manual for the proper procedures
2-1 Disconnect the battery. Write down the radio presets and be sure to have the code
for the factory radio.
2-2 Relieve the fuel pressure in the fuel system. (see factory repair manual for detail
procedure).
2-3 Drain the engine oil.
2-4 Remove the Air cleaner assembly with intake tube, and breather hose.
2-5 Remove the exhaust manifold and heat sheilds.
2-6 Remove the two engine under covers and the front bumper.
.
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