GReddy T517Z User Manual

GReddy Turbo Kit

HONDA Civic Si FG2 (K20Z) T517Z 8cm2

Installation Manual

Please read the entire manual before installing this kit.

Application:

Make Model Chassis

HONDA Civic Si FG2

06～～～～on

Year

• This GReddy Turbo Kit Is designed only for the vehicles specified above.

• Premium grade gasoline (91 octane or higher) is required with this Kit.

• Make sure that the vehicle is not equipped with any ECM upgrade chips.

• Use of GReddy Racing Spark Plugs ISO #7 or NGK plugs (colder than factory) is recommended with

this kit.

• This installation should only be performed by a trained specialist who is very familiar

• If installed by an untrained person, it may cause damage to the kit as well as the vehicle.

• GReddy Performance Products Inc. is not responsible for any damage to the vehicle’s

• This kit is for off-road use vehicle only which may never be driven on a public highway

Important

with the automobile’s mechanical, electrical and fuel management system.

electrical system caused by improper installation.

1. PARTS LIST

1.Turbocharger T517Z ８c ㎡ P565 １

2.Exhaust manifold （Cast Ductile Iron）１

3.Downpipe （Cast Ductile Iron, 60φSteel）１

4.Intercooler （THE31C）１

5.Suction Pipe （60φ Aluminum）１

6.TZ Suction Flange （60φ Aluminum）１

7.Compression Pipe C-1 （50φ Aluminum）１

8. 〃 C-2 （50φ Aluminum）１

9. 〃 C-3 （50φ Aluminum）１

10. 〃 C-4 （50φ Aluminum）１

11. 〃 C-5 （50φ Aluminum）１

12. 〃 C-6 （50φ Aluminum）１

13. 〃 C-7 （50φ Aluminum）１

14. 〃 C-8 （60φ Aluminum）１

15.Airinx AY-MB （Blue Filter）１

16.Airinx Hose Adapter （M80）１

17.Air Flow Sensor Housing １

18.Oil Pressure Line SUS ６００ｍｍ１

19.Oli Pressure Banjo Fitting Small (Male&Female) １

20.Copper Washer 10φ T＝1.0 ２

21.Oli Pressure Fitting 3-Way 1/8PT １

22. 〃 1/8PT－1/8PT １

23. 〃 1/8PT－1/8PF 1

24.Oil Return Flange Pipe 16φ （Turbo）１

25. Oil Return Banjo Fitting 16φ （Engine） Male&Female １

26. Oil Return Banjo Spacer １

27. Copper Washer 15.5φ T=1.0 ３

28.Vacuum Fitting ５φ－１/８PT １

29.3-Way Vacuum Fitting ８φ－4φ－８φ NORMA TRS 8-4-8 １

30. Hose 5φ 35０ｍｍ（Actuator３５０ｍｍ）１

31. 〃 12φ ４３０ｍｍ（EVAP）１

32. 〃 16φ ３００ｍｍ（Blow-by）１

33.Oil Return Hose 16φ ３３０ｍｍ１

34.Silicone Hose ５０φ×７０mm Straight ５

35. 〃６０φ×７０mm Straight １

36. 〃５０φ-６０φ Reducer ３

37. 〃６０φ-６５φ Reducer １

38. 〃６０φ-８０φ Reducer １

39.Hose band １２φ ♯８２

40. 〃１６φ ♯１０４

41. 〃５０φ ♯３２１３

42. 〃６０φ ♯３６７

43. 〃６５φ ♯４０１

44. 〃８０φ ♯４８２

45.Gasket Turbo Inlet １

46. 〃 Turbo Outlet １

47. 〃 Turbine Inlet １

48. 〃 Turbine Outlet １

49. 〃 Downpipe １

50. 〃 Oil Return １

51.e-manage ultimate US-FG2 １

52.e-manage ultimate Harness （H－９）１

53.A/F Sensor Adapter 1

54. Pressure Sensor Orifice LF23-01 １

55. Injectors ３７０ｃｃ（Spacer×２，Stud Bolt×２，O ring×８）４

56. Injectors Plug-In Harness Honda-RC Type ４

57.Heatshield 1 Turbo １

58.Heatshield 2 Down pipe １

59.Heatshield 3 Fire wall １

60.Thermo Cloth １００×１０００ｍｍ３

61.Zip ties 150mm １０

62.Zip ties 400mm ３

63.Heatshield 3 Bracket １

64. Intercooler Core Bracket L・・・・R 1

65.Oil Return Hose Bracket １

66. Aluminum Spacer （T=8mm） HH07-02 １

67. Aluminum Spacer （T=30mm） LK08-11 ３

68.M４×１０ P＝０．７ Stainless Cap B －－－（Air Flow Sensor Housing）２

69.M６×１０ P＝１．０ Stainless B S/W F/W －（Down pipe Heatshield）２

70.M６×１５ P＝１．０ Stainless B S/W －－（Oil Return･Heatshield）４

71.M６×１５ P＝１．０ Stainless B S/W F/W －（S-1,C-3 Bracket）２

72.M６×４５ P＝１．０ Stainless B S/W F/W －（ECM）３

73.M６ P＝１．０ Stainless － S/W F/W N （Heatshield Bracket）１

74.M６ Stainless －－ F/W －（Pressure Sensor Orifice）１

75.M８×１５ P＝１．２５ Stainless B S/W F/W －（Heatshield ）２

76.M８×２０ P＝１．２５ Stainless B S/W F/W － (Suction・Intercooler) ６

77.M８×２５ P＝１．２５ Stainless B S/W F/W －（Horn）１

78.M８×３０ P＝１．２５ Stainless Stud B S/W F/W N （C-１）２

79.M８×３０ P＝１．２５ Stainless Stud B S/W － N （Turbo in,out）７

80.M８×７５ P＝１．２５ Stainless B S/W －－（Turbo out）２

81.M８ P＝１．２５ Stainless －－－ N （Downpipe）２

82.M10×４５ P＝１．２５ Stainless B S/W F/W N （EX Manifold）３

1. PARTS

LIST

１２３４

５６７８

９１０１１１２

１３１４１５１６

１７１８１９２０

２１２２，２３２４２５

２６２７２８２９

３０～３３３４，３５３６～３８３９～４４

４５４６４７４８

４９５０５１５２