GReddy FR-S User Manual

TURBO KIT
Scion FR-S ZN6
Subaru BRZ ZC6
T518Z 10㎝2 (Internal Wastegate)
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Vehicle Type
Chassis Code
Engine Code
Transmission
Model Year
Scion FR-S
DBA-ZN6
FA20
6MT/AT
2013
Subaru BRZ
DBA-ZC6
FA20
6MT/AT
2013
Note : ○ Additional GReddy Oil Cooler Available (Sold Separately)
The manufacturers state that the exhaust manifold nuts should not be reused.
Please purchase new parts from the dealer prior to installation of this turbo kit.
Scion Part # SU003-02873
Subaru Part # 902370010
Installation
1.Parts List
1.Turbo Charger T518Z 10㎡ P555
2.Exhaust Manifold (SUS 42.7φ-50.8φ)
3.Down Pipe (50φ-60φ)
4.Test Pipe
5.Compression Tube C-1 (Aluminum 50φ)
6. 〃 C-2 (Aluminum Elbow 60φ-70φ)
7. 〃 C-3 (Aluminum 70φ)
8.Intake Tube Adapter Flange (Aluminum 60φ)
9.Intake Tube (Aluminum 70φ)
10.Intercooler Type 40 E
11.Oil Pressure Hose SUS 600㎜
12. 〃 Banjo Bolt Male Female (small) 1set
13. 〃 Copper Crush Washer 10φ (t=1.0)
14. 〃 Fitting 3 Way1/8PT×3
15. 〃 Fitting Straight 1/8PT-1/8PT 1
16. 〃 Fitting 90°1/8PT-1/8PF
17.Oil Return Tube with Flange 16φ
18.Oil Return Tube (Weld onto Oil Pan) 16φ
19.Free Rotation Union 1/8PT-5φ
20.Hose Union 12φ
21.Silicone Cap 15.5φ
22.Vacuum 5φ×150㎜
23.Blow By Hose 12φ×150㎜
24.Oil Return Hose 15φ×290㎜
25.Silicone Hose 50φ×70㎜
26. 60φ×70㎜
27. 70φ×70㎜
28.Reducer Hose 50φ-60φ
29. 60φ-70φ
30.Hose Clamp 12φ Tridon #6
31. 16φ Tridon #8
32. 50φ Tridon #32
33. 60φ Tridon #36
34. 70φ Tridon #44
35.Gasket Turbine IN
36. 〃 Turbine OUT
37. 〃 Intake Tube Adapter Flange
38. 〃 Small Oil Return
39. 〃 Cylinder Head to Turbo Manifold (Exhaust Manifold)
40. 〃 Test Pipe
41.Heat Shield Turbine
42.Heat Shield Turbo Manifold
43.Heat Wrap 100㎜×1000㎜
44.Zip Tie 150㎜ 10
45.Turbo Mounting Bracket A
46.Turbo Mounting Bracket B
47.Steel Spacer A Turbo Bracket to Pulley
48.Steel Spacer B Turbo Bracket to Pulley
49.Oil Return Hose Bracket
50.Test Pipe Bracket
51.Intercooler Bracket
52.Intercooler Bracket Spacer
53.AIRINX AY-SB
54.AIRINX Adapter (S70)
55.M4×10㎜ P0.7 Cap Bolt (Airflow Sensor)
56.M5×10㎜ P0.8 Stainless Cap Bolt (Exhaust Manifold Heat Shield)
57.M6×8㎜ P1.0 Steel Bolt Set (Turbine Heat Shield)
58.M6×15㎜ P1.0 Stainless B S/W ― ― (Oil Return)
59.M6×15㎜ P1.0 Stainless B S/W F/W ― (Intercooler Upper Bracket) 1
60.M6×30㎜ P1.0 Stainless ― ― (Intercooler Lower Bracket)
61.M6 P1.0 Steel Flange Nut (Intercooler Lower Bracket)
62.M8×15㎜ P1.25 Stainless B S/W F/W ― (Intercooler)
63.M8×20㎜ P1.25 Stainless B S/W F/W ― (Turbine Bracket)
64.M8×35㎜ P1.25 Stainless B S/W F/W N (Turbine In)
65.M8×30㎜ P1.25 Stainless Stud B S/W ― N (Turbine In & Suction Adapter)
66.M8×33㎜ P1.25 Stainless Stud B S/W ― (Turbine Out) 5 67.M10×35㎜ P1.25 Steel B S/W ― (Down Pipe & Test Pipe)
68.M10×50㎜ P1.25 Steel Flange Nut (Turbine Bracket)
Parts List Diagram
1 2 3 4 5
6 7 8 9 10
11
12
13
14
15
16
17
18
19
20
21
22~24
25~27
28,29
30~34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58~67
68
2.Removing OEM Parts
Refer to the factory service manual prior to the uninstallation of OEM parts.
2-1 Disconnect the negative battery terminal.
2-2 Remove the under-cover, front bumper cover.
2-3 Remove the washer tank.
2-4 Remove front bumper reinforcement.
2-5 Remove the exhaust manifold.
2-6 Remove the air clear case assembly.
2-7 Remove oil pan.
2-8 Remove the oil pressure switch.
2-9 Remove engine oil pan (Sub Assembly No2).
2-10 Remove the intake chamber Assembly to the L
Joint (below the brake booster).
※ Install the 5mm silicon cap to the L-shaped joint pipe.
Part # 21,44〉
2-11 Remove the air cleaner inlet assembly and radiator cover plate.
2-12 Remove the radiator support sub assembly.
2-13 Remove the radiator fan, radiator fan shield and radiator reservoir tank..
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