Grech Motors G28, G33, G45 M2, EG40, G33D Owner's Manual

...
MOTORS
This label contains vital information used to identify your specic vehicle and the safety features
that must be understood and followed in order to operate this vehicle safely.
Your Grech Vehicle ID Number is:
MOTORS
Grech Motors
6915 Arlington Avenue Riverside, California 92504
(855)-994-7324 GRECHMOTORS.COM
Congratulations,
and thank you for purchasing a Grech Motors Vehicle.
You have taken ownership of a true luxury vehicle which is in a class all its own. We are providing this manual to familiarize you with your new Grech Motors vehicle. This manual shall serve as a reference document for the operations and maintenance procedures that shall be required throughout the life of your vehicle. This edition covers all Chassis models, and is designed to be used in conjunction with the original chassis manufacturer’s owner’s literature, as well as all other component manufacturers literature.
IMPORTANT: PLEASE READ CAREFULLY
For your safety and the safety of others, we ask that you completely familiarize yourself with this manual, and all other operators manuals before you operate this vehicle for the first time.
PLEASE NOTE: Updates to all manuals are online at GRECHMOTORS.COM
TABLE OF CONTENTS
SAFETY
Pre-Trip Inspection (suggested minimum) 6 General Vehicle Safety Warnings Vapor Door Operational Safety Check List Electric Door Emergency Release Lever Emergency Egress Window Operation Emergency Roof Hatch Exit 16
Dual Overhead Parcel Rack
OPERATION
Drivers Overhead Control Panel for F-550 & Freightliner 19 Drivers Dash Control Panel for E-450 20 PROAIR Control Panel 21 Audio/Video PA Control Diesel Exhaust Fluid & Engine Brake 24 Water Fill Tank & Water for Lavatory Lavatory Operations (if equipped) 26 Factory Suspension Dump System Operation 27 Auxiliary Battery Location E-450 Heated Mirror Operation 29 Rear Step Operation
8 10 12 14
18
22
25
28
30
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TABLE OF CONTENTS
CAUTION-ADVISORY Regarding Customer Vehicle Alterations
General Vehicle Dimensional Specications
Vehicle ID Labels Customer Assistance
Wheels and Tires Load Carrying Capacities
Ultra Ride Air Suspension Firestone Ride Rite Air Spring Kelderman Suspension
Preventative Maintenance
Basic Troubleshooting E450 Vehicle Circuit Board Assembly F550 Vehicle Circuit Board Assembly Freightliner Vehicle Circuit Board Assembly Vehicle Wiring Diagrams Online @ WWW.GRECHMOTORS.COM Parts - Service - Warranty Vendor Reference Listing GRECH MOTORS Warranty Statement
31 32 33 34 37 58 63 64 65 66 70 73 75 77 79 80 84 85
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Pre-Trip Inspection (suggested minimum)
Any item not passing inspection, must be reported immediately, before operating vehicle
FAILURE OF HIGHLIGHTED ITEM(S) TO PASS INSPECTION WILL CAUSE VEHICLE TO BE GROUNDED
Item Inspection Procedure Pass Fail
1 Check preventative maintenance schedule for services due at present mileage
2 Calculate Load Carrying/Payload Capacity (See page 56 of this manual)
3 Check Side Passenger Entry Door - Emergency Exit Operation & Obstruction Sensing System
4 Check operation of drivers seat and seat belt
5 Check operation of steering wheel and shift levers
6 Check operation of turn indicators
7 Check operation of foot pedals and parking brake
8 Check operation of all gauges, for normal readings with engine running
9 Check operation of dash indicator lights with key on, engine not started, then again with
engine started
10 Check operation of ventilation system: heating, defrosters, fans and air conditioning
11 Check: horn, wipers, washers, and mirrors for cleanliness, adjustment, operation and
damage
12 Check condition of re extinguisher, warning reectors and rst aid kit
13 Check all doors, glass and windows for operation, cleanliness, and damage.
14 Check all emergency exits for operation, warning devices, markings, to be free and clear
15 Check interior lighting: for operation and damage
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Pre-Trip Inspection (suggested minimum)
Any item not passing inspection, must be reported immediately, before operating vehicle
FAILURE OF HIGHLIGHTED ITEM(S) TO PASS INSPECTION WILL CAUSE VEHICLE TO BE GROUNDED
Item Inspection Procedure Pass Fail
16 Check Side Passenger Entry Door for damage and proper closing operation
17 Check exterior lighting for operation and damage
18 Check exterior for cleanliness, markings and damage
19 Check fuel cap in place and secure
20 Check all tires and wheels for tread depth, cracks & bulges, missing lug nuts, and air
pressure Frt 75 psi & Rr 80 psi for E-450, 95 psi for F-550, 110 psi for Freightliner
21 Check oil level
22 Check transmission uid level
23 Check engine coolant level
24 Check power steering uid level
25 Check brake uid level
26 Check belts for tension and wear
27 Check operation of cameras, if applicable
28 Check operation of PA system, if applicable
29 Check operation of audio and video system, if applicable
30 Check wheelchair lift for proper function or damage and securement station equipment
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GENERAL VEHICLE SAFETY WARNINGS
NO STANDEES ARE ALLOWED, AT ANY TIME, WHILE THE VEHICLE IS IN MOTION.
DISCONTINUE OPERATION OF THE VEHICLE, IF ANY CRITICAL ITEM ON THE PRE-TRIP INSPECTION LIST FAILS TO
PASS, OR UNTIL ALL PROBLEMS HAVE BEEN RESOLVED.
DISCONTINUE OPERATION OF THE VEHICLE, IF THE DOOR WARNING BUZZER/DOOR AJAR LIGHT IS ILLUMINATED
WHILE VEHICLE IS IN MOTION.
IF A DOOR AJAR WARNING LIGHT IS LIT, CHECK ALL DOORS FOR PROPER CLOSURE. NEVER OPERATE THIS
VEHICLE UNTIL THE PROBLEM HAS BEEN RESOLVED.
THIS BUS IS NOT DESIGNED TO TOW ANOTHER VEHICLE OR TRAILER. DO NOT ATTEMPT TO TOW OR PULL ANOTHER
VEHICLE WITH THIS BUS.
DISCONTINUE OPERATION OF THE VEHICLE, IF ANY PERSON STANDS IN THE BUS WHILE THE VEHICLE IS IN MOTION.
DISCONTINUE OPERATION OF THE VEHICLE, IF A DOOR OR EMERGENCY EXIT SHOULD OPEN WHILE THE VEHICLE
IS IN MOTION.
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Vapor Electric Door Operational Safety Check List
This vehicle is equipped with an Electric Actuated Passenger Door
made by Vapor/Wabtec
Electric Door Operation Safety Check List
ATTENTION
The vehicle user should conduct a daily check of each of the following systems when operating a vehicle with an electric actuated passenger door.
Obstruction Sensing
The Obstruction Sensing System - (must be checked on a daily basis)
The electric actuated passenger door system is designed to detect an obstruction that may interfere with door’s operation while closing. When the Obstruction Sensing System detects an obstruction while the door is closing, the system will stop the door and then reopen it. After a brief delay, the System again will attempt to close the door. The System will stop and reopen the door if it detects an obstruction again. If the System detects an obstruction on its third attempt to close the door, it will stop with the door coming to rest in the open position. Pressing the door control command button again (ref. pg 11 & 19) will allow the operator to resume the door closing process. If a problem persists, call the Grech Motors Service Department at 1-855-994-7324
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Vapor Electric Door Operational Safety Check List
The Obstruction Sensing System Test Procedure
The vehicle driver should test the Obstruction Sensing System every day before putting the vehicle into service. To test the System, the vehicle driver should:
1. Activate the Door Command Button to move the door into its fully opened position.
2. While keeping the passenger doorway clear of objects and passengers, the vehicle driver should create an obstruction in the doorway by placing a piece of wood or other debris in the door’s path.
3. Next, the vehicle driver should attempt to close the passenger door by activating the Door Command Button.
4. If the passenger door contacts the obstruction and fails to stop once it makes contact, call the
Grech Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
5. If the passenger door stops and re-opens without seeming to contact an obstruction, call the
Grech Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
6. If the passenger door contacts an obstruction, stops, re-opens and closes, and if it continues repeating this process without stopping in the open position after the third cycle, call the Grech
Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
7. If the passenger door fails to close when the operator puts the vehicle into gear, call the Grech
Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
10
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Vapor Electric Door Operational Safety Check List
Auxiliary Door Switch door operation -
This vehicle is equipped with an Auxiliary Door Switch. The Auxiliary Door Switch allows an operator to open the passenger door when outside the driver’s compartment. The Auxiliary Door Switch is located on the pillar behind the passenger seat in driver’s compartment.
The Emergency Release Lever System
basis)
This vehicle is equipped with an Emergency Release Lever that, when actuated, will allow passengers to open the door. The Emergency Release Lever System is actuated by moving the RED HANDLE from right to left as indicated on the sticker. See Photo No. 1 on page 13. When the Emergency Release Lever is in the left position, the door can be opened with hand-pressure applied to push the door out and away from the bus.
- (must be checked on a daily
Electric Door
Side Entry Door in the un-locked Position
Side Entry Door in the locked Position
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Electric Door Emergency Release Lever
Electric Door
The vehicle driver should test the Emergency Release Lever (ERL) System every day before putting the vehicle into service. To test the System, the vehicle driver should:
1. Actuate the Emergency Release Lever by moving the red handle from the right to the left.
See Photo No. 1 on page 13.
2. Open the door by pushing it out and away from the coach.
3. When released, the door should move freely and with minimal pressure away from the coach and into the door’s fully open position.
4. After determining the door opens freely, return the door to its closed position and re-engage the Emergency Release Lever by moving the red-handle from the left to the right. See Photo No. 2
on page 13.
5. Conrm that the red-handle moves from the right to the left, and from the left to the right, without obstruction. If the red-handle does not move smoothly and without obstruction, call the Grech
Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
6. Conrm that the Emergency Release Lever is in the right position, that it engaged and secured the door against the coach. While the ERL is in the closed and locked position, because the red-
handle is in the right position, attempt to push against the door as if to open it. The door should
not move. If the door moves while the red-handle is in the right position, call the Grech Motors
Service Department at 1-855-994-7324 and do not operate the vehicle.
7. The vehicle should never be driven with the Emergency Release Lever in the left or forward position.
12
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Electric Door Emergency Release Lever
Electric Door Release Lever- Exit Position
Photo 1
Emergency Exit Lever Decal
CAUTION!
LEVER MUST BE CHECKED DAILY, PRIOR TO VEHICLE OPERATION
EMERGENCY USE ONLY
Electric Door Release Lever- Closed Position
Photo 2
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Emergency Egress Window Operation
14
Handle in Closed Position
Windows with Emergency Exit stickers are designated Emergency exits. Follow the directions on the sticker.
Rotate Handle and push window out.
This vehicle is equipped with (multiple) Emergency Egress Windows. These windows serve as supplemental exit points in the event of an emergency. The vehicle has (multiple) Emergency Egress Windows on the passenger side and the driver’s side of the vehicle.
The Emergency Egress Windows are a vital component in the vehicle’s emergency exit system. As such the vehicle driver should test the Emergency Egress Window Operation every day before putting the vehicle into service.
To test the System, the vehicle driver should check the following items:
Photo 1
CAUTION!
Check Exit Operation, Daily.
Handle in Open Position
Photo 2
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Emergency Egress Window Operation
1. Each Emergency Egress Window is marked by an Emergency Exit sticker on the right side of the window,
half way up, next to the Emergency Handle. Conrm that each Emergency Egress Window is equipped
with the sticker designating that window as an emergency exit. If the Emergency Egress Window is missing the Emergency Exit designation sticker, call the Grech Motors Service Department at
1-855-994-7324 and do not operate the vehicle.
2. Each Emergency Egress Window is secured by one latch, on the right side of the window, half way up.
Actuate the Emergency Egress Window by rotating the handle as shown in Photo No. 2 on page 14. The latch is in the released position when the handle moves from the vertical to the horizontal position, and releases the window to be pushed open.
3. When Emergency Egress Window Latch is released, the user can open the window by pushing on the
bottom of the window frame. The Emergency Egress Window should swing out and away from the vehicle.
4. If the Emergency Egress Window does not swing open when the latches are released and the window
frame is pushed, call the Grech Motors Service Department at 1-855-994-7324 and do not operate the
vehicle.
5. When properly closing the Emergency Egress Window back to a secured position, the handles will return
to the vertical locked position. Each latch should be in the locking position when the user moves the latch to the vertical position. Check to ensure the Emergency Egress Window is secured against the coach by pushing against the window frame while the latch is in the locked vertical position.
Front Windshield Caution!
It is highly recommended that decals not be used on the front windshield. The use of decals may cause discoloration over time, and thereby permanently discolor the area beneath the decal.
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Emergency Roof Hatch Exit
SUGGESTED MAINTENANCE Periodically inspect attaching fasteners for evidence of loosening due to tampering, and regularly clean surface with a mild soap and water.
CAUTION: When removing grafti, it is the customers
responsibility to ensure cleaning solutions are compatible with the materials used on Safety Vents. Solutions containing, acetone, ether, lacquer thinner, or other solvents can destroy the high strength properties of many engineering plastics - AVOID these cleaners
ABOVE, THEN PUSH TO OPEN
TURN HANDLE AS SHOWN
16
SEE MANUFACTURERS LITERATURE
FOR ADDITIONAL INFORMATION
CAUTION!
Check Exit Operation, Daily.
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Emergency Roof Hatch Exit
All vehicles under 45ft are equipped with one Emergency Roof Hatch, 45ft vehicles have (2) hatches. This hatch serves as a supplemental exit point in the event of an emergency. The Emergency Roof Hatch is located in the vehicle’s roof, above the passenger walkway.
The Emergency Roof Hatch is a vital component in the vehicle’s emergency exit system. As such the vehicle driver should test the Emergency Roof Hatch every day before putting the vehicle into service. To test the System, the vehicle driver should check:
1. Ensure that each Emergency Roof Hatch is marked by an Emergency Exit sticker. Confirm that the Emergency Roof Hatch is equipped with the sticker designating the hatch as an emergency exit. If the Emergency Roof Hatch Exit is missing the Emergency Exit designation sticker, call the Grech Motors Service Department at
1-855-994-7324 and do not operate the vehicle.
2. Each Emergency Roof Hatch is secured by one latch. Actuate the Emergency Roof Hatch by turning its handle from the “LATCHED” position See Photo No. 1 on page 16 to the “TO EXIT” position. See Photo No. 2 on page 16.
3. When Emergency Roof Hatch latch is released, the user can open the hatch by pushing it away from the vehicle. The Emergency Roof Hatch should swing out and away from the vehicle.
4. If the Emergency Roof Hatch does not swing open when the latch is released and the hatch is pushed, call the
Grech Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
5. Close Emergency Roof Hatch and secure it by returning the handle to the “LATCHED” position. Check to ensure the Emergency Roof Hatch is secured against the coach by pushing against the hatch while the handle is in the “LATCHED” position.
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Overhead Parcel Rack
Overhead Parcel Rack
CAUTION!
Do not overload Parcel Racks. Do not fasten parcels to retainer bars.
Note: Maximum loading specication for
both model parcel racks is either 20 Lbs. per foot or 5 Lbs per passenger.
18
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F-550/Freightliner Drivers Overhead Control Panel
2
3
1 Door Switch (open or close passenger door) 8 Climate Control Temperature Adjustment (Up or Down)
2 Door Ajar (
3 Reading Lights (optional) Note: Cool mode = A/C on both front & rear
4 Rear Door Ajar (
5 Interior Lights 11 Climate Control Mode Switch (Air - Heat - Off)
6 Exits (
7 Auxiliary
WARNING DEVICE
WARNING DEVICE
WARNING DEVICE
) 9 Climate Control Switch (Auto Mode) On or Off
) 12 Climate Control Fan Speed (High - to - Low)
41 8
5
) 10 Climate Control Temperature (Setting Point)
6
7
See page 21 for more PROAIR operating instructions
Heat mode = Heat from front unit only (on early models)
9
10
11
12
Note: 4 sec. after setting, reading shows cabin temp
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E-450 Drivers InDash Control Panels
742 53 61
20
8
9
10
11
See page 21 for more PROAIR operating instructions
1 Door Switch (open or close passenger door) 8 Climate Control Temperature Adjustment (Up or Down)
2 Reading Lights (optional) 9 Climate Control Switch (Auto Mode) On or Off
3 Interior Lights Note: Cool mode = A/C on both front & rear
4 Auxiliary 10 Climate Control Temperature (Setting Point)
5 Door Ajar (
6 Rear Door Ajar (
7 Exits (
WARNING DEVICE
WARNING DEVICE
WARNING DEVICE
) 11 Climate Control Mode Switch (Air - Heat - Off)
) 12 Climate Control Fan Speed (High - to - Low)
)
Heat mode = Heat from front unit only (on early models)
Note: 4 sec. after setting, reading shows cabin temp
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Temperature & Blower
Speed Display
PROAIR Control Panel
Temperature Set
Automatic Control
On Off
Automatic On Light
Mode Selector Push once for A/C, push again for heat and push once more to turn off.
A/C Mode Display on, reads and displays probe temperature, blower motor operates. Constant signal from A/C relay above set
temperature point and signal off below set temperature point. A/C light will be on.
Heat Mode Display on, reads and displays probe temperature, blower motor operates. Constant signal from heat relay below set
temperature point and signal off above set temperature point. Heat light will be on.
Blower Speed Select desired blower speed by pressing the up or down arrows, display will indicate set speed, F1 to F3 for the three speeds
of operation.
Temperature Temperature can be set by using the up/down buttons to select the desired level between 50°F and 99°F or 10°C and 37°C.
Display will show set temperature for two or three seconds then display will show actual temperature. To switch between Fahrenheit and Celsius press both temperature up and down buttons at the same time for three seconds.
Auto Mode With A/C or heat on press auto to turn on auto 1 or auto 2 temperature control, press once more to shut off. In auto 1 mode
temperature is maintained + or - 2° and blower speed is manually set. In auto 2 mode temperature is maintained + or - 2° and blower speed is automatic and cannot be changed. To switch between auto 1 and auto 2 press and hold temperature up button then press and hold auto button for three seconds. Display will show current auto mode (A1 or A2) then switch to the other mode (A2 or A1) .
Preset Operations Upon cycling of 12vdc supply, the unit will default to previous settings mode and blower speed. All output signals are negative
voltage.
Blower Speed
A/C & Heat Lights
Mode Selector
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Audio/Video PA Control & Back-Up Camera
1
2
3
4
1. EJECT: Press to eject CD or DVD.
2. MENU: Press from inside any app to return to the main menu.
3. POWER: Press to turn on. Press and hold to turn off. While on,
quickly press to activate mute.
VOL: Rotate to adjust volume output.
4. USB/AUX-IN:
AUX cable for audio playback.
5. MAIN MENU: Tap any app icon to open that app. Swipe from
right to left, or tap "Next" at bottom of screen, to go to second menu page.
6. SOURCE: Tap to return to main menu.
7. PRESET BANK: Tap to tune to indicated preset channel.
8. CURRENT RADIO STATION
9. AUTO SCAN/PRESET SCAN:
currently stored Presets. Press and hold to scan and store strongest stations in your area.
22
Connect a USB flash drive, Apple iPod, or 1/8"
Tap to scan through
5
10. PROGRAM TYPE: Tap to view list of program type categories. Select a
category and tap search to find next available station in the category.
11. SAVE: Tap to store the currently tunned channel to a preset location.
12. DISTANCE:Tap to select and activate local and distance station reception-
local scans for strongest stations, distance scans for weaker stations.
13. DIRECT ENTRY: Tap to manually enter in desired station.
14. EQUALIZER: Tap to bring up and adjust audio settings.
15. TUNNING: Tap to tune station up or down.
16. BAND: Tap to change the current FM/AM band (FM1, FM2, FM3, AM1, AM2)
17. CURRENT BAND/PRESET
6
7
8
9
10
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PLEASE SEE THE MANUFACTURERS LITERATURE
FOR ADDITIONAL OPERATING INFORMATION
11
12
13
14
17
16
15
Navigation Operating Instructions
1
Audio/Video PA Control & Back-Up Camera
11
2
10
3
9
4
5
6
1. MULTIPOINT ROUTE: Tap to create a multipoint route by entering waypoints and a final
destination.
2. NEW ROUTE: Tap to create a new route by entering the desired destination.
3. ADD WAYPOINT: Tap to add a waypoint to the current route.
DETOURS & ALTERNATIVES: Tap to find alternative routes, make detours and avoid specific roads on the current route.
4. STAR: Tap to create route to a favorite location.
5. SPEAKER: Tap to change voice volume.
6. 2D/3D: Tap to switch between 2D top down view or 3D angled view.
7. PAUSE: Tap to pause or resume route guidance.
8. PROFILE: Tap to create and switch between profiles.
9. DELETE ROUTE: Delete the current route or next waypoint.
10. SETTINGS: Tap to change your preferences for route calculation, sound settings,
warnings and more.
11. USEFUL INFO: Tap to find information about current location, nearby help, country
details, trip data, sunrise and sunset times, and GPS satellite details.
8
7
CAUTION: In the event of power loss, Navigation System must be reset to "Bus" mode in the settings menu.
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Back-Up Camera
(located on rear of vehicle)
System Operation
This system consists of two major components:
1. LCD Monitor within the Jensen-JRY9000
2. Back-Up Camera
The system may be connected two ways:
1. Fully manual, requiring the power button on the LCD Monitor to be pushed to energize the system and activate the monitor.
2. Automatic, which activates the monitor whenever the ignition is turned to accessory or the engine is started and in reverse.
23
Diesel Exhaust Fluid (DEF) & Engine Brake
Diesel Exhaust Fluid (DEF)
The new diesel mid-size bus requires Diesel Exhaust Fluid. The Operator should monitor the DEF level on the dash (LED lights below the fuel gauge - on Freightliner only) and replenish the DEF uid as needed. It is never acceptable to run the vehicle out of DEF.
Freightliner Gauge
Ford Level Indicator
DEF Fill
Engine Brake
The new mid-size Freightliner bus is equipped with an exhaust engine brake. The switch to turn it on/off is below the transmission gear selector.
EG Luggage Compartment Unlock Switch
24
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Filling Water Tank & Water for Lavatory
Filling the Water Tank
Use the following steps to ll the water tank which supplies water to the lavatory
Open the
Water Fill
compartment.
Remove cap on fill neck. Insert hose into fill neck. Turn on water, water comes out of overflow when full. Turn off water.
Water for the Lavatory
The lavatory water pump switch must be in the “ON” position in order for the toilet
to ush and for water to be
supplied to the sink.
Note: Never run the pump dry. Damage to the pump will occur.
Pump Switch
Note: EG Water Fill
located behind
rear license plate
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Water Fill
Note: When you are done lling the tank,
replace the cap and close the Water Hose compartment Door.
Low Water Indicator
Note: Water pump will not operate when Low Water Indicator is iluminated.
Over Flow
25
Lavatory Operation (if equipped)
Dumping the Lavatory
Use the following steps to dump the lavatory on the bus. You should always wear rubber gloves and a face guard (or glasses/goggles) when dumping the lavatory.
Step 3
Step on the toilet ush and allow the water to run to ush the tank.
26
Step 1
Remove the sewer hose from the storage compartment.
Note: The sewage tank hose must be drained into an approved sewer drain only. Never empty on the ground.
Step 2
Place the end of the hose in an approved sewer drain. Then, hook the hose to the dump valve which is located under the bus behind the right drive tire. Now it is OK to open the valve.
Step 4
Close the valve, rinse the hose and return it to the storage compartment.
You should also rell the fresh water tank as outlined in the Filling the
Water Tank section.
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Factory Suspension Dump System Operation
This in-dash switch located to the right of the dash cluster operates the dump suspension system.
CAUTION!
Only in emergency situations should the vehicle be moved with the Suspension System in dump mode.
CAUTION!
Check the surrounding area before using this system to ensure it is safe to lower the vehicle.
CAUTION!
If the vehicle is moved with the Suspension
Rear Baggage Door Dump Switch
This switch is part of the Suspension Dump system and is located inside the baggage compartment. It operates the dump suspension system to lower the rear for easy access to the baggage compartment.
Note: This system will only operate when the ignition in the “on position” Note: The suspension will automatically raise to vehicle ride height when the rear luggage door is closed.
System in dump mode, the suspension may be damaged and/or create an unsafe driving condition. This should never be attempted unless in an emergency situation.
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