Great Planes GPMM3160 User Manual

INSTRUCTIONS
The Equinox™LiPo Cell Balancer is designed to regulate the voltages of all cells in a lithium-polymer (LiPo) pack to very tight tolerances during charge and discharge functions. As opposed to non-balanced packs, balanced LiPo’s typically provide higher total voltage, which means more power to the motor system.In addition, balanced LiPo packs generally last longer as no individual cell ever becomes o ver-charged, which is a big reason why some LiPo’s perform inadequately. A good balancing system also provides a very safe charging and discharging platform, which is critical when handling LiPo batteries.
Equinox is designed to balance LiPo packs containing anywhere from 2 to 5 cells which are assembled in series. Equinox will keep the voltages of all cells in the pack within 5mV (0.005V) to 30mV (0.030V) of each other at all times.It’s
very important to understand that the LiPo battery MUST be wired for balancing in order to function with Equinox!
Contact your LiPo supplier if you are unsure if your battery is configured for balancing.
Unlike some balancers, Equinox has two separate functions: QUICK-BALANCE MODE: By itself, Equinox can apply a small
discharge current to gently balance the voltages of all cells in a LiPo pack.This function is called “Quick-Balance Mode.”
INTERFACE MODE: Equinox can also be used as an “interface”– connected between the LiPo pack and a separate charger or discharger.In Interface Mode, Equinox will monitor and control how each cell in the pack is charged or discharged by the separate charger or discharger. Equinox is compatible with all ElectriFly™brand LiPo chargers (Triton™, PolyCharge4
, etc.).
For a good overall understanding, it’s strongly recommended to read through this entire manual once before attempting to use the Equinox Balancer.
Compatible Input Devices: LiPo chargers and dischargers ONLY
(operation based on nominal cell voltage of 3.7V per cell)
Cell Balancing Range: 2-series to 5-series LiPo packs
(7.4 – 18.5V)
Max. Current (chg or dsch): 3 amps (3 – 6A requires special harness –
see rear of manual)
Discharge Termination: auto-cut based on individual cell voltages
2.75V per cell in Quick-Balance Mode
3.0V per cell in Interface Mode with
separate discharger Discharge Current: 120mA per cell (Quick-Balance Mode) Overload Protection: 7.5 amp auto (spade) fuse Physical Dimensions: 3.23 x 1.57 x 0.59 oz. [82 x 40 x 15 mm] Weight: 1.55 oz. [43.8 g]
• For LiPo packs with 2 to 5 cells assembled
in series
(not parallel)
.
• Designed only for LiPo batteries which are wired for
balancing. NOT compatible with existing ElectriFly
brand or other brand packs which have a 2-pin charge lead (and SafeCharge™circuit).
• Balances individual cell voltages during charge
or discharge.
• Functioning alone it can quickly balance the voltage of all
cells in the pack (Quick-Balance Mode).
• Used in conjunction with a separate charger or discharger it
controls exactly how cells are charged or discharged so they are balanced at all times (Interface Mode).
• Includes 2S and 3S battery adapters. Adapters available
separately for 4S and 5S packs (GPMM3162).
• Can handle 3 amps in Interface Mode (with separate
charger or discharger). Can handle currents of 3 – 6A max. but requires optional high current adapters (GPMM3163).
• Automatically checks for poor quality cells.
• Banana plugs on input for easy connection to
charger/discharger.
• NEVER allow the input banana plugs to touch while a
battery is connected to Equinox’s output, as it could cause a short circuit and damage Equinox and the LiPo battery!
• NEVER attempt to use Equinox with batteries that are NOT
lithium-polymer.
• NEVER allow water, moisture or foreign objects into
Equinox’s case.
• NEVER leave Equinox unattended while in use at ANY time.
• NEVER place Equinox, the charger/discharger, or battery
on a flammable surface or near a combustible material while in use. Do not lay on a carpet, cluttered workbench, paper, plastic, vinyl, leather, wood, inside an R/C model or full sized automobile!
• Do not block the air intake holes, which could cause
Equinox to overheat.
• Do not attempt to use batteries with more cells or total
voltage than listed in the specifications.
• Do not attempt to charge or discharge a battery through
Equinox at a current exceeding 6 amps, as permanent damage could result.
IMMEDIATELY disconnect Equinox from the
charger/discharger and battery if Equinox or the battery becomes hot!! Allow Equinox and battery to cool down
before reconnecting.
IMPORTANT PRECAUTIONS
SPECIAL FEATURES
SPECIFICATIONS
2
• ALWAYS disconnect Equinox from the charger/discharger and battery when not in use.
• ALWAYS keep out of reach of children.
Never attempt to care for LiPo cells in the same way as other battery types! LiPo characteristics differ greatly from
NiCd and NiMH batteries and therefore require different care and handling. Always read the instructions that are included with your lithium batteries carefully before use.Failure to f ollow these care and handling instructions can quickly result in severe, permanent damage to the batteries and its surroundings and even start a FIRE!
• ALWAYS charge lithium batteries in a fireproof location, which could be a container made of metal or ceramic tile.Monitor the area with a smoke or fire alarm, and have a lithium approved “ABC type” fire extinguisher available at all times.
• AL W AYS provide adequate ventilation around LiPo batteries during charge, discharge, while in use, and during storage.
• NEVER allow LiPo cells to o v erheat at any time , as the y can and usually will become physically damaged and could possibly EXPLODE or catch FIRE!! If a battery becomes overheated, disconnect it from the charger IMMEDIATELY!
• NEVER continue to charge LiPo batteries if the charger f ails to recognize full charge. Swelling of LiPo cells is an indication that they are in an overcharge condition and they should be disconnected from the charger immediately.
• NEVER set the separate charger’s LiPo battery voltage to greater than the nominal rating of the LiPo battery, as such cells cannot handle overcharging in any way.
• NEVER charge LiPo batteries at currents greater than the “1C” rating of the batter y (“C” equals the rated capacity of the battery).
• NEVER discharge LiPo batteries at currents which exceed the discharge current rating of the battery, as this can often cause a cell to overheat.
* NEVER allow LiPo cells to come in contact with moisture or
water at any time.
* NEVER allow the internal electrolyte from LiPo batteries to
get in the eyes or on skin – wash affected areas immediately if they come in contact with the electrolyte and contact your physician!
* ALWAYS store LiPo cells/packs in a secure location away
from children.
Equinox contains one pushbutton to control certain operations, and eight (8) LEDs which indicate the status of certain functions.
“LiPo Charger / Discharger” Input: Used for Interface Mode only.Connect this input lead to a separate charger or discharger. Can be disconnected for use in Quick-Balance Mode.
“To Battery” connection: The LiPo battery is connected here. “Mode” Button: Sets Equinox into Quick-Balance Mode,
Interface Mode, or stops any function. “Quick-Balance” LED: Green in color. Identifies when
Equinox is in Quick-Balance Mode. “Interface Mode” LED: Red in color.Identifies when Equinox
is in Interface Mode. “Error” LED: Control/operational errors are indicated on this
green LED. Individual cell LEDs: Five (5) amber colored LEDs. Each
LED is tied to one respective cell on the output, noted as “Cell 1” to “Cell 5”. These LEDs have two functions.One function is to identify how many cells are in the LiPo pack. This “cell count” always shows before and after balancing is complete. The second function is for the LEDs to light individually while the respective cells are being balanced.
In Quick-Balance Mode, Equinox functions with the LiPo battery by itself.It doesn’t matter if Equinox’s input lead is – or is not connected to a separate charger or discharger.Equinox will act as though its input lead is physically disconnected from the separate charger or discharger.Here, Equinox will be powered entirely by the LiPo battery connected on its output.
In Quick-Balance Mode, Equinox can only discharge cells – it cannot charge cells. Equinox will apply a gentle discharge current of up to 120mA (0.12A) to unbalanced cells. Because of this low current, it may require an extended period of time in order for cells to balance (depending how far out of balance cells were beforehand). For packs having cells which are relatively well balanced, this mode typically takes very little time to complete.
To use Quick-Balance Mode, refer to the included flowchart and step-by-step instructions below:
1. Connect the LiPo to the “To Battery” connection using the appropriate adapter harness.
2. Equinox will immediately show how many cells are detected in the pack by lighting the respective cell LEDs for 2 seconds. Make sure the number of LEDs which are lit matches the number of cells in the pack. Read note at right.
3. All LEDs will tur n off after the cell count is shown. No functions should be operating at this time. Equinox will be in “Idle Mode”, awaiting an input command.
QUICK-BALANCE MODE
CONTROLS & STATUS INDICATORS
CARE & HANDLING OF LiPo BATTERIES
Note: If the pack
contains 3 cells, “CELL 1”, “CELL 2”, and “CELL 3” LEDs should light for 2 seconds, etc. If the number of LEDs lit does NOT match the number of cells in the pack, DO NOT PROCEED. Disconnect the pack and refer to the Troubleshooting Guide in the rear of this manual.
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