Great Planes GPMM1850 User Manual

SS-60 and SS-80SS-60 and SS-80
High Voltage Brushless Electronic Speed ControlsHigh Voltage Brushless Electronic Speed Controls
ElectriFly’s Silver Series 60 amp and 80 amp ESCs are designed for high power, plug-and-play convenience for controlling brushless motors in large electric aircraft. Both feature the Safe-Start function, ON/OFF brake, NiCd, NiMH, and LiPo compatibility, plus a thermal protection system. The control circuits are isolated from the power circuit by a custom optical circuit, to prevent unwanted motor noise from adversely affecting the radio system. A universal radio connector, Star connectors for the motor are factory-installed. Additional custom features can be set with the Silver Series Programming Card available separately (GPMM1895).
Plug, and gold-plated bullet
!
IMPORTANT PRECAUTIONS
Read and follow these precautions carefully before using.
ALWAYS observe that a propeller might unexpectedly rotate anytime that power is applied to the ESC, which could cause severe injury! Never get near the propeller!!
NEVER use more than the specified voltage on the ESC’s input.
ALWAYS mount the ESC in a position where free air can fl ow across it during operation.
ALWAYS turn on the transmitter before connecting the battery to the ESC.
ALWAYS disconnect the battery from the ESC when not in use.
ALWAYS remove the propeller from the motor when working on the model.
Make sure the input battery is fully charged before connecting to the ESC, so the low voltage cutoff feature can function properly.
Do not attempt to use a Silver Series ESC with brushed motors.
Do not allow water, moisture or any foreign material onto the ESC’s PC board.
Use heat-shrink tubing to insulate any bare wires between the motor battery and ESC, and from the ESC to the motor, to prevent a short circuit.
Allow the ESC to cool before touching and between fl ights.
Keep out of reach of children.
ElectriFly is not responsible for incidental damage or
personal injury as a result of misuse of this product.
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1. Firmly press the “receiver connector” into the receiver’s throttle slot (refer to your radio’s instruction manual). The orange “signal wire” should be in the same position as would the white wire on Futaba Airtronics the orange wire on JR An Airtronics Servo Adapter must be used when connecting to an old style Airtronics radio. (See sketch below.)
2. Because the SS-60 and SS-80 do not include a built-in battery eliminator circuit (BEC), it will be necessary to connect a separate battery to power the receiver and other on-board equipment (servos, etc). Make sure this battery is fully charged before use. It may be desirable to install a switch harness between this battery and the receiver. For larger airplanes, or those using larger servos or digital servos, a receiver battery with a high rated capacity is recommended.
3. To operate the receiver, fi rst turn on the transmitter, then the receiver switch harness, then connect the motor battery to the ESC. Reverse the order to shut the receiver off.
CONNECTING TO THE RECEIVER
®
®
’ “Z” connector, the yellow wire on Hitec® servos, or
and Tactic® servos, the blue wire on
®
or Spektrum® brand servos. Caution:
BATTERY
Receiver
THROTTLE
Connect main motor battery
to Star Plug
To receiver
battery slot
Receiver Connector: To receiver
throttle slot
Switch
Harness
SS-60 or SS-80
BATT
BRUSHLESS ESC
Opto-Isolated
14-32 NiCd/MH
4-12 LiPo
Receiver
Battery
Connect to
brushless
motor leads −
MOTOR
SS-60 = 4mm SS-80 = 6mm
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MOTOR CONNECTIONS
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NECESSARY TRANSMITTER SETTINGS
Each of the three motor leads is made of high-quality 12 or 14 gauge, silicone insulated wire with a gold-plated female bullet connector on the end. These connections are not polarized, so there is no need to match the color of the ESC and motor wires. If the motor rotates backwards, simply switch any two of the ESC’s motor connectors. Once connected, make sure all connections are insulated electrically. Failure to do so could result in permanent damage to the motor/ESC, and void all warranties.
The SS-60 includes 4mm female bullet connectors. The SS-80 includes 6mm female bullet connectors. If the connectors on the ESC do not properly match those on the motor, an adapter for each wire might be necessary. ElectriFly offers various bullet connector adapters, which can be found at local retailers as follows:
Part number Description
GPMM3114 Great Planes Gold Plated Bullet
Connector Male 4mm (3 per package)
GPMM3116 Great Planes Gold Plated Bullet
Connector Male 6mm (3 per package) GPMM3118 4mm Male to 6mm Female Bullet Adapter (3 per package) GPMM3119 6mm Male to 4mm Female Bullet Adapter (3 per package)
For proper ESC operation, it’s very important to set the transmitter’s throttle channel adjustments, as follows:
1. Set the throttle channel’s travel adjustment (ATV,EPA or ATL) to 100%.
2. Set the throttle trim and sub-trim to neutral or zero.
3. Set the throttle channel’s reversing switch to reverse on Futaba transmitters. Other transmitters might require you to set the throttle reversing switch to normal.
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The SS-60 and SS-80 ESCs are compatible with NiCd, NiMH, or LiPo batteries. It is not required to setup the ESC to recognize the exact battery type.
CONNECTING THE BATTERY
IMPORTANT! REMOVE THE PROPELLER FROM THE MOTOR BEFORE CONNECTING THE BATTERY!
ESC
Star Plug
Male Connector
(+)
(–)
Red
Black
Battery Lead
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Determine the best location for the ESC, inside or outside the fuselage.
the better. This is especially important when using the maximum number of cells on the input, when ambient temperatures are very high, when using a lot of servos in the aircraft, or performing very active 3D maneuvers! If the airplane’s structure doesn’t naturally allow for air to fl ow into the fuselage, create vent holes fore and aft in the fuselage to allow air to pass through and across the ESC for cooling. Do NOT pack the ESC with foam padding as it will not allow the ESC to properly radiate heat and likely cause a thermal shutdown.
three #4 x 5/8” [16mm] screws with #4 washers (wood screws for solid wood surfaces). If mounting to metal, use three 4-40 machine screws with #4 washers.
If the wires are not long enough to make all necessary connections to the ESC yet achieve good balance in the aircraft, it’s best to extend the length of the wires to the motor (not to the battery).
MOUNTING THE ESC
IMPORTANT! It’s highly recommended to install the ESC so that air can freely fl ow across it during operation! The more air which can fl ow over the ESC,
Three mounting tabs are designed onto the SS-60 and SS-80 ESCs which allows them to be installed fi rmly on the aircraft. Determine the desired location for the ESC, and mount fi rmly with
First, make sure the battery is FULLY charged before connecting it to the ESC. Failure to do so will not allow the low voltage cutoff feature to work properly (see details below). Connect the battery to the lead on the ESC which has the Star Plug. Make sure to observe proper polarity [red (+) leads go together, and black (-) leads together]. NEVER allow a battery’s red (+) and black (-) wires to touch as permanent damage will result and void all warranties!
LOW VOLTAGE CUTOFF: The SS-60 and SS-80 ESCs include a low-voltage cutoff feature that stops motor rotation if the battery’s voltage drops too low (but power will still be supplied to the receiver and servos so you can land the aircraft). This protects the battery from damage. When the battery is initially connected, the ESC measures the battery’s voltage and automatically sets the low voltage cutoff based on this initial battery voltage multiplied by 0.74. So, if the battery is NOT fully charged when connected to the ESC, the ESC will set a low voltage cutoff that is too low.
IMPORTANT! Make sure the battery is fully charged prior to every use!! Failure to do so will cause the ESC to automatically set a low-voltage cutoff point which is too low for the battery.
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The SS-60 and SS-80 ESCs will cause the brushless motor to make beeps which will aid in setting up the system. Make sure the motor is connected, but that the propeller is removed.
BRAKE FUNCTION: The factory default brake setting is “off”. Skip to the “ESC OPERATION” section below if you want to keep this setting. To turn the brake “on”:
ESC SETUP AND OPERATION
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