Great Planes GPMA7500 User Manual

INSTRUCTION MANUAL
Wingspan: 52.75 in [1340mm] Wing Area: 589 in2 [38dm2] Weight: 3 – 3.5 lb [1360 – 1587g] Wing Loading: 11.7 – 13.6 oz/ft2 [36 – 42g/dm2] Length: 45.5 in [1155mm] Radio: 4-channel radio system Motor: RimFire 42-40-1000
WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from def ects in both material and workmanship at the date of purchase. This warranty does not cover an y component parts damaged by use or modifi cation. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the fi nal assembly or material used for fi nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the fi nal user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the b uy er is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr., Suite 1
Champaign, IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Entire Contents © Copyright 2008 GPMZ7500 for GPMA7500 V1.0
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
TABLE OF CONTENTS
AMA
INTRODUCTION ......................................................................... 2
AMA ............................................................................................ 2
SAFETY PRECAUTIONS ...........................................................2
DECISIONS YOU MUST MAKE .................................................. 3
Radio Equipment ................................................................... 3
Battery & Charger Options ....................................................3
POWER SYSTEM .......................................................................3
ADDITIONAL ITEMS REQUIRED .............................................. 3
Accessories & Building Supplies ........................................... 3
Optional Supplies & Tools ...................................................... 4
IMPORTANT BUILDING NOTES ................................................ 4
ORDERING REPLACEMENT PARTS ........................................ 4
COMMON ABBREVIATIONS ..................................................... 5
METRIC CONVERSIONS ........................................................... 5
KIT INSPECTION ........................................................................ 6
KIT CONTENTS .......................................................................... 6
METRIC/INCH RULER ................................................................ 6
PREPARATIONS ......................................................................... 7
ASSEMBLY ................................................................................. 7
Assemble the Wing ................................................................ 7
Optional - Dual Aileron Servos .............................................. 7
Assemble the Fuselage ......................................................... 8
Battery & Radio Installation ................................................. 10
Install the Propeller .............................................................. 11
GET THE MODEL READY TO FLY .......................................... 11
Install & Connect the Motor Battery ..................................... 11
Check the Control Directions ............................................... 11
Set the Control Throws ........................................................ 12
Balance the Model (C.G.) .................................................... 12
Balance the Model Laterally ................................................ 12
PREFLIGHT .............................................................................. 13
Identify Your Model .............................................................. 13
Charge the Batteries............................................................ 13
Balance Propellers ..............................................................13
Ground Check & Range Check ........................................... 13
MOTOR & BATTERY PRECAUTIONS ..................................... 13
LITHIUM BATTERY HANDLING & USAGE .............................14
PROPER CARE OF YOUR MOTOR ......................................... 14
AMA SAFETY CODE (excerpts) .............................................. 14
CHECK LIST ............................................................................. 15
FLYING ...................................................................................... 15
Takeoff ................................................................................. 15
Flight .............................................................Back Cover Page
Landing .........................................................Back Cover Page
INTRODUCTION
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership provides liability insurance coverage, protects modelers’ rights and interests and is required to fl y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can do
to preserve the radio controlled aircraft hobby are to avoid fl ying near full-scale aircraft and avoid fl ying near or over groups of people.
PROTECT YOUR MODEL, YOURSELF
& OTHERS....FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
1. Your ElectroStik EP RXR should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the ElectroStik EP RXR, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. Y ou must assemble the model accor ding to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the wr itten instructions should be considered as correct.
Thank you for purchasing the Great Planes ElectroStik EP RXR. The “Stick” (or “Stik”) model is a popular and proven design that has been around for many years with very little change. Now we’ve brought this model into the 21st century as an electric powered RXR that can be assembled in minutes and fl ight ready in less than a day!
For the latest technical updates or manual corrections to the Great Planes ElectroStik EP RXR visit the Great Planes web site at www.greatplanes.com. Open the “Airplanes” link and then select the ElectroStik EP RXR. If there is ne w technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in good condition, a correctly sized motor, and other components as specifi ed in this instruction manual. All components must be correctly installed so that the model operates correctly on the ground and in the air. You must check the operation of the model and all components before every fl ight.
5. If you are not an experienced pilot or have not fl own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your fi rst fl ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
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We, as the kit manuf acturer , pro vide you with a top quality, thoroughly tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it. Therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
Remember: Take your time and follow the instructions to end up with a well-built model that is straight and true.
DECISIONS YOU MUST MAKE
This is a partial list of items required to fi nish the ElectroStik EP RXR that may require planning or decision making before starting to build. Order numbers are provided in parentheses.
POWER SYSTEM
The ElectroStik EP RXR is powered by a RimFire™ C42-40­1000kV with a Great Planes 11" x 8.5 propeller designed specifi cally for electric fl ight. The provided Electronic Speed Control unit is a Great Planes SS-45 brushless ESC.
The ElectriFly SS-45 brushless ESC features a brake function that is useful for some aircraft, but is unnecessary for this model. The factory default setting is “BRAKE OFF” but if you notice that the motor stops abruptly when you shut down the throttle, the ESC will need to be re-programmed. This is something that you can easily do by following these simple steps:
1. With the po wer “OFF” to both the transmitter and airplane,
move the transmitter throttle stic k to full throttle position.
Radio Equipment
The ElectroStik EP RXR requires a minimum 4-channel radio system.
• 6" [152.4mm] servo extension for the aileron servo
Battery & Charger Options
The Great Planes ElectroStik EP RXR is designed for use with LiPo (Lithium-Polymer) batter ies only. All LiPo batteries require a charger specifi cally designed for charging LiPo batteries. The use of a charger not designed for charging LiPo batteries will result in damage to the batteries and possibly a fi re. We recommend the use of the Great Planes Triton™2 DC Peak Charger (GPMM3153) or f or charging more than one battery at a time, the ElectriFly™ PolyCharge4™ (GPMM3015). The Great Planes Triton2 charger will only charge one pack at a time, but is capable of charging NiCd, NiMH, LiPo, and lead acid batteries. Order numbers for the battery packs are provided below:
2. Turn the transmitter “ON,” connect the motor batteries
to the ESC, and turn the plane’s receiver “ON.”
3. After 5 seconds the motor will beep once.4. Move the transmitter throttle stick toward you to the
“throttle down” position. The motor will beep once.
5. Again, move the transmitter throttle stick to full throttle.
The motor will beep once more to confi rm the brake is now “OFF”. Once the brake is set, it does not require resetting once the ESC has been switched “OFF.”
When turning off the system, always turn the receiver “OFF” fi rst, followed by the transmitter. Once the motor is “armed” always remain behind the arc of the propellers until the batteries are disconnected.
ADDITIONAL ITEMS REQUIRED
Accessories & Building Supplies
• Great Planes LiPo 3200mAh 11.1V 20C Discharge w/Balance (GPMP0623)
Note: A cell balancer is required for the LiPo battery pack listed above.
• Great Planes ElectriFly Equinox™ LiPo 1 to 5 Cell Balancer (GPMM3160)
In addition to common household tools and hobby tools, this is the “short list” of the most important items required to build the ElectroStik EP RXR
1 oz. [28g] Thin Pro
CA (GPMR6002)
2 oz. [57g] Spray CA activator (GPMR6035) CA applicator tips (HCAR3780) CA debonder (GPMR6039) Hook & Loop material (GPMQ4480) #1 Hobby knife (HCAR0105) #11 Blades (5-pack, HCAR0211) Pliers (HCAR0625) Wire cutter (HCAR0627) Clear tape
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Optional Supplies & Tools
Here is a list of optional items mentioned in the manual that will help fi nish the ElectroStik EP RXR. Order numbers are provided in parentheses.
Stick-on segmented lead weights (GPMQ4485) Top Flite Top Flite Hot Sock
®
MonoKote® sealing iron (TOPR2100)
iron cover (TOPR2175)
Top Flite MonoKote heat gun (TOPR2000) C.G. Machine
(GPMR2400)
Precision magnetic prop balancer (TOPQ5700) Threadlocking compound (GPMR6060) Drill bits: 1/16" [1.6mm], 5/64" [2mm], 1/8" [3.2mm] Panel line pen (TOPQ2510) Rotary tool such as Dremel
®
Rotary tool reinforced cut-off wheel (GPMR8020) AccuThrow Hobbico
defl ection gauge (GPMR2405)
®
pin vise 1/16" collet w/6 bits (HCAR0696)
Hobbico 7-piece ball tip hex L-wrench
metric (HCAR0521)
Great Planes clevis installation tool (GPMR8030)
• The ElectroStik EP RXR is factory-covered with Top Flite MonoKote fi lm. Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed for a minor patch, perhaps a fellow modeler would give you some. MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote includes full instructions for application. Following are the colors used on this model and order numbers for six foot rolls.
Missle Red – TOPQ0201 Jet White TOPQ0204
• The stabilizer and wing incidences and engine thrust angles have been factory-built into this model. However, some technically-minded modelers may wish to check these measurements anyway. T o vie w this information, visit the web site at www.greatplanes.com and click on “Technical Data. ” Due to manufacturing tolerances which will have little or no effect on the way your model will fl y, please expect slight deviations between your model and the published values.
…And If You Really Want to Go Nuts
Cooler fi lled with ice and soda Folding table Lawn chairs EZ-up or canopy for shelter First-aid kit Paper towels Spray-on glass cleaner Sunglasses Sun block
IMPORTANT BUILDING NOTES
• When you see the term test fi t in the instructions, it means that you should fi rst position the part on the assembly without using any glue, then slightly modify or custom fi t the part as necessary for the best fi t.
• Whenever the term glue is written you should rely upon your experience to decide what type of glue to use. When a specifi c type of adhesive works best for that step, the instructions will make a recommendation.
• Whenever just epoxy is specifi ed you may use either 30-minute (or 45-minute) epoxy or 6-minute epoxy. When 30-minute epoxy is specifi ed it is highly recommended that you use only 30-minute (or 45-minute) epoxy, because you will need the working time and/or the additional strength.
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes ElectroStik EP RXR are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Hobbico web site at www.hobbico.com. Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa® or MasterCard® number and expiration date for payment. Mail parts orders and payments by personal check to:
Hobby Services
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
Photos and sketches are placed before the step they refer to. Frequently you can study photos in following steps to get another view of the same parts.
If additional assistance is required for any reason, contact Product Support by e-mail at productsupport@greatplanes.com, or by telephone at (217) 398-8970.
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Replacement Parts List
Description How to Purchase
Missing pieces Contact Product Support Instruction manual Contact Product Support Full-size plans Not available
Contact your hobby supplier for the following parts:
GPMA3300 Wing Set GPMA3301 Fuselage GPMA3302 Tail Set GPMA3303 Landing Gear GPMA3304 Tail Wheel GPMA3305 Carbon Fiber Wing Joiner Tube GPMQ4273 4mm Low Profi le Landing Gear Axles GPMQ4404 10-24 Nylon EZ Bolts GPMQ6801 PowerFlow 11" x 8.5E Electric Propeller GPMG4675 RimFire 42-40-100 Out-runner Brushless Motor GPMM1840 SS-45 Brushless ESC GPMM1220 ES-80 Micro Servo
COMMON ABBREVIATIONS
Fuse = Fuselage Stab = Horizontal Stabilizer Fin = Vertical Fin LE = Leading Edge TE = Trailing Edge LG = Landing Gear Ply = Plywood " = Inches mm = Millimeters ESC = Electronic Speed Control
METRIC CONVERSIONS
1" = 25.4mm (conversion factor)
1/64" = .4mm 1/32" = .8mm 1/16" = 1.6mm 3/32" = 2.4mm 1/8" = 3.2mm 5/32" = 4.0mm 3/16" = 4.8mm 1/4" = 6.4mm 3/8" = 9.5mm 1/2" = 12.7mm 5/8" = 15.9mm
3/4" = 19.0mm 1" = 25.4mm 2" = 50.8mm 3" = 76.2mm 6" = 152.4mm 12" = 304.8mm 18" = 457.2mm 21" = 533.4mm 24" = 609.6mm 30" = 762.0mm 36" = 914.4mm
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