Great Planes GPMA1144 User Manual

INSTRUCTION MANUAL
Wingspan: 35.5 in [900mm] Wing Area: 389 in Weight: 21.1 – 26.3 oz [595 – 745g] Wing Loading: 7.8 – 9.7 oz/ft Length: 25 in [630mm] Radio: 4-channel, 4 micro servos Motor: RimFire ESC: ElectriFly Battery: 11.1V (3S) 1250mAh – 1500mAh
2
[25.1dm2]
2
[24 – 30g/dm2]
400 (28-30-950) brushless
SS-25
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modifi cation. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the fi nal assembly or material used for fi nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the fi nal user-assembled product. By the act of using the user­assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr., Suite 1
Champaign, IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone n umber, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
Entire Contents © Copyright 2008 GPMA1144MNL V1.0
TABLE OF CONTENTS
INTRODUCTION ......................................................................... 2
AMA ............................................................................................ 2
PRECAUTIONS ...........................................................................2
ADDITIONAL ITEMS REQUIRED .............................................. 3
Radio System ........................................................................ 3
Battery & Charger .................................................................. 3
Hardware & Accessories ....................................................... 3
Adhesives & Building Supplies .............................................. 4
Optional Supplies & Tools ...................................................... 4
BUILDING NOTES ......................................................................4
ORDERING REPLACEMENT PARTS ........................................ 4
KIT INSPECTION ........................................................................ 5
KIT CONTENTS .......................................................................... 5
METRIC/INCH RULER ................................................................ 5
ASSEMBLY ................................................................................. 6
Tighten the Covering ............................................................. 6
Mount the Horizontal & Vertical Stabilizers ............................ 6
Hook Up the Elevator & Rudder ............................................ 8
Mount the ESC & Receiver .................................................... 9
Mount the Motor ....................................................................9
Install the Replica Engine .................................................... 10
Install the Battery Plate ....................................................... 12
Mount the Aileron Servos .................................................... 13
Hook up the Bottom Ailerons ............................................... 14
Mount the Wings to the Fuselage ........................................ 15
Mount the Landing Gear ...................................................... 16
Connect the Top & Bottom Ailerons ..................................... 17
GET THE MODEL READY TO FLY ........................................... 18
Set the Control Throws ........................................................ 18
Balance the Propeller & Mount the Spinner ........................19
Balance the Model (C.G.) .................................................... 19
Balance the Model Laterally ................................................ 20
PREFLIGHT .............................................................................. 20
Identify Your Model .............................................................. 20
Charge the Batteries............................................................ 20
Range Check ....................................................................... 20
ELECTRIC MOTOR SAFETY PRECAUTIONS ........................ 20
AMA SAFETY CODE (excerpts) .............................................. 21
CHECK LIST ............................................................................. 21
FLYING ...................................................................................... 22
Prefl ight ............................................................................... 22
Takeoff ................................................................................. 22
Flight .................................................................................... 22
Landing ................................................................................ 22
For the latest technical updates or manual corrections to this model visit the Great Planes web site at www.greatplanes. com. Open the “R/C AIRPLANES” pull down tab across the top of the page, then select “ARFs-ELECTRIC.” Scroll down the page and click on “EP Sopwith Camel ARF.” If there is new technical information or changes, an “Important! TECH NOTICE” bo x will appear in the upper left corner of the page. Click on the Tech Notice box to read the info.
AMA
We urge you to join the AMA (Academy of Model Aeronautics) and a local R/C club. The AMA is the gov erning body of model aviation and membership is required to fl y at AMA clubs. Though joining the AMA provides many benefi ts, one of the primary reasons to join is liability protection. Coverage is not limited to fl ying at contests or on the club fi eld. It even applies to fl ying at public demonstrations and air shows. Failure to comply with the Safety Code (excerpts printed in the back of the manual) may endanger insurance coverage. Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. There are over 2,500 AMA chartered clubs across the countr y. Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can do
to preserve the radio controlled aircraft hobby are to avoid fl ying near full-scale aircraft and avoid fl ying near or over groups of people.
INTRODUCTION
Thank you for purchasing the Great Planes EP Sopwith Camel ARF. During our testing and development we were pleasantly surprised to lear n how well this plane handles in conditions normally too breezy for lightweight models of this type–fl ying in 7 to 10 mph winds was no problem! Although this WWI “bipe” doesn’t have the self-correcting tendencies of a primary trainer, it is an “honest” fl yer that won’t reach out and “bite” you. And it’s a model that appeals to just about everybody–experienced pilots will chuckle while putting the EP Sopwith Camel ARF through its aerobatic paces and intermediate pilots will simply enjoy fl ying the EP Sopwith Camel ARF on a calm evening, watching it fl y straight down the runway.
PROTECT YOUR MODEL, Y OURSELF
& OTHERS....FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
1. Your EP Sopwith Camel ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the EP Sopwith Camel ARF, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. Y ou must assemble the model accor ding to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the wr itten instructions should be considered as correct.
3. You must take time to build straight, true and strong.
2
4. You must use an R/C radio system that is in fi rst-class condition.
5. You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air.
6. You must check the operation of the model before every fl ight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check pushrod connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not an experienced pilot or have not fl own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your fi rst fl ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
8. While this kit has been fl ight tested to exceed normal use, if the plane will be used for extremely high-stress fl ying, such as racing, or if a motor larger than the one recommended will be used, the modeler is responsible for taking steps to reinforce the high-stress points and/or substituting hardware more suitable for the increased stress.
We, as the kit manuf acturer, provide you with a top quality , thoroughly tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
Remember: Take your time and follow the instructions to end up with a well-built model that is straight and true.
Futaba S3114 micro servo – FUTM0414 Futaba R114F 4-channel mini receiver – FUTL0442 low
band or FUTL0443 high band
Matching Rx crystal – FUTL62** low band or FUTL63**
high band
The following servo extensions are also shown in this manual:
(2) AEC-26 300mm J-series aileron extension for the
aileron servos (FUTM4507)
(1) AEC 13 J-series dual servo extension cord to connect
aileron servos to receiver (FUTM4130)
Battery & Charger
The EP Sopwith Camel ARF was designed for the Great Planes ElectriFly™ 1250mAh or 1500mAh BP series LiPo battery. The 1500 will provide slightly longer fl ight time, but may cost a little more. Most importantly, read and follow all the instructions and precautions that come with LiPo batteries and chargers. Charge LiPo batteries only with chargers intended for LiPo batteries or with chargers that have a LiP o setting. F ollowing are the batteries and chargers recommended for the EP Sopwith Camel ARF:
Great Planes ElectriFly 11.1V 1250mAh 15C BP LiPo
battery w/Balance Connector (GPMP0713)
-or-
Great Planes ElectriFly 11.1V 1500mAh 15C BP LiPo
battery w/Balance Connector (GPMP0717)
Great Planes PolyCharge4
charger (GPMM3015) Additionally, one (1) Great Planes Electr iFly Equinox™ LiPo
Cell Balancer w/3S battery adapter for each battery to be charged simultaneously is recommended (GPMM3160).
DC-only LiPo battery
ADDITIONAL ITEMS REQUIRED
Radio System
The EP Sopwith Camel ARF requires a four-channel radio with four micro servos and a mini receiver. The most basic system would be something such as a Futaba® 4YF 4-channel FM radio (FUTJ36**) with R114F mini receiver and two (2) S3114 micro servos. Two more micro servos would need to be purchased separately (FUTM0414). While this system is suitable, a slightly more advanced system with dual rates and endpoint adjustments would ease set up and maximize fl ight performance. For modelers who already have an advanced radio, but still must purchase a mini receiver and micro servos separately, following are the recommended part numbers for the radio gear shown in this manual:
Finally, if charging the battery from a 120V AC outlet is preferred, a 12 volt power supply will also be required (Hobbico® 12 Volt Power Supply – HCAP0250).
Hardware & Accessories
Following is the list of additional hardware and accessories required to fi nish the EP Sopwith Camel ARF . Order numbers are provided in parentheses.
ElectriFly
brushless motor w/propeller adapter (GPMG4560)
RimFire™ 400 (28-30-950kV) out-runner
ElectriFly Silver Series 25 Amp Brushless
ESC (GPMM1820)
(1 pkg. of 3) Great Planes 3.5mm male/2mm female
bullet adapters (GPMM3122)
Great Planes 10 x 4.5 Power Flow Slo-Flyer Elec Prop
(pkg. of 2) (GPMQ6660)
(1 pkg) Great Planes adhesive-back Velcro
3
®
(GPMQ4480)
1/2" [13mm] double-sided foam mounting
tape (GPMQ4440)
Stick-on segmented lead weights (GPMQ4485)
Adhesives & Building Supplies
In addition to common household tools and hobby tools, this is the “short list” of the most important items required to build the EP Sopwith Camel ARF. Great Planes Pro™ CA glue is recommended.
1/2 oz. [15g] Thin Pro CA (GPMR6001) 1/2 oz. [15g] Medium Pro CA+ (GPMR6007) CA applicator tips (HCAR3780) Threadlock er threadlocking cement (GPMR6060) #11 blades (5-pac k, HCAR0211) #1 Hobby knife (HCAR0105)
Optional Supplies & Tools
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes EP Sopwith Camel ARF are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Hobbico web site at www.hobbico.com. Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa number and expiration date for payment.
®
or MasterCard®
Here is a list of optional tools mentioned in the manual that will help you build the EP Sopwith Camel ARF.
2 oz. [57g] spray CA activ ator (GPMR6035) 4 oz. [113g] aerosol CA activator (GPMR6034) R/C-56 canopy glue (JOZR5007) CA debonder (GPMR6039) Medium T-pins (100, HCAR5150) Metal Template Set (30/60/90 and 45° triangles, HCAR0500) Hobby Heat C.G. Machine
A model airplane covering iron with a protective covering sock may also be necessary to retighten the covering and remove any wrinkles that may have formed after the model was originally covered at the factory. If you don’t already have a covering iron, the 21st Century® sealing iron (COVR2700) and 21st Century iron cover (COVR2702) are recommended.
• The stabilizer and wing incidences and motor thrust angles have been factory-built into this model. However, some technically-minded modelers may wish to check these measurements anyway. To view this information visit the web site at www.greatplanes.com and click on “Technical Data. ” Due to manufacturing tolerances which will have little or no effect on the way your model will fl y, please expect slight deviations between your model and the published values.
micro torch (HCAR0755)
(GPMR2400)
BUILDING NOTES
Mail parts orders and payments by personal check to:
Hobby Services
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by e-mail at productsupport@greatplanes.com, or by telephone at (217) 398-8970.
Replacement Parts List
Description How to Purchase
Missing pieces Contact Product Support Instruction manual Contact Product Support Full-size plans Not available
Contact your hobby supplier for the following parts:
GPMA3110 Top Wing GPMA3111 Bottom Wing GPMA3112 Fuselage GPMA3113 Tail Set GPMA3114 Cowl GPMA3115 Dummy Engine GPMA3116 Landing Gear GPMA3117 Cabanes GPMA3118 Spinner GPMA3119 Gun Set GPMA3120 Strut Set GPMA3121 Battery Hatch GPMA3122 Decal
4
KIT INSPECTION
KIT INSPECTION
KIT CONTENTS
Before starting to build, take an inventory of this kit to make sure it is complete and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support:
3002 N Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
KIT CONTENTS
Kit Contents
1
3
2
6
4
7 8 9
5
10
11
12
14
13
1 Fuselage 2 Inspection Panels (L&R) 3 Machine Guns 4 Windscreen 5 Pilot 6 Replica Engine 7 Main Wheels (2) 8 Landing Gear Struts (4) 9 Cross Tube
15
10 Wing Struts (4) 11 Cabane Struts (4) 12 Tail Skid
16
13 Horizontal Stabilizer w/Elevators 14 Vertical Stabilizer & Rudder 15 Top Wing w/Ailerons 16 Bottom Wing w/Ailerons
To convert inches to millimeters, multiply inches by 25.4
5
5
ASSEMBLY
Tighten the Covering
2. Holding the horizontal stabilizer (stab) on the fuselage,
view the model from the rear to see if it is parallel with the wing.
1. Use a covering iron set to approximately 250 to 300
degrees F [120 to 150 degrees C] with a protective covering sock to remove any wrinkles and tighten the covering wherever it looks loose . Be careful along edges and seams– if an edge or seam is heated at the same time as the rest of the covering, it may pull away when it shrinks.
Note: If too much heat is used, delicate parts like the wings and tail may twist or warp. These parts can be straightened by carefully twisting them in the opposite direction, then re-shrinking the covering on the top and bottom.
Mount the Horizontal & Vertical Stabilizers
3. If necessary, use a small sanding block with medium-
grit sandpaper to carefully sand the “high side” of the stab saddle so the stab will be parallel with the wing.
1. Temporarily mount the bottom wing to the fuselage
with two 3 x 20mm screws and 3mm washers.
4. Taking accurate measurements, center the TE of the
stab from side-to-side over the end of the fuselage and hold it in place with a pin.
66
6
5. Stick another T-pin through the cockpit base at the
centerline. Tie a loop in one end of an approximately 24" [600mm] piece of non-elastic string such as Kevlar® fi shing thread or something similar. Fit the loop over the T-pin.
8. Insert a pin through the middle of the 1/4" x 1/2"
[6 x 13mm] CA hinge–the pin will keep the hinge centered. Insert the hinge into the bottom of the rudder.
9. Join the vertical stabilizer (fi n) to the stab and fi t the
hinge into the slot in the back of the fuselage. Use medium CA to glue the fi n to the top of the stab. While the CA is hardening, use a small builder’s square to make sure the fi n is perpendicular.
6. Wrap a piece of masking tape over the string near the
other end and mark an arrow on the tape. Slide the tape along the string until the arrow aligns with one end of the stab. Swing the string over to the other end of the stab to see if the distances are equal as shown in the sketch. Rotate the stab on the pin and slide the tape along the string until the stab is aligned.
7. Holding the stab in position, use thin CA to securely
glue the stab to the fuselage.
10. Remove the pin from the CA hinge. Add two or three
drops of thin CA to each side of the hinge in the bottom of the rudder and the fuselage
11. If you haven’t already done so you may remove the
bottom wing from the fuselage.
7
Hook Up the Elevator & Rudder
1. Test fi t the “Z-bend” of one of the two longest wire
pushrods into the outer hole of one of the fi berglass control horns as shown in the photo. If necessary, spin the horn around the wire a few times to loosen the hole in the horn so the pushrod will move freely.
or with your ESC and the motor battery, so you can operate the servos with the transmitter. Center the trims on your transmitter and turn on the transmitter and receiver . Position the servo arm on each servo so the longer arms will be perpendicular to the servos.
2. With the horn attached to the pushrod, slide the pushrod
into the rudder guide tube in the fuselage. Fit the horn into the slot in the rudder. Use a few drops of thin CA followed by a few drops of medium CA to securely glue the horn into position.
3. Connect the elevator pushrod the same way.
5. Use a #56 (.046" [1.2mm]) drill or a hobby knife to
enlarge the holes in the servo arms for the screw-lock pushrod connectors. Mount the screw-loc k pushrod connectors to the servo arms with the nylon retainers.
Refer to this photo for the next four steps.
4. Temporarily connect the servos you will be using for the
elevator and rudder to your receiver with a receiver battery,
6. T est fi t the elev ator and rudder servos in the servo rails
in the fuselage. If the rails are too f ar apart for the servos you
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