Great Planes GPMA1129 User Manual

INSTRUCTION MANUAL
SPECIFICATIONS
Wingspan:
32.5 in [825mm]
Wing Area: 267 in
2
[17.2 dm2]
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return
Weight:
Wing
Loading:
6.2 –6.8 oz [175–195 g]
3.4–3.7 oz/ft [10–11 g/dm2]
Length: 35 in [890 mm]
Radio: 4-channel
2
Motor: RimFire
250
outrunner brushless motor
this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
Entire Contents © Copyright 2009 GPMA1129 Mnl V1.0
TABLE OF CONTENTS
AMA
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
AMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . .2
DECISIONS YOU MUST MAKE. . . . . . . . . . . . . . . . . . . . .3
Indoor Motor and Battery Recommendations . . . . . . .3
Radio Recommendations. . . . . . . . . . . . . . . . . . . . . . .3
Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . .3
Adhesives and Building Supplies. . . . . . . . . . . . . . . . .3
Optional Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
IMPORTANT BUILDING NOTES. . . . . . . . . . . . . . . . . . . . 4
KIT INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
BUILD THE FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . .5
RADIO INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . .9
PUSHROD LENGTH ADJUSTMENT . . . . . . . . . . . . . . .10
INST ALL THE MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . .12
Balance the Model (C.G.). . . . . . . . . . . . . . . . . . . . . .13
PRO TIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
GET THE MODEL READY TO FLY . . . . . . . . . . . . . . . . . 15
Check the Control Directions. . . . . . . . . . . . . . . . . . . 15
Set the Control Throws. . . . . . . . . . . . . . . . . . . . . . . .16
PREFLIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Identify Your Model. . . . . . . . . . . . . . . . . . . . . . . . . . .16
Charge the Batteries . . . . . . . . . . . . . . . . . . . . . . . . .16
Balance Propellers. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ground Check and Range Check . . . . . . . . . . . . . . . 17
MOTOR AND BATTERY SAFETY PRECAUTIONS . . . . 17
LITHIUM BATTERY HANDLING AND USAGE. . . . . . . . 17
AMA SAFETY CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Radio Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
If you are not already a member of the AMA, please join!
The AMA is the governing body of model aviation and
membership provides liability insurance coverage, protects modelers’ rights and interests and is required to fl y at most R/C sites. The AMA has two classes of membership available: Open membership or their Park Pilot Program, which this aircraft qualifi es for. The Park Pilot Program is for people fl ying electr ic aircraft and gliders under two pounds and which fl y slower than 60mph. This will enable you to enjoy most AMA benefi ts and organize clubs and fl ying sites in more congested areas.
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Ph. (800) 435-9262 Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org http://www.modelaircr aft.org/parkfl yer.aspx
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid fl ying near full-scale aircraft and avoid fl ying near or over groups of people.
PROTECT YOUR MODEL, YOURSELF
& OTHERS… FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
1. Your Extra 330SC Indoor Foam Plane should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Extra 330SC Indoor Foam Plane, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
INTRODUCTION
The indoor 3D fl ying craze started with fl at foamies, which
helped get many modelers started in indoor fl ying. The
planes were heavy and sometimes diffi cult to assemble. The Extra 330SC Indoor Foam Plane is the new generation of fl at foamies, light, easy and quick to build. The Extra 330SC Indoor Foam Plane is capable of slow, mild 3D to all out wild
3D maneuvers. If your indoor fl ying area is small, you will be
pleased with what you can do with the Extra 330SC Indoor Foam Plane.
For the latest technical updates or manual corrections to the Extra 330SC Indoor Foam Plane visit the Great Planes web
site at www.g reatplanes.com. Open the “Airplanes” link, then
select the Extra 330SC Indoor Foam Plane. If there is new
technical information or changes to this model a “tech notice”
box will appear in the upper left corner of the page.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in good condition, a correctly sized engine, and other components as specifi ed in this instruction manual. All components must be correctly installed so that the model operates correctly on the ground and in the air. You must check the operation of the model and all components before every fl ight.
5. If you are not an experienced pilot or have not fl own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for
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your fi rst fl ights. If you’re not a member of a club, your local
hobby shop has information about clubs in your area whose
membership includes experienced pilots.
6. Carefully read and follow all the instructions included with
your LiPo battery and battery charger. LiPo batteries are
not forgiving like NiCd or NiMH batteries. Overcharging or
charging the LiPo battery at too high a current will damage
the battery and could damage property.
We, as the kit manuf acturer, provide you with a top quality , thoroughly tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
Remember: Take your time and follow the instructions to
end up with a well-built model that is straight and true.
DECISIONS YOU MUST MAKE
This is a partial list of items required to fi nish the Extra 330SC
Indoor Foam Plane that may require planning or decision
making before starting to build. Order n umbers are pro vided
in parentheses.
Indoor Motor and Battery
Recommendations
For best indoor fl ight performance, a lightweight battery is
recommended. W e recommend:
(1) Great Planes
20C LiPo battery (GPMP0700)
(1) FlightPower
LiPo battery (FPWP4014)
(1) RimFire
(1) 8amp Brushless ESC is recommended
(GPMM1800)
(1) 8x4 GWS Propeller (GWSQ2009)
Outdoor Motor and Battery Recommendations:
(1) Great Planes Competition Series 11.1 volt 300mAh
20C LiPo battery (GPMP0701)
(1) FlightPower EON-X Lite 11.1 volt 350mAh 25C
LiPo battery (FPWP4015)
(1) RimFire 300 (GPMG4505)
(1) 8amp Brushless ESC is recommended
(GPMM1800)
(1) 8x4 GWS Propeller (GWSQ2009)
®
Competition Series 7.4 volt 300mAh
EON-X™ Lite 7.4 volt 350mAh 25C
250 (GPMG4502)
Radio Recommendations
A 4-channel radio system is required.
(3) Futaba
(FUTM0414)
(1) Futaba R6004FF Mini Receiver (FUTL7624)
®
S3114 Micro High Torque servos
Charger
A LiPo compatable charger is required to charge LiPo batteries. The Great Planes ElectriFly™ PolyCharge4™ is designed for LiPo packs only; however, it is able to charge four LiPo packs simultaneously. The ElectriFly Triton2™ charger will only charge one pack at a time, but is capable of charging NiCd, NiMH, Pb acid and LiPo batteries. Order numbers for both are provided below.
Great Planes PolyCharger4 DC Only 4 Output LiPo
Charger (GPMM3015)
OR
Great Planes ElectriFly Triton2 DC Comp Peak
Charger (GPMM3153)
Throughout the life of a LiPo battery, the individual cells
located inside the battery may become unbalanced. These unbalanced cells can shorten the life of the battery or cause it to malfunction. For this reason, it is always recommended that a cell balancer be used when charging LiPo batteries.
The Electrifl y Equinox™ is a cell balancer that may be used
with any LiPo charger and is capable of maintaining the cell balance of the battery.
Great Planes ElectriFly Equinox LiPo Cell Balancer
(GPMM3160)
ADDITIONAL ITEMS REQUIRED
Adhesives and Building Supplies
This is the list of Adhesives and Building Supplies that are
required to fi nish the Extra 330SC Indoor Foam Plane
(1) UFO Foam Safe Thin CA 1oz. (HOTR1040)
(1) CA Activator Foam Safe 2oz. pump (GPMR6035)
(1) Hobby Knife with 5 blades (XACR3511)
(1) Phillips head screwdriver
Hobbico
Straightedge
®
Soldering Iron 30 Watt (HCAR0775)
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Optional Supplies
KIT INSPECTION
Here are optional tools that will help you build the Extra
330SC.
CA applicator tips (HCAR3780)
CA debonder (GPMR6039)
Precision Magnetic Prop Balancer (TOPQ5700)
Waxed Paper
IMPORTANT BUILDING NOTES
Photos and sketches are placed before the step they refer to. Frequently you can study photos in following steps to get another view of the same parts.
KIT CONTENTS
Carefull remove the major parts from the kit. T ake an inv entory to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are damaged or missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support
3002 N Apollo Drive, Suite 1 Champaign, IL 61822
Ph: (217) 398-8970, ext. 5 Fax: (217) 398-7721 E-mail: airsupport@greatplanes.com
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Kit Contents
1. Vertical Fuselage
2. Aft Horizontal Fuselage
3. Forward Horizontal Fuselage
4. Fuselage Stringers
5. Landing Gear
6. Vertical Fuselage Doubler
7. Upper Motor Doubler
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BUILD THE FUSELAGE
1. Locate the two ABS landing gear supports. Glue a
landing gear support to each side of the fuselage in the location shown.
parts came in, on your table. Use foam safe CA to glue the six alignment crutch feet to the alignment crutches. Make sure the crutches and feet are fl at against the building table and that the crutches are perpendicular to the table.
4. Glue the forward horizontal fuselage (wings) to the
aft horizontal fuselage (stabilizer). Make sure the joint between the two parts is tight. Lay a straightedge along the center slots to make sure the parts are straight before gluing. Note: It only requires a small amount of thin CA to glue the parts together. Excessive amounts of CA will only wick through the joint and harden on the bottom surface of the parts.
2. Remove the ten fuselage alignment crutches from
the surrounding foam. Note: Use a sharp hobby knife to cut the crutch pieces from the surrounding foam, trimming the tabs fl ush with the edges of the crutches.
3. To prevent the parts from adhering to your building table ,
place a piece of waxed paper, or the clear plastic bag the
5. Inser t the aft end of the horizontal fuselage into the
front end of the vertical fuselage. Key the horizontal and vertical fuselages together.
6. On your building table, place the four crutches with
the feet on them underneath the fuselage in the locations shown. Note that the plane is positioned upside down and the vertical fi n is hanging over the edge of the table. Cr utch #1 is positioned in front of the radius at the front of the wing. #2 is positioned under the carbon fi ber strip in the wing. #3 is positioned at the third hole in the side of the fuselage and #4 is positioned under the carbon fi ber strip in the stabilizer.
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7. Test fi t the #1 and #3 bottom crutches over their
corresponding top crutches. Install the ABS motor mount onto the front of the fi rewall, but DO NOT glue it in place at this time. Check that all the crutches are seated against the fuselage and the horizontal and vertical fuselages are keyed together. Then, glue the top and bottom of crutches
#1 and #3 together by applying a small amount of foam safe CA to the tabs of the crutches. Be careful to not glue the
crutches to the fuselage.
8. Position the tw o wing tip crutches under the wing tips at
the counter balance joint and the bottom crutches #2 and #4 over the carbon fi ber strip in the wing and stabilizer.
9. Make sure the horizontal and vertical fuselages are
keyed together and the crutches are fl at on your building table. Glue the hor izontal and vertical fuselages together by applying thin foam safe CA along the joint on the bottom of the horizontal and vertical fuselages. Be careful when gluing around the crutches. DO NOT glue the cr utches to the fuselage. Allow the CA to cure for a few minutes before moving the plane. The use of foam safe accelerator will quicken the curing of the CA, but use it sparingly. Excessive amounts of accelerator can cause the CA to cure quickly, causing it to get hot and melt the foam.
10. Carefully tur n the Extra 330SC over and position the
bottom crutches #2 and #4 under the carbon fi ber strips in the wing and stabilizer. Check that the crutches are fl at on the building table and the horizontal and vertical fuselages are keyed together. Use thin foam safe CA to glue the top of the horizontal and vertical fuselages together.
11. Tur n the plane back over so that it is sitting upside
down. Locate the two ABS brace supports. There is a slot located in the center of each wing. Glue the ABS brace supports into the slots, perpendicular to the underside of the wing. It is possible that, during manufacturing, some glue may hav e gotten into the slot. If this has happened, DO NOT FORCE the supports into the slot. Use a sharp hobby knife to remove any excess glue.
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