Great Planes GPMA1116 User Manual

WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase.This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assemb led product.By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services 3002 N. Apollo Dr., Suite 1 Champaign, IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT WARNINGS AND INSTRUCTIONS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0175 for GPMA1116 V1.0© Copyright 2005
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
INSTRUCTION MANUAL
Wingspan: 27.5 in [700mm] Wing Area: 400 sq in [25.8 dm
2
]
Weight: 9.5 – 11 oz [270 – 310g] Wing Loading: 4 oz/sq ft [10g/dm
2
]
Length: 31 in [785mm] Radio: 4-channel w/3 micro servos and 10-Amp ESC Power System: Included ElectriFly
T-370 motor with 5:1 ratio gearbox,
or optional direct-drive RimFire
Brushless motor
By Great Planes
designed by Greg Ward
2
INTRODUCTION ...............................................................2
SAFETY PRECAUTIONS..................................................2
AMA...................................................................................3
DECISIONS YOU MUST MAKE........................................3
ADDITIONAL ITEMS REQUIRED.....................................4
KIT INSPECTION..............................................................5
KIT CONTENTS ................................................................5
ORDERING REPLACEMENT PARTS ..............................6
METRIC/INCH RULER......................................................6
BUILD THE AIRPLANE.....................................................7
GET THE MODEL READY TO FLY .................................18
Check the Control Directions ....................................18
Set the Control Throws..............................................18
Balance the Model (C.G.)..........................................19
Balance the Model Laterally ......................................19
PREFLIGHT.....................................................................19
Identify Your Model ....................................................19
Charge the Batteries .................................................19
Range Check.............................................................20
MOTOR SAFETY PRECAUTIONS .................................20
AMA SAFETY CODE (excerpts)....................................20
CHECK LIST ...................................................................20
FLYING ............................................................................21
Hand Launch.............................................................21
Rise-Off-Ground (ROG) Takeoffs ..............................21
Flight..........................................................................21
Landing......................................................................21
ANGLE TEMPLA TES......................................................23
The ElectriFly™by Great Planes FlatOut Reflection ARF is an excellent wa y to enjo y 3D aerobatics without the cost and headaches of giant-scale gasoline-powered models. A couple of hours on the workbench, and your FlatOut Reflection ARF will be ready to tackle torque rolls, walls, harriers, high-alpha rolling circles and more! An excellent indoor or calm-day outdoor performer, this airplane is a virtually unlimited 3D aerobat, but flying it involves only connecting the battery, throttling up, and letting go!
Take care to build straight and true. Misaligned parts will decrease the airplane’s ability to perform the extreme aerobatics it is designed for.
For the latest technical updates or manual corrections to the FlatOut Reflection ARF visit the Great Planes web site at
www.electrifly.com
.Open the “Airplanes” link, then select the FlatOut Reflection ARF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
Attention: The product you have purchased is powered by a rechargeable battery. At the end of its useful life, under various state and local laws, it may be illegal to dispose of this
battery into the municipal waste system. Check with your local solid waste officials for details in your area for recycling options or proper disposal.
This product contains a chemical known to the state of California to cause cancer and birth defects or other reproductive harm.
1. Even though the FlatOut Reflection ARF is small, lightweight and flies slowly, if it is not assembled and operated correctly it could possibly cause injury to yourself or spectators and damage property.
2. Build the plane according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model.
3.Use an R/C radio system and components that are in first­class condition. The FlatOut Reflection ARF requires specialized radio gear. Refer to
“DECISIONS YOU MUST
MAKE”
section to get an accurate description of the
specialized gear required.
4.You must properly install all R/C and other components so that the model operates correctly on the ground and in the air .
PRO TECT YOUR MODEL,Y OURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
A NOTE ABOUT METRIC DIMENSIONS
Since the parts of this air plane have been designed with metric dimensions, the metric size (in millimeters) of the parts is listed first in the text. For convenience, we have listed close approximations of these sizes in the English system (inches), but be aware that these conversions are only approximate.
CAUTION: Be aware that the FlatOut Reflection ARF is operated on the same frequency band as larger, “regular” R/C models. If flying your FlatOut Reflection ARF within five miles of an R/C site, there is a real possibility that you could be operating your model on the same frequency (channel) as another R/C pilot. If this happens a crash will result–with the person flying the more expensive model suffering the greater loss (and having greater potential for property damage or injur y). The best thing to do is to join an R/C club and fly at the site where frequency control measures will be in effect.If you insist on flying elsewhere
always be aware of your proximity to R/C flying sites.
INTRODUCTION
TABLE OF CONTENTS
5. You must test the operation of the model before every flight to insure that all equipment is operating, and that the model has remained structurally sound. Be sure to check connectors often and replace them if they show signs of wear or fatigue.
Remember:Take your time and follow directions to end up with a well-built model that is straight and true.
If you’re not already an AMA (Academy of Model Aeronautics) member, we highly recommend that you join. In addition to providing liability protection while operating under the AMA Safety Code, the AMA is the governing body of model aeronautics in the United States and fights for your rights as member of the modeling community.You must also be an AMA member to fly at R/C clubs chartered by the AMA–most of which are.
Contact the AMA at the address or toll-free phone number below.
In the hands of a capable pilot the FlatOut Reflection ARF is an impressive 3D performer. But for the FlatOut Reflection ARF to perform to its full potential, it must be properly equipped with all the correct gear (servos, batteries, receiver, speed control). There may be more than one type and brand of radio equipment that can be used, but based on extensive testing, following is the equipment we recommend so you can get the most performance out of your FlatOut Reflection ARF and assemble it as shown in this instruction manual.
With a standard, four-channel radio the FlatOut is capable of all the basic 3D maneuvers.However, some advanced pilots who are already familiar with handling “flat foamies” may prefer to fly the FlatOut with a computer radio capable of endpoint adjustments (for fine-tuning control throws), exponentials (for “softening” the throws near the center of the travel), and various mixing functions (such as rudder-to­elevator mixing for extended knife-edge flight).
The FlatOut Reflection ARF requires three
sub-micro
servos with a maximum weight of .3 oz [9g] each and a minimum torque rating of 15 oz-in. [2kg-cm] Futaba®S-3108M (micro connector) servos (FUTM0700) are ideal because they meet the torque and weight requirements and have a micro connector that is compatible with the Futaba
Ultra Micro
receiver. Although there may be other servos that will physically fit in the model, those outside the recommended weight and torque specifications will adversely affect flight performance and are not recommend. Note: Dur ing assembly when it’s time to mount the servos, you will be instructed to glue them in. Do not be alar med as this is a common practice with this type of lightweight, high­performance model. Should servo removal ever be necessary for repair, replacement or transfer to another model this can be done by prying them out with a hobby knife or a small screwdriver.
The lightest, four-channel receiver is recommended and must be compatible with whatever servos will be used (not all servos are compatible with all receivers–e v en servos and receivers within the same brand).The Futaba R-124F
Ultra
Micro
receiver is recommended and is compatible with the 3108M servos recommended. Note: Futaba receivers are sold on high and low bands and come without crystals. Following are the order numbers for the R-124F receiver and compatible crystals:
Low Band High Band
(Channels 11-35)
(Channels 36-60)
R124F Receiver FUTL0438 FUTL0439 Crystal FUTL62** FUTL63**
**Replace the "**" in the order number for the crystals with the preferred channel number .For example, if you want to fly on channel 33, order a low band receiver and crystal number FUTL6233.
Receiver
Servos
Transmitter
DECISIONS YOU MUST MAKE
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302
Tele: (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
AMA
Note: We, as the kit manufacturer, provide you with a top
quality kit and great instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
3
The FlatOut Reflection ARF requires a 3-cell (11.1V), 350-700mAh lithium-polymer (Li-Po) battery capable of providing 7A continuous discharge current. The ElectriFly 3-cell,
3-Series
640mAh battery pack is recommended (GPMP0805). Note: The ElectriFly 720mAh battery is not recommended for this model as it is not capable of delivering the current required by this system. For optimum performance battery weight should not exceed 2.5 oz.[54g].
An electronic speed control capable of handling a minimum of 7A continuous current is required. Additionally, the speed control should be as light as possible. The ElectriFly C-10
Micro
High-Frequency ESC w/BEC (GPMM2010) is suitable .If upgrading to the optional brushless motor system recommended (below), a speed control intended for brushless motors (a
brushless
speed control) capable of at least 8A continuous current such as the ElectriFly BL-8 (GPMM2070) must be used. NEVER use speed controllers intended for
brushed motors on brushless motors (and vice-versa).
A charger capable of charging 3-cell (11.1V) Li-Po batteries such as the ElectriFly Polycharge 1–3-cell Li-Po charger (GPMM3010) must be used. If using another charger, it must be a Li-Po charger or have a Li-Po charge mode. Never charge Li-Po batter ies with chargers not intended for Li-Po batters or chargers on NiMH or NiCd settings. Overcharging or explosion may result. In addition to the Polycharge, the ElectriFly Triton™(GPMM3150) or Accu­Cycle Elite™(HCAP0280) is also suitable chargers.
Many chargers (including the Triton and Accu-Cycle Elite listed above) do not include charging leads, but rather have banana jacks to plug the leads into. If this is the case with your charger, you will need to purchase a charge lead to match your battery. For the recommended 640mAh pack, the correct lead is GPMM3105.
Rest assured, the FlatOut Reflection ARF is capable of 3D flight with the included ElectriFly “stick-mount” motor and gearbox combination. But for pilots who always insist on upgrading and don’t mind spending a little extra money, the ElectriFly Rimfire 22M-1000 brushless motor (GPMG4500) will provide increased power and flight time while simultaneously reducing weight.Don’t forget, if upgrading to a brushless motor, a “brushless” speed controller such as
the ElectriFly BL-8™8-Amp ESC (GPMM2070) must be used. This kit also includes the firewall and instructions for mounting a brushless motor.
A 10 x 3.5 propeller is included in this kit, and this propeller offers the best performance with the included brushed motor system.If you are upgrading to the RimFire brushless motor, a 9 x 3.5 propeller is recommended.
Though there may be a few different types of adhesives that the FlatOut Reflection ARF could be assembled with, we have had the best success with, and exclusively recommend, foam-safe CA such as 1 oz. Great Planes Foam Safe Thick CA (GPMR3072). Regular CA is not recommended as it will aggressively attack the foam used in this model. In addition to being foam-compatible, foam-safe CA is also suitable for gluing together all of the rest of the materials (balsa, carbon) included in this kit. No other adhesive is required to build the FlatOut Reflection ARF.
In addition to common household tools and hobby tools, this is the “short list”of the most important items required to build the FlatOut Reflection ARF.
Great Planes Pro™ CA and
Epoxy glue are recommended.
Great Planes Aerosol Activator (GPMR6034)Hobbico
®
CA Applicator tips (HCAR3780)
Hobby knife with #11 blade (HCAR0100)#11 Blades (5-pack: HCAR0211)1m Metric ruler (for identifying tubes and rods)5-1/2" [140mm] Easy-Touch
bar sander (GPMR6169)
with 220-grit sandpaper (GPMR6185)
Drill bits: 1/16" [1.5mm],3/32" [2.5mm]Double-sided foam tape (GPMQ4400)Stick-on weight (GPMQ4485)1/2" [13mm]-wide Cellophane tapeGreat Planes Plan Protector
(GPMR6167) or wax paper
Adhesives & Building Supplies
ADDITIONAL ITEMS REQUIRED
Glue
Propeller Selection
Optional: Brushless Motor Upgrade
Battery Charging Leads
Charger
Speed Control
Battery
4
5
Before starting to build, take an inventory of this kit to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When repor ting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support:
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail:
airsupport@greatplanes.com
KIT INSPECTION
Plastic Tree Parts
A1 Z-Bend Clevis (10) A2 Offset Z-Bend Clevis (4) B1 Stand-Alone Control Horn (5) B2 Stand-Alone Control Horn Retainer (5) C1 Clip Hinge Control Horn (5) C2 Clip Hinge (26) C3 Hinge Retainer Ring (10) C4 Aileron Link Horn (4) D1 Axle Support (2) D2 Rod Support (12) D4 Tailwheel Bracket (1) D5 Tailwheel (1) D6 Wheel Collar (2) E1 Control Surface Brace (4) E2 Fuselage Joiner (3) E3 Pushrod Suppor t (4) F1 Wire Clip (4)
F2 Wing Servo Mount (1) F3 Fuselage Servo Mount (2) F4 Fuselage Aileron Servo Mount (1) G1 Double-Sided Offset Ar m, Size B (2) G2 Double-Sided Ar m, Size B (2) G3 Single-Sided Ar m, Size B (4) G4 Double-Sided Ar m, Size A (2) G5 Double-Sided Offset Ar m, Size A (2) G6 Single-Sided Ar m, Size A (4) G7 Double-Sided Ar m, Size C (2) G8 Double-Sided Offset Ar m, Size C (2) G9 Single-Aided Ar m, Size C (4)
Carbon Rods 7 Tubes
Fuselage Doubler Tube 5.5 x 248mm Elevator Joiner Tube 35 x 192mm Rudder Post Tube 3 x 145mm Fuselage Main Tube 3 x 665mm
Leading Edge Tube 3 x 328mm (4) Trailing Edge Tube 3 x 700mm (2) Landing Gear Legs 2 x 358mm (2) Rear Wing Struts 2 x 212mm (2) Wheel Axles 2 x 17mm (2) Rudder Pushrod 1 x 380mm Elevator Pushrod 1 x 320mm Aileron Pushrod 1 x 90mm (2) Aileron Link Pushrod 1 x 149mm (2)
Other Parts
Firewall O-rings Interplane Struts (2)
Kit Contents (Not Photographed)
KIT CONTENTS
Kit Contents
1. Carbon Rods & Tubes
2. Rudder
3. Vertical Fuselage Halves (2)
4. Horizontal Stabilizer
5. Wheel Pants
6. Fuselage Nose Doublers
7. Propeller
8. Motor/Gearbox Assembly
9. Prop Saver
10. Main Wheels
11. Top Wing & Ailerons
12. Bottom Wing & Ailerons
1
5
4
3
12
11
7
8
9
10
6
2
6
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes FlatOut Reflection ARF are available using the order numbers in the Replacement Parts List that follows.The fastest, most economical service can be provided by your hobby dealer or mail-order compan y.
To locate a hobby dealer, visit the Hobbico web site at
www.hobbico.com
.Choose “Where to Buy”at the bottom of the menu on the left side of the page.Follow the instructions provided on the page to locate a U.S., Canadian or International dealer. If a hobby shop is not available, replacement parts may also be ordered from Tower Hobbies at
www.towerhobbies.com
,
or by calling toll free (800) 637-6050. Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but
full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa
®
or MasterCard®number and expiration date for payment.
Mail parts orders and payments by personal check to:
Hobby Services
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List.Payment b y credit card or personal check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by e-mail at
productsupport@greatplanes.com
, or
by telephone at (217) 398-8970.
Replacement Parts List
Or
der Number Description How to Purchase
Missing pieces....................................................Contact Product Support
Instruction manual ..............................................Contact Product Support
Full-size plans .....................................................Not available
Kit parts listed below ..........................................Hobby Supplier
GPMP0217 .............Gear Drive Body
GPMG0860.............Prop Shaft & Spur Gear
GPMG0239.............Pinion Gear
GPMG0312.............Replacement Motor
APCQ5016..............10 x 3.8
" Propeller
GPMQ4620.............Prop Saver
GPMA2794 .............Hardware Set
GPMG0215.............Motor/Gear Drive Assembly
GPMQ4618.............Prop Saver O-ring
1. Cut the stabilizer free from the foam sheet using a
hobby knife with a sharp #11 blade. DO NOT cut the elevator halves free at this time.
2. Following the
Expert Tip
below, use foam-safe CA and accelerator to glue six clip hinges into the stabilizer, using the 3 x 192mm [1/8" x 7-1/2"] elevator joiner tube as a guide.
3. Remove the elevator joiner tube from the hinges.
4. Without removing the elevator halves from the foam
sheet, slide two hinge retainer rings (C3) onto the elevator joiner tube. Align the rings with the cutout in the right elevator half.There should be a 1/16" [1.5mm] gap between the two rings. Secure both r ings to the tube with a drop of glue on the outside of the gap.
5. Using the
Expert Tip
that follows, permanently join the
elevator halves by gluing in the elevator joiner tube.
C. One at a time, coat the sides of the rest of the hinges and glue them into the slots.
A. Snap all of the hinges onto the carbon tube. Align the hinges with the slots.
B. Coat both sides of one hinge with foam-safe CA where it contacts the sides of the hinge slot. Rotate the hinge down into the slot. Be certain the top and bottom of the hinge remains flush with the top and bottom of the control surface you are hinging. IMPORTANT: Avoid getting any CA on the tube or the arms of the clips. The clips must rotate freely on the tube.
The clip-hinge system provides a precision, free-moving hinge. Always use this method when instructed to install clip hinges.
HOW TO INSTALL CLIP HINGES
Assemble the Horizontal Tail
BUILD THE AIRPLANE
7
6. Now the elevator halves may be cut from the sheet
7. Join the elevators to the stab by snapping the clip
hinges to the joiner tube.
8. Inser t a Z-bend clevis (A1) into a clip-hinge control
horn (C1).
9. Clip the control horn onto the joiner tube aligned with
the precut slot.
10.Coat the gluing area on the control horn with glue and
rotate it down into the precut slot.
A. Using a sharp #11 hobby knife, remove any flashing from the inside of the hole you are installing the Z-bend clevis into. Do this by rotating the blade in the hole while applying gentle pressure. Be careful not to remove too much material–your goal here is to remove small ridges of flashing, not to make the hole larger.
B. Snap the Z-bend clevis into place.
HOW TO INSTALL Z-BEND CLEVISES
Note: You may want to protect your work surface from
excess glue.We recommend the use of Great Planes Plan Protector (GPMR6167) for this purpose.
A. Cut several 38mm [1-1/2"] pieces of cellophane tape. Fold the last 6mm [1/4"] ov er to make a tab f or easy removal.
B. Lightly coat the leading edges of the elevators with foam-safe CA–do not use an e xcessiv e amount of .Hint: A CA applicator tip is recommended to accurately control the bead of glue.
C. Tape the tube to the leading edge of the elevators. Weight the assembly down on a flat surface to prevent warping and allow the glue to harden without accelerator.
D. Once the glue has hardened, remove the tape.
HOW T O GLUE THE TUBES TO
THE CONTROL SURFACES
8
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