Great Planes GPMA1055 User Manual

WARRANTY
Great Planes®Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase.This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
READ THR OUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0236 for GPMA1055 V1.0 Entire Contents © Copyright 2001
1610 Interstate Drive Champaign, IL 61822
(217) 398-8970, Ext. 2
airsupport@greatplanes.com
INSTRUCTION MANUAL
Wingspan: 44.5 in [1130mm] Wing Area: 342 sq in [22.03 dm
2
]
Weight: 43 oz. [1218g] Wing Loading: 18.1 oz/sq ft [55.1 g/dm
2
]
Length: 39.5 in [1003mm] Radio: 4-ch with 3 sub micro servos Motor: 600 size Motor Battery: 8.4 volt 2000mAh – 3000mAh
INTRODUCTION ....................................................................2
SAFETY PRECAUTIONS ......................................................2
DECISIONS YOU MUST MAKE ............................................3
Radio Equipment ....................................................................3
Battery Selection ....................................................................3
Chargers..................................................................................3
ADDITIONAL ITEMS REQUIRED..........................................4
Adhesives & Building Supplies................................................4
Optional Supplies & Tools ......................................................4
IMPORTANT BUILDING NOTES............................................4
ORDERING REPLACEMENT PARTS ....................................5
METRIC CONVERSIONS ......................................................5
METRIC/INCH RULER ..........................................................5
KIT CONTENTS......................................................................6
PREPARATIONS ....................................................................7
BUILD THE WING ..................................................................7
Install the Ailerons ..................................................................7
Join the Wing ..........................................................................8
ASSEMBLE THE FUSELAGE................................................9
Mount the Wing ......................................................................9
Mount the Stab & Fin..............................................................9
Install Servo & Battery Tray ..................................................11
Install the Motor & Speed Control ........................................12
Install the Elevator ................................................................13
Install the Rudder..................................................................14
RADIO SET-UP ....................................................................15
ASSEMBLE & INSTALL THE
FOLDING PROPELLER ......................................................16
Battery Installation ................................................................16
GET THE MODEL READY TO FLY ......................................17
Check the Control Directions ................................................17
Set the Control Throws..........................................................17
Balance the Model (C.G.)......................................................18
Balance the Model Laterally..................................................18
PREFLIGHT..........................................................................18
Identify Your Model................................................................18
Charge the Batteries ............................................................19
PROPER CARE OF YOUR MOTOR ....................................19
PERFORMANCE TIPS ........................................................19
Ground Check ......................................................................19
Range Check ........................................................................19
AMA SAFETY CODE (excerpt) ..........................................19
CHECK LIST ........................................................................20
FLYING..................................................................................20
Takeoff ..................................................................................20
Flight......................................................................................20
Landing..................................................................................21
FLIGHT LOG ........................................................................23
The ElectroStreak™ARF has been a favorite among pilots since 1988. Many pilots began flying electrics with the ElectroStreak. Over the years, there have been many advancements in electronics such as high frequency electronic speed controls and 3000mAh nickel-metal hydride motor batteries. The original ElectroStreak was an all wood kit.The ElectroStreak ARF comes as a high quality
fiberglass fuselage with a built-up wing and tail, motor, folding prop and electronic speed control.You can be in the air within hours after opening the box instead of spending weeks or months building and covering the plane.
For the latest technical updates or manual corrections for the ElectroStreak ARF, visit the web site listed below and select the Great Planes ElectroStreak ARF. A “tech notice” box will appear in the upper left corner of the page if there is new technical information or changes to this kit.
http://www.greatplanes.com/airplanes/index.html
1.Your ElectroStreak ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the ElectroStreak ARF, if not assembled and operated correctly, could possibly cause injury to you or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos.In those instances the written instructions should be considered as correct.
3.You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in first-class condition with the appropriate size servos.
5.You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air.
6.You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not already an experienced R/C pilot, you should fly the model only with the help of a competent, experienced R/C pilot.
8.While this kit has been flight tested to exceed normal use, if the plane will be used for extremely high stress flying, such as racing, the modeler is responsible for taking steps to reinforce the high stress points.
PRO TECT Y OUR MODEL,YOURSELF & OTHERS...FOLLOW THESE IMPORTANT SAFETY PRECAUTIONS
INTRODUCTION
TABLE OF CONTENTS
2
Remember: Take your time and follow the instructions to end up with a well-built model that is straight and true.
If you have not flown this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your first flights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
In addition to joining an R/C club, we strongly recommend you join the AMA (Academy of Model Aeronautics). AMA membership is required to fly at AMA sanctioned clubs. There are over 2,500 AMA chartered clubs across the
country. Among other benefits, the AMA provides insurance to its members who fly at sanctioned sites and events. Additionally, training programs and instructors are available at AMA club sites to help you get started the right way .
Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
This is a partial list of items required to finish the ElectroStreak ARF that may require planning or decision making before
starting to build.Order numbers are provided in
parentheses.
Radio Equipment
A 4-channel radio system with 3 micro servos is required. Servos that measure 1" [25.4mm] long by 1" [25.4mm] high by 1/2" [12.7mm] wide with at least 15 oz. of torque are recommended. The Futaba®S3101 will work well in the ElectroStreak ARF.Two 12" servo e xtensions are also
required
for the electronic speed control and the aileron servo.
Battery Selection
The ElectroStreak ARF was designed to fly on a 7-cell 8.4 volt 1700 – 3000 mAh flat battery pack. Even though the ElectroStreak ARF will fly well on an inexpensive battery pack, we recommend a battery pack that uses Sanyo
®
or
Panasonic®cells. These cells have a low internal resistance, which translates into more power and less heat.
If you are new to electric airplanes, here is a short explanation of rechargeable NiCd (Nickel Cadmium) and NiMH (Nickel-Metal Hydride) batteries. A single cell rechargeable battery supplies 1.2 volts with no load (not powering anything). A 7-cell battery pack can supply 8.4 volts (1.2 volts x 7 cells = 8.4 volts). The cell rating in mAh (milli-amp-hours) is the amount of current the battery can supply. If a battery is rated at 1700 mAh, the battery can supply 1.7 amps for 1 hour.This sounds great, flying for an hour on a single battery charge! The bad news is that to produce the power needed to fly an airplane the size of the ElectroStreak ARF, the motor draws from 15-25 amps.The current consumption reduces the run time to 4-8 minutes. The good news is that propellers become more efficient as the speed of the plane increases. This lowers the current draw, allowing the plane to fly longer on a single charge, sometimes up to 20% longer.Also, with an electronic speed control, the motor can be throttled back, increasing the flight time. Most airplanes only need full throttle during takeoff and climbing maneuvers.
We recommend the use of high quality battery packs. The higher quality batteries usually have less internal resistance than the average battery. The higher quality battery will provide more power to the motor than the average battery. In rechargeable batteries, internal resistance transforms power into heat.With less internal resistance, there is more power av ailab le to the motor and less heat is generated.We hope this helps explain NiCd and NiMH batteries and why a high quality battery should be used in the ElectroStreak
ARF.
Chargers
A fully charged battery pack will provide an initial “surge” of power during the first 15 to 30 seconds of the motor run. Then the power output stays fairly steady for the next several minutes before dropping off quickly. If you do not charge your battery completely, it will not deliver that surge necessary for a good takeoff and climb out.There are three easy ways to “peak-charge” your battery pack.
1. The easiest way is with a “peak-detecting” battery charger.This type of charger will automatically charge your battery until it is fully charged.The NiMH batteries require a peak-detecting charger that meets the specific charging needs of NiMH batteries.
2.The second method of charging your motor batteries is to monitor the voltage of your battery pack with a voltmeter.
This method is only recommended for NiCd batteries.
Your charger may have sockets into which you may plug a voltmeter. If not, you may insert the probes from the voltmeter into the rear of the battery plug, making contact with the metal contacts. As your battery charges, the voltage will gradually increase. When the battery is fully charged, the voltage will start to drop. At this point your battery is fully charged.
DECISIONS YOU MUST MAKE
We, as the kit manuf acturer , pro vide you with a top quality kit and instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore,
we
cannot in any way guarantee the perf ormance of your
completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
3
3. The third (and least reliable) method of peak-charging your battery pack is by checking its temperature. This method is only recommended for NiCd batteries. As the battery charges it will remain cool until it is fully charged. When it reaches the fully charged state, it will rapidly build up heat.You can feel this heat with your hand. As soon as the pack starts to noticeably warm up, disconnect it from the charger.Do not continue charging if the battery pack is hot! Overcharging will damage your battery pack and can result in an explosion.
IMPORTANT: The ESC and motor are a matched pair. The use of a different ESC or motor may damage each other and void their warranties.
In addition to common household tools and hobby tools, this is the “short list” of the most important items required to build the ElectroStreak ARF.
Great Planes Pro™CA and
Epoxy glue are recommended.
1/2 oz. Thin Pro CA (GPMR6001)6-Minute epoxy (GPMR6045)30-Minute epoxy (GPMR6047)Mixing sticks (GPMR8055)Great Planes Threadlocker
(GPMR6060)
Hobby knife (HCAR0105)#11 Blades (HCAR0211)Builder’s triangle (HCAR0480)Electric drill and 1/16" [1.6mm], 3/32" [2.3mm], 1/8"
[3.1mm], 1/4" [6.4mm] drill bits
Small phillips screwdriversPliers with wire cutter (HCAR0630)6-Piece standard ballwrench set (GPMR8008)Masking tape (TOPR8018)Denatured alcohol (for epoxy clean up)
Here is a list of optional tools mentioned in the manual that will help you build the ElectroStreak ARF.
Great Planes CG Machine
(GPMR2400)
Straightedge with scale (HCAR0475)CA Debonder (GPMR6039)CA Applicator tips (GPMR6033)Non-elastic monofilament or Kevlar
fishing line (for
stab alignment)
Felt-tip marker (TOPQ2510)Great Planes AccuThrow
Deflection Gauge (for
measuring control throws, GPMR2405)
Soldering iron (25 watt)
• There are two types of screws used in this kit: Sheet metal screws are designated by a number and a
length. For example #6 x 3/4" [19mm].
This is a number six screw that is 3/4" [19mm] long.
Machine screws are designated by a number, threads per inch, and a length. For example 4-40 x 3/4" [19mm].
This is a number four screw that is 3/4" [19mm] long with
forty threads per inch.
• When you see the term
test fit
in the instructions, it means that you should first position the part on the assembly without using any glue, then slightly modify or
custom fit
the part as necessar y for the best fit.
• Whenever the term
glue
is written you should rely upon your experience to decide what type of glue to use.When a specific type of adhesive works best for that step, the instructions will make a recommendation.
• Whenever just
epoxy
is specified you may use
either
30-minute (or45-minute) epoxy or6-minute epoxy. When 30-minute epoxy is specified it is highly recommended that you use only 30-minute (or 45-minute) epoxy, because you will need the working time and/or the additional strength.
Photos and sketches are placed before the step they refer to. Frequently you can study photos in following steps to get another view of the same parts.
• The Great Planes ElectroStreak ARF is factory-covered with Top Flite®MonoKote®film. Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed for a minor patch, perhaps a fellow modeler would give you some. MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote includes full instructions for application.Following are the colors used on this model and order numbers for six foot rolls.
White TOPQ0204 Dove Gray TOPQ0211 Sapphire Blue TOPQ0226 Black TOPQ0208
IMPORTANT BUILDING NOTES
Optional Supplies & Tools
Adhesives & Building Supplies
ADDITIONAL ITEMS REQUIRED
4
5
0" 1" 2" 3" 4" 5" 6" 7"
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
Inch Scale
Metric Scale
ORDERING REPLACEMENT PARTS
To order replacement parts for the Great Planes ElectroStreak ARF, use the order numbers in the Replacement Parts List that follows. Replacement parts are available only as listed. Not all parts are available separately (an aileron cannot be purchased separately, but is only available with the wing kit). Replacement parts are not available from Product Support, but can be purchased from hobby shops or mail order/Internet order firms. Hardware items (screws, nuts, bolts)
are also
available from these outlets .If you need assistance locating a dealer to purchase parts, visit
www.greatplanes.com and click
on Where to Buy.” If this kit is missing parts, contact Great Planes Product Support.
Replacement Parts List
Order Number Description Ho
w to Purchase
Missing pieces............................Contact Product Suppor t
Instruction manual......................Contact Product Support
Full-size plans............................Not available
GPMA2261 ........................Wing Set
GPMA2260 ........................Fuse Set
GPMA2262 ........................Tail Set
1/64" = .4 mm 1/32" = .8 mm 1/16" = 1.6 mm 3/32" = 2.4 mm
1/8" = 3.2 mm 5/32" = 4.0 mm 3/16" = 4.8 mm
1/4" = 6.4 mm
3/8" = 9.5 mm 1/2" = 12.7 mm 5/8" = 15.9 mm 3/4" = 19.0 mm
1" = 25.4 mm 2" = 50.8 mm 3" = 76.2 mm 6" = 152.4 mm
12" = 304.8 mm 18" = 457.2 mm 21" = 533.4 mm 24" = 609.6 mm 30" = 762.0 mm 36" = 914.4 mm
Metric Conversions
Contact Your Hobby Supplier To Purchase These Items
6
KIT CONTENTS
Before starting to build, use the Kit Contents list to take an inventory of this kit to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Great Planes Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list on this page.
Great Planes Product Support:
Phone: (217) 398-8970
Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
1. R & L Wing Panels w/Ailerons
2. Fuselage
3. Stab w/Elevator
4. Fin w/Rudder
5. Folding Propeller w/Spinner
6. Motor
7. Electronic Speed Control
8. Wing Joiner
9. Servo Tra y
10. Pushrods
(1) Battery Tray (1) Aileron Servo Tray (2) Aileron Servo Tray Base (1) Elevator Outer Pushrod Forward Support (2) Hook and Loop Material (2) 1.5mm Set Screw (1) 1.5mm Hex Wrench (2) 1.5mm x 8mm Sheet Metal Screw (2) 1110mm Pull/Pull Cable (2) 2-56 Cable-To-Clevis Connector
(4) 2-56 x 5/8" Machine Screw (2) 6-32 x 3/4" Machine Screw (2) #6 Washer (2) Screw-Lock Pushrod Connector Body (2) 4-40 x 1/4" Socket Head Cap Screw (2) 3mm x 10mm Machine Screw (2) 3mm Washer (12) CA Hinges (5) Nylon Clevis (2) 2mm Torque Rod Horn
(2) Screw-Lock Pushrod Connector Retainer (2) 2-56 x 6" Pushrod Threaded One End (2) Crimp Fitting (1) 6-1/2" White Inner Flex Tube (2) #2 x 3/8" Sheet Metal Screw
1
1
5
2
3
4
7
8
6
10
9
Kit Contents (Photographed)
Kit Contents (Not Photographed)
1. If you have not done so already, remove the major
parts of the kit from the box (wing halves, fuselage, tail parts, etc.) and inspect them for damage. If any par ts are damaged or missing, contact Product Support at the address or telephone number listed on the front cover.
2. Remove the masking tape and separate the ailerons
from the wing, the rudder from the fin and the elevator from the stabilizer.With a covering sock on y our cov ering iron, set the temperature to high and tighten the covering, if necessary .Apply pressure over sheeted areas to
thoroughly
bond the covering to the wood. Hint: Poke three or four pin holes in the covering between the ribsin the tail surfaces. This will allow the hot air to escape while tightening the covering.
❏ ❏ 1. Drill a 3/32" [2.3mm] hole, 1/2" [12.7mm] deep in
the center of each hinge slot to allow the CA to wickin. Follow-up with a #11 blade to clean-out the slots. Hint: If you have one , use a high-speed rotary tool to drill the holes.
❏ ❏ 2. Use a sharp #11 blade to cut a strip of covering
from the hinge slots in the wing and aileron.
❏ ❏ 3. Test fit the ailerons to the wing with the hinges. If
the hinges dont stay centered, stick a pin through the middle of the hinge to hold it in position.
❏ ❏ 4.Clean the aileron torque rod with denatured alcohol
to remove any contaminants.
❏ ❏ 5. Mix up a small amount of 6-minute epoxy. Using a
toothpick, apply epoxy in the aileron torque rod hole and along the groove in the leading edge of the aileron. Before the epoxy cures, install the aileron on the wing.Remove any pins you may have inserted into the hinges. Adjust the aileron so there is a small gap between the LE of the aileron and the wing.The gap should be small – just enough to see light through or to slip a piece of paper through.
TEMPORARY PIN
TO KEEP HINGE
CENTERED
AWAY FROM THE SLOT
CUT THE COVERING
DRILL A 3/32" HOLE
1/2" DEEP, IN CENTER
OF HINGE SLOT
Install the Ailerons
BUILD THE WING
PREPARATIONS
7
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