Great Planes GPMA1049 User Manual

WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase.This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assemb led product.By the act of using the user-assembled product, the user accepts all resulting liability.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT WARNINGS AND INSTRUCTIONS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0204 for GPMA1049 V1.0© Copyright 2005
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
INSTRUCTION MANUAL
Wingspan: 100 in [2540mm] Wing Area: 943 sq in [60.8 sq dm] Weight: 4-4.5 lb [1800-2000g] Wing Loading: 9.8-11 oz/sq ft [30-34 g/dm
2
]
Length: 54 in [1370 mm] Radio: 5 Channel minimum, 7-9 channel with
sailplane mixing, 7 servos
INTRODUCTION ...............................................................2
SAFETY PRECAUTIONS..................................................2
AMA...................................................................................3
DECISIONS YOU MUST MAKE........................................3
Radio Equipment .........................................................3
Spoilers .......................................................................3
ADDITIONAL ITEMS REQUIRED.....................................3
Adhesives & Building Supplies....................................3
Optional Items.............................................................4
IMPORTANT BUILDING NOTES......................................4
COMMON ABBREVIATIONS............................................4
KIT INSPECTION..............................................................5
KIT CONTENTS ................................................................5
ORDERING REPLACEMENT PARTS ..............................6
ASSEMBLE THE WING ....................................................7
Spoiler Option..............................................................7
Install the Aileron and Flap Servos.............................8
Finish the Wing..........................................................10
ASSEMBLE THE FUSE ..................................................11
Attach the Tail............................................................11
Install the Fuselage Servos .......................................12
Final Radio Installation..............................................14
Set the C.G................................................................14
Mount the Canopy and Tow Hook.............................15
Apply the Decals .......................................................16
GET THE MODEL READY TO FLY .................................16
Check the Control Directions ....................................16
Set the Control Throws..............................................16
Balance the Model Laterally ......................................17
PREFLIGHT.....................................................................17
Identify Your Model ....................................................17
Charge the Batteries .................................................17
Range Check.............................................................17
AMA SAFETY CODE (
EXCERPTS)....................................17
General......................................................................17
Radio Control ............................................................17
CHECK LIST ...................................................................18
THERMAL FLYING..........................................................18
Trimming Flights ........................................................18
Hi-Start Launch .........................................................18
First Flights ................................................................19
ADVANCED FEATURES.................................................19
FACTS ABOUT THERMALS...........................................19
THERMAL SOARING.......................................Back Cover
SLOPE SOARING.............................................Back Cover
BALLAST..........................................................Back Cover
Thank you for purchasing the Great Planes SPIRIT 100 ARF sailplane. Soaring offers a freedom that no other type
of flying can provide! With a little practice and some help from mother nature, you will be able to defy gravity and enjoy flights that can last for hours. The advanced wing design incorporates flaps, spoilers and ailerons to provide the ultimate in control when using computer radio mixing functions.Take your time and follow directions to end up
with a well-built model that is straight and true.
For the latest technical updates or manual corrections to the Great Planes Spirit 100 ARF, visit the Great Planes web site at www.greatplanes.com. Open the “Airplanes” link, then select the Spirit 100 ARF. If there is new technical information or changes to this model, a “tech notice”box will appear in the upper left corner of the page.
1. Your Spirit 100 ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Spirit 100 ARF, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos.In those instances the written instructions should be considered as correct.
3.You must take time to build straight, true and strong.
4.You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air .
5.You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
6. If you are not an experienced pilot or have not flown this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your first flights.If you’re not a member of a club, your local hobb y shop has information about clubs in your area whose membership includes experienced pilots.
PRO TECT YOUR MODEL,Y OURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
INTRODUCTION
TABLE OF CONTENTS
2
7. WARNING: The fuselage in this kit is made of fiberglass, the fibers of which may cause ey e , skin and respiratory tract irritation. Never blow into the fuse to remove fiberglass dust, as the dust will blow back into y our e y es .Always w ear saf ety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fiberglass parts. Vacuum the parts and the work area thoroughly after working with fiberglass parts.
Remember:Take your time and f ollo w the instructions to end up with a well-built model that is straight and true.
We urge you to join the AMA (Academy of Model Aeronautics) and a local R/C club.The AMA is the governing body of model aviation and membership is required to fly at AMA clubs.Though joining the AMA provides many benefits, one of the primary reasons to join is liability protection. Coverage is not limited to flying at contests or on the club field. It even applies to flying at public demonstrations and air shows. Failure to comply with the Safety Code (excerpts printed in the back of the manual) may endanger insurance coverage.Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. There are over 2,500 AMA chartered clubs across the country. Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
IMPORTANT!!! T w o of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid flying near full-scale aircraft and avoid flying near or over groups of people.
This is a partial list of items required to finish the Spirit 100 ARF that may require planning or decision making before starting to build.Order numbers are provided in parentheses.
5 channel radio with standard size receiver and battery
OR
7-9 channel radio with standard size receiver and battery
is recommended for maximum flight performance
(2) Y-harnesses (FUTM4130) or (4) 9" extensions
(FUTM3910) utilizing a radio with flaperon mixing
(4) Futaba
®
S3101 micro servos (FUTM0033) for ailerons
and flaps
(2) Futaba S3004 standard size servos (FUTM0004)
The spoilers are highly recommended as they make it much easier to land in smaller spaces or to lose altitude in a safe, controlled manner.Y ou need an additional standard siz e servo to operate the spoilers.
(1) Futaba S3004 standard size servo (FUTM0004)
In addition to common household tools and hobby tools, this is the “short list” of the most important items required to build the Spirit 100 ARF.
Great Planes Pro™ CA and Epoxy glue
are recommended.
1/4" [6mm] R/C Foam Rubber (HCAQ1000)Velcro
®
Hook & Loop (GPMQ4480)
1/2 oz. [15g] Thin Pro CA (GPMR6001)Pro 30-Minute Epoxy (GPMR6047)Pro 6-Minute Epoxy (GPMR6045)Plan Protector (GPMR6167) or wax paper#1 Hobby Knife (HCAR0105)#11 Blades (5-pack, HCAR0211)2 oz. [57g] Spray CA Activator (GPMR6035)Top Flite
®
MonoKote®Sealing Iron (TOPR2100)
Mixing Cups (GPMR8056)Epoxy Brushes (6, GPMR8060)Silicone Glue (DEVR2500)Steel ShotMasking Tape (TOPR8018)Builder’s Triangle Set (HCAR0480)Drill bits: 1/16" [1.6mm], 5/64" [2mm]
Adhesives and Building Supplies
ADDITIONAL ITEMS REQUIRED
Spoilers
Radio Equipment
DECISIONS YOU MUST MAKE
AMA
We, as the kit manuf acturer, provide you with a top quality , thoroughly tested kit and instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
3
Here is a list of optional tools mentioned in the manual that will help you build the Spirit 100 ARF.
CA Debonder (GPMR6039)36" Metal Ruler (HCAR0475)Hobbico
®
Duster™Can of Compressed Air (HCAR5500)
Servo Horn Drill (HCAR0698)AccuThrow
Deflection Gauge (GPMR2405)
CG Machine
(GPMR2400)
Cover Sock (COVR2702)
Whenever the term
glue
is written you should rely upon your experience to decide what type of glue to use.When a specific type of adhesive works best for that step, the instructions will make a recommendation.
Whenever just epoxy is specified you may use
either
30­minute (or 45-minute) epoxy or6-minute epoxy. When 30­minute epoxy is specified it is highly recommended that you use only 30-minute (or 45-minute) epo xy, because you will need the working time and/or the additional strength.
• Photos and sketches are placed before the step they refer to .Frequently you can study photos in following steps to get another view of the same parts.
The Spirit 100 ARF is factory-covered with Top Flite MonoKote film.Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but
some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed for a minor patch, perhaps a fellow modeler would give you some.MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote includes full instructions for application. Following are the colors used on this model and order numbers for six foot rolls.
True Red TOPQ0227 Cub Yellow TOPQ0220 Black TOPQ0208 Orange TOPQ0202 White TOPQ0204
Fuse = Fuselage
Stab = Horizontal Stabilizer
Fin = Ver tical Fin
LE = Leading Edge
TE = Trailing Edge LG = Landing Gear Ply = Plywood
" = Inches
mm = Millimeters
SHCS = Socket Head Cap Screw
COMMON ABBREVIATIONSIMPORTANT BUILDING NOTES
Optional Supplies and Tools
4
To convert inches to millimeters, multiply inches by 25.4
Inch Scale
0" 1" 2" 3" 4" 5" 6" 7"
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
Metric Scale
5
1 Left Wing 2 Right Wing 3 Horizontal Stabilizer 4 Hinge Strip 5 Wing Joiners (4–Wood, 1–Aluminum) 6 Spoiler String 7 Spoiler Activation Rod 8 Fuse and Canopy
9 12" Pushrods (4) 10 42" Pushrods (2) 11 Servo Blocks (8)
Kit Contents (Photographed)
Nylon Clevis (6) Nylon Faslink Pushrod Keeper (6) Nylon Small Control Horn (4) Silicone Clevis Keeper (6) 6-32 x 3/4" Socket Head Cap Screw (5) 6-32 Nylon Lock Nut (1) #6 Flat Washer (5) 2 x 3/8" Sheet Metal Screw (18) 2-56 x 1/2" Screw (6) 2-56 x 3/4" Socket Head Cap Screw (2)
Kit Contents (Not Photographed)
KIT CONTENTS
Before starting to build, take an inventory of this kit to make sure it is complete and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality , or if y ou need assistance with assemb ly, contact Product Support. When repor ting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support:
3002 N Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail:
airsupport@greatplanes.com
KIT INSPECTION
1
11
2
4
6
3
5
8
9
7
10
6
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes Spirit 100 ARF are available using the order numbers in the Replacement Parts List that follows.The fastest, most economical service can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Great Planes web site at
www.greatplanes.com
.Choose “Where to Buy” from the menu on the left side of the page.Follow the instructions provided on the page to locate a U.S., Canadian or International dealer. If a hobby shop is not available, replacement parts may also be ordered from Tower Hobbies at
www.towerhobbies.com
,
or by calling toll free (800) 637-6050. Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but
full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa®or MasterCard®number and expiration date for payment.
Mail parts orders and payments by personal check to:
Hobby Services
3002 N Apollo Drive, Suite 1
Champaign IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List.Payment by credit card or personal check only; no C.O.D.
If additional assistance is required, contact Product Support by e-mail at
productsupport@greatplanes.com
, or by telephone
at (217) 398-8970.
Replacement Parts List
Or
der Number Description How to Purchase
Missing pieces ................................................Contact Product Support
Instruction manual...........................................Contact Product Support
Full-size plans.................................................Not available
Kit parts listed below .......................................Hobby Supplier
GPMA1989............Fuselage Set
GPMA1987............Wing Set
GPMA1988............Tail Set
GPMA1989............Wing Joiner Set
GPMA1990............Canopy and Pilot
GPMA1991............Tow Hook Set
GPMA1992............Decal Set
Loading...
+ 14 hidden pages