GREAT PLANES Dazzler ARF Instruction Manual

READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0221 for GPMA1038 V1.1© Copyright 2003
INSTRUCTION MANUAL
Printed in USA
(217) 398-8970, Ext 5
airsupport@greatplanes.com
Great Planes
®
Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification.In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user­assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return
this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the def ective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign, IL 61822
USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
WARRANTY
Introduction.......................................................................2
Important Safety Precautions .........................................2
Decisions You Must Make................................................3
Engine Selection..........................................................3
Radio Equipment.........................................................3
Additional Items Required...............................................3
Hardware and Accessories ..........................................3
Building Supplies and Tools.........................................3
Optional Supplies and Tools........................................3
Kit Contents......................................................................4
Inch/Metric Ruler..............................................................4
Wing Assembly.................................................................5
Wing Installation...............................................................5
Install the Stabilizer and Elevator...................................6
Install the Fin and Rudder...............................................8
Engine Installation ...........................................................8
Fuel T ank Installation.......................................................9
Radio Installation ...........................................................10
Installing the Radio Compartment Cover ....................13
Installing the Landing Gear ...........................................14
Final Assembly...............................................................15
Control Throw Adjustment .........................................15
Control Surface Throws .............................................15
Balance Y our Model........................................................16
Balance Your Model Laterally.....................................16
Preflight...........................................................................16
Charge the Batteries ..................................................16
Balance the Propeller ................................................17
Find a Safe Place to Fly............................................17
Ground Check Your Model .........................................17
Range Check Your Radio...........................................17
Engine Safety Precautions ........................................17
AMA Safety Code (excerpt)...........................................18
General......................................................................18
Radio Control.............................................................18
Flying...............................................................................18
Takeoff .......................................................................18
Flying .........................................................................18
Landing......................................................................18
Appendix: Flight T rimming............................................19
The Dazzler ARF is a great follow up to our Dazzler kit b ut you don't have to do the building! This plane has all of the great flight characteristics of a sport / fun fly air plane. This coupled with its good looks will make it a standout at your flying field. With minimal effort you will have this plane in the air in no time and performing to all of your abilities.We hope you enjoy the Dazzler as much as we have enjoyed bringing it to you!
For the latest technical updates or manual corrections for the Dazzler, visit the web site listed below and select the Great Planes Dazzler ARF.A “tech notice”box will appear in the upper left corner of the page if there is new technical information or changes.
http://www.greatplanes.com/airplanes/index.html
1. The Dazzler ARF should not be considered a toy, but
rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Dazzler, if not assembled and operated correctly , could possib ly cause injury to yourself or spectators and damage property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so
may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in first-class
condition, and a correctly sized engine and components (fuel tank, wheels, etc.) throughout the building process.
5.You must properly install all R/C and other components so that the model operates properly on the ground and in the air.
6. You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not already an experienced R/C pilot, you should fly the model only with the help of a competent, experienced R/C pilot.
8. While this kit has been flight tested to exceed normal use, if the plane will be used for extremely high stress flying, such as racing, the modeler is responsible for taking steps to reinforce the high stress points.
Note: We, as the kit manufacturer, provide you with a top quality kit and instructions, but ultimately the quality and flyability of your finished model depends on how y ou b uild it; therefore, we cannot in an y w ay guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of y our completed model.
PRO TECT YOUR MODEL,YOURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
INTRODUCTION
TABLE OF CONTENTS
2
Remember:Take y our time and follow the instructions to end up with a well-built model that is straight and true.
If you have not flown this type of model before, we recommend that you get the assistance of an experienced pilot for your first flights. If you're not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
In addition to joining an R/C club, we strongly recommend you join the AMA (Academy of Model Aeronautics). AMA membership is required to fly at AMA sanctioned clubs. There are over 2,500 AMA chartered clubs across the country. Among other benefits, the AMA provides insurance to its members who fly at AMA sites and events .Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
This is a list of items required to finish the Dazzler that must be purchased separately. For some of these items there is more than one option which will require a bit of decision making ahead of time. Order numbers (in parentheses) are provided for your convenience.
Engine Selection
There are several engines that will w ork well in your Dazzler. We recommend a hot 2-stroke such as an O.S.®.46FX (OSMG0546) or SuperTigre®G45 (SUPG0150) for the best performance.An O.S. FS-52 Surpass™(OSMG0852) would be the best choice for a 4-stroke. Your choice of 2-stroke or 4-stroke will determine the location of the throttle servo and throttle pushrod exit on the firewall, so plan ahead.
Radio Equipment
The Dazzler will require a good 4-channel radio such as the Futaba®4YF (FUTJ40**) with five servos.If you are the type of flyer that likes to use flaperons or switch back and forth between normal rates and extreme high rates, y ou may want to consider a six channel computer radio such as the Futaba 6XAS (FUTK34**) to get the most out of the Dazzler.
Items in parentheses such as (GPMQ4243) are suggested part numbers recognized by distributors and hobby shops and are listed for your ordering convenience. GPM is the Great Planes brand, TOP is the Top Flite®brand, and HCA is the Hobbico®brand.
Four-Channel Radio with Five Servos (minimum of
40 oz/in of torque for flight controls)
"Y" Harness for Aileron (HCAM2500)Engine - See
Engine Selection
Spare Glow Plugs (O.S. #8 for most 2-Stroke
engines, OSMG2691, or O.S. Type F for most 4­stroke engines, OSMG2692)
Propeller (Top Flite Power Point
®
- refer to your
engine's instructions for proper size)
2' Medium 3/32" Glow Fuel Tubing (GPMQ4131)
These are the building tools that are required.We recommend Great Planes Pro™CA and Epoxy glue.
2 oz. Pro CA (Thin, GPMR6003)2 oz. Pro CA+ (Medium, GPMR6009)6 minute Epoxy 4 oz.(GPMR6042)30 minute Epoxy 4 oz. (GPMR6043)CA Accelerator (GPMR6035)#1 Hobby Knife Handle (HCAR0105)#11 Blades (HCAR0311, 100 Qty)Masking T ape (TOPR8018)Electric Power DrillSlip-Joint & Needle Nose PliersScrewdrivers – Flat Blade & PhillipsPro
Thread Locking Compound (GPMR6060)
Isopropyl Alcohol (70%)Drill Bits: 1/16" [1.5mm], 3/32" [2.5mm], 5/32" [4mm]T-Pins (HCAR5100)
CA Applicator Tips (HCAR3780)CA Debonder (GPMR6039)Switch and Charge Jack (GPMM1000)C.G. Machine
(GPMR2400)
Power Point
®
Balancer (TOPQ5700)
Finger tip Prop Balancer (GPMQ5000)
Optional Supplies & Tools
Building Supplies & Tools
Hardware and Accessories
ADDITIONAL ITEMS REQUIRED
DECISIONS YOU MUST MAKE
3
4
1 Wing 2 Fuselage 3 Stab 4 Fin 5 Fuel T ank Assembly 6 Spinner 7 Wing T ape 8 Pushrods
9 Aileron Pushrods 10 Main Wheels (2) 11 Tailwheel Assembly 12 Servo Tray 13 Wing Joiner 14 Servo Tray Mounting Rails 15 Radio Compartment Cover 16 Foam Rubber
(2) .074 x 36" pushrod wire, threaded one end
(elevator, rudder) (2) .074 x 6" pushrod wire, threaded one end (aileron) (4) Large control horn (elevator/rudder/aileron) (8) 2-56 x 1/2" machine screws (elev/rudder/ail) (4) Nylon clevises (elevator/rudder/(2)aileron) (4) Nylon Faslink (elevator/rudder/(2)aileron) (4) 5/32" wheel collar (for main landing gear) (4) 6-32 set screw (for the wheel collars) (4) Silicone clevis retainers (elevator/rudder/(2)aileron) (17) 2 x 1/2" sheet metal screws (L.G. straps, battery
compartment, tail wheel bracket)
(2) Screw lock connector (throttle linkage)
(2) Nylon retainer (throttle linkage) (2) 4-40 x 1/4" Socket head cap screw (throttle linkage) (1) Wire cable .056 x 36" (throttle linkage) (1) Plastic tube (throttle linkage) (4) Nylon hump landing gear strap (landing gear) (4) 3mm x 20mm bolts (Pre-installed for engine mount) (4) 3mm washer (Pre-installed for engine mount) (4) 3mm lock washer (Pre-installed for engine mount) (4) 3mm blind nut (Pre-installed for engine mount) (4) 1mm screws (Pre -installed in fuel tank hatch) (2) Aluminum straps (mounting engine to engine mount) (4) 8/32 bolts (for mounting engine to the engine
mounting straps and engine mount)
(8) 8-32 nuts (for mounting engine to the engine
mounting straps and engine mount)
(4) 8-32 lock washers (for mounting engine to the
engine mounting straps and engine mount) (2) 1mm machine screws (tailwheel bracket) (1) 1mm wheel collar (retains tailwheel) (1) 2mm allen set screw (for wheel collar) (4) 1/4" x 9/16" x 9/16" wood block (6) wooden triangle gussets (4) Nylon straps (mounting belly pan) (1) Main landing gear (2) Outer pushrod tubes (installed) (1) Decal sheet
Kit Contents (Not Photographed)
Kit Contents
(Photographed)
KIT CONTENTS
To convert inches to millimeters, multiply inches by 25.4
Before starting to build, use the Kit Contents list to take an inventory of this kit to make sure it is complete and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Great Planes Product Support.When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list on this page.
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970
Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
1
13
14
5
12
6
7
10
9
11
3
2
4
16
1
8
15
Inch Scale
0" 1" 2" 3" 4" 5" 6" 7"
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
Metric Scale
1.Locate the left and right Wing Panel and Wing Joiner.
Test fit the two wing halves to the wing joiner. Once you are satisfied with the fit, glue the wing joiner into the right wing panel with 6-minute epoxy.Set it aside to cure. Note: Be sure to remove any epoxy that squeezes out before it cures.
2. After the glue has cured, apply 6-minute epoxy to the
other end of the joiner and the root ribs. Press the two wing halves together. Use masking tape to hold the two wings together while the glue cures.
3. After the glue has cured apply the self adhesive wing
tape to the wing joint.
1. Trim away the covering on the wing saddle.
2. Locate six triangle wood blocks. Glue them in place
on the inside of the fuselage flush with the wing saddle in the locations shown in the photograph.
(These blocks provide additional surface area when we glue the wing to the fuselage. Placement is not critical as long as three are placed on each side)
.
3. Place masking tape on the fuselage, one piece ahead
of the wing saddle and one piece behind the wing saddle. Make a mark on each piece of tape exactly at the center of the fuselage.
WING INSTALLATIONWING ASSEMBLY
5
4. Make a mark on the center of the wing at the leading
and trailing edge.
5.Place the wing on the fuselage, aligning the marks you
made on the fuse and wing. Measure from the aft center of the fuselage to one wing tip and record the distance. Measure from the same point to the opposite wing tip and compare it to the first measurement. If the measurements are not the same, adjust the wig and re-measure until they are equal.
6.Once the wing is properly positioned, turn the wing and
fuselage over and mark the location of the fuselage on the top of the wing.
7. Cut away a 1/2" [13mm] strip of the film from the wing.
Be sure the cut is inside of the line. Important: Use only enough pressure to cut through the film. Cutting into the wing sheeting will weaken the strength of the wing.
8. Block the wing up off of the bench. Apply 6-minute
epoxy onto the wood where the covering has been cut away and to the wood blocks. Place the fuselage onto the wing. Place weight (bags of lead shot work well) onto the fuselage to hold it in place on the wing and let the glue cure.
1.Cut away the covering from the openings in the fuselage
for the stab and fin.
INST ALL THE ST ABILIZER
AND ELEVATOR
A
A
A = A
6
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