GREATPLANES C-25, C-35, C-55 User Manual

C-25, C-35 and C-55 High-Power High-Frequency
Electronic Speed Controls w/BEC
The ElectriFly
line of High-Power ESC’s feature the “Safe Start” system to prevent accidental motor starts by disabling the motor circuitry until the throttle stick is moved to full throttle, then to the “off” position.
Other features include BEC (Battery Elimination Circuitry) which allows the motor battery to power the receiver and servos. When the motor battery voltage is reduced to a set voltage per cell, the low-voltage cut-off circuitry stops the motor while continuing to supply power to the receiver and servos. This eliminates the need for and weight of a separate receiver battery. The ElectriFly line of ESC’s comes with thermal protection that reduces the throttle to 70% when the maximum temperature is reached. These ESC’s can easily be adjusted for use with NiCd/NiMH or Li-Po batteries. These ESC’s function with brushed motors only!
C-25
Dimensions: 0.98" x 0.43" x 0.71"
[25 x 11 x 18mm]
Weight: 0.85oz. [24g] Input Voltage: 6-10 cells NiCd/NiMH
2-3 cells Li-Po
Continuous Current: 25 amps Max Rated Current: 35 amps BEC Voltage: 5V / 1.5A Low-Voltage Cutoff: 0.8 volts per cell NiCd/NiMH
2.75 volts per cell Li-Po
Battery Plug: Deans
®
Ultra Plug
Switching Frequency: 1.3 kHz
C-35
Dimensions: 1.30" x 0.43" x 0.71"
[33 x 11 x 18mm]
Weight: 1.08oz. [31g] Input Voltage: 6-12 cells NiCd/NiMH
2-4 cells Li-Po
Continuous Current: 35 amps Max Rated Current: 45 amps BEC Voltage: 5V / 1.5A Low-Voltage Cutoff: 0.8 volts per cell NiCd/NiMH
2.75 volts per cell Li-Po
Battery Plug: Deans Ultra Plug Switching Frequency: 1.3 kHz
C-55
Dimensions: 1.42" x 0.43" x 0.71"
[33 x 11 x 18mm]
Weight: 1.22oz. [35g] Input Voltage: 6-12 cells NiCd/NiMH
2-4 cells Li-Po
Continuous Current: 50 amps Max Rated Current: 65 amps BEC Voltage: 5V / 1.5A Low-Voltage Cutoff: 0.8 volts per cell NiCd/NiMH
2.75 volts per cell Li-Po
Battery Plug: Deans Ultra Plug Switching Frequency: 1.3 kHz
Read and follow these instructions carefully before using.
• Do not operate the airplane on or near water. Never allow water, moisture or any foreign material onto the ESC’s PC board.
• Never use more cells then specified for the main battery pack.
• The ceramic capacitors must be properly installed on the motor to prevent radio interference.
• Always disconnect the motor battery from the ESC when not in use.
• Always switch on the transmitter before switching on the ESC.
• Use heat-shrink tubing to insulate any bare wires from the motor battery to the ESC and from the ESC to the motor to prevent a short circuit.
• Allow the ESC to cool before touching.
The receiver plug attached to the speed control plugs directly into a Futaba
®
“J” receiver. However, if you are using an Airtronics “Z,” Hitec “S” or JR receiver, you will need to slightly modify the receiver plug on the ESC. To modify the plug, use a hobby knife or wire cutter to carefully cut off the alignment tab on the side of the receiver plug as shown.
STEP 1 THE RECEIVER PLUG
IMPORTANT PRECAUTIONS
SPECIFICATIONS
INTRODUCING THE ELECTRIFLY LINE OF
HIGH-POWER BRUSHED ESC’s
The white “signal wire” on the ESC receiver plug should be in the same position in the receiver slot as the white wire on Futaba, the blue wire on the new Airtronics “Z” connector, the yellow wire on the Hitec “S” connector or the orange wire on the JR connector. WARNING: This connector is NOT directly compatible with the old Airtronics connector style. Use an Airtronics Servo Adapter to connect this ESC to the older style Airtronics radios.
NEVER ALLOW THE BARE RED (+) AND BLACK (-) WIRES TO TOUCH ON ANY RECEIVER OR ESC, AS PERMANENT DAMAGE WILL RESULT TO BOTH ITEMS AND VOID ALL WARRANTIES.
Determine the best location for the ESC inside the fuselage. The ESC should be in a position which allows good airflow for proper cooling, and close enough so the wires reach the motor. It is highly recommended to put cooling air intake holes in the front of the fuselage and exit holes towards the aft end.
IMPORTANT: When using the ESC’s with the maximum number of cells and at the maximum current draw, the ESC must have good air flow over it to keep it cool.
The best method to mount the ESC in the fuselage is with Velcro
®
. If the ESC will be mounted on wood, first
saturate the wood with thin CA and
allow to dry. Cut a
1/4" x 1"
piece of Velcro (both hook and loop)
. Attach the hook (hard) material to the inside of the fuselage. Clean the side of the ESC with rubbing alcohol and attach the loop (soft) material. The ESC on/off button should be positioned in the battery compartment. Do not apply Velcro to the top or bottom of the ESC’s. These are the locations of the heat sinks and must not be covered.
Motors generate radio noise which can interfere with your receiver and cause problems. Your ESC includes two .10µF (104) and one .047µF (473) non-polarized, ceramic capacitors.These capacitors must be used at all times, and on every motor to help reduce the radio noise generated by the motor and prevent possible damage to the ESC.
• Cut a piece of heat-shrink tubing long enough to cover
one of the leads on both of the .10µF capacitors, leaving approximately 1/4" of the lead exposed at the bottom.
• Solder the 1/4" of exposed lead from one of the
capacitors to the positive brush terminal on the motor end cap.
• Solder the 1/4" of exposed lead from the second
capacitor to the negative brush terminal on the motor end cap.
• Solder the remaining leads from both capacitors to the side of the motor
case.
• Cut two pieces of heat-shrink tubing long enough to cover both leads on the .047µF capacitor, leaving approximately 1/4" of the lead exposed at the bottom.
• Solder one of the leads to the positive brush terminal and the other lead to the negative brush terminal.
• Solder the positive (+) lead from the ESC to the positive brush terminal on the motor and the negative (-) lead to the negative brush terminal on the motor.
Adjusting the transmitter is critical for proper ESC operation. The transmitter throttle adjustments should be set as follows:
1. Set the travel adjustment, ATV, EPA or ATL to 100%.
2. Set the throttle trim and sub trim to neutral or zero.
3. Set the throttle reversing switch to reverse on Futaba
transmitters and to normal on most other transmitters.
Before you begin this setup, remove the propeller from the motor.Then plug the ESC into the throttle channel on the receiver and adjust the transmitter.
BATTERY SETUP MODE
1. Switch on the transmitter. With the ESC off, press and
hold the on/off button for 4-5 seconds until the red LED goes off. Then, release the button.
2. Pressing the button again will cause the blue light to
stay on or start flashing. To change settings, press the button until the correct setting is obtained.
NiCd/NiMH: The blue light will be on. 2-cell Li-Po: The blue light will blink 2 times. 3-cell Li-Po: The blue light will blink 3 times. 4-cell Li-Po: The blue light will blink 4 times.
3. Once the battery type is set, press and hold the button
for 2-3 seconds until the red light comes on.
BRAKE SETUP
1. The factory brake default setting is “brake on.” To turn
the brake off, switch the transmitter on and set the throttle stick to the brake position. Press the on/off button on the ESC. The red and blue light should be
STEP 5 SPEED CONTROL SETUP
STEP 4 TRANSMITTER ADJUSTMENTS
STEP 3 INSTALL THE MOTOR CAPACITORS
STEP 2 MOUNTING THE SPEED CONTROL
2
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