GREAT PLANES Avistar 30cc ARF Instruction Manual

Page 1
INSTRUCTION MANUAL
SPECIFICATIONS
Wingspan:
Length: 77.25 in [ 1962mm]
Wing Area: 1448 in
90.5 in [2300 mm]
2
[93.4 dm2]
Weight:
Wing
Loading:
16.5 – 17.5 lbs [7482 – 7935 g]
Radio: 4 −11 Channel
Engine: 1.8 − 2.0 cu in [30−35 cc]
2
Electric: RimFire 1.60 (63-62-250) Brushless
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this
kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modication. In no case
shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to
change or modify this warranty without notice.
In that Great Planes has no control over the nal assembly or material used for nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the nal user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
© 2015 Great Planes Model Mfg. A subsidiary of Hobbico,® Inc.
advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
GPMA1675
Page 2
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2
DECISIONS YOU MUST MAKE . . . . . . . . . . . . . . . . . . . . 3
Engine Recommendations . . . . . . . . . . . . . . . . . . . . . 3
Motor Recommendations . . . . . . . . . . . . . . . . . . . . . . 3
Radio Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
S.BUS QUICK START. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . 6
Required Hardware and Accessories . . . . . . . . . . . . . 6
Adhesives and Building Supplies . . . . . . . . . . . . . . . . 6
Covering Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Optional Supplies and Tools . . . . . . . . . . . . . . . . . . . . 7
IMPORTANT BUILDING NOTES . . . . . . . . . . . . . . . . . . . 7
KIT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . 7
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PREPARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ASSEMBLE THE WING . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Aileron Servo Installation. . . . . . . . . . . . . . . . . . . . . . . 8
Flap Servo Installation (Optional). . . . . . . . . . . . . . . . 11
ASSEMBLE THE FUSELAGE. . . . . . . . . . . . . . . . . . . . . 13
Install the Tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Install the Main Landing Gear . . . . . . . . . . . . . . . . . . 14
Install the Tail Gear . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install the Optional Trike Gear . . . . . . . . . . . . . . . . . . 17
Install the Rudder & Elevator Servos . . . . . . . . . . . . . 18
Nose Gear Steering (for optional nose gear) . . . . . . . 20
Electric Motor Installation . . . . . . . . . . . . . . . . . . . . . 21
Gas Engine Installation . . . . . . . . . . . . . . . . . . . . . . . 23
CHOKE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Manual Choke Control. . . . . . . . . . . . . . . . . . . . . . . . 26
Servo Controlled Choke . . . . . . . . . . . . . . . . . . . . . . 26
Assemble the Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . 26
Install the Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . 27
Install the Cowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ASSEMBLE THE FORWARD HATCH . . . . . . . . . . . . . . 28
Apply the Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
GET THE MODEL READY TO FLY. . . . . . . . . . . . . . . . . 30
Check the Control Directions . . . . . . . . . . . . . . . . . . 30
Set the Control Throws . . . . . . . . . . . . . . . . . . . . . . . 30
Install the Propeller . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Balance the Model Laterally . . . . . . . . . . . . . . . . . . . 32
Balance the Model (C.G.). . . . . . . . . . . . . . . . . . . . . . 32
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Identify Your Model . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Charge the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 33
Ground Check and Range Check . . . . . . . . . . . . . . . 33
ENGINE SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . 33
ELECTRIC MOTOR SAFETY PRECAUTIONS . . . . . . . 34
AMA SAFETY CODE (excerpts) . . . . . . . . . . . . . . . . . . 34
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Radio Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fuel Mixture Adjustments . . . . . . . . . . . . . . . . . . . . . 35
Takeof f . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
INTRODUCTION
Continuing with the success of the Avistar line, Great Planes brings you the Avistar 30cc ARF. This is a great  rst gas powered model. The optional  aps allow you to add the  aps later if you desire. An optional  oat set (GPMA1676) is also available. We believe you will be very pleased with the ease of assembly and  ight performance of the Avistar 30cc ARF.
For the latest technical updates or manual corrections to the Avistar 30cc ARF visit the Great Planes web site at www. greatplanes.com. Open the “Airplanes” link, then select the Avistar 30cc ARF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership provides liability insurance coverage, protects modelers’ rights and interests and is required to  y at most R/C sites.
Academy of Model Aeronautics
5151 East Me moria l Drive Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid  ying near full-scale aircraft and avoid  ying near or over groups of people.
SAFETY PRECAUTIONS
Protect Your Model, Yourself & Others…
Follow These Important Safety Precautions
1. Your Avistar 30cc ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Avistar 30cc ARF, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or un yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in good condition, a correctly sized engine, and other components as speci ed in this instruction manual. All components must be correctly installed so that the model operates
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correctly on the ground and in the air. You must check the operation of the model and all components before every  ight.
5. If you are not an experienced pilot or have not  own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your  rst  ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
6. While this ARF has been  ight-tested to exceed normal use, if an engine larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
7. WARNING: The cowl and wheel pants included in this ARF are made of  berglass, the  bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove  berglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding  berglass parts. Vacuum the parts and the work area thoroughly after working with  berglass parts.
8. WARNING: If you are building this plane as electric powered, set the failsafe on your transmitter so that the motor is off if the signal is lost and follow the safety precautions in the back of the manual.
We, as the ARF manufacturer, provide you with a top qual­ity, thoroughly tested ARF and instructions, but ultimately the quality and  yability of your  nished model depends on how you assemble it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
REMEMBER: Take your time and follow the instructions to end up with a well-built model that is straight and true.
Motor Recommendations
Great Planes RimFire 1.60 [63-62-250] Outrunner
Brushless Motor (GPMG4795)
Great Planes SS-60 ESC (GPMM1850)
Spinner Adapter Kit (GPMQ4589)
Great Planes Series Connector (GPMM3143)
Two 5S FlightPower LiPo FP50 5000 mAh 18.5V
Batteries (FPWP5505)
XOAR 18x8 Electric Prop (XOAQ4079) Or APC 18 x 8
Electric Prop (APCQ4021)
OR
Two 4S FlightPower LiPo FP50 5000 mAh 14.8V
Batteries (FPWP5504)
XOAR 20x10 Electric Prop (XOAQ4096) or APC
20 x 10 Electric Prop (APCQ4028)
Radio Equipment
The radio installation for the Avistar 30cc ARF can be achieved
using three different radio set-ups: a Basic Radio Set-up, an Advanced Set-up and the S.Bus System Set-up.
BASIC RADIO SET-UP
The Basic Radio Set-up uses a 7-channel receiver (Futaba
R617FS FUTL7627) connecting the two aileron servos with a Y-harness, two  ap servos with a Y-harness and the two elevator servos with a Y-harness. The Y-harnesses are then plugged into the receiver. The rudder, throttle and optional choke servos are also plugged into the appropriate channels in the receiver. If the optional  oats are installed, the  oat servos are connected to the rudder servo with a Y-harness.
DECISIONS YOU MUST MAKE
This is a partial list of items required to  nish the Avistar 30cc
ARF that may require planning or decision making before starting to build. Order numbers are provided in parentheses.
Engine Recommendations
The recommended engine size range for the Avistar 30cc
ARF is a 30 – 35cc [1.8 – 2.0 ci] two-stroke gasoline engine. We used the DLE-30, DLE-35RA and O.S. 33GT engines. Other engines can also be used but you may need to make modifications for mounting them.
DLEG0031 DLE-30 requires (4) 10- 32 x 1-1/4"
(32 mm) socket head cap screws
DLEG0435 DLE-35RA requires (4) 10- 32 x 1-1/4"
(32mm) socket head cap screws
OSMG1533 O.S. GT33 requires (4) 2" (50.8 mm)
standoff (OSMG8962)
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Electric Motor Installation
(2) 24" Servo extensions (TACM2721) (3) 16" Servo extensions (FUTM4145) (2) Y-harness (TACM2751) For Flaps and Ailerons (1) Additional Y-harness for Elevator (TACM2751) or
(FUTM4135)
(1) Heavy duty on/off switch (FUTM4385) or
(TACM2760)
(1) Charge Receptacle (ERNM3001) (1) 3200 mAh LiFe Receiver battery (HCAM6446)
Additional Items for Gas Installation
(2) 6" Servo extensions (FUTM4140) (TACM2700) (1) Additional Y-harness for choke if using a
6-channel receiver
(1) Heavy duty on/off switch (FUTM4385 or
TAC M 2761)
(1) 1300 mAh LiFe ignition battery (HCAM6411)
ADVANCED RADIO SET-UP
The Advanced Set-up has each servo plugged into the receiver
on its own channel. The channels can then be mixed together using the transmitter. This method will require at least an 8-channel receiver. A 9-channel receiver if using the optional choke servo and 11-channels if the optional  oats are installed.
Futaba R6008HS 8-channel FASST Receiver
(FUTL7639)
Futaba R6014HS 14-channel FASST Receiver
(FUTL7645)
The same servos used in the Basic Radio Set-up
technology to transmit control signals between your receiver and servos. A single S.Bus cable can carry signals to as many channels as your transmitter can handle. You no longer have to worry about plugging in the wrong servo to the wrong channel, because each servo knows what channel it is dedicated to in advance.
SBD-1 S.Bus Decoder Cables allow the use of existing analog and digital servos, too. By providing today’s pilots with tomorrow’s technology, the Futaba S.Bus system is nothing short of revolutionary.
Installing the S.Bus System
Installation is actually simpli ed a s compared to your normal system installation. Using the S.Bus system you plug a battery into the SBC-1 channel changing tool, using it to program which channel you want the servo to operate on.
Once programmed the servo will operate as required regardless of which lead it is plugged into. Do this for all of the servos that you want to operate on the S.Bus system. Install
the servos in the airplane and plug them into the S.Bus lead, piggybacking them one onto another. Once completed you plug one lead into the receiver for all of the servos and all of the servos will function as programmed. One lead operates up to 16 servos!
Electric Motor Installation
(2) 24” Servo Extension (Ailerons) (TACM2720) (3) 16” Servo Extension ( ESC and Flaps) (FUTM4145) (4) 12” Servo Extension (Aileron and Flaps receiver
connection) (TACM2710)
(3) 6” Servo Extension (Rudder and Elevators)
(FUTM4140) (TACM2700)
(1) Heavy Duty on/off switch (FUTM4385)
(TACM2760)
(1) Charge Receptacle (ERNM3001) (1) 3200mAh LiFe Receiver battery (HCAM6446)
Additional Items for Gas Installation
(2) 6” Servo Extension (Throttle and Choke) )
(FUTM4140) (TACM2700)
(1) Additional Y-harness for the choke if using a
6-channel receiver
(1) Heavy Duty on/off switch (FUTM4385)
(TACM2760)
(1) 1300mAh LiFe ignition battery (HCAM6411)
S.BUS SYSTEM SET-UP
A Cutting Edge Alternative to Standard Servo Installation!
The innovative Futaba S.Bus system lets you unleash your
 ight system’s full potential and cut down on cable clutter at the same time. It uses digital serial data communication
S.Bus leads are available in a number of different lengths to accommodate installation into any size airplane regardless of its complexity.
There are many choices for the
S. Bus receivers; some are tiny 3 port receivers with others being up to 8 channels. The 8 channel inputs can be used as you would normally set up a
model, allowing you to split the model and have some of it set up as S.Bus while other servos are not using the S. Bus system. Something else to note is that some of the S. Bus servos and receivers are HV or High
Voltage, meaning that you could run a straight 2S LiPo for your receiver battery.
Many servo choices are available for use in a wide variety and sizes of aircraft from micros to the largest models.
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S.BUS SYSTEM
WING
Battery
Hub
Servo Servo ServoServo
Your system is not limited to programming only through the
SBC-1 channel changing tool and your transmitter. Utilizing the USB interface, the CIU-2, you can do all of the programming using your PC. Programming with this interface gives more  exibility and programming options than can be achieved with any other radio system. To utilize standard, non S.Bus servos, you simply use the S.Bus decoder instead of the S.Bus lead.
S.Bus Radio Equipment Recommendations
We will only set-up the wing with the S.Bus System. When installing the wing on the fuselage, this will reduce the number of servo leads to be connected to two. The same Futaba S3305 servos used in the wing for the Basic Set-up can still be used but will require two S.Bus Decoders.
S.Bus Receiver
Hub
Hub
Electric Motor Installation
(1) S.Bus Servo Hub Cable 300mm (FUTM4195) (1) 16” Servo Extension (FUTM4145) (1) Y-harness for elevator (TACM2751) or (FUTM4135) (1) Heavy Duty on/off switch (FUTM4385)
(TACM2760)
(1) Charge Receptacle (ERNM3001) (1) 3200mAh LiFe Receiver battery (HCAM6446)
Additional Items for Gas Installation
(2) 6” Servo Extension (Throttle and Choke)
(FUTM4140) (TACM2700)
(1) Additional Y-harness for the choke if using a
6-channel receiver
(1) Heavy Duty on/off switch (FUTM4385)
(TACM2760)
(1) 1300mAh LiFe ignition battery (HCAM6411)
S.BUS QUICK START
Please read the instructions included with each S.Bus component for warnings and more detailed instructions.
(1) S.Bus Receiver Futaba R6208SB (FUTL7668
(Works with the FASST-2.4GHz system)
(1) S.Bus channel changer (FUTM4190) Required if
your transmitter does not have an S.Bus Connector (check your transmitter instruction manual)
The same servos used in the Basic Radio Set-up
and
(2) S.Bus Decoder SBD-1 (FUTM4192)
OR
(4) Futaba S3070HV S.Bus servos (Ailerons
and Flaps replacing four of the S3305 servos) (FUTM0716)
(2) 6” Servo Extension (FUTM4140) (TACM2700) (2) 1000mm S.Bus Hub (FUTM4196)
1. If you are using a non S.Bus servo you will need to use
an S.Bus decoder. The decoder has three servo connectors on it. You are going to use the S.Bus channel changer or S.Bus Connector on your transmitter to set the channel for each connector. If using your transmitter, follow the manual included with the transmitter for programming. If you are using S.Bus servos, the S.Bus decoder is not required. The servo can be connected directly into the channel changer.
2. In this example, we are going to program the decoder
connector SX1 to channel 1 for our aileron servo.
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3. Connect the decoder to the S.Bus channel changer or
plug in the S.Bus servo. Be sure to connect it to the S.Bus port.
4. Connect a 4.8V battery to the S.Bus channel changer.
5. Note that the red LED is  ashing. One  ash per second
is connector SX1. Press and release the set switch quickly and the light will  ash two times per second for connector SX2. Press it again and it will  ash 3 times per second for connector SX3. Set the channel changer to connector SX1. (One  ash per second.)
quickly. When the red light stays on the decoder is set. Any servo plugged into connector SX1 will operate on channel
1. Place a ch1 label on the connector.
6. Follow the same procedure to set connector SX2 to
channel 5 or the channel the  aps are set to on your transmitter.
ADDITIONAL ITEMS REQUIRED
Required Hardware and Accessories
(1) Dubro #554 Large Tygon Fuel Line (DUBQ0427) (1) R/C Foam Rubber (1/4" [6mm], HCAQ1000; or 1/2"
[13mm], HCAQ1050)
Propeller and spare propellers suitable for your
engine.
Dubro #813 Fuel Line Barbs (DUBQ0670)
Adhesives and Building Supplies
This is the list of Adhesives and Building Supplies that are
required to  nish the Avistar 30cc ARF.
1/2 oz. [15g] Thin Pro CA (GPMR6001) Pro 30-minute epoxy (GPMR6047) Pro 6-minute epoxy (GPMR6045) Threadlocker thread locking cement (GPMR6060) Mixing sticks (50, GPMR8055) Mixing cups (GPMR8056) Epoxy brushes (6, GPMR8060) Denatured alcohol (for epoxy clean up) Masking tape Sandpaper Drill Drill bits: 1/16" [1.6 mm], 5/64" [2mm ], 5/32" [4mm],
11/64" [4.5 mm], 3/16" [4.8mm], 15/64" [6 mm ], 1/4"
[6.4mm], 25/64" [10mm]
Small metal  le Stick-on segmented lead weights (GPMQ4485) Silver solder w/ ux (STAR2000) Hobbico 60 Watt Soldering Iron (HCAR0776) #1 Hobby knife (RMXR6903) #11 blades (5-pack, RMXR6930) Rotary tool such as Dremel Rotary tool reinforced cut-off wheel (GPMR8200) DLE-30 Propeller Drill Guide (DLEQ0301) Canopy Glue Formula 560 (PAAR3300)
®
5. Use the plastic screw driver to rotate the dial to channel 1.
Then press and hold the set switch. The red light will  ash
Covering Tools
Top Flite® MonoKote® Sealing Iron (TOPR2100) ❍ Top Flite Hot Sock Iron Cover (TOPR2175) Top Flite MonoKote Trim Seal Iron (TOPR2200) Top Flite MonoKote Heat Gun (TOPR2000) Coverite® 21st Century® Sealing Iron (COVR2700) ❍ Coverite 21st Century Cover Sock (COVR2702) Coverite 21st Century Trim Sealing Iron (COVR2750)
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Optional Supplies and Tools
ORDERING REPLACEMENT PARTS
Here is a list of optional tools mentioned in the manual that will help you build the Avistar 30cc ARF.
2 oz. [57g] spray CA activator (GPMR6035) CA applicator tips (HCAR3780) CA debonder (GPMR6039) 36" metal ruler Pliers with wire cutter (HCAR0625) Robart® Super Stand II™ (ROBP1402) ❍ Servo horn drill (HCAR0698) AccuThrow™ De ection Gauge (GPMR2405) ❍ CG Machine™ (GPMR2400) ❍ Precision Magnetic Prop Balancer (TOPQ5700)
IMPORTANT BUILDING NOTES
Anytime a sheet metal screw is installed in wood,  rst
install the screw, remove the screw and apply a couple of drops of thin CA in the hole to harden the threads. After the CA has cured, reinstall the screw.
Anytime a threaded screw or nut is installed, a drop of
threadlocker must be applied to the threads. An exception, do not use threadlocker on the screws installed in the nylon control horns.
Denatured alcohol is great for cleaning epoxy from
surfaces before the epoxy cures.
Replacement MonoKote colors:
Jet White (TOPQ0204) Black (TOPQ0208)
Metallic Gold (TOPQ0404) Sapphire Blue (TOPQ0226)
KIT INSPECTION
Before starting to build, inspect the par ts to make sure they are of acceptable quality. If any parts are missing or are not of accept able quality, or if you need a ssistance with asse mbly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support
3002 N Apollo Drive, Suite 1 Ph: (217) 398-8970, ext. 5 Champaign, IL 61822 Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
Replacement parts for the Great Planes Avistar 30cc ARF are available using the order numbers in the Replacement Parts List that follows. T h e fastest, mo st econo mical se r vice ca n be provided by your hob by dea ler or ma il-orde r company. Not all parts are available separately (an aileron cannot be purchased separately, but is only available with the wing kit). Replacement parts are not available from Product Support, but can be purchased from hobby shops or mail order/Internet order  rms. Hardware items (screws, nuts, bolts) are also available from these outlets.
To locate a hobby dealer, visit the Great Planes web site at
www.greatplanes.com. Choose “Where to Buy”. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
REPLACEMENT PARTS LIST
Order No.
GPMA2878
GPMA4550 GPMA4551 GPMA4552
GPMA4553 GPMA4554 GPMA4555 GPMA4557 GPMA4558 GPMA4559 GPMA4560 GPMA4562
Optional Parts
GPMA4556 GPMA4561 GPMA4568 GPMA4563 GPMA4564 GPMA4565 GPMA4566 GPMA4567
Description
Tailwheel Assembly
Wing Set Fuselage Set Tail Surface Set
Canopy/Hatch Cowl Main Landing Gear Wing Joiner Tube Spinner Decals Main Gear Wheel Pants EP Motor Mount Box
Nose Gear Nose Gear Wheel Pants Nose Gear Assembly Float (1pc) Ventral Fin Float Mounting Set Water Rudder Glider Tow Release Set
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KIT CONTENTS
2
3
5
14 17
16
15
1. Fuselage
2. Cowl
3. Left Wing Panel
4. Right Wing Panel
5. Horizontal Stabilizer
6. Vertical Stabilizer
7. M ai n W h e e ls
18
8. Main Gear
9. Main Wheel Pants
10. Tail Gear
11. Spinner
12. Fuel Tank
13. Wing Joiner Tube
14. Wind Screen
1
8
9
11
12
7
6
10
13
4
15. Hatch
16. Motor Box
(see parts list for break down)
17. Receiver Tray
18. Forward Battery Tray
The parts not shown are listed on page 36.
PREPARATIONS
1. Firmly pull on each of the control surfaces to con rm
they are securely glued.
2. Tighten the covering with a covering iron as needed.
ASSEMBLE THE WING
Aileron Servo Installation
Begin with the left wing panel.
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1. Install a servo lead extension or S.Bus 1100mm
❏ ❏
decoder on the S3305 servo or 6” extension and 1000 mm S.Bus hub on the S.Bus S3070HV servo.
2. Install grommets and eyelets on all servos.
❏ ❏
5. Drill servo screw mounting hole.
❏ ❏
6. Install servo screws.
❏ ❏
3. Trim the covering from over the aileron servo opening.
❏ ❏
4. Route the servo lead or the decoder lead through
❏ ❏
the wing.
7. Connect the servo to the aileron channel on the
❏ ❏
receiver. If using S.Bus, plug the Decoder or Hub into the S.Bus port on the receiver. Switch on the transmitter and receiver and install the servo horn.
8. Aileron pushrod components.
❏ ❏
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9. Install the 4-40 threaded clevis.
❏ ❏
10. Attach clevis to control horn.
❏ ❏
11. Position control horn on aileron.
❏ ❏
13. Install the solder clevis.
❏ ❏
12. Mount control horn.
❏ ❏
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15. Repeat steps 1 – 14 to install the aileron servo in the
right wing.
Flap Servo Installation (Optional)
HOW TO SOLDER
Apply a few drops of soldering  ux to the end of the pushrod. “Tin” the end of the pushrod by applying heat. Apply silver solder to the heated area. The pushrod should melt the solder, not the  ame of the torch. The end of the pushrod should be tinned all the way around.
Position the solder clevis on the pushrod and apply a drop of  ux to the joint. Apply heat and add solder. Again, the heat of the part should melt the solder, not the  ame of the torch. Allow the part to cool naturally. Make sure the joint is thoroughly soldered. It should be shiny, not rough. Reheat if necessary.
Wipe off the  ux residue with denatured alcohol. Coat the joint with oil to prevent rust.
Flaps are not necessary to land the Avistar 30cc. However, if you have never  own with  aps, the Avistar 30cc is a great plane to learn with.
1. Install a servo lead extension on the  ap servo. If using
S.Bus, plug the servo into the S.Bus decoder or Hub. (Installed with the ailerons.)
2. Install grommets and eyelets in the  ap servo .
14. Reinstall the aileron pushrods and slide the retainers
❏ ❏
over the clevises.
3. Remove the covering from  ap servo opening.
4. Separate the  ap from the aileron.
5. Mount the flap servo in the wing. Route the servo lead
to the root rib, or connect it to the S.Bus decoder.
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6. Plug the flap servo into the flap channel or the decoder
hub into the S.Bus port on your receiver. Switch on your radio system and adjust the flap control so that the travel is at its end point. Install a servo arm on the flap servo so that it is approximately 45 degrees from the centerline of the servo.
9. Use epoxy to glue the two 10 x 35mm hardwood wing
dowels in the wing.
7. Install the flap control horn following the same procedure
used to install the aileron control horn.
8. Install the flap servo in the right wing half. Note that the
servo arm is on the wing root side of the servo.
10. Use epoxy to glue the 8 x 35mm hardwood wing joiner
dowel 18mm into the left wing root.
11. Trim the covering from over the exit holes and route
the aileron and flap servo leads, S.Bus decoder, or hubs out the holes.
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12. Trim the covering from over the wing bolt holes.
ASSEMBLE THE FUSELAGE
Install the Tail
1. Slide both wing halves onto the wing tube. Slide the
wing halves together.
3. Trim the covering.
2. Install the wing on the fuselage.
4. Temporarily install the horizontal stabilizer and the
vertical fin.
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A
A = B
B
5. Check the alignment of the horizontal stabilizer. The
distance from the center of the nose of the fuselage to the tips of the horizontal stabilizer should be equal.
Install the Main Landing Gear
If installing the optional  oats (GPMA1676), skip to
Install the Rudder & Elevator Servos
1. Install the 3/16" [4.8mm] axles.
6. The wing and the stabilizer should be parallel. If they
are not, lightly sand the stabilizer slot.
7. Use 30-minute epoxy to glue the stabilizer and fin in
the fuselage. Clean off any excess epoxy with denatured epoxy and paper towels.
2. Cut the axle to length.
3. File a  at spot at the bottom end of the axle.
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6. Install the main landing gear on the fuselage.
4. Install the main wheel.
Install the Tail Gear
1. Drill a 15/64" [6mm] hole in the bottom of the fuselage.
5. Install the wheel pants.
If the plane is being built as a tail dragger, install the main landing gear in the forward position. If the plane is being built as the optional trike gear, skip ahead to Install the Optional Trike Gear.
2. Use 6-minute epoxy to glue the tail gear bearing in
the fuselage.
3. Drill a 5/32" [4mm] hole, 1-1/2" [38 mm] aft of the
rudder hinge line.
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4. Slide the tail gear spacer and the tail gear wire support
onto the tail gear wire.
5. Test fit the tail g ear wire assembl y in the tail gear bear ing.
8. Apply 6-minute epoxy in the hole for the tail gear wire
support. Before the epoxy cures, insert the support in the ho le and the tail gear wire i n the t ail ge a r bearing. At t ach th e tail gear bracket to the fuselage with two #2 x 3/8" (9.5mm) sheet metal screws.
9. Install and tighten the 3mm set screw in the tail gear
spacer. Check that the rudder and tail gear move smoothly.
6. Position the tail gear bracket over the tail gear spacer.
On the bottom of the fuselage, mark the two mounting hole locations.
7. Drill a 1/16" (1.5mm) hole at each mark.
10. Install the tail wheel.
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Install the Optional Trike Gear
(GPMA4568 and GPMA4561) (nose gear not included)
1. Install the main landing gear on the fuselage.
5. Separate the top and bottom of the nylon nose gear
bearing. Install the nose gear bearing on the back side of the firewall. Before completely tightening the cap screws, insert the nose gear wire to align the nose gear bearing.
2. Remove the covering from ove r the nose gea r wire exit.
3. Drill 11/6 4" (4.5mm) holes at the four nose ge a r bearin g
marks.
6. Assemble the nylon steering arm.
4. Install the four 6-32 blind nuts in the front of the firewall.
Apply a drop of glue to each nut to hold it secure.
7. File a flat spot on the nose gear wire so that when the
steering arm is installed it will be angled approximately 5 to
10 degrees from the axle.
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8. Insert the nose gear wire in the nose gear wheel pant,
through a 5mm wheel collar, the nose wheel, a second 5mm wheel collar and the nose gear retainer recess on the inside of the wheel pant. Secure the wheel collars with 3mm cap screws, making sure the nose wheel rotates freely.
9. Ins e r t the no s e gear i nto the nos e gear be a ring. Position
the wheel pant and mark the location of the nose gear wire on the wheel pant.
11. Position a 5mm wheel collar under the nose gear
bearing. Insert the nose gear wire through the wheel, the bottom nose gear bearing, the steering arm and the top nose gear bearing. Temporarily tighten the 3 mm machine screws.
Install the Rudder & Elevator Servos
1. Make a hook and loop strap.
10. Drill 1/16" (1.6mm) holes and attach the landing gear
straps.
2. Cut the ho ok and loop ma terial to ma ke two strap s, one
for the receiver and one for the receiver battery.
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3. Securely glue the receiver/receiver battery tray in the
fuselage.
4. Install the receiver and receiver battery.
8. Install a 4-40 threaded clevis on the rudder pushrod.
Attach the control horn.
9. Position the rudder control horn.
5. Install the receiver battery switch and charge recepticle.
Connect the receiver battery to the switch and the switch to the receiver.
6. Insert a 4-40 x 48" metal pushrod into the middle
pushrod tube.
7. Install the rudder servo and plug it into the receiver.
10. Attach the rudder control horn.
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11. Center the rudder and servo arm. Attach a 4-40 solder
clevis to the rudder servo horn. Mark, cut and solder the clevis on the rudder pushrod following the same procedure used for the aileron pushrods.
Nose Gear Steering (for optional nose gear)
1. Trim and glue the outer pushrod tube.
12. Reinstall the rudder pushrod.
2. Install the screw-lock pushrod connector on the rudder
servo arm.
13. Install the elevator pushrods following the same
procedure used for the rudder.
3. Cut the 2-56 x 24" (61mm) pushrod.
4. Put a Z-bend in one end of the steering pushrod.
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5. Insert the pushrod in the outer pushrod tube.
6. Remove the steering arm and insert the Z-bend into
the outer hole. Re-attach the steering arm.
8. Remove the rudder servo arm, insert the steering
pushrod in the pushrod connector and reinstall the servo arm.
9. Center the nose wheel and tighten the screw.
Electric Motor Installation
Proceed to Engine and Tank Installation (page 23) if a
gas engine will be installed.
7. Bend the end of the pushrod so that it aligns with the
pushrod connector.
1. Use epoxy to glue the front, back, top, bottom and side
plates of the motor box together.
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2. Install the 8-32 blind nuts and secure with CA.
3. Use epoxy to glue the motor box together. The blind
nuts go to the inside.
6. Mount the ESC. Connect the wires from the ESC to
the motor wires.
7. Attach the motor box to the  rewall.
4. Drill the  rewall.
5. Install the RimFire 1.60 motor.
8. Connect a 16" (406mm) servo extension to the ESC.
Plug the ESC into the receiver.
9. Make a battery strap from the supplied hook and loop
material.
10. Install the battery strap on the battery tray.
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11. Install the battery tray.
12. Check that the throttle is set to reverse if using a
Futaba transmitter. Plug the motor batteries into the ESC. Check that the motor turns counter-clockwise. If not, switch two of the three motor wires.
Proceed to Install the Cowl.
Gas Engine Installation
3. If installing one of the DLE engines, glue the three 1/8"
(3.2mm) plywood engine standoffs together. Apply a thin coat of epoxy to fuelproof them. The O.S. GT33 uses the 2" (50.8mm) aluminum standoffs. (not included)
4. Temporarily mount the engine using the plywood standoff
for the DLE engine or the metal standoff (not included) for the O.S. engine.
1. Drill the  rewall for your engine.
2. Install the pivot ball on the throttle and choke arm.
5. Mark the throttle and choke pushrod locations on
the  rewall.
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6. Remove
the engine and drill 3/16" (4.8 mm) holes through the  rewall for the throttle and choke.
7. Ma ke 2 straps f rom th e supplied ho ok and l oop material.
11. Wrap the ignition battery and ignition module in foam.
Install the ignition battery below the tray and the ignition module on top of the tray. If the plane is set up with trike gear, the battery and ignition module may need to be offset to the side.
8. Install the ignition switch.
9. Install the fuel tank strap.
10. Install the ignition
battery strap.
12. Install the tray. Connect the ignition battery and ignition
module to this switch.
13. Reinstall the engine.
14. Install the throttle servo and 6" servo extension and
plug it into the receiver.
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15. Assemble the throttle pushrod.
16. Cut the outer pushrod tube 7-1/2" [190 mm] long.
17. Roughen the outer pushrod with sandpaper.
18. Install the outer pushrod.
21. Snap the pivot ball socket on the throttle pivot ball.
Switch on the radio system, and move the throttle stick to full throttle. Rotate the throttle arm to full throttle.
22. Slide the plywood outer pushrod support onto the
outer pushrod.
19. Assemble the throttle clevis.
20. Install the nylon clevis on the throttle servo.
23. Thread the throttle clevis into the throttle pushrod. Glue
the pushrod support to the fuselage. Adjust the throttle so that it opens fully. We set up the throttle so that at low throttle stick position the engine is at idle. We then set the throttle cut on a switch to fully close the throttle and stop the engine.
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CHOKE CONTROL
The choke can be controlled manually or with a servo.
Manual Choke Control
1. Assemble the choke pushrod.
Assemble the Fuel Tank
1. Clean both ends of the brass tubes with sandpaper.
2. Solder fuel line barbs onto one end of the brass tubes.
2. Install the manual choke pushrod.
Servo Controlled Choke
1. Install the servo controlled choke pushrod following the
same procedure used to install the throttle pushrod.
3. Insert the brass tubes in the fuel tank stopper and
stopper plates.
4. Solder the barbs on the other end of the two shorter
brass tubes.
5. Bend the vent tube. The tube should not touch the tank.
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6. Install the two fuel pickup lines and clunks so they
move freely.
Install the Fuel Tank
1. Install and mark the fuel lines: Vent, Carb and Fill.
7. Loosely install the fuel tank stopper screw.
2. Secure the fuel tank in the fuselage.
8. Secure the fuel tank stopper in the fuel tank. Mark the
top of the tank.
3. Route the  ll line.
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Install the Cowl
For the electric installation, skip to step 2.
1. Trim the cowl to  t over the cylinder head and muf er.
3. Drill 5/64" [2 mm] pilot holes. Attach the cowl using
#4x 1/2" [12.7mm ] sheet metal screws and #4  at washers.
4. If an electric motor is installed, trim the covering from
over the cooling air exit holes.
ASSEMBLE THE FORWARD HATCH
1. Install the die-cut instrument panel decal.
2. Position the cowl. The center of the spinner backplate
will need to be enlarged to 25/64" (10mm for the DLE engines).
The O.S. GT33 requires the brass insert in the backplate. The
backplate fits on the RimFire 1.60.
2. If the engine bolts hit the front, remove the plywood.
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3. Position the hatch on the fuselage.
4. Test fit th e winds creen on the h atch. Trim a s necessa r y.
5. Mark the outline of the windscreen.
6. Use a T-pin to poke holes along the inside of the outline.
7. Wipe off the marks. Remove the hatch from the fuselage
and glue the windscreen to the hatch with Canopy Glue.
Apply the Decals
1. The decals are die-cut from the factory.
2. Be certain the model is clean and free from oily  ngerprints and dust. Prepare a dishpan or small bucket with a mixture of liquid dish soap and warm water—about 1/2 teaspoon of soap per gallon of water. Submerse one of the decals in the solution and peel off the paper backing. NOTE: Even though the decals have a “sticky-back” and are not the water transfer type, submersing them in soap & water allows accurate positioning and reduces air bubbles underneath.
3. Position decal on the model where desired. Holding the decal down, use a paper towel to wipe most of the water away.
4. Use a piece of soft balsa or something similar to squeegee remaining water from under the decal. Apply the rest of the decals the same way.
Please use the box top as a guide for the decal placement.
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GET THE MODEL READY TO FLY
FULL
THROTTLE
RUDDER
MOVES
RIGHT
ELEVATOR
MOVES DOWN
RIGHT AILERON
MOVES UP LEFT AILERON MOVES DOWN
4-CHANNEL RADIO SET UP
(STANDARD MODE 2)
Check the Control Directions
1. Switch on the transmitter and receiver.
4. Make certain that the control surfaces and the carburetor
respond in the correct direction as shown in the diagram. If any of the controls respond in the wrong direction, use the servo reversing in the transmitter to reverse the servos connected to those controls. Be certain the control surfaces have remained centered. Adjust if necessary.
2. Center the control surfaces.
Set the Control Throws
3. We plugged the Y-harnesses into the receiver for the
aileron and flaps or the 300 mm hub into the S.Bus port.
These were then taped to the center former.
1. Hold a ruler against the widest part of the control surface
and measure the high rate throw  rst.
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Pushrod Farther Out
Pushrod Farther Out
LESS THROW
Pushrod Closer In
MORE THROW
MORE
THROW
Pushrod Closer In
LESS
THROW
2. Adjust the location of the pushrod on the servo arm or
These are the recommended control surface throws:
ELEVATOR
HIGH RATE LOW RATE
3/4"
[19mm]
21°
Up
3/4"
[19mm]
21°
Down
1/2"
[13mm]
14°
Up
1/2"
[13mm]
14°
Down
3/4"
[19mm]
17°
Up
3/4"
[19mm]
17°
Down
1/2"
[13mm]
12°
Up
1/2"
[13mm]
12°
Down
1-1/4" [32 mm] 29°Down
1- 3/8"
[35mm]
15°
Right
1- 3/8"
[35mm]
15°
Left
1"
[25mm]
11°
Right
1"
[25mm]
11°
Left
RUDDERAILERONS
FLAPS
on the control horn  rst. Then, use the endpoint adjustment in your transmitter to  ne tune the throws.
3. Measure and set the low rate throws. Measure and
set the high and low rate throws for the rest of the control surfaces the same way.
If your radio does not have dual rate s , we recommend settin g the throws at the high rate settings.
4. Once the throws are set, apply a drop of threadlocker
to the threads and tighten the 4-40 nuts against the clevises. Slide the silicone retainers over the clevises.
IMPORTANT: Now that you have the throws set, be sure to set the failsafe on the radio.
The failsafe must stop the motor if the signal
is lost.
Install the Propeller
1. Balance the propeller.
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2. Install the propeller. Drill holes through the propeller if
5-7/16" [ 114 mm]
4-1/2" [138mm]
necessary.
ELECTRIC ONLY: Install the spinner adapter (GPMQ4584) before installing the spinner cone.
Balance the Model Laterally
ELECTRIC ONLY: Install the  ight batteries, but do not plug the batteries into the ESC.
1. With the wing level, have an assistant help you lift the
model by the engine propeller shaft and the bottom of the fuse under the TE of the  n. Do this several times.
2. If one wing always drops when you lift the model, it
means that side is heavy. Balance the airplane by adding weight to the other wing tip. An airplane that has been
laterally balanced will track better in loops and other
maneuvers.
Balance the Model (C.G.)
DO NOT OVERLOOK THIS IMPORTANT PROCEDURE. A model that is not properly balanced may be unstable and possibly un yable.
3. Install the spinner cone.
4. Install the plastic floor.
1. Mark the C.G range.
2. With the plane ready to  y, with an empty fuel tank or
motor batteries installed, use a Great Planes C.G. Machine or apply narrow (1/16" [2mm]) strips of tape at the front and rear
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C.G. locations so you will be able to feel them wh en lif ting the model with your  ngers to check the C.G. location. Do not
at any time balance the model outside this C.G. range.
 ying events. Fill out the identi cation tag on the decal sheet and place it on or inside your model.
Charge the Batteries
Always charge your transmitter and receiver batteries the night before you go  ying, and at other times as recommended by the radio manufacturer.
CAUTION: Unless the instructions that came with your radio system state differently, the initial charge on new transmitter and NiMH receiver batteries should be done for 15 hours using the slow-charger that came with the radio system. This will “condition” the batteries so that the next charge may be done using the fast-charger of your choice. If the initial charge is done with a fast-charger the batteries may not reach their full capacity and you may be  ying with batteries that are only partially charged.
Ground Check and Range Check
Make sure the engine idles reliably, transitions smoothly and maintains full power inde nitely. Shut the engine off and inspect the model closely, making sure all fasteners, pushrods and connections have remained tight and the hinges are secure. Follow the radio manufacturer's instructions to ground check the operational range of your radio before the  rst  ight of the day. This should be done once with the engine off and once with the engine running at various speeds. If the control surfaces do not respond correctly, do not  y! Find and correct the problem  rst. Look for loose servo connections or broken wires, corroded wires on old servo connectors, poor solder joints in your battery pack or a defective battery cell.
3. Use Great Planes “stick on” weight (GPMQ4485) to
balance the plane. Place incrementally increasing amounts of weight on the bottom of the fuselage over the location where it would be mounted inside until the model balances. A go od place to add stick- o n nose weight is to the  rewall. Do not attach weight to the cowl—this will cause stress on the cowl and could cause the cowl to crack at the screw holes. Once you have determined if additional weight needs to be in stalle d, perma nently attach the we ight w ith glue or s crews . If tail weight is needed, remove the covering from over the weight hatch, install the weight and install the hatch cover.
4. IMPORTANT: If you found it necessary to add any
weight, recheck the C.G. after the weight has been installed.
PREFLIGHT
Identify Your Model
You should always have your name, address, telephone
number and AMA number on or inside your model. It is required at all AMA R/C club  ying sites and AMA sanctioned
ENGINE SAFETY PRECAUTIONS
Failure to follow these safety precautions may result in severe injury to yourself and others.
Keep all engine fuel in a safe place, away from high heat,
sparks or  ames, as fuel is ve r y  ammable. Do not smoke ne a r the e ngine or fuel; and remembe r that e ngine exhau st gives off a great deal of deadly carbon monoxide. Therefore
do not run the engine in a closed room or garage.
Get help from an experienced pilot when learning to
operate engines.
Use safety glasses when starting or running engines.
Use a “chicken stick” or electric starter to start the engine.
If you do flip the propeller with your fingers, wear a heavy le ather g love, suc h as a welder’s g love. Whe n hand s t ar t ing gas engines, if the engine should backfire, the large prop can cause severe injury to your hand and fingers.
Do not run the engine in an area of loose gravel or sand;
the propeller may throw such material in your face or eyes.
Keep your face and body as well as all spectators away
from the plane of rotation of the propeller as you start and
run the engine.
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Keep these items away from the prop: loose clothing, shirt
sleeves, ties, scarfs, long hair or loose objects such as pencils or screwdrivers that may fall out of shirt or jacket pockets into the prop.
Stop the engine before making any engine adjustments.
The engine and muf er get hot! Do not touch them during
or right after operation. Make sure fuel lines are in good condition so fuel will not leak onto a hot engine, causing a  re.
To stop a gasoline powered engine an on/of f switch must
be connected to the engine ignition. Do not throw anything into the propeller of a running engine.
NEVER place the battery or charger on combustible
ma terial s or leave i t unattended du ring ch arge or discha rge.
ALWAYS KEEP OUT OF THE REACH OF CHILDREN.
NEVER charge the battery in the plane.
ALWAYS remove the battery from the plane after a crash.
Set it aside in a safe location for at least 20 minutes. If the
battery is damaged in the crash it could catch  re.
If the battery starts to swell, quickly move the battery to
a safe location, preferably outside. Place it in a bucket, covering the battery with sand. Never use water to try and put out a LiPo  re.
ELECTRIC MOTOR SAFETY PRECAUTIONS
Read and follow the battery and ESC instructions carefully
for correct use and operation.
The motor gets HOT! Do not touch it during or right after
operation.
When working on your plane, remove the propeller if the
motor batteries will be connected.
Always remove the motor batteries when charging.
Follow the c hargin g instr uctions inclu ded with your charge r
for charging LiPo batteries. LiPo batteries can cause serious damage if misused.
Once the motor batteries are connected, the electric motor
can start at any time. Make sure the fail safe is set on your radio to prevent the motor from starting if the signal is lost.
ALWAYS unplug the motor batteries  rst.
NEVER switch off the transmitter with the motor batteries
plugged in.
WARNING: Read the entire instruction sheet included
with your motor batteries. Failure to follow the instructions could cause permanent damage to the battery and its surroundings and cause bodily harm!
ONLY use a LiPo approved charger.
NEVER use a NiCd/NiMH peak charger to charge a LiPo
battery.
NEVER charge in excess of 4.20V per cell.
ONLY charge through the “charge” lead.
NEVER charge through the “discharge” lead.
NEVER charge at currents greater than 1C unless the
battery is rated for a higher charge rate.
ALWAYS set the charger’s output volts to match the
battery volts.
ALWAYS charge a LiPo battery in a  reproof location.
NEVER trickle charge a LiPo battery.
NEVER allow the battery temperature to exceed 150° F
(65° C).
NEVER di sassembl e or modify the pack wiring in any way
or puncture the cells.
NEVER discharge below 2.7V per cell.
AMA SAFETY CODE (excerpts)
Read and abide by the following excerpts from the Academy of Model Aeronautics Safety Code. For the complete Safety Code refer to Model Aviation magazine, the AMA web site or the Code that came with your AMA license.
General
1) I will not  y my model aircraft in sanctioned events, air shows, or model  ying demonstrations until it has been pr oven to be air worthy by having b een previousl y, success f ully  ight tested.
2) I will not  y my model aircraft higher than approximately 400 feet within 3 miles of an airport without notifying the airport operator. I will give right-of-way and avoid  ying in the proximity of full-scale aircraft. Where necessary, an observer shall be utilized to supervise  ying to avoid having models  y in the proximity of full-scale aircraft.
3) Where established, I will abide by the safety rules for the  ying site I use, and I will not willfully and deliberately  y my models in a careless, reckless and/or dangerous manner.
5) I will not  y my model unless it is identi ed with my name and address or AMA number, on or in the model. Note: This does not apply to models while being  own indoors.
7) I will not operate models with pyrotechnics (any device that explodes, burns, or propels a projectile of any kind).
Radio Control
1) I will have completed a successful radio equipment ground check before the  rst  ight of a new or repaired model.
2) I will not  y my model aircraft in the presence of spectators until I become a qualified flier, unless assisted by an experienced helper.
3) At all  ying sites a straight or curved line(s) must be established in front of which all  ying takes place with the other side for spectators. Only personnel involved with  ying the aircraft are allowed at or in the front of the  ight line. Intentional  ying behind the  ight line is prohibited.
4) I will operate my model using only radio control frequencies currently allowed by the Federal Communications Commission.
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Page 35
5) I will not knowingly operate my model within three
miles of any pre-existing  ying site except in accordance
with the frequency sharing agreement listed [in the
complete AMA Safety Code].
9) Under no circumstances may a pilot or other person touch a powered model in  ight; nor should any part of the
model other than the landing gear, intentionally touch
the ground, except while landing.
is to always be ready to apply right rudder to counteract engine torque . Gain a s much s peed as your runway and  ying site will practically allow before gently applying up elevator, lifting the model into the air. At this moment it is likely that you will need to appl y more right r udder to counteract engine torque. Be smooth on the elevator stick, allowing the model to establish a gentle climb to a safe altitude before turning into the traf c pattern.
FLYING
The Avistar 30cc ARF is a great- ying model that  ies smoothly
and predictably. However, it does not possess the self-
recovery characteristics of a primary R/C trainer and should be  own only by beginners with an experienced R/C pilot or instructor.
Fuel Mixture Adjustments
A fully cowled engine may run at a higher temperature than
an un-cowled engine. For this reason, the fuel mixture should be richened so the engine runs at about 200 rpm below peak speed. By running the engine slightly rich, you will help prevent dead-stick landings caused by overheating.
CAUTION (THIS APPLIES TO ALL R/C AIRPLANES):
If, while  ying, you notice an alarming or unusual sound such as a low-pitched “buzz,” this may indicate control surface  utter. Flutter occurs when a control surface (such as an aileron or elevator) or a  ying surface (such as a wing or stab) rapidly vibrates up and down (thus causing the noise). In extreme cases, if not detected immediately,  utter can actually cause the control surface to detach or the  ying surface to fail, thus causing loss of control followed by an impending crash. If  utter is detected, slow the model immediately an d land as soon a s safe ly possible. Identi f y which surface  uttered (so the problem may be resolved) by checking all the servo grommets for deterioration or signs of vibration. Make certain all pushrod linkages are secure and fr e e of p lay. If it  uttered once, under similar circumstances it will probably  utter again unless the problem is  xed. Some things which can cause  utter are; Excessive hinge gap; Not mounting control horns solidly; Poor  t of clevis pin in horn; Side-play of wire pushrods caused by large bends; Excessive free play in servo gears; Insecure servo mounting; and one of the most prevalent causes of  utter; Flying an over-powered model at excessive speeds.
Takeoff
Before taking off, see how the model handles on the ground by doing a few practice runs at low speeds on the runway. Hold “up” elevator to keep the tail wheel on the ground. If
necessary, adjust the tail wheel so the model will roll straight down the runway.
Remember to takeoff directly into the wind. When you’re
ready, point the model straight down the runway, hold a bit of up elevator to keep the tail on the ground to maintain tail wheel steering (on a tail dragger model), then gradually
advance the throttle. As the model gains speed, decrease
up elevator allowing the tail to come off the ground. One of the most important things to remember with a tail dragger
Flight
It is a good idea to have an assistant on the  ight line with you to keep an eye on other traf c. Take it easy with the Avistar 30cc ARF for the  rst few  ights, gradually getting acquainted with it as you gain con dence. We have found that the high rate rudder throw is only needed for ground handling. Low rate rudder is best for  ying. Adjust the trims to maintain straight and level  ight. After  ying around for a while, and while still at a safe altitude with plenty of fuel, practice slow  ight and execute practice landing approaches by reducing the throttle and lowering the  aps to see how the model handles at slower speeds. Add power to see how she climbs as well. Continue to  y around, executing various maneuvers and making mental notes of what trim or C.G. changes may be required to  ne tune the model so it  ies the way you like. Mind your fuel level, but use this  rst  ight to become familiar with your model before landing.
With the electric setup, if using the recommended 5000 mAh LiPo batteries, set your transmitter timer for 6-minutes for the first flight. After you land, check the capacity of the batteries and adjust the timer as needed. With good throttle management, 10 minute flights or more are possible,
Landing
The Avistar 30cc lands similar to a .60 size sport plane. It does
not require  aps to land, but the  aps will allow the plane to land slower and are great practice for the pilot that has never used  aps. Flaps increase lift and drag, thus reducing rollout after touchdown (not as much of a factor on grass runways). To initiate a landing approach, lower the throttle while on the downwind leg. If using  aps, allow the model to slow before extending them. Continue to lose altitude, but ma intain airspeed by ke eping the nos e down as yo u turn o nto the crosswind leg. Make your  nal turn toward the runway (into the wind) keeping the nose down to maintain airspeed and control. If using  aps, keep a few additional “clicks” of power so the model doesn’t slow too much. Level the attitude when the model reaches the runway threshold, modulating the throttle as necessary to maintain your glide path and airspeed. If you are going to overshoot, smoothly advance the throttle (always ready on the right rudder to counteract torque) and retract the  aps when enough airspeed is gained. Climb out to make another attempt. When the model is a foot or so off the deck, smoothly increase up elevator until it gently touches down. Once the model is on the runway and has lost  ying speed, hold up elevator to place the tail on the ground, regaining tail wheel control.
NOTE: If ever the occas ion aris e s when a dead-s tick l anding mu st be pe r formed, do not extend the  aps until certain the
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model will be able to reach the landing zone (on dead-stick
landings it is common to land with no  aps at all). Without engine power,  aps can unexpectedly reduce the model’s
range, thus causing you to come up short of the  eld.
maneuver should be deliberate, not impulsive. A  ight plan reduces the chances of crashing your model because of poor planning and impulsive moves.
Have a ball! But always stay in
Have a goal o r  i ght pl an in m ind eac h time you  y. Th is may be learning or improving a maneuver or learning how the
model behaves at certain speeds and control rates. Every
control and  y in a safe manner.
GOOD LUCK AND GREAT FLYING!
PARTS LIST
QTY. DESCRIPTION QTY. DESCRIPTION
1 Fuel Tank stopper 1 Fuel tank stopper screw 1 Fuel tank stopper plate large 1 Fuel tank stopper plate small 2 clunks 1 Long brass tube 2 Short brass tube 8 small nylon tie straps 1 Spinner backplate 1 Spinner bolt 1 Spinner backplate adapter 1 Plastic  oor 3 16.5" outer pushrod tube 2 Hook and loop material 300mm 1 Tail gear bracket 1 Tail gear spacer 1 Tail gear spacer set screw 1 Tail gear bushing 1 Tail gear wire support 1 Tail gear wheel collar 1 Tail gear wheel collar set screw 7 Extra large control horns 3 Control horn back plates 3 Plywood engine mount spacers 2 10 x 30mm Wing dowels 1 8 x 30mm wing alignment dowel 4 Plywood motor mount top and bottom 4 Plywood motor mount sides 4 Plywood motor mount ends w/tabs 2 Plywood motor mount ends no tabs 1 Plywood outer pushrod tube support long 1 Plywood outer pushrod tube support short 1 Fuselage weight cover 7 4-40 Solder clevis 4 4-40 x 6" metal pushrod
7 4-40 metal clevis 23 #4 x 1/2" sheet metal screw 7 4-40 nut 16 silicone clevis keeper 2 3/16" axle 2 3/16" axle nut 4 3/16" Wheel collar 4 6-32 x 1/4" socket head cap screw 4 4-40 x 1/2" machine screw 11 #4  at washer 4 #4 lock washer 8 6-32 x 3/4" socket head cap screw 8 #6  at washer 8 #6 lock washer 8 8-32 Blind nuts 4 8-32 x 3/4" socket head cap screw 4 8-32 x 1" socket head cap screw 8 #8  at washer 8 #8 Lock washer 12 4-40 x 1" socket head cap screw 3 4-40 x 48" threaded rod 1 2-56 x 36" theaded pushrod 2 1/4-20 x 2" nylon wing bolt 1 aluminum fuel plug 11 #2 x 3/8" sheet metal screw 11 #2  at washers 1 Brass screw lock connector 1 screw lock retainer 1 4-40 x 1/4" socket head cap screw 1 white inner pushrod tube 4 2-56 x 1" threaded stud 2 2-56 pivot balls 2 2-56 nut 2 Nylon pivot ball sockets 2 nylon clevis
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