Great Plains YP925TD Assembly Instructions

Great Plains Mfg., Inc. Appendix Installation Instructions 1
Flat Fold Marker
Single Section YP Planters
Used with: When you see this symbol, the subsequent instructions and
• YP425A, YP425A3P
• YP625A, YP625A3P, YP625PD/TD
• YP825A, YP825A3P
• YP925TD

General Information

warnings are serious - follow without exception. Your life and the lives of others depend on it!
These instructions explain how to install field markers on a compatible planter.
These instructions apply to an installation of:
Kit Kit Description
113-836A 4-30 3P PLTR FLAT FOLD MKR 113-837A 4-30 PT PLTR FLAT FOLD MKR 113-838A 6-30 PT PLTR FLAT FOLD MKR 113-839A 6-38-40 8-30 PT PLTR FOLD MKR 113-854A 4-38-40 PT PLTR FLAT FOLD MKR 113-855A 4-38-40 3P PLTR FLAT FOLD MKR 113-857A 4-36 PT PLTR FLAT FOLD MKR 113-858A 4-36 3P PLTR FLAT FOLD MKR 113-859A 6-36 3P PLTR FLAT FOLD MKR 113-860A 6-36 PT PLTR FLAT FOLD MKR 113-861A 6-110 3P PLTR FLAT FOLD MKR 113-862A 6-110 PT PLTR FLAT FOLD MKR 113-863A 9-65 3P PLTR FLAT FOLD MKR
One kit updates one planter.
Figure 1
Flat Fold Marker Kit
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Related Documents

Have the Operator Manual at hand for planter movements.
401-651M YP425/625/825A3P Operator Manual 401-652M YP425/625/825A Operator Manual 401-754M YP625PD Operator Manual 401-755M YP625TD/925TD Operator Manual
Have the current Parts Manual at hand for parts identification.
401-651P YP425/625/825A3P Parts Manual 401-652P YP425/625/825A Parts Manual 401-754P YP625PD Parts Manual 401-755P YP625TD/925TD Parts Manual
2012-22-03 ©Copyright 2012 113-870M

Notations and Conventions

“Left” and “Right” are facing in the direction of machine travel. An orientation rose in the line art illustrations shows the directions of Left, Right, Front, Back, Up, Down.

Call-Outs

1 9
to
and
a z
to
11 22
to
31 91
to
Single-character callouts identify components in the currently referenced Figure or Figures. These callouts may be reused for different items from page to page.
Two-digit callouts in the range 11 to 22 reference affected existing parts.
Two-digit callouts in the range 31 to 91 reference new parts.
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2 Flat Fold Marker Front Appendix Great Plains Mfg., Inc.

Before You Start

Parts and Tools Required

• You need a suitable tractor for positioning the planter, and having sufficient hydraulic circuits, with adequate capacity to operate the markers (installing markers increases the required circuits by one).
• You need a hoist with 136 kg (300 pound) capacity.
• Have safety goggles and gloves for inspecting hydraulic connections and handling sharp marker discs.
• Other than the hoist, only basic hand tools are required.
• 5 liters (1.2 gallons) of hydraulic fluid is needed to charge the marker system.
• General purpose grease lubricant and grease gun.
• Liquid PTFE pipe sealant, if the kit includes QD couplers. See page 20 for more information.
Figure 2
YP925 Serial Number Plate
31980

Compatibility

Refer to Figure 2 (consult planter Operator manual for serial number plate location)
1. Check the model number of the planter against the
table at right to ensure you have the correct kit.

Sequence

If installing the markers as part of export pre-delivery, perform the installation at the point called for in the pre-delivery manual:
401-754Q YP625/925 Export Pre-Delivery Manual

Comprehension

2. Review these instructions. Make sure the installers
understand where each part or assembly is installed, and what tools are required for the task.
Kit Compatible Planters
113-836A YP425A3P, spacings up to 30 in. (76 cm) 113-837A YP425A, spacings up to 30 in. (76 cm) 113-838A YP625A3P, spacings up to 30 in. (76 cm)
113-839A
113-854A YP425A, spacings 38 in. or 40 in 113-855A YP425A3P, spacings 38 in. or 40 in 113-857A YP425A, spacing 36 in. 113-858A YP425A3P, spacing 36 in. 113-859A YP625A3P, spacing 36 in. 113-860A YP625A, spacing 36 in. 113-861A YP625TD, spacing 110 cm 113-862A YP625PD, spacing 110 cm 113-863A YP925TD, spacing 65 cm
YP625A, spacings 38 in. or 40 in.,
YP825A, spacings up to 30 in. (76 cm)
113-870M Front Appendix 2012-22-03
Great Plains Mfg., Inc. Front Appendix Installation Instructions 3

Pre-Assembly Preparation

Work Location

3. Move the planter to a location with:
• access to tractor or hydraulic power;
• adequate illumination; and,
• clear surface beneath for recovery of any falling or dropped parts - if the surface is not clear, have a tarp or drop cloth available.
4. Raise planter. Install lift cylinder locks and/or parking stands, as provided. Lower planter onto locks. This minimizes planter movement during exercising of markers on a planter with a shared lift/ marker circuit.
5. Set all hydraulic remote circuits to Float (to ensure that pressure is relieved). Shut off tractor or hydraulic source.
High Pressure Fluid Hazard:
Ensure lift circuit pressure is zero at step 5. Wear gloves and safety eyewear when working on hydraulics. Some planter configurations require disconnecting hydraulic fittings in the lift circuit. Dangerous releases of hydraulic fluid may occur if pressure remains in the circuit. This could lead to serious personal injury. If hydraulic fluid penetrates the skin, seek immediate medical attention from a physician familiar with this type of injury.
2012-22-03 Front Appendix 113-870M
4 Flat Fold Marker Front Appendix Great Plains Mfg., Inc.

Install Sequence Valve Mount

Attach Valve to Mount

If the sequence valve is already attached to the mount , continue at “Identify Mount Style”.
Refer to Figure 3 and Figure 4
6. Select one:
7. Select one:
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810-197C VALVE,SEQUENCE SHOEMAKER
Examine the valve body to establish which faces are front, rear and bottom.
The front (supply/return) face has two FORB ports adapted to9⁄16MJIC. They are stamped “1” and “2”.
The rear (cylinder) face has four MORB ports adapted to9⁄16MJIC. They are stamped “C1”, “C2”, “R1” and “R2”. The “C” ports connect to cylinder rod (retract) ends. The “R” ports connect to cylinder base (extend) ends.
The bottom face has two3⁄8-16 threaded holes for mounting (not shown).
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411-642D MOUNT, SEQUENCE VALVE
and two sets:
53
802-017C HHCS 3/8-16X1 GR5
63
804-013C WASHER LOCK SPRING 3/8 PLT
Orient the valve on the top break of the mount , with the valve rear (4-port) face toward the mount side break. Secure the valve to the mount with two bolts and lock washers .
48

Identify Mount Style

There are two styles of sequence valve mount:
• North American Models YP425/625/825 use a ground drive mount, based on bundle:
113-841S SEQUENCE VALVE MOUNT ASSY
This style mounts to the ground drive weldment using existing planter fasteners and the smaller 7 mm
148
holes in the side of the mount .
• Export Models YP625PD/TD and YP925 use a fan mast mount based on bundle:
113-867S SEQUENCE VALVE MOUNT ASY FAN
This style mounts to the existing fan post using a new U-bolt ( , not shown) through the large 11 mm holes in the side of the mount .
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Figure 3
Sequence Valve Mount
Note: Leave protective plastic caps on ports until
instructed to remove them at later steps.
Note: See table on page 11 for sequence valve port
assignments.
31986
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Figure 4
Sequence Valve Front and Rear
31981
113-870M Front Appendix 2012-22-03
Great Plains Mfg., Inc. Front Appendix Installation Instructions 5

Install Mounted Valve

Ground Drive Mount

For a mast mount, continue at step 11.
The sequence valve mount uses the existing fasteners for the ground drive speed sensor.
Refer to Figure 5
8. Remove and save two sets existing:
15
803-006C NUT HEX 1/4-20 PLT
17
804-006C WASHER LOCK SPRING 1/4 PLT
If possible leave the following existing parts in place, to ease re-assembly:
18
804-007C WASHER FLAT 1/4 SAE PLT
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802-224C HHCS 1/4-20X1 1/4 GR5
9. Align the smaller 7 mm mounting holes of the sequence valve mount with the speed sensor mounting holes in the ground drive weldment. Loosely secure with saved lock washers and
15
nuts .
10. Adjust the speed sensor for a 1.6 mm gap between its top face and the toothed wheel . See Operator manual for further details regarding this adjustment. Tighten nuts .
Continue at “Install Hydraulics” on page 6.
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17
5
15
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6
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17
5
18
14
Figure 5
Ground Drive-Mounted Valve
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Mast Mount

For a ground drive mount, begin at step 8 above.
Refer to Figure 6
11. Select one new:
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806-132C U-BOLT 3/8-16 X 3 1/32 X 2 3/4
and two sets new:
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804-013C WASHER LOCK SPRING 3/8 PLT
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803-014C NUT HEX 3/8-16 PLT
12. Loosely secure the mount near the base of the
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mast .
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Figure 6
Mast-Mounted Valve
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2012-22-03 Front Appendix 113-870M
6 Flat Fold Marker Front Appendix Great Plains Mfg., Inc.

Install Hydraulics

Identify Hoses

There are two or three sets of hoses in the system. There are either three pairs, or one pair and one set of four. See table below for hose part numbers by kit.
See “Hydraulic Connector Identification” on page 20 for descriptions of hydraulic connections, as well as fitting torque recommendation, and sealant information.
Note: Do not remove plastic caps or plugs on hoses or
fittings until just before making connections.
Kit
113-836A
113-837A
113-838A
113-839A
113-854A
113-855A
113-857A
113-858A
113-859A
113-860A
113-861A
113-862A
113-863A
Kit Description Planter Models
4-30 3P PLTR FLAT FOLD MKR YP425A3P, spacings up to 30 in. (76 cm)
4-30 PT PLTR FLAT FOLD MKR YP425A, spacings up to 30 in. (76 cm)
6-30 PT PLTR FLAT FOLD MKR YP625A3P, spacings up to 30 in. (76 cm)
6-38-40 8-30 PT PLTR FOLD MKR YP625A, spacings 38 in. or 40 in., YP825A, spacings up to 30 in. (76 cm)
4-38-40 PT PLTR FLAT FOLD MKR YP425A, spacings 38 in. or 40 in
4-38-40 3P PLTR FLAT FOLD MKR YP425A3P, spacings 38 in. or 40 in
4-36 PT PLTR FLAT FOLD MKR YP425A, spacing 36 in.
4-36 3P PLTR FLAT FOLD MKR YP425A3P, spacing 36 in.
6-36 3P PLTR FLAT FOLD MKR YP625A3P, spacing 36 in.
6-36 PT PLTR FLAT FOLD MKR YP625A, spacing 36 in.
6-110 3P PLTR FLAT FOLD MKR YP625TD, spacing 110 cm
6-110 PT PLTR FLAT FOLD MKR YP625PD, spacing 110 cm
9-65 3P PLTR FLAT FOLD MKR YP925TD, spacing 65 cm
Hose Part Numbers, Length and Connectors
Supply Base End , Rod End ,
78
811-395C
183cm FJIC-MNPT
Dedicated
77
811-287C
76cm FJIC-FJIC
Shared, 2-Cylinder
77
811-287C
76cm FJIC-FJIC
Shared, 4-Cylinder
77
811-287C
76cm FJIC-FJIC
Shared, 4-Cylinder
77
811-287C
76cm FJIC-FJIC
Shared, 2-Cylinder
78
811-395C
183cm FJIC-MNPT
Dedicated
77
811-287C
76cm FJIC-FJIC
Shared, 2-Cylinder
78
811-395C
183cm FJIC-MNPT
Dedicated
78
811-395C
183cm FJIC-MNPT
Dedicated
77
811-287C
76cm FJIC-FJIC
Shared, 4-Cylinder
78
811-395C
183cm FJIC-MNPT
Dedicated
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811-436C
396cm FJIC-MNPT
Dedicated
78
811-395C
183cm FJIC-MNPT
Dedicated
S R1 R2 C1 C2
88 88
841-397C
292cm FJIC-FJIC
86 87
841-171C
181cm FJIC-FJIC
89 88
841-469C
259cm FJIC-FJIC
85 84
841-125C
325cm FJIC-FJIC
89 88
841-469C
259cm FJIC-FJIC
91 91
841-477C
356cm FJIC-FJIC
89 88
841-469C
259cm FJIC-FJIC
91 91
841-477C
356cm FJIC-FJIC
81 81
811-637C
422cm FJIC-FJIC
85 84
841-125C
325cm FJIC-FJIC
81 81
811-637C
422cm FJIC-FJIC
81 81
811-637C
422cm FJIC-FJIC
84 84
841-124C
358cm FJIC-FJIC
292cm FJIC-FJIC
216cm FJIC-FJIC
292cm FJIC-FJIC
358cm FJIC-FJIC
292cm FJIC-FJIC
356cm FJIC-FJIC
292cm FJIC-FJIC
356cm FJIC-FJIC
422cm FJIC-FJIC
358cm FJIC-FJIC
422cm FJIC-FJIC
422cm FJIC-FJIC
358cm FJIC-FJIC
841-397C
841-374C
841-397C
841-124C
841-397C
841-477C
841-397C
841-477C
811-637C
841-124C
811-637C
811-637C
841-124C
113-870M Front Appendix 2012-22-03
Great Plains Mfg., Inc. Front Appendix Installation Instructions 7

Prepare Supply Hoses

Hose Part Numbers

This table has a complete list of hose callouts, part numbers and descriptions. Your kit contains at most three different part numbers.
Call
-out
77
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91
Part
Number
Description
811-287C HH3/8R2 030 3/4FJIC 9/16FJIC 811-395C HH1/4R1 072 9/16FJIC 1/2MNPT 811-436C HH1/4R1 156 9/16FJIC 1/2MNPT 811-494C HH1/4R1 190 9/16FJIC 811-637C HH1/4R2 166 9/16FJIC 841-124C HH 1/4 R2 141 9/16FJIC 841-125C HH 1/4 R2 128 9/16FJIC 841-171C HH1/4R2 075 9/16FJIC 841-374C HH1/4R2 085 9/16FJIC 841-397C HH1/4R2 115 9/16FJIC 841-469C HH1/4R2 102 9/16FJIC 841-477C HH1/4R2 140 9/16FJIC
Note: Supply hoses are FJIC-to-FJIC where the markers
are on the lift circuit (North America pull-type planters only). One FJIC end is connected into the existing lift circuit.
In a shared 2-cylinder circuit (Model YP425 pull-type only), the marker kit includes tees, which replace existing elbows.
In a shared 4-cylinder circuit, the marker kit includes a cross, which replaces existing tees.
Note: Supply hoses are FJIC-to-MNPT where the
markers are on a dedicated hydraulic circuit. The MNPT end of the hose is connected to a QD coupler.
Note: A hose clamp and label (see step 17) are provided
in all kits. Their use on hoses shorter than 80 cm is optional, and is not documented in this manual.

Dedicated Supply Circuit Hose

If the supply hoses rely on a shared circuit, continue at “Two-Cylinder Shared Supply Circuit” on page 8 orFour-Cylinder Shared Supply Circuit” on page 9.
13. Select the two supply hoses . See the table on page 6 for the correct part number for the planter.
Refer to Figure 7
14. Select two new:
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811-856C CP 1/2FNPT MALE QD
and a quantity of PTFEa pipe thread sealant.
15. Apply sealant to the MNPT threads of the hose fittings. Attach the couplers to the MNPT ends of the supply hoses .
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16. Select two new:
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800-300C CABLE TIE 2 DIA MIN - ORG
Not shown in figure. Secure one tie to the QD end of each hose. Wrap it around the hose body at the crimp. Pull snug. Cut off excess tie.
17. Select one set new:
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502-067D HYD HOSE CLAMP LABEL
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502-068D HYD HOSE CLAMP BRACKET
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802-009C RHSNB 5/16-18X1 1/4 GR5
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803-199C NUT HEX FLANGE 5/16-18 PLT
Assemble the clamp near the QD end of the hoses. The orientation of the arrows does not matter, and the label side does not need to be up.
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50
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Figure 7
QD Couplers, Clamp
29937
a. See page 20 for pipe sealant information and NPT torque values.
2012-22-03 Front Appendix 113-870M
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