Great Plains TSF1290 Operator Manual
Operator Manual
!
TSF1080, TSF1090, TSF1280 & TSF1290
80- and 90-Foot Front Fold Boom Sprayers
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator manual entirely. When you see this symbol, the subsequent
instructions and warnings are serious - follow without exception. Your life and
the lives of others depend on it!
27295
Illustrations may show optional equipment not supplied with standard unit.
© Copyright 2012 Printed 05/10/2012 500-641M
Great Plains Manufacturing, Inc.
Table of Contents
Important Safety Information ....................................1
Safety Reflectors and Decals .......................................8
Introduction ..............................................................17
Document Family .......................................................17
Description of Unit ......................................................17
Intended Usage ......................................................17
Models Covered .....................................................17
Using This Manual......................................................17
Definitions...............................................................17
Owner Assistance ......................................................18
Preparation and Setup .............................................19
Before You Start.........................................................19
Hitching Tractor to Sprayer ........................................19
Hitch Type ..............................................................19
Hitching with Hydraulic Pump.................................20
Hitching with PTO Pump ........................................21
Axle Spacing ..............................................................21
Electrical Connections............................................22
Hydraulic Hookup ...................................................23
Sprayer Control Hydraulic Hookup .....................23
Hydraulic Pump Hookup.....................................23
Tractor / PTO Shaft Hookup.......................................24
Leveling Sprayer ........................................................25
Hitch Height............................................................25
Frame Level Adjustment.........................................26
Leveling Boom........................................................26
Locking System Setup................................................27
Hydraulic Pump Setup................................................27
Ace Pump Flow Limiter (Option).............................28
Flow Limiter Installation ......................................28
Setting Pump Rate .................................................28
Electrical Installation...................................................28
Lights......................................................................28
Raven SCS 450......................................................29
Raven Setup.......................................................29
Hydraulic Valve Control..........................................30
Foam Marker Control (Option)................................30
Raven Auto-Boom (Option) ....................................31
Spraying Setup...........................................................31
Hydraulic Pump Setup............................................31
PTO Pump Setup ...................................................31
Manual Throttle Valve ............................................ 32
Sprayer Calibration .................................................... 33
Speed Calibration................................................... 33
Rate Calibration .....................................................34
Operations ................................................................ 36
General Notes For Field Operation............................ 36
Operating Checklist................................................ 37
Using Hand Wash Tank ............................................. 37
Transporting............................................................... 38
Plumbing Overview .................................................... 38
Filling Tanks............................................................... 42
Filling Hand Wash Tank ......................................... 42
Filling the Flush Tank ............................................. 43
Filling the Main Tank .............................................. 43
Inspect Main Tank Quad Jets ............................ 43
Adding Water to Main Tank................................ 44
Main Fill Using Sprayer’s Pump ......................... 44
Main Fill Using Supply Pump .............................45
Adding Chemicals ...................................................... 46
Inducting Chemicals (Option)................................. 47
Agitation ..................................................................... 48
Foam Marker Tank Fill ........................................... 48
Boom Operations ....................................................... 49
2007+ Sprayer Hydraulics...................................... 49
2006- Sprayer Hydraulics....................................... 49
Elevator Raising/Lowering .....................................49
Boom Height ...................................................... 49
Boom Unfolding...................................................... 50
Boom Fold.............................................................. 50
Boom Tilt ................................................................ 50
Autoboom Operation (Option) ................................ 50
60-Foot Spraying.................................................... 51
Conversion to 60-Foot, from Folded .................. 51
Conversion to 60-Foot, from Unfolded ............... 51
Re-conversion to Full Width ............................... 51
Operating Pump......................................................... 52
Unloading Materials ................................................... 52
Tank and Boom Flush................................................ 53
Parking....................................................................... 54
Unhitching with Hydraulic Pump ............................55
Unhitching with PTO Pump .................................... 55
© Copyright 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012. All rights Reserved.
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as
it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
05/10/2012 500-641M
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Table of Contents
Storage ...................................................................... 56
Adjustments ............................................................. 57
General Field Adjustments......................................... 57
Boom Height ..........................................................57
Nozzle Pressure..................................................... 57
Axle Wheel Spacing Adjustment................................ 58
Break Away Spring .................................................... 59
Troubleshooting....................................................... 60
Maintenance and Lubrication ................................. 62
Maintenance .............................................................. 62
Sprayer/Boom Maintenance .................................. 62
Equipment Cleanup ............................................... 62
General Information ...............................................62
Filter Maintenance ................................................. 63
Clean-out the solution Whirlfilter®...................... 63
Clean Out Tank Fill Filter ................................... 63
Shear Bolt ..............................................................64
Pump Maintenance & Repair ................................. 65
Ace Pumps............................................................. 66
Ace Pump Disassembly ..................................... 66
Ace Pump Assembly .......................................... 67
Ace Belt Drive Pump Seal Replacement............ 68
Elevator Slide......................................................... 69
Quad-Jet Agitators ................................................. 69
Tank Entry.............................................................. 70
Lubrication ................................................................. 71
Options ..................................................................... 74
Autoboom .................................................................. 74
Axles and Wheels...................................................... 74
Calibration Accessories ............................................. 75
Chemical Inductor...................................................... 75
High Volume Foam Marker........................................ 75
Gauge Protector ........................................................ 76
Hitches (Hydraulic Pump Only) ................................. 76
Open Center Hydraulic Kit......................................... 76
Pumps ....................................................................... 77
Ace Hydraulic Pump .............................................. 77
Ace Flow Limiter ................................................ 77
Ace PTO Pumps .................................................... 77
Speed Sensors .......................................................... 78
Radar Speed Sensor ............................................. 78
Raven Wheel Speed Sensor ................................. 78
Y-Cable.................................................................. 78
Appendix .................................................................. 79
Specifications and Capacities.................................... 79
Tire Inflation Chart ..................................................... 79
Torque Values ........................................................... 80
Hydraulic and Plumbing Diagrams ............................ 81
Boom Hydraulics.................................................... 81
Standard Closed Center Pin Assignments ............ 82
Manifold-Boom Assignments ................................. 83
Raven G1 Autoboom Hydraulics ........................... 84
Index ......................................................................... 87
© Copyright 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012. All rights Reserved.
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as
it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
500-641M 05/10/2012
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
Great Plains Manufacturing, Inc. Important Safety Information 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Be Familiar with Safety Decals
▲ Read and unerstand “Safety Reflectors and Decals” start-
ing on page 8, thoroughly.
▲ Read all instructions noted on the decals.
Avoid High Pressure Fluids
▲ Escaping fluid under pressure can penetrate the skin, caus-
ing serious injury. If hydraulic fluid penetrates the skin
under pressure, immediate medical attention is required.
See a physician familiar with this type of injury
▲ Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
▲ Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
▲ Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
05/10/2012 500-641M
2 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Wear Protective Equipment
Great Plains advises all users of chemical pesticides or
herbicides to use the following personal safety equipment.
▲ Waterproof, wide-brimmed hat
▲ Waterproof apron.
▲ Face shield, goggles or full face respirator.
▲ Goggles with side shields or a full face respirator is
required if handling or applying dusts, wettable powders, or
granules or if being exposed to spray mist.
▲ Cartridge-type respirator approved for pesticide vapors
unless label specifies another type of respirator.
▲ Waterproof, unlined gloves. Neoprene gloves are recom-
mended.
▲ Cloth coveralls/outer clothing changed daily; waterproof
items if there is a chance of becoming wet with spray
▲ Waterproof boots or foot coverings
▲ Do not wear contaminated clothing. Wash protective cloth-
ing and equipment with soap and water after each use. Personal clothing must be laundered separately from
household articles.
▲ Clothing contaminated with certain pesticides must be
destroyed according to state and local regulations. Read
chemical label for specific instructions.
▲ Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
▲ Prolonged exposure to loud noise can cause hearing
impairment or loss. Wear suitable hearing protection such
as earmuffs or earplugs.
▲ Avoid wearing entertainment headphones while operating
machinery. Operating equipment safely requires the full
attention of the operator.
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Important Safety Information 3
Handle Chemicals Properly
▲ Read and follow chemical manufacturer’s instructions.
▲ Wear protective clothing.
▲ Handle all chemicals with care.
▲ Agricultural chemicals can be dangerous. Improper use can
seriously injure persons, animals, plants, soil and property.
▲ Inhaling smoke from any type of chemical fire is a serious
health hazard.
▲ Store or dispose of unused chemicals as specified by the
chemical manufacturer.
▲ Before adding chemical to the tank, make sure tank is at
least half full. Do not pour concentrate into an empty tank.
▲ Never leave fill hose attached to the sprayer after filling
tank. Chemicals in tank can siphon out of tank and contaminate freshwater source.
▲ Always keep hand-wash tank filled with clean water and
have soap available in case of an emergency. Immediately
and thoroughly flush any area of the body that is contaminated by chemicals.
▲ Do not touch sprayer components with mouth or lips.
▲ If chemical is swallowed, carefully follow the chemical
manufacturer’s recommendations and consult with a doctor.
▲ If persons are exposed to a chemical in a way that could
affect their health, consult a doctor immediately with the
chemical label or container in hand. Any delay could cause
serious illness or death.
▲ Dispose of empty chemical containers properly. By law
rinsing of the used chemical container must be repeated
three times. Puncture the container to prevent future use. An
alternative is to jet-rinse or pressure rinse the container.
▲ Wash hands and face before eating after working with
chemicals. Shower as soon as spraying is completed for the
day.
▲ Spray only with acceptable wind conditions. Wind speed
must be below 5 mph. Make sure wind drift of chemicals
will not affect any surrounding land, people or animals.
▲ Never wash out the sprayer tank within 100 feet (30m) of
any freshwater source or in a car wash.
▲ Rinse out the tank. Spray rinse water on last field sprayed.
05/10/2012 500-641M
4 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Confined Space
Once used for hazardous fertilizers, or seeds with hazardous treatments, your tank may become a
“permit-required confined space” under applicable statutes, regulations, insurance rules or business policy.
▲ When hazardous fumes are present, you can be quickly
overcome even with the tank lid open.
▲ Do not enter a tank for material loading, material unload-
ing, tank cleaning or valve maintenance.
▲ Clean tank by power washing from outside the tank top.
▲ Perform valve maintenance by removing meters from bot-
tom of empty tank.
▲ If obstruction removal or repair requires tank entry, have
the work performed by a team trained in confined space
procedures. See “Tank Entry” on page 70.
Use A Safety Chain
▲ Use a safety chain to help control drawn machinery should
it separate from tractor drawbar.
▲ Use a chain with a strength rating equal to or greater than
the gross weight of towed machinery.
▲ Attach chain to tractor drawbar support or other specified
anchor location. Allow only enough slack in chain to permit
turning.
▲ Replace chain if any links or end fittings are broken,
stretched or damaged.
▲ Do not use safety chain for towing.
Keep Riders Off Machinery
▲ Riders obstruct the operator’s view. Riders could be struck
by foreign objects or thrown from the machine.
▲ Never allow children to operate equipment.
▲ Keep all bystanders away from machine during operation.
Use Safety Lights and Devices
▲ Slow-moving tractors and towed implements can create a
hazard when driven on public roads. They are difficult to
see, especially at night.
▲ Use flashing warning lights and turn signals whenever driv-
ing on public roads.
▲ Use tractor lights and lights provided with implement.
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Important Safety Information 5
Check for Overhead Lines
Sprayer booms contacting overhead electrical lines can introduce lethal voltage levels on sprayer and tractor frames. A
person touching almost any metal part can complete the circuit to ground, resulting in serious injury or death. At higher
voltages, electrocution can occur without direct contact.
▲ Avoid overhead lines during sprayer operations.
Transport Machinery Safely
▲ Maximum transport speed for implement is 20 mph (32
kph). Some rough terrains require a slower speed. Sudden
braking can cause a towed load to swerve and upset.
▲ Do not exceed 20 mph (32 kph). Never travel at a speed
which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with
brakes.
▲ Comply with state and local laws.
▲ Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of towing vehicle.
▲ Carry reflectors or flags to mark Front Fold Boom Sprayer
in case of breakdown on the road.
▲ Keep clear of overhead power lines and other obstructions
when transporting. Refer to transport dimensions under
“Specifications and Capacities” on page 79.
▲ Do not fold or unfold the Front Fold Boom Sprayer while
the tractor is moving.
Shutdown and Storage
▲ Fold Front Fold Boom Sprayer, put tractor in park, turn off
engine, and remove the key.
▲ Secure Front Fold Boom Sprayer using blocks and supports
provided.
▲ Detach and store Front Fold Boom Sprayer in an area
where children normally do not play.
05/10/2012 500-641M
6 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Practice Safe Maintenance
▲ Understand procedure before doing work. Use proper tools
and equipment. Refer to this manual for additional information.
▲ Work in a clean, dry area.
▲ Fold the Front Fold Boom Sprayer, put tractor in park, turn
off engine, and remove key before performing maintenance.
▲ Make sure all moving parts have stopped and all system
pressure is relieved.
▲ Allow Front Fold Boom Sprayer to cool completely.
▲ Disconnect battery ground cable (-) before servicing or
adjusting electrical systems or before welding on Front Fold
Boom Sprayer.
▲ Inspect all parts. Make sure parts are in good condition and
installed properly.
▲ Remove buildup of grease, oil or debris.
▲ Remove all tools and unused parts from Front Fold Boom
Sprayer before operation.
Prepare for Emergencies
▲ Be prepared if a fire starts.
▲ Keep a first aid kit and fire extinguisher handy.
▲ Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
Tire Safety
▲ Tire changing can be dangerous and should be performed
by trained personnel using correct tools and equipment.
▲ When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
▲ When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Important Safety Information 7
Safety At All Times
▲ Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on the
safety decals.
▲ Be familiar with all Front Fold Boom Sprayer functions.
▲ Operate machinery from the driver’s seat only.
▲ Do not leave Front Fold Boom Sprayer unattended with
tractor engine running.
▲ Do not dismount a moving tractor. Dismounting a moving
tractor could cause serious injury or death.
▲ Do not stand between the tractor and Front Fold Boom
Sprayer during hitching.
▲ Keep hands, feet and clothing away from power-driven
parts.
▲ Wear snug-fitting clothing to avoid entanglement with mov-
ing parts.
▲ Watch out for wires, trees, etc., when folding and raising
Front Fold Boom Sprayer. Make sure all persons are clear
of working area.
▲ Do not turn tractor too tightly, causing Front Fold Boom
Sprayer to ride up on wheels. This could cause personal
injury or equipment damage.
▲ Use only water without pesticides added to calibrate the
sprayer. Do not exceed the calibrated sprayer speed and
pressure when operating.
▲ When using a PTO pump, be sure that PTO shield is in
place on the tractor, PTO coupler bolts are torqued to the
correct specification, and torque bar is properly chained to
tractor drawbar.
▲ Spray with the boom in the unfolded position only.
▲ The boom has many pinch points during field operation and
folding. Keep all bystanders away.
▲ Never use tank for potable water.
05/10/2012 500-641M
8 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Safety Reflectors and Decals
Your sprayer comes equipped with all safety reflectors
and decals in place. They were designed to help you
safely operate your sprayer.
▲ Read and follow decal directions.
▲ Keep all safety decals clean and legible.
▲ Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for
proper decal placement.
▲ When ordering new parts or components, also request cor-
responding safety decals.
Slow Moving Vehicle Reflector
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
818-055C
center section of boom, facing to rear;
1 total
Red Reflectors
818-266C
center section of boom, outside ends,
rear face of lower tube;
2 total
20441
20441
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Important Safety Information 9
Amber Reflectors
818-265C
main frame, outside faces, front & rear corners;
center section of boom, front face of forward tube, outside ends:
6 total
20377
20441
Daytime Reflectors
818-267C
center section of boom, rear face of lower tube, just
inboard of Red reflectors;
2 total
20441
05/10/2012 500-641M
10 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Danger: Rotating Driveline (PTO only)
DANGER
818-142C
top of PTO shaft guard;
1 total
20377
Danger: Rotating Driveline (PTO only)
DANGER
818-187C
top of PTO bearing mount guard;
1 total
Danger: Agricultural Chemicals
818-323C
forward face of mainframe, left side;
1 total
20377
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Important Safety Information 11
Danger: Electrocution Hazard
818-367C
center section of boom, rear face of lower rear tube;
1 total
20441
Danger: Guard Missing (PTO only)
818-540C
20377
forward end of PTO driveline
(visible only when in an unsafe condition);
1 total
Danger: Guard Missing (PTO only)
ROTATING DRIVELINE
KEEP AWAY!
818-552C
aft end of PTO driveline
(visible only when in an unsafe condition);
1 total
05/10/2012 500-641M
20377
12 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Danger: Crushing Hazard
818-864C
base of elevator(1),
boom center section, rear face of fixed mount(1),
boom center section, inboard of amber reflectors(2);
4 total
20238
20441
Warning: Negative Tongue Weight
WARNING
NEGATIVE TONGUE WEIGHT
HAZARD
Negative tongue weight can cause immediate
elevation of tongue when unhitching implement
To prevent serious injury or death:
Always be certain implement is hitched securely
to tractor drawbar before raising.
Lower implement BEFORE unhitching.
818-019C
left side of tongue;
1 total
500-641M 05/10/2012
818019C Rev D
20377
Great Plains Manufacturing, Inc. Important Safety Information 13
Warning: Excessive Speed
WARNING
EXCESSIVE SPEED HAZARD
To Prevent Serious Injury or Death:
Do Not exceed 20 mph maximum transport
speed. Loss of vehicle control and/or machine
can result.
818-188C
front left side of hitch;
1 total
Warning: Chemical Overflow (Option)
818188C R v C
20377
818-303C
outside face of inductor tank;
1 total
Warning: High Pressure Fluids
818-339C
front left side of hitch;
2 total
16142
20238
20441
05/10/2012 500-641M
14 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Warning: Overhead Boom
818-467C
rear face of top inboard gusset, each boom inner section;
2 total
20441
Warning: Axle Adjustment
818-548C
left center side of main frame;
1 total
Warning: Water Contamination
818-696C
left side of main frame, at walkboard;
1 total
20377
20377
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Important Safety Information 15
Warning: Pinch Point
818-798C
rear facing on center section pivot tubes (2),
rear face, lower inboard gusset, boom inner section (2),
inside faces of end plates at boom section joint (4);
8 total
20441
Caution: General Sprayer
818-324C
front of tank, lower left;
1 total
Caution: Tire Pressure & Torque
818-365C (SN 1129RR-)
13.6-38 wheel rims;
Valve stem side of tire rim; 1 each wheel
0 or 2 total
848-347C (SN 1130RR+)
320/85R38 Radial Tires
Valve stem side of tire rim; 1 each wheel
0 or 2 total
20377
13838
05/10/2012 500-641M
16 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Caution: Tire Pressure and Torque
818-381C
14.9 R46 wheel rims;
0 or 2 total
21519
General: Handwash Tank Location
818-304C
front of hand wash tank, (main tank front top);
1 total
20377
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Introduction 17
Introduction
Great Plains welcomes you to its growing family of new
product owners. Your Front Fold Boom Sprayer has been
designed with care and built by skilled workers using
quality materials. Proper setup, maintenance, and safe
operating practices will help you get years of satisfactory
use from the machine.
Document Family
500-641M Operator Manual (this document)
500-641P Parts Manual
509-200M Application Guide
832-038C Nozzle Calculator (U.S.customary units)
832-058C Nozzle Calculator (metric)
Description of Unit
The TSF1080, TSF1090, TSF1280 & TSF1290 are pulltype implements. They have a working width of 80 or 90
feet (24.4 or 27.4m) depending on model, and are capable of spraying at either 60 feet (18.3m)or the full 80 or
90 feet depending on your application needs. The level
float boom is fully suspended starting with vertical spring
suspension in a 42in (107cm) hydraulic elevator which
provides a wide range of boom height adjustment along
with gas shocks that provide side-to-side stability.
R
Figure 1: TSF1080, TSF1090,
TSF1280 & TSF1290 Sprayer
L
27296
Intended Usage
Use these booms as part of a pressurized sprayer system to apply liquid pesticides, herbicides or fertilizers to
production-agriculture crops only. Do not modify sprayer
for use with attachments other than those approved by
Great Plains.
Models Covered
TSF-1080-3330 1000 Gallon 80 foot 30in spacing
TSF-1080-4820 1000 Gallon 80 foot 20in spacing
TSF-1090-3730 1000 Gallon 90 foot 30in spacing
TSF-1090-5420 1000 Gallon 90 foot 20in spacing
TSF-1280-3330 1230 Gallon 80 foot 30in spacing
TSF-1280-4820 1230 Gallon 80 foot 20in spacing
TSF-1290-3730 1230 Gallon 90 foot 30in spacing
TSF-1290-5420 1230 Gallon 90 foot 20in spacing
Using This Manual
This manual familiarizes you with safety, assembly, operation, adjustments, troubleshooting, and maintenance.
Read this manual and follow the recommendations to
help ensure safe and efficient operation.
The information in this manual is current at printing.
Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are
determined by facing the direction the machine will travel
while in use unless otherwise stated.
Paragraphs in this format present a crucial point of information
related to the current topic. Read and follow the directions to:
- remain safe,
- avoid serious damage to equipment and
- ensure desired field results.
Note: Paragraphs in this format provide useful informa-
tion related to the current topic.
05/10/2012 500-641M
18 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Owner Assistance
If you need customer service or repair parts, contact a
Great Plains dealer. They have trained personnel, repair
parts and equipment specially designed for Great Plains
products.
Refer to Figure 2
Your machine’s parts were specially designed and
should only be replaced with Great Plains parts. Always
use the serial and model number when ordering parts
from your Great Plains dealer. The serial-number plate is
located on the front face of the left vertical tube of the 3point frame.
Record your sprayer model and serial number here for
quick reference:
Model Number:__________________________
Serial Number: __________________________
The serial number plate is located on the front of the tank
frame.
Your Great Plains dealer wants you to be satisfied with
your new machine. If you do not understand any part of
this manual or are not satisfied with the service received,
please take the following actions.
1. Discuss the matter with your dealership service
manager. Make sure they are aware of any problems
so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
For further assistance write to:
Figure 2
Serial Number Plate
20422
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
785-823-3276
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Preparation and Setup 19
Preparation and Setup
Before You Start
Read and understand the owners manual for your
sprayer. A basic understanding of how the sprayer works
will aid in the assembly, setup and operation of your
sprayer.
Perform these checks before setting up your cross-fold
boom.
1. Read and understand “Important Safety Informa-
tion” on page 1.
2. Check that all working parts are moving freely, bolts
are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricated. See “Lubrication” on page 71.
4. Check that all safety decals and reflectors are correctly located and legible. Replace if damaged. See
“Safety Reflectors and Decals” on page 8.
Hitching Tractor to Sprayer
The standard TSF1080, TSF1090, TSF1280 & TSF1290
sprayers require a tractor with closed center hydraulics. If
the tractor has open center hydraulics, the sprayer must
be adapted to it with an open center conversion kit, 833427C. See page 76.
Negative tongue weight - do not unfold boom before hitching.
When the tank is low or empty, unfolded booms can move the
center of gravity aft of the wheels. This will cause the tongue
to rise, with risk of personal injury and equipment damage.
Hitch Type
If the sprayer has a hydraulic pump, the hitch is a choice
of single tang or clevis. Hitching instructions begin on
page 20.
If the sprayer has a PTO pump, a ball hitch with hitch
plate is standard. Hitching instructions begin on page 21.
You may be severely injured or killed by being crushed
between the tractor and sprayer. Do not stand or place any
part of your body between sprayer and moving tractor. Stop
tractor engine and set park brake before installing the hitch
pin.
Electrocution hazard. To prevent serious injury or death from
electric shock, keep clear of overhead power lines when transporting, folding or unfolding boom. Boom is not grounded.
Electrocution can occur without direct contact. Refer to transport dimensions under “Specifications and Capacities”on
page 79. Do not fold or unfold boom while tractor is moving.
05/10/2012 500-641M
20 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Hitching with Hydraulic Pump
Refer to Figure 3
A hydraulic pump sprayer has either a single tang or clevis hitch. To change the hitch type, see “Hitches
(Hydraulic Pump Only)” on page 76 for ordering information. The clevis hitch may be inverted if necessary to
obtain ideal hitch height.
Refer to Figure 4
1. Park the sprayer in an open, flat and level area with
the jack in the park position.
2. Back the tractor up to the sprayer, and adjust the
sprayer hitch height with the jack and/or adjust the
tractor hitch height. Back the tractor until the hitches
align.
3. Insert the hitch pin and secure.
4. Skip to “Leveling Sprayer” on page 25.
Figure 3
Tang or Clevis Hitch
20234
Refer to Figure 4 and Figure 5
5. Remo
ve the jack and pin it to the storage stob on the
brace tube above the left wheel axle.
Figure 4
Jack in Parking Position
13811
Figure 5
20402
Jack in Storage Position
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Preparation and Setup 21
Hitching with PTO Pump
Refer to Figure 6
A PTO pump sprayer has a ball hitch. The hitch parts
include a hitch plate and ball hitch pin to adapt a plain
tractor drawbar to ball hitch use.
If the tractor already has a ball hitch-compatible drawbar,
skip to step 6.
1. Remove the hammer-strap on the tractor.
2. Assemble the ball hitch plate to the drawbar by
placing the 1-8 x 5in long bolt through the drawbar
hole using flat washers on both ends.
3. Place the backup plate on top of the drawbar and
orient the slots so they point in the opposite direc-
tions from the hitch plate slots.
4. Insert the
the backup plate slots and the hitch plate slots.
Secure with washers and flange nuts provided.
5. Insert the ball hitch pin stud in the hitch plate
and secure with washer and 1
6. Park the sprayer in an open, flat, level area with the
jack in the park position.
1
2
3
5
2
3
⁄
-10 x 5in long bolt through washers,
4
5 2
4
6 2
1
⁄
-7 nylon insert nut.
4
7
3
8
4
5
1
6
2
Figure 6
Ball Hitch
20359
Refer to Figure 7 and Figure 8
7. Back the tractor up to the sprayer. Hook up the
sprayer ball hitch onto the stud pin mounted on
the ball hitch plate . Secure the ball hitch with the
large flat washer and the lynch pin .
2
8 7
6
8. Remove the jack and pin it to the storage stob on the
brace tube above the left wheel axle.
Axle Spacing
The TSF sprayers have sliding axles allowing wheel center-lines to be in the range:
N.America: 80 to 120 inches (203 to 305cm)
Export: 203 to 290cm (80 to 114in).
You can set them to match or complement tractor tire
spacing.
This adjustment is most easily done when the sprayer is
mechanically hitched with empty tanks. See “Axle
Wheel Spacing Adjustment” on page 58 for detailed
instructions.
Figure 7
Jack in Parking Position
Figure 8
Jack in Storage Position
13811
20402
05/10/2012 500-641M
22 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Electrical Connections
For a new sprayer (or moving to a different tractor), first
complete tractor electrical installation (See “Electrical
Installation” on page 28), and installation of any sprayer
Options not factory- or dealer-installed.
Connection Comment
❑ Lights Standard
❑ Raven Controller Standard
❑ Electro-Hydraulics Standard (two connectors)
❑ Foam Marker Optional
❑ Raven G1 Autoboom Optional
❑ Wheel Sensor Optional
❑ Radar Sensor Optional - routine hook-up
necessary only if sensor is
mounted on sprayer
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Preparation and Setup 23
Hydraulic Hookup
The standard TSF1080, TSF1090, TSF1280 & TSF1290
sprayer has a single hydraulic connection at the hitch.
Each cart hydraulic function is served by an electrohydraulic control valve at boom center.
If an optional hydraulic pump is installed, there is a second hydraulic connection for the pump, which is located
near the hitch.
Refer to Figure 9
Both hose sets have labels for flow conventions. These
labels use cylinder Base/Extend and Rod/Retract icons.
Be sure to connect these to the matching tractor
remotes, so that when remote levers are activated as
described in this manual:
a. booms move in the described directions, and
b. pump flow is forward and not reversed.
Sprayer Control Hydraulic Hookup
If the sprayer has a hydraulic pump, and the tractor has
only one circuit capable of continuous flow or only one
capable of adjustable continuous flow, reserve that circuit
for the pump, and use another for the main sprayer functions.
1. Connect the main sprayer hydraulic hoses to suitable
tractor remotes. They are easily identified, as they
pass behind the pump.
Hydraulic Pump Hookup
The hydraulic motor used on all liquid pumps is a 7 gpm
(23 liter/min.) motor. If the tractor used on the sprayer
does not have the capabilities to adjust the remotes
down to this flow, then a Hydraulic Flow Divider Kit must
be installed so that flow can be controlled to prevent
operating the pump at excessive speeds. See a Great
Plains dealer for more information.
Refer to Figure 10
2. The pressure hose coming out of the tractor remotes
must be connected to the motor inlet port (“I” on current pumps; “A” on older pumps, Base end on hose
label), and the return line connected to the motor
outlet (“O” on current pumps, “B” on older pumps,
Rod end on hose label).
3. Before operating, place a stop in the neutral position
for the tractor hydraulics so that the hydraulic lever
can only be moved to the float and down positions.
Refer to the tractor’s operator’s manual or tractor
dealer on information for the neutral stop.
Note: DO NOT move the hydraulic lever into the neutral
position while the hydraulic pump is running. To do
so may cause damage to the hydraulic pump.
4. See page 52 for setting flow rate.
Figure 9
Hose Label
Outlet Port
Motor Model (204N,206N,210N)
Figure 10
Ace Pump Connections
27270
Inlet Port
Date Code
27141
05/10/2012 500-641M
24 TSF1080, TSF1090, TSF1280 & TSF1290 Great Plains Manufacturing, Inc.
Tractor / PTO Shaft Hookup
Rotating driveline contact can cause death. KEEP AWAY!
Shut down tractor when making connection.
Do not operate without guards attached and driveline securely
attached at both ends.
1. Verify that the tractor drawbar height, and tractor
PTO-to-drawbar spacing, are within ASAE standards, or as shown on page 25.
2. Position the PTO pump on the tractor’s PTO shaft
with the coupler bolt removed on the splined end.
3. Push the coupler of the pump on to align with notch
in the tractor PTO shaft and install bolt.
4. For a 540 RPM pump or a 1000 RPM 1
pump, torque the
ft-lbs.
5. Rotate the PTO shaft by hand to make sure the bolts
clear the PTO shielding.
6. Attach the torque bar chain to the drawbar securely.
7. Hook the tarp strap in such a way that the slack in
the chain is taken up slowly when the PTO is
engaged so the torque bar does not bang.
8. Tie up any loose hoses with cable ties to prevent
hose damage.
1
⁄
in Grade 8 coupler bolts to 105
2
3
⁄
in spline
8
Figure 11
Sprayer PTO Input
DANGER
15837
Refer to Figure 11
9. If ASAE dimensions can be maintained, re-adjust the
tractor drawbar so that the implement end of the driveline centerline, at the bearing housing is level with
or slightly higher than the output centerline at the
tractor. This reduces driveline vibration when turning
a corner.
Refer to Figure 12
10. If insufficient (or no) hitch adjustment is available,
adjust the rear driveline height by loosening the four
4
bolts securing the pump mount.
If, after adjusting the vertical position of the pump drive-shaft,
the drive-shaft is still much higher than the PTO drive-shaft on
the tractor, adjust the hitch up one position and readjust the
pump drive-shaft. See “Leveling Sprayer” on page 25.
Figure 12
Sprayer Pump Mount
4
4
13035
500-641M 05/10/2012
Great Plains Manufacturing, Inc. Preparation and Setup 25
Leveling Sprayer
Refer to Figure 13
Check and adjust this only when hitched on level ground.
For proper tank drainage and correct boom height control, the tank mainframe must be sloped forward in operation at an angle of:
1
one to two degrees (1-2
ASAE standards call for the top of the tractor drawbar
2
to be 13 to 20 inches (33 to 51cm) above ground.
Using a level, and yardstick or meter stick, check along
the tank frame. The forward end of the measuring stick
would be lower than the back end by:
yardstick:
meter stick: 2cm
Level may be adjusted either at the hitch, or at the
tongue-to-frame joint (or both).
If a PTO pump is present, the hitch height adjustment
range may be limited. If adjustments are made for PTO
alignment, level needs to be re-checked, and may need
adjustment at the tongue-mainframe joint .
3
⁄
in
4
°).
3
3
Hitch Height
With a hydraulic pump sprayer, make leveling adjustments at the tractor hitch (if possible). Keep the tractor
drawbar height within the ASAE recommended range
(13-20 inches, 33-51cm).
With a PTO pump, make leveling adjustments at the
hitch, but only if:
1
2
3
Figure 13
Leveled Sprayer
27161
5
4
2
Tractor
• both drawbar height ,
• PTO output to drawbar spacing can be kept within
recommendation - and
• the PTO input at the bearing mount (see Figure 11 on
page 24) can be kept at or slightly above the height of
the PTO output.
References:
Drawbar Height 13 to 20 inches 33 to 51cm
2
PTO-to-Drawbar 6 to 12 inches 15.2 to 30.5cm
4
540 PTO Setback 14 inches 35.6cm
5
1000 PTO Setback 16 inches 40.6cm
6
2
4
540 rpm PTO Dimensions
Figure 14
15764
6
4
2
Tractor
Figure 15
1000 rpm PTO Dimensions
05/10/2012 500-641M
15765
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