Great Plains TC5319 User Manual
Table of Contents Index
Assembly Manual
5313, 5315, 5317, 5319, 5321 & 5323
5109, 5111, 5113, 5115,
Turbo-Chisel
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
41298
ORIGINAL INSTRUCTIONS
© Copyright 2012 Printed 2012-04-12 566-046E
Table of Contents Index
EN
Table of Contents Index
Table of Contents Index
Great Plains Manufacturing, Inc. Cover Index iii
Table of Contents
Important Safety Information ...................................... 1
Introduction ..................................................................4
Description of Unit ..........................................................4
Models Covered ............................................................. 4
Document Family ...........................................................4
Tools Required ...............................................................4
Pre-assembly Checklist..................................................4
Using This Manual..........................................................5
Definitions................................................................... 5
Shipping Inventory..........................................................6
Unloading ....................................................................... 6
Unpacking Components .............................................6
Unload Smaller Items First .........................................6
Unpacking Boxes .......................................................6
Assembly and Setup Assistance ................................6
Assembly ......................................................................7
5109-5315 Center Transport ......................................7
5317-5323 Center Transport ......................................7
5317-5323 Wing Transport......................................... 8
Center Lift & Gang Mount........................................... 8
Trusses..................................................................... 10
Hitch & Center Lift Assembly.................................... 12
5109-5315 Center Fold ............................................14
5317-5323 Center Fold ............................................14
5313-5315 Wings .....................................................15
5317-5323 Wings .....................................................16
569-190S Shank....................................................... 18
569-196S Shank....................................................... 18
Turbo Gang ..............................................................19
Depth Gauge ............................................................19
Valve, Fitting and Hose Assembly................................20
Depth Stop ...............................................................20
Install Rebound Valve and O-Ring Fittings...............20
Bypass Valve............................................................ 21
Pilot Check Valve .....................................................21
Install Depth Control Valve and O-Ring Fittings.......21
Install Hose Handle and JIC Fittings ........................22
Attach Hose Clamps and Hose wraps...................... 23
Hydraulic Hose Hookup............................................ 23
Hose Handles...........................................................24
Purging Hydraulic System ........................................24
Lights........................................................................25
Install Rear Hitch (optional) ......................................25
Completing Setup.....................................................26
Appendix..................................................................... 27
Torque Values Chart.................................................... 27
Tire Inflation Chart ....................................................... 28
Hydraulic Connectors and Torque ............................... 28
TC5109-TC5315 Hydraulic Lift Layout......................... 29
TC5317-TC5323 Hydraulic Lift Layout......................... 30
TC5313-TC5315 Hydraulic Fold Layout ...................... 31
TC5317-TC5323 Hydraulic Fold Layout ...................... 32
TC5109 Hydraulic Gang Layout................................... 33
TC5111-TC5323 Hydraulic Gang Layout..................... 34
TC5109 Machine Layout.............................................. 35
TC5111 Machine Layout.............................................. 36
TC5113 Machine Layout.............................................. 37
TC5115 Machine Layout.............................................. 38
TC5313 Machine Layout.............................................. 39
TC5315 Machine Layout.............................................. 40
TC5317 Machine Layout.............................................. 41
TC5319 Machine Layout.............................................. 42
TC5321 Machine Layout.............................................. 43
TC5323 Machine Layout.............................................. 44
Twisted Shovel Layout (9 13 17 21 Shank) ................. 45
Twisted Shovel Layout 11 15 19 23 Shank) ................ 46
TC5109 Chopper Reel Layout ..................................... 47
TC5111 Chopper Reel Layout ..................................... 48
TC5113 Chopper Reel Layout ..................................... 49
TC5115 Chopper Reel Layout ..................................... 50
TC5313 Chopper Reel Layout ..................................... 51
TC5315 Chopper Reel Layout ..................................... 52
TC5317 Chopper Reel Layout ..................................... 53
TC5319 Chopper Reel Layout ..................................... 54
TC5321 Chopper Reel Layout ..................................... 55
TC5323 Chopper Reel Layout ..................................... 56
TC5109 Buster Bar Layout .......................................... 57
TC5111 Buster Bar Layout .......................................... 58
TC5113 Buster Bar Layout .......................................... 59
TC5115 Buster Bar Layout .......................................... 60
TC5313 Buster Bar Layout .......................................... 61
TC5315 Buster Bar Layout .......................................... 62
TC5317 Buster Bar Layout .......................................... 63
TC5319 Buster Bar Layout .......................................... 64
TC5321 Buster Bar Layout .......................................... 65
TC5323 Buster Bar Layout .......................................... 66
Index............................................................................ 69
© Copyright 2006, 2007, 2008, 2009, 2010, 2011, 2012 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as
it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
04/12/2012 Cover Index 566-046E
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
iv TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
566-046E Table of Contents Index 04/12/2012
Great Plains Manufacturing, Inc. Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Use Adequate Lifting Means
The frame sections and gangs of this machine are
extremely heavy. If using multiple lifters, make sure each
is rated for at least its share of the load.
> 14,000
POUNDS
Prepare for Emergencies
▲ Be prepared if a fire starts
▲ Keep a first aid kit and fire extinguisher handy.
▲ Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
04/12/2012 Table of Contents Index 566-046E
2 TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
Be Familiar with Safety Decals
▲ Read and understand the “Safety Decals” section of the
Operators Manual.
▲ Read all instructions noted on the decals.
▲ Keep decals clean. Replace damaged, faded and illegible
decals.
Wear Protective Equipment
▲ Wear protective clothing and equipment.
▲ Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
▲ Because prolonged exposure to loud noise can cause hear-
ing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
▲ Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while
operating machinery.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin,
causing serious injury.
▲ Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
▲ Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
▲ Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
▲ If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create
a hazard when driven on public roads. They are difficult
to see, especially at night.
▲ Use flashing warning lights and turn signals whenever driv-
ing on public roads.
Use lights and devices provided with implement
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be
struck by foreign objects or thrown from the machine.
▲ Never allow children to operate equipment.
▲ Keep all bystanders away from machine during operation.
566-046E Table of Contents Index 04/12/2012
Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3
Shutdown and Storage
▲ Lower implement, put tractor in park, turn off engine, and
remove the key.
▲ Secure Turbo-Chisel using blocks and supports provided.
▲ Detach and store Turbo-Chisel in an area where children
normally do not play.
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and
equipment.
▲ When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
▲ When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
▲ Be familiar with all machine functions.
▲ Operate machinery from the driver’s seat only.
▲ Do not leave machine unattended with tractor engine run-
ning.
▲ Do not stand between the tractor and machine during
hitching.
▲ Keep hands, feet and clothing away from power-driven
parts.
▲ Wear snug-fitting clothing to avoid entanglement with mov-
ing parts.
▲ Watch out for wires, trees, etc., when folding and raising
machine. Make sure all persons are clear of working area.
04/12/2012 Table of Contents Index 566-046E
4 TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
Introduction
The Turbo-Chisel has been designed with care and built
by skilled workers using quality materials. Proper setup,
maintenance, and safe operating practices will help the
customer get years of satisfactory use from the machine.
Description of Unit
The TC5109-5323 Turbo-Chisel is a one or three-section
“vertical” tillage tool. Working width ranges from 11 to 29
feet. The implement is designed to cut, size and bury residue. It can work up to 11” deep, will dislodge rootballs and
leave the field smooth enough for “one pass” finishing in
Spring. For optimum leveling of your machine, it should be
equipped with either a Chopper Reel or Buster Bar attachment.
Models Covered
TC5109 11-Foot 1-section
TC5111 14-Foot 1-section
TC5113 16-Foot 1-section
TC5115 19-Foot 1-section
TC5313 16-Foot 3-section
TC5315 19-Foot 3-section
TC5317 21-Foot 3-section
TC5319 24-Foot 3-section
TC5321 26-Foot 3-section
TC5323 29-Foot 3-section
Document Family
566-046E Assembly Manual (this document)
566-046Q Pre-Delivery Manual
566-046M Operator Manual
566-046P Parts Manual
Tools Required
• Basic Hand Tools
• Torque Wrench
• Fork Truck, Overhead Hoist or Loader
Figure 1
Turbo-Chisel
41977
Pre-assembly Checklist
1. Before assembling, read and understand “Important
Safety Information” in front part of this manual.
2. Have at least two people on hand while assembling.
566-046E Table of Contents Index 04/12/2012
3. Make sure area is level and free of obstructions
(preferably an open concrete area).
4. Have all major components
5. Have all fasteners and pins shipped with machine.
Great Plains Manufacturing, Inc. Table of Contents Index Introduction 5
Using This Manual
This manual was written to help you assemble and prepare the new machine for the customer. The manual
includes instructions for assembly and setup. Read this
manual and follow the recommendations for safe, efficient and proper assembly and setup.
An operator’s and parts manual is also provided with the
new machine. Read and understand “Important Safety
Information” and “Operating Instructions” in the operator’s manual before assembling the machine. Refer to
the parts manual for proper part’s identification. As a reference, keep the operator’s and part’s manual on hand
while assembling.
The information in this manual is current at printing.
Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
A crucial point of information related to the preceding topic.
Read and follow the directions to remain safe, avoid serious
damage to equipment and ensure desired field results.
Note: Useful information related to the preceding topic.
Right-hand and left-hand as used in
this manual are determined by facing
the direction the machine will travel
while in use unless otherwise stated.
An orientation rose in some line art
illustrations shows the directions of: Up,
Back, Left, Down, Front, Right.
R
F
U
B
L
D
R
L
Figure 2
Right / Left
41977
04/12/2012 Table of Contents Index 566-046E
6 TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
Shipping Inventory
The Turbo-Chisel will be shipped unassembled as
shown in a big shipping rack and shipping boxes on pallets. The only parts that will be assembled are the turbo
gang assemblies and reel attachment assemblies. The
reel attachments (if equipped) will be banded together
with the gang assemblies on pallet.
Refer to Figure 3
• All frame sections, hitch and torque tubes will be
shipped in shipping container.
41356
Refer to Figure 4
• Shank parts (mount assembly and shank assembly),
small parts and bolts will be shipped in boxes. Rear
attachment big parts will be banded to attachment
smaller parts box.
Shipping containers do not need to be returned to Great
Plains.
Figure 3
Shipping Rack
Unloading
Once everything is unloaded from “storage pod” you may
proceed with taking parts out of shipping containers.
Carefully move everything to level site and prepare to un
pack items.
Unpacking Components
Be sure you have read and understood the Important
Safety Information, starting on page 1 of this manual,
before you start unpacking components.
Centering components:
Be sure and center fork truck or chains (overhead hoist)
on components so they won’t slide and cause injury.
Carefully un-band components.
Now unload individual components one at a time using a
fork truck or overhead hoist.
Move each component out of the way so you have plenty
of room to remove the next one.
Unload Smaller Items First
Unloading the frames is a potentially dangerous operation.
Reduce risk and complication by first unloading
6. the tire wheel assemblies,
7. the smaller items
Place these components well out of the maneuvering
area needed for unloading the gang assemblies and
frames.
Figure 4
Shipping Boxes
8. Carefully unload the Frames and hitch out of shipping rack
41621
Unpacking Boxes
9. Carefully remove banding and lids from boxes.
10. Locate and identify all components before assembling.
Assembly and Setup Assistance
To order additional copies of pre-delivery instructions or
operator.s and parts manuals, write to the following
address. Include model numbers in all correspondence.
If you do not understand any part of this manual or have
any assembly or setup questions, assistance is available.
Contact:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
(800)255-9215
566-046E Table of Contents Index 04/12/2012
Great Plains Manufacturing, Inc. Table of Contents Index 7
Assembly
5109-5315 Center Transport
Refer to Figure 5
11. Once the center Frame has been uncrated, carefully
turn the center frame upside down and set on blocks
to assemble torque tube.
12. Carefully raise the torque tube with an overhead
hoist and secure with 1 1/4 x 7 pins , 3/8 x 2 1/4 Gr.
8 hex bolts and 3/8 top lock nut.
13. Install pre-assembled hub assembly into torque
tube. Align hole in spindle with hole in torque tube,
secure with 1/2 x 4 1/2 hex bolt and 1/2 top lock
nut.
14. Attach the tire/wheel assembly to hub assembly
and secure with 5/8 lug nuts .
15. All bolts may be tightened to specs, See “Torque
Values Chart” on page 27.
Note: Fasten the bottom of the torque tube to frame with
chain or straps so it does not swing down and hit
something while turning center frame over. Carefully use hoist to turn center frame over and set on
stands to finish assembling components.
3
1
2
4
5
6
7
5
2
4
1
3
Figure 5
5109-5315 Center Transport
6
7
4
U
R
F
B
L
D
42624
5317-5323 Center Transport
Refer to Figure 6
16. Once the center Frame has been uncrated, carefully
turn the center frame upside down and set on blocks
to assemble torque tube.
17. Carefully raise the torque tube with an overhead
hoist, attach to center frame and secure with 1 1/4 x
7 pins , 3/8 x 2 1/4 Gr. 8 hex bolts and 3/8 top
lock nut.
18. Install the walking axle receiver assemblies into
torque tube, secure with 1/2 x 6 Gr. 8 hex bolt and
1/2 top lock nut.
19. Install pre-assembled 8-bolt hub assemblies into
walking axle receiver . Align holes in spindle with
hole in walking axle receiver, secure with 1/2 x 5 Gr.
8 hex bolt and 1/2 top lock nut.
20. Attach the tire/wheel assembly to hub assembly
and secure with 5/8 lug nuts .
21. All bolts may be tightened to specs, See “Torque
Values Chart” on page 27.
Note: Fasten the bottom of the torque tube to frame with
2
4
7
chain or straps so it does not swing down and hit
something while turning center frame over. Carefully use hoist to turn center frame over and set on
stands to finish assembling components.
1
3
4
5
6
8
9
4
8
9
6
7
5
2
1
3
R
F
U
B
L
D
6
5317-5323 Center Transport
Figure 6
42625
04/12/2012 Table of Contents Index 566-046E
8 TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
5317-5323 Wing Transport
Refer to Figure 7
22. Once the wing Frame has been uncrated, carefully
turn the wing frame upside down and set on blocks to
assemble torque tube.
23. Carefully raise the torque tube with an overhead
hoist and secure with 1 1/4 x 7 pins , 3/8 x 2 1/4 Gr.
8 hex bolts and 3/8 top lock nut.
3
24. Install pre-assembled 8-bolt hub assemblies into
torque tube . Align holes in spindle with hole in
1
1
2
4
torque tube, secure with 5/16 x 3 1/2 Gr. 8 hex bolt
and 5/16 top lock nut.
25. Attach the tire/wheel assembly to hub assembly
and secure with 5/8 lug nuts .
6
7
26. All bolts may be tightened to specs, See “Torque
Values Chart” on page 27.
Note: Fasten the bottom of the torque tube to frame with
chain or straps so it does not swing down and hit
something while turning center frame over. Carefully use hoist to turn center frame over and set on
stands to finish assembling components.
7
4
5
4
3
2
5317-5323 Wing Transport
6
5
Figure 7
1
U
R
F
B
L
D
42626
Center Lift & Gang Mount
Refer to Figure 8
27. Attach the cylinder mount bars and lift link to
center frame using 1 x 3 1/2 hex bolts , 1 x 4 hex
bolts and 1 lock nuts.
4
28. Now install 4.5 x 10 cylinders using 1 x 3 1/8 pins
, 1.5 x 1.0 x.075 machine washers and 3/16 x 2
6
cotter pins.
29. Install cylinder transport locks to lift link using
the 5/16 wire retainer pin .
30. On models 5111-5115 fasten wings to center
frame with 3/4 x 2 1/2 hex bolts , 3/4 lock washers
and 3/4 nuts.
Note: Wing shank mounts are only used on a few mod-
11
els, see machine and attachment layout drawings in
Appendix for proper placement.
31. Attach outside wing shank mounts (if equipped)
with 3/4 x 2 1/2 hex bolts 3/4 lock washers and 3/
4 nuts.
32. Attach center gang mount and wing gang mounts
to front of center frame and wing frame with 3/4 x
13
2 hex bolts , 3/4 lock washers and 3/4 nuts.
14
33. All bolts may be tightened to specs, See “Torque
Values Chart” on page 27.
1 2
3
5
7 2
8
9
10
11
10
12
566-046E Table of Contents Index 04/12/2012
Great Plains Manufacturing, Inc. Table of Contents Index Assembly 9
U
R
B
F
L
D
7
9
8
2
10
3
1
2
5
5
3
6
11
4
14
04/12/2012 Table of Contents Index 566-046E
12
13
Figure 8
Center Lift & Gang Mount
14
9
10
42009
10 TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
Trusses
Refer to Figure 9
Note: Do not tighten any bolts until all parts are assem-
bled.
34. Start by bolting the rear of the LH and RH
1 2
trusses to center frame using 1 1/4x81/2Gr.8hex
bolts , 1 1/4 lock washers and 1 1/4 nuts. Attach
3
middle plates of trusses with 3/4 x 2 1/2 hex bolts ,
3/4 lock washers, 3/4 nuts, front plates with 3/4 x 2
3/4 lock washers, and 3/4 nuts.
35. Mount the manual pack to RH truss plate with 1/
4 x 3/4 pan screws , mini end press wheels , 1/4
6 2
7 8
lock washers and 1/4 nuts.
36. Models 5317-5323, attach the bypass valve to the
RH truss with 5/16 x 3 hex bolts , 5/16 lock
2
10
washers and 5/16 nuts.
37. Models 5317-5323, install the rebound valve plate
with two 3/4 x 3 hex bolts , 3/4 lock washers, 3/4
4
5
nuts.
38. Models 5317-5323, install the pilot operated check
valve to rebound valve plate with 5/16 x 1 3/4
13 11
hex bolts , 5/16 lock washers, 5/16 nuts
14
12
39. All bolts may be tightened to specs, See “Torque
Values Chart” on page 27.
9
11
566-046E Table of Contents Index 04/12/2012
Great Plains Manufacturing, Inc. Table of Contents Index Assembly 11
R
F
U
D
B
12
14
4
L
2
11
13
9
10
4
3
7
6
8
2
1
5
Figure 9
Trusses
42009
04/12/2012 Table of Contents Index 566-046E
12 TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
Hitch & Center Lift Assembly
Refer to Figure 10
40. Attach hitch pole to trusses using 1 1/4 x 8 Gr. 8
hex bolts , 1 1/4 flat washers (one on each side
2 3
1
of uni-ball) and top lock nuts. Washers are needed to
ensure a tight fit. Bolts need tightened securely, but
do not over-tighten as the hitch needs to pivot.
41. Mount square jack to front mount on hitch with
4 1
pin provided with jack. Use jack to help support front
of hitch for rest of hitch assembly.
42. Attach the four lift mechanism links to the level bar
links and torque tube with 1 x 6 Gr. 8 hex bolts ,
6 7
and 1 lock nuts. Attach rear of level bar link to center frame ears with 1 x 2 29/64 pins , 1.5 x 1.0
x.075 machine washers and 3/16 x 2 cotter pins.
9
43. Attach the rear of the level bars to the top of the
level bar links with 1 x 6 Gr. 8 hex bolts and 1
6
5
6
8
10
11
lock nuts.
44. Attach level bar brace between the level bars
using 5/8 x 1 1/2 hex bolts , 5/8 lock washers and
12
13
5/8 nuts.
45. Now the back of the hitch turnbuckle , turnbuckle
lock and leveling arm may be attached to the
15 16
front of level bars with 1 1/4 x 9 special thread hex
bolt and 1 1/4 lock nut.
17
10
46. The bottom of the hitch leveling arm can be
attached to the back of the hitch pole using 1 x 7
Gr. 8 hex bolt and 1 lock nut.
18
14
16
1
47. The front of the hitch turnbuckle may be attached
to the hitch pole ears with 1 x 3 5/8 clevis pin , 1.5
14
19
x 1.0 x.075 machine washers and 3/16 x 2 cotter
pins. Attach the 3/8 x 4 pin wire snap lock to the
turnbuckle lock .
48. Attach hose holder to nut on front hitch pole
with 1/2 x 1 hex bolt ,1/2 flat washer and 1/2 lock
15
22
23
20
1
washer.
49. Attach counterbalance valve to the plate on front
of hitch pole with 5/16 x 3 1/2 hex bolts and 5/
1
24
25
16 lock washers.
50. Align holes in safety chain support , cat III hitch
tongue with holes on left side of hitch pole ,
27
secure with 1 x 8 Gr. 8 special hex bolts , four, 1
SAE flat washers , lock washers and 1 nut.
51. Install safety chain on bottom side of hitch ,
secure with 7/8 x 3 hex bolt , 7/8 flat washer , 7/
21
29
30
26
1
28
1
31
8 lock washer and 7/8 nut.
52. Attach hitch clevis to cat III hitch tongue with 3/
4 x 5 1/2 Gr. 8 hex bolt and 3/4 lock nut.
Note: Do not use hitch clevis if tractor has a hammer
32 27
33
32
strap. Use for transporting with truck.
53. Route safety chain through safety chain support
.
26
29
54. All bolts may be tightened to specs, See “Torque
Values Chart” on page 27.
566-046E Table of Contents Index 04/12/2012
Great Plains Manufacturing, Inc. Table of Contents Index Assembly 13
R
F
U
D
B
L
15
13
12
11
10
6
6
17
7
8
7
8
9
5
5
30
27
32
33
22
23
26
29
14
21
28
18
19
24
1
25
31
Figure 10
Hitch & Center Lift
16
20
2
3
4
42629
04/12/2012 Table of Contents Index 566-046E
14 TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
5109-5315 Center Fold
Refer to Figure 11
55. Install center fold bracket and rebound valve
bracket to front center frame plate with 3/4 x 2 1/2
hex bolts , 3/4 lock washers and 3/4 nuts.
56. Attach center wing stop (Models 5313 & 5315 only)
to truss plates with 5/8 x 1 1/2 hex bolts , 5/8 lock
washers and 5/8 nuts.
57. Attach wing pivot plates on side of center frame
with 3/4 x 2 1/2 hex bolts , 3/4 x 3 1/2 hex bolts
(front wing pivot plates, lower holes only), 3/4 lock
washers and 3/4 nuts.
58. Attach 12ga 16ga shim’s as needed with 3/4 x 2
1/2 hex bolts , 3/4 lock washers and 3/4 nuts to
level wings.
Note: See “Operator’s Manual” general operation and in-
59. Models 5109-5115 attach rigid smv & light bracket
to rear truss plates with 5/8 x 1 1/2 hex bolts ,5/8
lock washers and 5/8 nuts.
60. Attach SMV sign to either center wing stop or
rigid smv & light bracket with 1/4 x 3/4 pan head
screws , 1/4 lock washers and 1/4 hex nuts.
61. Models 5313-5315 attach rebound valve with 5/16
x 4 hex bolts , 5/16 lock washers and 5/16 nuts.
62. Tighten all bolts to specs, See “Torque Values Chart”
on page 27.
2
3
6
8 9
10
field adjustment section for adjustment procedure.
Attach extra shim’s to the lower front 3/4 x 3 1/2 hex
bolts , secure with 3/4 lock nuts .
12 18
14
15
17
1
4
5
7
13
16
12
13
5
4
4
3
15
17
14
13
6
7
5
16
2
3
8
9
10
1
7
U
B
L
18
12
R
F
D
Figure 11
5109-5315 Center Fold
42630
5317-5323 Center Fold
Refer to Figure 12
63. Install front center fold bracket and rear center fold
bracket to center frame plates with 3/4 x 2 1/2 hex
bolts , 3/4 lock washers and 3/4 nuts.
64. Attach center wing stop to truss plates with 5/8 x 1
1/2 hex bolts , 5/8 lock washers and 5/8 nuts.
65. Attach wing pivot plates on side of center frame
with 3/4 x 2 1/2 hex bolts , 3/4 lock washers and 3/4
nuts.
66. Attach SMV sign to center wing stop with 1/4 x 3/
4 pan head screws , 1/4 lock washers and 1/4 hex
nuts.
67. Tighten all bolts to specs, See “Torque Values
Chart” on page 27.
2
3
5
6
8 4
9
1
4
7
5
8
9
4
6
3
2
3
1
R
F
U
B
L
D
6
7
Figure 12
5317-5323 Center Fold
566-046E Table of Contents Index 04/12/2012
42631
Great Plains Manufacturing, Inc. Table of Contents Index Assembly 15
5313-5315 Wings
Refer to Figure 13
68. Carefully align holes in wing frame LH and RH with
holes on center frame hinges. Secure with 1 1/4 x 8
Gr. 8 hex bolt and 1 1/4 top lock nut.
Note: Tighten bolts snug but do not over-tighten as wings
need to pivot freely.
69. Attach wing gang mount to front wing frame plates
with 3/4 x 2 hex bolts , 3/4 lock washers and 3/4 hex
nuts.
70. Attach wing cylinder lug with 3/4 x 2 hex bolts , 3/
4 lock washers and 3/4 hex nuts.
Note: Wing shank mounts are only used on some mod-
els, see machine and attachment layout drawings in
Appendix for proper placement.
71. Install wing shank mounts to wing frame plate with
3/4 x 2 1/2 hex bolts , 3/4 lock washers and 3/4 nuts.
72. Attach base end of the 4 x 30 x 2 fold cylinders to
center fold bracket with 1 x 3 3/8 pins , 1.5 x 1.0
x.075 machine washer and 3/16 x 2 cotter pin.
Note: Do not attach rod end of the 4 x 30x2foldcylinders
to wing cylinder lug until fold cylinders have
8 5
been purged of air, See “Purging Hydraulic Sys-
tem” on page 24.
73. Tighten all bolts to specs, See “Torque Values Chart”
on page 27.
2
3
4
5 4
6
6
7
9
1
8
R
F
U
D
B
L
2
8
4
9
2
4
3
Figure 13
5313-5315 Wings
5
6
1
7
42632
04/12/2012 Table of Contents Index 566-046E
16 TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
5317-5323 Wings
Refer to Figure 14
74. Carefully align holes in wing frame LH and RH
1
with holes on center frame hinges. Secure with 1 1/4
x 8 Gr. 8 hex bolt and 1 1/4 top lock nut.
2
Note: Tighten bolts snug but do not over-tighten as
wings need to pivot freely. When wing frame is
attached to center frame, set stands (if available)
under outer part of wings to hold wings level for
rest of assembly.
75. Attach lower hole of cylinder bar mount to ears of
wing frame with 1 x 4 hex bolt , and 1 lock nut.
7
76. Attach upper hole of cylinder bar mount to one
end of wheel arm turnbuckle with 1 x 3 1/2 hex
bolt , two 1.5 x 1.0 x.075 machine washers (one
5 6
4
in each side of cylinder bar mount ), secure with 1
3
3
3
lock nut.
77. Attach other end of wheel arm turnbuckle to wing
frame ear with 1 x 3 1/2 hex bolt , two 1.5 x 1.0
x.075 machine washers (one in each side of cylinder bar mount ), secure and 1 lock nut.
3
78. Attach wing cylinder lug and wing cylinder mount
with 3/4 x 2 hex bolts , 3/4 lock washers and 3/4
9
6
8
10
5
4
hex nuts.
79. Attach wing gang mount to front wing frame
plates with 3/4 x 2 hex bolts , 3/4 lock washers
11
10
and 3/4 hex nuts.
Note: Wing shank mounts and are only used on
12 14
some models, see machine and attachment layout
drawings in Appendix for proper placement.
80. Install wing shank mounts and (model 5323
12 14
only) to wing frame plate with 3/4 x 2 1/2 hex bolts
, 3/4 lock washers and 3/4 nuts.
13
81. Attach base end of the 4 x 36 x 2 fold cylinders
and 4 x 36 x 1.5 fold cylinders to center fold
bracket with 1 x 3 3/8 pins , 1.5 x 1.0 x.075
16
17
15
machine washer and 3/16 x 2 cotter pin.
Note: Do not attach rod end of the fold cylinders and
to wing cylinder lug until fold cylinders have
16
15
been purged of air, See “Purging Hydraulic Sys-
tem” on page 24.
82. Attach the4x10x1.38 wing lift cylinders to cylinder bar mount and ear on torque tube with 1 x 3 3/
8 pins , 1.5 x 1.0 x.075 machine washer and 3/16
17
3
18
x 2 cotter pin.
83. Tighten all bolts to specs, See “Torque Values
Chart” on page 27.
566-046E Table of Contents Index 04/12/2012
Great Plains Manufacturing, Inc. Table of Contents Index Assembly 17
U
R
B
17
15
10
F
L
D
16
10
9
1
6
3
4
8
5
14
6
2
10
18
17
7
13
12
11
Figure 14
5317-5323 Wings
04/12/2012 Table of Contents Index 566-046E
42633
18 TC5109-5323 Table of Contents Index Great Plains Manufacturing, Inc.
569-190S Shank
Note: See machine layouts in Appendix for proper shank
placement. The front and rear shank mount assemblies will be shipped pre assembled from factory in
two parts in boxes. There will be the mount assembly and the shank assembly.
Refer to Figure 15
84. Install the mount assembly to the rear side of
tubes. Install front mount bracket on front of tubes,
align holes, secure with 3/4 x 2 1/2 hex bolts , 3/4
lock washers and 3/4 nuts. Slide these two parts
over frame tube in proper location.
85. Attach the upper hole of shank assembly with 3/4
x 4 hex bolts , 3/4 lock washers and 3/4 nuts.
Attach the lower hole of shank assembly with 5/8 x
4 hex bolts , 3/4 lock nut.
86. Tighten all bolts to specs, See “Torque Values
Chart” on page 27.
5
6
1
2
3
4
4
2
5
1
3
6
4
569-196S Shank
Refer to Figure 16
87. Install the mount assembly to the rear side of
tubes. Install front mount bracket on front of tubes,
align holes, secure with 3/4 x 2 1/2 hex bolts , 3/4
lock washers and 3/4 nuts. Slide these two parts
over frame tube in proper location.
88. Attach the shank assembly with 5/8 x 4 1/2 hex
bolt , 5/8 lock washer and 5/8 nut (rear hole), 1/2 x
5
3 hex bolt , 1/2 lock washer and 1/2 nut (front
hole).
89. Tighten all bolts to specs, See “Torque Values
Chart” on page 27.
5
1
2
3
4
Figure 15
569-190S Shank
42645
1
5
3
2
6
4
Figure 16
569-196S Shank
42012
566-046E Table of Contents Index 04/12/2012
Great Plains Manufacturing, Inc. Table of Contents Index Assembly 19
Turbo Gang
Note: See machine layouts in Appendix for proper gang
placement. The gang assemblies will come pre assembled from factory and attached to the gang bar.
Refer to Figure 17
90. Install the gang assembly using 1 x 9 1/2 hinge
pin , secure with 3/8 x 2 1/4 Gr. 8 hex bolts , 3/8
2 3
top lock nuts.
91. Attach cylinders to ears on gang bars and gang
mounts, secure with 1 x 3 1/8 pins , 1.5 x 1.0 x.075
machine washers and 3/16 x 2 cotter pins.
92. Tighten all bolts to specs, See “Torque Values
Chart” on page 27.
4
1
5
3
5
2
4
1
Depth Gauge
Refer to Figure 18
93. Install the link mount to the center gang bar with
1/2 x 3 1/32 x 7 1/4 u-bolt , 1/2 lock washers and 1/
2 nuts.
94. Install leveling weldment to the center gang mount
with 1/2 x 5 1/32 x 4 1/2 u-bolts , 1/2 lock washers
and 1/2 nuts.
95. Slide the depth gauge pointer over the leveling
weldment bolt, secure with 1/2 lock nut.
96. Align one set of holes in the two links , one on
each side of the depth gauge pointer hole , secure
with 1/2 x 1 1/2 bolt and 1/2 lock nut.
97. Attach the other end of the links , one on each side
of the hole in the link mount with 1/2 x 1 1/2 bolt
and 1/2 lock nut.
98. Tighten all u-bolts to specs, See “Torque Values
Chart” on page 27. Tighten the three lock nuts up
snug, but be sure the links will pivot.
99. Clean the surface where TC depth coulter decal
goes and peel backing off of decal and fasten decal
on plate. Firmly press decal to get all air bubbles out.
1
2
3
4
5
7
5
8
7
1 8
9
Figure 17
Turbo Gang
42013
4
3
5
6
9
2
7
8
1
Figure 18
Depth Gauge
42016
04/12/2012 Table of Contents Index 566-046E
Loading...