Great Plains SR5030 Operator Manual

PINK
Operator’s Manual
SR5030
Split-Row Planter
Model Serial No.
SR5030 KK1000, KK1005,
Manufacturing, Inc.
www .g reatplainsmfg.com
KK1006, KK1010 and
Later
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
17732
© Copyright 1999 Printed
4/12/2005
Cover illustration may show optional equipment not supplied with standard unit.
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . 1
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Description of Unit. . . . . . . . . . . . . . . . . . . . . . . . 6
Intended Usage. . . . . . . . . . . . . . . . . . . . . . . 6
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . 6
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . 6
Section 1 Preparation and Setup . . . . . . . . . . . . . . 7
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . 7
Hitching Planters to Tractor . . . . . . . . . . . . . . . . . 7
Leveling Planter. . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 2 Operating Instructions . . . . . . . . . . . . . . 9
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . 9
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Meter Clutches . . . . . . . . . . . . . . . . . . . . . . . 9
Row Unit Operation. . . . . . . . . . . . . . . . . . . . 9
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 3 Adjustments . . . . . . . . . . . . . . . . . . . . . 11
Row Unit Adjustments. . . . . . . . . . . . . . . . . . . . 11
Down Pressure . . . . . . . . . . . . . . . . . . . . . . 11
Down Pressure Charts . . . . . . . . . . . . . . . . 11
Coulter Depth . . . . . . . . . . . . . . . . . . . . . . . 11
Opener Seeding Depth . . . . . . . . . . . . . . . . 11
Side Gauge Wheels . . . . . . . . . . . . . . . . . . 12
1 x 12 Closing Wheel Option. . . . . . . . . . . . 13
Closing Disk Option. . . . . . . . . . . . . . . . . . . 13
Planting Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Transmission Adjustment . . . . . . . . . . . . . . 14
Checking Planting Population . . . . . . . . . . . 14
Planting Rate Charts . . . . . . . . . . . . . . . . . . . . . 15
Finger Pickup Meters for Corn . . . . . . . . . . 15
Brush Meters . . . . . . . . . . . . . . . . . . . . . . . . 16
Meter Drive Adjustments . . . . . . . . . . . . . . . . . . 17
Seed-Lok Lock Up . . . . . . . . . . . . . . . . . . . . . . . 17
Section 4 Troubleshooting. . . . . . . . . . . . . . . . . . . 18
Section 5 Maintenance and Lubrication. . . . . . . . 20
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Finger Pickup Meter. . . . . . . . . . . . . . . . . . . 20
Opener Disks, Scrapers and Gauge Wheels21
Chain Tension . . . . . . . . . . . . . . . . . . . . . . . 22
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Gauge Wheel Module . . . . . . . . . . . . . . . . . 24
Gauge Wheel Chain . . . . . . . . . . . . . . . . . . 24
Side Gauge Wheel Arms. . . . . . . . . . . . . . . 25
Counter Shaft Chain . . . . . . . . . . . . . . . . . . 25
Transmission Chain . . . . . . . . . . . . . . . . . . . 25
Meter Drive Chain . . . . . . . . . . . . . . . . . . . . 25
Finger Pickup Meter. . . . . . . . . . . . . . . . . . . 26
Section 6 Options. . . . . . . . . . . . . . . . . . . . . . . . . . 28
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Coulter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Terra Tine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Seed-Lok Firming Wheels . . . . . . . . . . . . . . . . . 29
Heavy Duty Spring Package. . . . . . . . . . . . . . . . 29
Section 7 Specifications and Capacities . . . . . . . 30
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 30
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Torque Values Chart for Common Bolt Sizes. . . 31
© Copyright 1999 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warr anty of any kind, either expressed or implied. W hile ev ery precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions . Neither is any liability assumed for damages resulting from the use of the inf orma­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains, Seed-Lok
All other brands and product names are trademarks or registered trademarks of their respective holders.
SR5030 Split-Row Planter 401-140M-A 4/12/05
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
!
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
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DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING!
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
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CAUTION!
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from machine.
Never allow riders on implement.Never allow children to operate
equipment.
For Your Protection
Thoroughly read and understand
Safety Decals, page 4. Read all instructions noted on decals.
OFF
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove key.
Detach and store implement in an
area where children normally do not play. Secure implement with blocks and supports.
Handle Chemicals Properly
Agricultural chemicals can be dan­gerous. Improper use can seriously injure persons, animals, plants, soil and property.
Wear protective clothing.Handle all chemicals with care. Follow instructions on container
label.
Avoid inhaling smoke from any
type of chemical fire.
Store or dispose of unused chem-
icals as specified by chemical manufacturer.
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SR5030 Split-Row Planter 401-140M-A
1
Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow-moving tractors, self-propelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and
turn signals whenever driving on public roads.
Use lights and devices provided
with implement.
Transport Machinery Safely
Maximum transport speed for imple­ment is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never
travel at a speed which does not
allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.Do not tow an implement that,
when fully loaded, weighs more than 1.5 times the weight of tow­ing vehicle.
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from tractor drawbar.
Use a chain with a strength rat-
ing equal to or greater than the gross weight of towed machin­ery.
Attach chain to tractor drawbar
support or other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end
fittings are broken, stretched or damaged.
Do not use safety
chain for towing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to this manual for additional information.
Work in a clean, dry area.Lower implement to ground, put
tractor in park, turn off engine, and remove ke y before performing maintenance.
Allow implement to cool completely.Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before oper­ation.
SR5030 Split-Row Planter 401-140M-A 4/12/05
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Great Plains Mfg., Inc.
Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to
loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment
safely requires your full attention, avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can penetrate skin, causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doc-
tor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Safety at All Times
Thoroughly read and understand this manual before operating implement. Refer to Safety Decals, page 4. Read all instructions noted on decals.
Be familiar with all implement
functions.
Operate implement from driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of work­ing area.
Do not turn tractor too tight, caus-
ing implement to ride up on wheels.
Tire Safety
Tire changing can be dangerous and should be performed by trained per­sonnel using correct tools and equip­ment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for weight involved.
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SR5030 Split-Row Planter 401-140M-A
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Important Safety Information
Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
1. Read and follow decal directions.
2. Keep all safety decals clean and legible.
3. Replace all damaged or missing decals. Order new decals from your Great Plains dealer. Refer to this section for proper decal placement.
Great Plains Mfg., Inc.
4. When ordering new parts or components, also request cor­responding safety decals.
5. To install new decals:
a. Clean the area on which the decal is to be placed. b. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
17725
17725
17725
818-055C
Slow Moving Vehicle Sign
818-230C
Red Reflector Reflectors on both ends
of planter frame; two de­cals total
818-229C
Amber Reflector Reflectors on both ends
of planter frame; two de­cals total
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Great Plains Mfg., Inc.
Important Safety Information
17724
818-229C
Amber Reflector Reflectors on outside row
units; two reflectors total
17725
17725
818-188C
Warning 20 MPH Trans
818-587C
Caution Operational
17725
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818-339C
Warning High Pressure
SR5030 Split-Row Planter 401-140M-A
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Introduction
Introduction
Great Plains Mfg., Inc.
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe oper ating pr actices will help you get years of satisf actory use from the ma chine.
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Description of Unit
The SR5030 is a three-point-mounted planting implement. The SR5030 has five row units spaced 30 inches apart. The SR5030 is designed to pull a six-row , pull-type plant er, splitting row width in half and planting 11 ro ws a pass .
Intended Usage
Use this unit with a six-row , pull-type planter to plant pro­duction-agriculture crops. Do not modify the planter for use with attachments other than those specified by Great Plains.
Using This Manual
This manual will familiarize you with safety, assembly, op­eration, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual. Right-hand and left-hand as used in this manual are deter-
mined by facing the direction the machine will tra v el while in use unless otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct oper ation, read and follow the directions provided before continu­ing.
NOTE: Useful inf ormation related to the preceding topic.
Owner Assistance
If you need customer service or repair parts, contact a Great Plains dealer. The y ha ve trained personnel, repair parts and equipment specially designed for Great Plains products.
Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial-number plate is located on the upper-link clevis as shown in Figure A.
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17725
Figure A
Serial Number
Record your planter model and serial number here for quick reference:
Model Number: _________________________________ Serial Number: _________________________________ Your Great Plains dealer wants you to be satisfied with
your new machine. If y ou do not understand an y part of this manual or are not satisfied with the service received, please take the following actions .
1. Discuss the matter with y our dealership service man-
ager. Mak e sure the y are aw are of an y prob lems so they can assist you.
2. If you are still unsatisfied, seek out the owner or gen-
eral manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
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Great Plains Mfg., Inc.
Section 1 Preparation and Setup
Section 1 Preparation and Setup
This section will help you prepare your tractor and planter for use. The planter must be hitched to a suitab le tr actor and leveled before using it in the field.
Prestart Checklist
1. Read and understand “Important Safety Informa­tion” beginning on page 1.
2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubri­cated. Refer to Lubrication, “Maintenance and Lubri- cation,” page 24.
4. Check that all safety decals and reflectors are legib le. Replace if damaged. Refer to Safety Decals , “Impor tant Safety Information,” page 4.
5. Inflate tires and tighten bolts as recommended in the “Appendix,”
page 31.
Hitching Planters to Tractor
!
DANGER!
Y ou may be se ver ely injur ed or killed by being crushed between the tractor and planter. Do not stand or place any part of your body between planter and moving tractor. Stop tractor engine and set park brake before installing hitch pins.
1. To prevent soil compaction on rows, set tractor wheels at 75 inches center to center. For hillsides and steep slopes, set tractor wheels as wide as possible for maximum stability.
2. Adjust tractor lower links to maximize lifting height.
5. Raise planter. Remove pins (1) holding parking stands and raise stands. Replace pins in lowest hole of each stand.
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Figure 1-1
Parking Stand
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WARNING!
Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressur e. Fluid escaping fr om a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injur ed, seek medical assistance from a doctor that is familiar with this type of injury. For eign fluids in the tissue must be surgically r emoved within a few hours or gangrene will result.
17723
IMPORTANT: To keep the planter level make sure the lower links are adjusted evenly.
Set tractor sway blocks to minimize side sway. Posi­tion tractor lift control in float position.
3. Back tractor up to planter. Align lower links with the lower hitch holes on planter. Insert hitch pins and spacers supplied with planter according to the catego ry of your tractor. Lock pins in place.
4. Attach tractor top link in the lower hole for Category II tractors. Attach tractor top link in the upper hole for Category III tractors.
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6. Hitch SR5030 to pull-type planter.
7. Connect hydraulic hoses f or pull-type planter to cou­plers on rear of SR5030. Connect hydraulic hoses f or SR5030 to tractor outlets.
8. Connect planter electrical harness to SR5030 har­ness. Plug lead from SR5030 harness to the tractor receptacle.
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SR5030 Split-Row Planter 401-140M-A
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Section 1 Preparation and Setup
Great Plains Mfg., Inc.
Leveling Planter
The planter must be level for the row units to function cor­rectly. Before leveling the planter check tire pressures as specified on Tire Inflation Chart, “Appendix,”
1. Check that planter is lev el from side to side. If not, ad­just lower links of tractor three point to level planter.
2. After setting row units to the proper planting depth, park tractor and planter on level ground in the field. Lower planter . If planter is lev el from front to back, the bottom of the frame tube will be parallel to the ground (1). See
Figure 1-2. If planter is not level, adjust upper
link on tractor three point to level planter.
3. Check that row-unit arms are parallel to the ground. If row-unit arms are not parallel, adjust gauge-wheel modules.
To find the amount of adjustment needed, measure the vertical distance between the front and rear pivot on the row-unit arms (2). See
Figure 1-2. Adjust both
gauge-wheel modules this amount.
page 30.
To adjust the gauge-wheel modules, see Figure 1-3. Raise planter and loosen jam nut (A) on wheel mod­ule.
To lower the planter, turn the nut (B) at the opposite end of link counter-clockwise.
To raise planter, turn nut (B) clockwise.
When finished adjusting, tighten jam nut.
10495
Figure 1-3
Adjusting Gauge-Wheel Modules
17886
Figure 1-2
Level Planter Front to Rear
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Great Plains Mfg., Inc.
Section 2 Operating Instructions
Section 2 Operating Instructions
This section covers general operating procedures . Experi­ence, machine familiarity and the follo wing information will lead to efficient operation and good working habits. Al ways operate farm machinery with safety in mind.
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Prestart Checklist
1. Carefully read “Important Safety Information,” be­ginning on page 1.
2. Lubricate planter as indicated under Lubrication, Maintenance and Lubrication,”
3. Check that planter tires are the correct size and prop­erly inflated as indicated on Tire Inflation Chart, “Ap- pendix,” page 30.
4. Check all bolts, pins and fasteners. T orque as speci­fied on Torque Values Chart, “Appendix,” page 31.
5. Check the chains for proper tension and alignment as shown in Maintenance, “Maintenance and Lubrica tion,” page 20.
6. Check planter for worn or damaged parts. Repair or replace them before going to the field.
page 24.
Field Operation
1. Perf orm all checks listed on Prestart Checklist, this page.
2. Hitch planters to a tractor with sufficient weight and horsepower . Ref er to Tractor Requirements , “Specifi
cations and Capacities,” page 30, and Hitching Planters to T ractor , “Preparation and Setup ,” page 7.
3. Set and calibrate planting rate as explained under Planting Rate, “Adjustments,”
4. Clear seed hoppers of foreign objects. Load seed hoppers with clean seed. Add 1 teaspoon of graphite to each seed hopper. Replace hopper lids.
5. Adjust down pressure on row units to match field con­ditions. Set row units to desired planting depth. Refer to Row Unit Adjustments, “Adjustments,
6. Check if planters are lev el. Refer to Leveling Planter , “Preparation and Setup,”
7. Lower planters, pull f orw ard and begin planting.
8. Always raise planters for field turns. Meters will stop automatically as you raise planters.
page 14.
page 11.
page 8.
Meter Clutches
To disengage seed-hopper clutches, pull and rotate knobs until meters are disengaged. See
17887
Figure 2-1
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To engage clutches, pull and rotate knobs until meters reengage.
Row Unit Operation
Never back up with row units in ground. If y ou do, check all openers to be sure none are clogged. Always lift planter out of ground when turning at ends of field rows and for other short-radius turns.
For information on planting-depth and down-pressure
-
adjustments, refer to Row Unit Adjustments , “Adjust ments,” beginning on page 11.
Meter Clutch
Figure 2-1.
Transporting
!
WARNING!
Towing the planter at high speeds can lead to loss of vehicle control. Loss of vehicle control can lead to serious road acci dents, injury and death. Do not exceed 20 mph. To maintain steering control, ballast may need to be added to tractor front end. To determine the amount of ballast required refer to your tractor’s operator manual.
Before transporting the planter, chec k and practice the fol­lowing items.
1. Check that planters are securely hitched to a sufficient tractor. Refer to Tractor Requirements, “Specifica
tions and Capacities,” page 30 and Hitching Planters to Tractor, “Preparation and Setup,” page 7.
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