Great Plains SN12759 Assembly Instructions

7. Parts & Assembly
7. Parts & Assembly
Table of contents
Main Assembly ...................................................................................... 36
2.5m Mounted X-Press (Rigid) ....................................................................................... 36
3m Mounted X-Press (Rigid) .......................................................................................... 38
4m Mounted X-Press (Rigid) .......................................................................................... 40
4m Mounted X-Press (Folding)....................................................................................... 42
2.5m Mounted X-Press (Rigid) Mainframe .....................................................................44
3m Mounted X-Press (Rigid) Mainframe ........................................................................ 46
4m Mounted X-Press (Rigid) Mainframe ........................................................................ 48
4m Mounted X-Press (Folding) Mainframe ..................................................................... 50
4m Mounted X-Press (Folding) LH Wing ........................................................................ 52
4m Mounted X-Press (Folding) RH Wing ........................................................................54
Discs ...................................................................................................... 56
Disc Unit Assembly LH ................................................................................................... 56
Disc Unit Assembly RH .................................................................................................. 58
Disc Hub Assembly ........................................................................................................ 60
DD Light Roll .......................................................................................... 62
Roll Linkage Assembly ................................................................................................... 62
2.5m DD Light Roll Unit (Rigid)....................................................................................... 64
3m DD Light Roll Unit (Rigid) ......................................................................................... 66
4m DD Light Roll Unit (Rigid) ......................................................................................... 68
4m DD Light Roll Unit RH (Folding) ................................................................................ 70
4m DD Light Roll Unit LH (Folding) ................................................................................. 72
2.5m DD Light Scraper Rail Assembly (Rigid) ................................................................ 74
3m DD Light Scraper Rail Assembly (Rigid) ...................................................................76
4m DD Light Scraper Rail Assembly (Rigid) ...................................................................78
4m DD Light LH Scraper Rail Assembly (Folding) .......................................................... 80
4m DD Light RH Scraper Rail Assembly (Folding) .......................................................... 82
Lights / Hydraulics (4m Folding only) .................................................... 84
Light Unit (UK)................................................................................................................ 84
Light Unit (Europe) ......................................................................................................... 86
Hydraulic Compenents ................................................................................................... 88
Hydraulic Hose Layout ................................................................................................... 90
Operating Instructions
35X-Press
7. Parts & Assembly
B
AS2724
PJG
18/09/2006
X-PRESS 2.5m
X-Press
36
Operating Instructions
GENERAL ASSEMBLY - X-PRESS 2.5m
7. Parts & Assembly
AS2724
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
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16
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AS2705 ROLL LINKAGE 2 AS2725 DDLIGHT ROLL ASSEMBLY 1 AS2726 SCRAPER RAIL ASSEMBLY 1 AS2727 MAIN FRAME ASSEMBLY 1
P13013 MANUAL CASE Ø100 1 P15443 MANUAL - MTD X-PRESS 2007 1
GENERAL ASSEMBLY - X-PRESS 2.5m
Operating Instructions
37X-Press
7. Parts & Assembly
C
AS2700
PJG
08/09/2006
X-PRESS 3.0m
X-Press
38
Operating Instructions
GENERAL ASSEMBLY
7. Parts & Assembly
AS2700
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
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11
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13
14
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18
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32
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36
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39
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49
50
AS2703 DDLIGHT R OLL UNIT 3.0m 1 AS2705 ROLL LINKAGE 2 AS2706 SCRAPER RAIL ASSEMBLY 1 AS2711 CHASSIS ASSEMBLY 1
P13013 MANUAL CASE Ø100 1 P15443 MANUAL - MTD X-PRESS 2007 1
GENERAL ASSEMBLY - X-PRESS 3.0m
Operating Instructions
39X-Press
7. Parts & Assembly
B
AS2701
PJG
08/09/2006
X-PRESS 4.0m
X-Press
40
Operating Instructions
GENERAL ASSEMBLY
7. Parts & Assembly
AS2701
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
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AS2704 DDLIGHT R OLL UNIT 4.0m 1 AS2705 ROLL LINKAGE 2 AS2707 SCRAPER RAIL ASSEMBLY 1 AS2712 CHASSIS ASSEMBLY 1
P13013 MANUAL CASE Ø100 1 P15443 MANUAL - MTD X-PRESS 2006 1
GENERAL ASSEMBLY - X-PRESS 4.0m
Operating Instructions
41X-Press
7. Parts & Assembly
B
AS2702
PJG
28/09/2006
X-PRESS 4.0m F/W
X-Press
42
Operating Instructions
GENERAL ASSEMBLY
7. Parts & Assembly
AS2702
GENERAL ASSEMBLY - X-PRESS 4.0m
F/W
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
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49
50
AS2705 ROLL LINKAGE 4 AS2713 DDLIGHT ROLL UNIT ASSEMBLY RH 1 AS2714 DDLIGHT ROLL UNIT ASSEMBLY LH 1 AS2715 WNG ASSEMBLY RH 1 AS2716 WING ASSEMBLY LH 1 AS2717 SCRAPER RAIL ASSEMBLY RH 1 AS2718 SCRAPER RAIL ASSEMBLY LH 1 AS2719 LIGHT BEAM ASSEMBLY - UK SPEC 1 AS2720 LIGHT BEAM ASSEMBLY - EUROPEAN S 1 AS2721 CHASSIS ASSEMBLY 1 AS2737 HYDRAULLIC COMPON ENTS 1
P13013 MANUAL CASE Ø100 1 P15443 MANUAL - MTD X-PRESS 2007 1
Operating Instructions
43X-Press
7. Parts & Assembly
A
A
AS2727
PJG
18/01/2006
X-PRESS 2.5m
X-Press
44
Operating Instructions
MAIN FRAME ASSEMBLY
7. Parts & Assembly
AS2727
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
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49
50
AS2708 PROACTIVE UNIT - RH 9 AS2709 PROACTIVE UNIT LH 9
P00874 BOLT M20x70 GR. 8.8 4 P01704 BOLT M16x50 GR8.8 36 P01901 BOLT M16x80 GR. 8.8 36 P02008 NUT LOCK M16 72 P02009 NUT LOCK M20 4 P02484 LYNCH PIN CAT 2 3 P02602 WASHER FLAT M16 72 P05122 SERIAL PLAT E 1 P07981 NUT LOCK M6 4 P11462 DISC BLADE Ø515x6 18 P12349 BOLT M6x30 4 P12620 TOP PLATE 18 P12621 SPACER Ø36xØ16.5x31mm 36 P12622 TRACK ARM 18 P12783 LYNCH PIN CAT 0 18 P12810 NUT CAST LE M24 18 P12815 BOLT M24x185 STRUCT U RAL GR 8.8 18 P12886 Ø24xØ16x13mm SPACER BUSH 18 P13092 RIVET Ø3x10x Ø6 HEAD 4 P13112 LOWER LINK PIN 2 P14050 POINTER 2 P14055 SPACER BUSH - 10mm 4 P14273 TRACK ROD - FRONT 1 P14274 TRACKROD REAR 1 P14481 GANG ANGLING JACK 2 P14979 CHASSIS - X-PRESS 2.5m 1 P14982 UPPER LINK PIN 1
CHASSIS ASSEMBLY - X-PRESS 2.5m
Operating Instructions
45X-Press
7. Parts & Assembly
A
AS2711
B
PJG
11/09/2006
X-PRESS 3m
X-Press
46
Operating Instructions
CHASSIS ASSEMBLY
7. Parts & Assembly
AS2711
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
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7
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AS2708 PROACTIVE UNIT - RH 11 AS2709 PROACTIVE UNIT LH 11
P00874 BOLT M20x70 GR. 8.8 4 P01704 BOLT M16x50 GR8.8 44 P01901 BOLT M16x80 GR. 8.8 44 P02008 NUT LOCK M16 88 P02009 NUT LOCK M20 4 P02484 LYNCH PIN CAT 2 3 P02602 WASHER FLAT M16 88 P05122 SERIAL PLAT E 1 P07981 NUT LOCK M6 4 P11462 DISC BLADE Ø515x6 22 P12349 BOLT M6x30 4 P12620 TOP PLATE 22 P12621 SPACER Ø36xØ16.5x31mm 44 P12622 TRACK ARM 22 P12783 LYNCH PIN CAT 0 22 P12810 NUT CAST LE M24 22 P12815 BOLT M24x185 STRUCT U RAL GR 8.8 22 P12886 Ø24xØ16x13mm SPACER BUSH 22 P12897 TRACK ROD RH FRONT 5.5m X-PRESS S 1 P13092 RIVET Ø3x10x Ø6 HEAD 4 P13112 LOWER LINK PIN 2 P14015 TRACKROD REAR 1 P14050 POINTER 2 P14055 SPACER BUSH - 10mm 4 P14481 GANG ANGLING JACK 2 P14980 CHASSIS - X-PRESS 3m 1 P14982 UPPER LINK PIN 1
CHASSIS ASSEMBLY - X-PRESS 3.0m
Operating Instructions
47X-Press
7. Parts & Assembly
A
A
AS2712
PJG
11/09/2006
X-PRESS 4.0m
B
X-Press
48
Operating Instructions
CHASSIS ASSEMBLY
7. Parts & Assembly
AS2712
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
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49
50
AS2708 PROACTIVE UNIT - RH 15 AS2709 PROACTIVE UNIT LH 15
P00874 BOLT M20x70 GR. 8.8 4 P01704 BOLT M16x50 GR8.8 60 P01901 BOLT M16x80 GR. 8.8 60 P02008 NUT LOCK M16 120 P02009 NUT LOCK M20 4 P02484 LYNCH PIN CAT 2 3 P02602 WASHER FLAT M16 120 P05122 SERIAL PLAT E 1 P07981 NUT LOCK M6 4 P11462 DISC BLADE Ø515x6 30 P12349 BOLT M6x30 4 P12620 TOP PLATE 30 P12621 SPACER Ø36xØ16.5x31mm 60 P12622 TRACK ARM 30 P12783 LYNCH PIN CAT 0 30 P12810 NUT CAST LE M24 30 P12815 BOLT M24x185 STRUCT U RAL GR 8.8 30 P12886 Ø24xØ16x13mm SPACER BUSH 30 P13092 RIVET Ø3x10x Ø6 HEAD 4 P13112 LOWER LINK PIN 2 P14050 POINTER 2 P14055 SPACER BUSH - 10mm 4 P14087 TRACKROD - 15 HOLES 395mm 1 P14088 TRACKROD - 15 HOLES 550mm 1 P14481 GANG ANGLING JACK 2 P14981 CHASSIS - X-PRESS 4m 1 P14982 UPPER LINK PIN 1
CHASSIS ASSEMBLY - X-PRESS 4.0m
Operating Instructions
49X-Press
7. Parts & Assembly
B
AS2721
PJG
13/09/2006
X-PRESS 4m F/W
X-Press
50
Operating Instructions
CHASSIS ASSEMBLY
7. Parts & Assembly
AS2721
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
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7
8
9
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P00001 BOLT M10x40 GR.8.8 2 P00002 BOLT U M12 GR8.8 70x54 2 P00014 BOLT M24x80 GR. 8.8 6 P00036 BOLT M30x180 GR. 8.8 1 P00071 NIPPLE - GREASE 4 P00941 BOLT M30x90 GR. 8.8 2 P02007 NUT LOCK M12 5 P02010 NUT LOCK M24 6 P02011 NUT LOCK M30 3 P02483 LYNCH PIN CAT 1 2 P02484 LYNCH PIN CAT 2 3 P02600 WASHER FLAT M10 4 P02601 WASHER FLAT M12 6 P02604 WASHER FLAT M24 Ø50 12 P02608 WASHER FLAT M30 3 P03093 BOLT M12x75 GR. 8.8 1 P05122 SERIAL PLATE 1 P05400 WASHER FLAT M6 2 P05401 WASHER SPRING M6 4 P05534 NUT LOCK M10 2 P05820 JUNCTION BOX 1 P07544 PLASTIC END CAP 50x50 1 P08892 BOLT M6x50 GR. 8.8 2 P09092 HOSE STOWAGE PLATE 1 P11499 BOLT M6x55 GR. 8.8 2 P13092 RIVET Ø3x10x Ø6 HEAD 4 P13126 HEADSTOCK BRACE 2 P14033 RIVET Ø5x25 2 P14072 PIN Ø30x93 2 P14075 BUSH Ø52xØ40.6x45 8 P14971 LIGHT MOUNT 1 P14974 CHASSIS 1 P14995 HEADSTOCK PLATE 1 P14996 CAT 3 LOWER LINK PIN TO SU IT ST BAR 2 P15000 CAT 2/3 UPPER LINK PIN TO SUIT ST BAR 1
CHASSIS ASSEMBLY - X-PRESS 4.0m F/W
Operating Instructions
51X-Press
7. Parts & Assembly
A
AAS2716
PJG
12/09/2006
B
X-PRESS 4m F/W
X-Press
52
Operating Instructions
WING ASSEMBLY LH
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