7. Parts & Assembly
7. Parts & Assembly
Table of contents
Main Assembly ...................................................................................... 36
2.5m Mounted X-Press (Rigid) ....................................................................................... 36
3m Mounted X-Press (Rigid) .......................................................................................... 38
4m Mounted X-Press (Rigid) .......................................................................................... 40
4m Mounted X-Press (Folding)....................................................................................... 42
Frames ................................................................................................... 44
2.5m Mounted X-Press (Rigid) Mainframe .....................................................................44
3m Mounted X-Press (Rigid) Mainframe ........................................................................ 46
4m Mounted X-Press (Rigid) Mainframe ........................................................................ 48
4m Mounted X-Press (Folding) Mainframe ..................................................................... 50
4m Mounted X-Press (Folding) LH Wing ........................................................................ 52
4m Mounted X-Press (Folding) RH Wing ........................................................................54
Discs ...................................................................................................... 56
Disc Unit Assembly LH ................................................................................................... 56
Disc Unit Assembly RH .................................................................................................. 58
Disc Hub Assembly ........................................................................................................ 60
DD Light Roll .......................................................................................... 62
Roll Linkage Assembly ................................................................................................... 62
2.5m DD Light Roll Unit (Rigid)....................................................................................... 64
3m DD Light Roll Unit (Rigid) ......................................................................................... 66
4m DD Light Roll Unit (Rigid) ......................................................................................... 68
4m DD Light Roll Unit RH (Folding) ................................................................................ 70
4m DD Light Roll Unit LH (Folding) ................................................................................. 72
2.5m DD Light Scraper Rail Assembly (Rigid) ................................................................ 74
3m DD Light Scraper Rail Assembly (Rigid) ...................................................................76
4m DD Light Scraper Rail Assembly (Rigid) ...................................................................78
4m DD Light LH Scraper Rail Assembly (Folding) .......................................................... 80
4m DD Light RH Scraper Rail Assembly (Folding) .......................................................... 82
Lights / Hydraulics (4m Folding only) .................................................... 84
Light Unit (UK)................................................................................................................ 84
Light Unit (Europe) ......................................................................................................... 86
Hydraulic Compenents ................................................................................................... 88
Hydraulic Hose Layout ................................................................................................... 90
Operating Instructions
35X-Press
7. Parts & Assembly
B
AS2724
PJG
18/09/2006
X-PRESS 2.5m
X-Press
36
Operating Instructions
GENERAL ASSEMBLY - X-PRESS 2.5m
7. Parts & Assembly
AS2724
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2705 ROLL LINKAGE 2
AS2725 DDLIGHT ROLL ASSEMBLY 1
AS2726 SCRAPER RAIL ASSEMBLY 1
AS2727 MAIN FRAME ASSEMBLY 1
P13013 MANUAL CASE Ø100 1
P15443 MANUAL - MTD X-PRESS 2007 1
GENERAL ASSEMBLY - X-PRESS 2.5m
Operating Instructions
37X-Press
7. Parts & Assembly
AS2700
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2703 DDLIGHT R OLL UNIT 3.0m 1
AS2705 ROLL LINKAGE 2
AS2706 SCRAPER RAIL ASSEMBLY 1
AS2711 CHASSIS ASSEMBLY 1
P13013 MANUAL CASE Ø100 1
P15443 MANUAL - MTD X-PRESS 2007 1
GENERAL ASSEMBLY - X-PRESS 3.0m
Operating Instructions
39X-Press
7. Parts & Assembly
AS2701
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2704 DDLIGHT R OLL UNIT 4.0m 1
AS2705 ROLL LINKAGE 2
AS2707 SCRAPER RAIL ASSEMBLY 1
AS2712 CHASSIS ASSEMBLY 1
P13013 MANUAL CASE Ø100 1
P15443 MANUAL - MTD X-PRESS 2006 1
GENERAL ASSEMBLY - X-PRESS 4.0m
Operating Instructions
41X-Press
7. Parts & Assembly
AS2702
GENERAL ASSEMBLY - X-PRESS 4.0m
F/W
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2705 ROLL LINKAGE 4
AS2713 DDLIGHT ROLL UNIT ASSEMBLY RH 1
AS2714 DDLIGHT ROLL UNIT ASSEMBLY LH 1
AS2715 WNG ASSEMBLY RH 1
AS2716 WING ASSEMBLY LH 1
AS2717 SCRAPER RAIL ASSEMBLY RH 1
AS2718 SCRAPER RAIL ASSEMBLY LH 1
AS2719 LIGHT BEAM ASSEMBLY - UK SPEC 1
AS2720 LIGHT BEAM ASSEMBLY - EUROPEAN S 1
AS2721 CHASSIS ASSEMBLY 1
AS2737 HYDRAULLIC COMPON ENTS 1
P13013 MANUAL CASE Ø100 1
P15443 MANUAL - MTD X-PRESS 2007 1
Operating Instructions
43X-Press
7. Parts & Assembly
AS2727
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2708 PROACTIVE UNIT - RH 9
AS2709 PROACTIVE UNIT LH 9
P00874 BOLT M20x70 GR. 8.8 4
P01704 BOLT M16x50 GR8.8 36
P01901 BOLT M16x80 GR. 8.8 36
P02008 NUT LOCK M16 72
P02009 NUT LOCK M20 4
P02484 LYNCH PIN CAT 2 3
P02602 WASHER FLAT M16 72
P05122 SERIAL PLAT E 1
P07981 NUT LOCK M6 4
P11462 DISC BLADE Ø515x6 18
P12349 BOLT M6x30 4
P12620 TOP PLATE 18
P12621 SPACER Ø36xØ16.5x31mm 36
P12622 TRACK ARM 18
P12783 LYNCH PIN CAT 0 18
P12810 NUT CAST LE M24 18
P12815 BOLT M24x185 STRUCT U RAL GR 8.8 18
P12886 Ø24xØ16x13mm SPACER BUSH 18
P13092 RIVET Ø3x10x Ø6 HEAD 4
P13112 LOWER LINK PIN 2
P14050 POINTER 2
P14055 SPACER BUSH - 10mm 4
P14273 TRACK ROD - FRONT 1
P14274 TRACKROD REAR 1
P14481 GANG ANGLING JACK 2
P14979 CHASSIS - X-PRESS 2.5m 1
P14982 UPPER LINK PIN 1
CHASSIS ASSEMBLY - X-PRESS 2.5m
Operating Instructions
45X-Press
7. Parts & Assembly
AS2711
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2708 PROACTIVE UNIT - RH 11
AS2709 PROACTIVE UNIT LH 11
P00874 BOLT M20x70 GR. 8.8 4
P01704 BOLT M16x50 GR8.8 44
P01901 BOLT M16x80 GR. 8.8 44
P02008 NUT LOCK M16 88
P02009 NUT LOCK M20 4
P02484 LYNCH PIN CAT 2 3
P02602 WASHER FLAT M16 88
P05122 SERIAL PLAT E 1
P07981 NUT LOCK M6 4
P11462 DISC BLADE Ø515x6 22
P12349 BOLT M6x30 4
P12620 TOP PLATE 22
P12621 SPACER Ø36xØ16.5x31mm 44
P12622 TRACK ARM 22
P12783 LYNCH PIN CAT 0 22
P12810 NUT CAST LE M24 22
P12815 BOLT M24x185 STRUCT U RAL GR 8.8 22
P12886 Ø24xØ16x13mm SPACER BUSH 22
P12897 TRACK ROD RH FRONT 5.5m X-PRESS S 1
P13092 RIVET Ø3x10x Ø6 HEAD 4
P13112 LOWER LINK PIN 2
P14015 TRACKROD REAR 1
P14050 POINTER 2
P14055 SPACER BUSH - 10mm 4
P14481 GANG ANGLING JACK 2
P14980 CHASSIS - X-PRESS 3m 1
P14982 UPPER LINK PIN 1
CHASSIS ASSEMBLY - X-PRESS 3.0m
Operating Instructions
47X-Press
7. Parts & Assembly
AS2712
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS2708 PROACTIVE UNIT - RH 15
AS2709 PROACTIVE UNIT LH 15
P00874 BOLT M20x70 GR. 8.8 4
P01704 BOLT M16x50 GR8.8 60
P01901 BOLT M16x80 GR. 8.8 60
P02008 NUT LOCK M16 120
P02009 NUT LOCK M20 4
P02484 LYNCH PIN CAT 2 3
P02602 WASHER FLAT M16 120
P05122 SERIAL PLAT E 1
P07981 NUT LOCK M6 4
P11462 DISC BLADE Ø515x6 30
P12349 BOLT M6x30 4
P12620 TOP PLATE 30
P12621 SPACER Ø36xØ16.5x31mm 60
P12622 TRACK ARM 30
P12783 LYNCH PIN CAT 0 30
P12810 NUT CAST LE M24 30
P12815 BOLT M24x185 STRUCT U RAL GR 8.8 30
P12886 Ø24xØ16x13mm SPACER BUSH 30
P13092 RIVET Ø3x10x Ø6 HEAD 4
P13112 LOWER LINK PIN 2
P14050 POINTER 2
P14055 SPACER BUSH - 10mm 4
P14087 TRACKROD - 15 HOLES 395mm 1
P14088 TRACKROD - 15 HOLES 550mm 1
P14481 GANG ANGLING JACK 2
P14981 CHASSIS - X-PRESS 4m 1
P14982 UPPER LINK PIN 1
CHASSIS ASSEMBLY - X-PRESS 4.0m
Operating Instructions
49X-Press
7. Parts & Assembly
AS2721
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00001 BOLT M10x40 GR.8.8 2
P00002 BOLT U M12 GR8.8 70x54 2
P00014 BOLT M24x80 GR. 8.8 6
P00036 BOLT M30x180 GR. 8.8 1
P00071 NIPPLE - GREASE 4
P00941 BOLT M30x90 GR. 8.8 2
P02007 NUT LOCK M12 5
P02010 NUT LOCK M24 6
P02011 NUT LOCK M30 3
P02483 LYNCH PIN CAT 1 2
P02484 LYNCH PIN CAT 2 3
P02600 WASHER FLAT M10 4
P02601 WASHER FLAT M12 6
P02604 WASHER FLAT M24 Ø50 12
P02608 WASHER FLAT M30 3
P03093 BOLT M12x75 GR. 8.8 1
P05122 SERIAL PLATE 1
P05400 WASHER FLAT M6 2
P05401 WASHER SPRING M6 4
P05534 NUT LOCK M10 2
P05820 JUNCTION BOX 1
P07544 PLASTIC END CAP 50x50 1
P08892 BOLT M6x50 GR. 8.8 2
P09092 HOSE STOWAGE PLATE 1
P11499 BOLT M6x55 GR. 8.8 2
P13092 RIVET Ø3x10x Ø6 HEAD 4
P13126 HEADSTOCK BRACE 2
P14033 RIVET Ø5x25 2
P14072 PIN Ø30x93 2
P14075 BUSH Ø52xØ40.6x45 8
P14971 LIGHT MOUNT 1
P14974 CHASSIS 1
P14995 HEADSTOCK PLATE 1
P14996 CAT 3 LOWER LINK PIN TO SU IT ST BAR 2
P15000 CAT 2/3 UPPER LINK PIN TO SUIT ST BAR 1
CHASSIS ASSEMBLY - X-PRESS 4.0m F/W
Operating Instructions
51X-Press