Great Plains SML1000 Operator Manual
Table of Contents Index
Semi-Mounted Fertilizer Carts
Operator Manual
SML-1000, SML-750, SML-500
Manufacturing, Inc.
www.greatplainsmfg.com
Read the Operator manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
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Illustrations may show optional equipment not supplied with standard unit, and may not
show your specific cart model where operation is identical.
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EN
© Copyright 2011 Printed 03/31/2011 407-451M
Table of Contents Index
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Table of Contents Index
Table of Contents Index
Great Plains Manufacturing, Inc. Cover Index iii
Table of Contents
Important Safety Information ......................................1
Safety Decals .................................................................5
Introduction ..................................................................7
Models Covered .............................................................7
Description of Unit ..........................................................7
Intended Usage ..........................................................7
Compatible Materials.................................................. 8
Serial Number Plates..................................................8
Document Family........................................................9
Using This Manual..........................................................9
Definitions................................................................... 9
Owner Assistance ..........................................................9
Preparation and Setup ............................................... 10
Initial Setup...................................................................10
Post-Delivery/Seasonal Setup......................................10
Pre-Planting Setup .......................................................10
Hitching Cart to Implement...........................................11
Shims .......................................................................11
Open Implement Hitches..........................................12
Hitch Cart and Implement......................................... 12
Double-Check Latch Plates......................................13
Make Fertilizer Connection...........................................13
Parking Stands ............................................................. 14
Raise Stand After Hitching .......................................14
Lower Stand for Unhitching ......................................14
Operating Instructions...............................................15
Pre-Start Checklist .......................................................15
Transporting the Cart ...................................................16
Transport Checklist...................................................16
Walkboard and Ladder ................................................. 17
Ladder Operation .....................................................17
Loading Materials ......................................................... 18
Filling by Either Method............................................18
Sight Gauge Scale Metric Equivalents ................. 18
Tank Quick-Fill..........................................................19
Tank Lid Fill ..............................................................19
Tank Field Operation....................................................20
Field Start-Up ...........................................................20
Planting .................................................................... 20
Material Run-Out...................................................... 20
Field Set-Up Checklists................................................ 21
Field Operation ............................................................ 21
Short-Term Stopping.................................................... 22
Short-Term Parking...................................................... 22
Long-Term Storage...................................................... 22
Troubleshooting......................................................... 23
Maintenance and Lubrication ................................... 25
Maintenance ................................................................ 25
Material Clean-Out....................................................... 26
Material Recovery .................................................... 26
Excess Application ................................................... 26
System Flush ........................................................... 26
Pump Preservation................................................... 26
Cart Inlet Strainer ..................................................... 27
Filter Removal ...................................................... 27
Filter Cleaning ...................................................... 27
Lubrication and Scheduled Maintenance..................... 28
Appendix A - Reference Information........................ 30
Specifications and Capacities ...................................... 30
SML-1000, SML-750, SML-500 Fertilizer Carts ....... 30
Tire Inflation Chart ....................................................... 30
Torque Values Chart.................................................... 31
Plumbing Diagrams...................................................... 32
SML-1000 Gallon Cart Plumbing ............................. 32
SML-750 Gallon Cart Plumbing ............................... 33
SML-500 Gallon Cart Plumbing ............................... 34
Appendix B - Pre-Delivery......................................... 35
Appendix C - Initial Setup ......................................... 40
Remove Pintle Hitch .................................................... 40
Install Quick Hitches .................................................... 40
Mount Boom Inlet ..................................................... 41
Install Hitch Latches ................................................. 41
Check Handrail Fill....................................................... 41
Index............................................................................ 43
© Copyright 2007, 2010, 2011. All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as
it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
03/31/2011 Cover Index 407-451M
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Prepare for Emergencies
▲ Be prepared if a fire starts
▲ Keep a first aid kit and fire extinguisher handy.
▲ Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
Be Familiar with Safety Decals
▲ Read and understand “Safety Decals” on page 5, thor-
oughly.
▲ Read all instructions noted on the decals.
▲ Keep decals clean. Replace damaged, faded and illegible
decals.17
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2 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Wear Protective Equipment
▲ Wear Protective Equipment
▲ Wear protective clothing and equipment.
▲ Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
▲ Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while
operating machinery.
Handle Chemicals Properly
Agricultural chemicals can be dangerous. Improper use
can seriously injure persons, animals, plants, soil and
property.
▲ Read and follow chemical supplier instructions. Obtain and
read the MSDSa for any material used.
▲ Wear protective clothing.
▲ Handle all chemicals with care.
▲ Agricultural chemicals can be dangerous. Improper use can
seriously injure persons, animals, plants, soil and property.
▲ Inhaling smoke from any type of chemical fire is a serious
health hazard.
▲ Store or dispose of unused chemicals as specified by the
chemical manufacturer.
▲ If chemical is swallowed, carefully follow the chemical
manufacturer’s recommendations and consult with a doctor.
▲ If persons are exposed to a chemical in a way that could
affect their health, consult a doctor immediately with the
chemical label or container in hand. Any delay could cause
serious illness or death.
▲ Dispose of empty chemical containers properly. By law
rinsing of the used chemical container must be repeated
three times. Puncture the container to prevent future use. An
alternative is to jet-rinse or pressure rinse the container.
▲ Wash hands and face before eating after working with
chemicals. Shower as soon as application is completed for
the day.
▲ Apply only with acceptable wind conditions. Make sure
wind drift of chemicals will not affect any surrounding land,
people or animals.
▲ Never wash out a hopper within 100 feet of any freshwater
source or in a car wash.
a. MSDS: Material Safety Data Sheet
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and
equipment.
▲ When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
▲ When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be
struck by foreign objects or thrown from the machine.
▲ Never allow children to operate equipment.
▲ Keep all bystanders away from machine during operation.
Transport Machinery Safely
Maximum transport speed for implement is 20 mph (32
kph), 13 mph (22 kph) in turns. Some rough terrains
require a slower speed. Sudden braking can cause a
towed load to swerve and upset.
▲ Do not exceed 20 mph. Never travel at a speed which does
not allow adequate control of steering and stopping. Reduce
speed if towed load is not equipped with brakes.
▲ Comply with state and local laws.
▲ Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of towing vehicle.
▲ Carry reflectors or flags to mark cart in case of breakdown
on the road.
▲ Keep clear of overhead power lines and other obstructions
when transporting. Refer to transport dimensions under
“Specifications and Capacities” on page 30.
▲ Do not fold or unfold the cart while the tractor is moving
Shutdown and Storage
▲ Secure cart using supports provided. Block wheels.
▲ Detach and store cart on level ground in an area where
children normally do not play.
A
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4 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Practice Safe Maintenance
▲ Understand procedure before doing work. Use proper
tools and equipment. Refer to this manual for additional
information.
▲ Work in a clean, dry area.
▲ Put tractor in park, turn off engine, and remove key before
performing maintenance while hitched.
▲ Inspect all parts. Make sure parts are in good condition
and installed properly.
▲ Remove buildup of grease, oil or debris.
▲ Remove all tools and unused parts from cart before opera-
tion.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
▲ Be familiar with all cart functions.
▲ Operate machinery from the driver’s seat only.
▲ Do not leave cart unattended with tractor engine running.
▲ Do not stand between the tractor and cart during hitching.
▲ Watch out for wires, trees, etc., when folding and raising
cart. Make sure all persons are clear of working area.
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 5
Safety Decals
Safety Reflectors and Decals
Your implement comes equipped with all safety reflectors
and decals in place. They were designed to help you
safely operate your implement.
▲ Read and follow decal directions.
▲ Keep lights in operating condition.
▲ Keep all safety decals clean and legible.
▲ Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for
proper decal placement.
▲ When ordering new parts or components, also request cor-
responding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
818-003C
Slow Moving Vehicle Reflector
On the back of the tank;
1 total
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Red Reflectors
On rear face of axle (below Daytime reflectors);
two total
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6 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
838-267C
Daytime Reflectors
On rear face of axle (above Red reflectors);
two total
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838-265C
Amber Reflectors
On the rear of the frame side channels;
two total.
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838-426C
Caution: Pressure and Torque
On outside rim each transport tire;
2 total
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MetaData: End of “Important Safety Information”.
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Great Plains Manufacturing, Inc. Table of Contents Index 7
Introduction
Great Plains welcomes you to its growing family of new
product owners. The 1000 or 735 Gallon Semi-Mounted
Fertilizer Cart has been designed with care and built by
skilled workers using quality materials. Proper setup,
maintenance, and safe operating practices will help you
get years of satisfactory use from the cart.
Models Covered
This manual applies only to the cart models shown and
listed in the figures at right.
Description of Unit
The SML-1000, SML-750, SML-500 carts are semimounted trailing tank carts intended for use with specific
models of Great Plains planters and drills.
Use with any implement requires:
• a “Type 2” fertilizer manifold, plumbed to...
• an implement-mounted pump, with a single inlet
routed to the implement rear hitch, and
• mounting of the quick-connect hitch hardware provided with the cart (which requires removing the rear
pintle hitch, if present on the implement).
Intended Usage
Use the 1000 or 735 Gallon Semi-Mounted Fertilizer
Cart to supply compatible agricultural chemicals to the
implement pump and boom system. Do not modify the
cart for use with attachments other than Great Plains
options and accessories specified for use with the cart.
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Figure 1
SML-1000 Gallon Cart
Figure 2
SML-750 Gallon Cart
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Figure 3
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SML-500 Gallon Cart
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Compatible Materials
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Carts are intended for pre-mixed liquid fertilizers
• Use stable mixtures. The carts do not include agitators
to prevent rapid settling, stratification, coagulation or
precipitation of components not fully dissolved or suspended in the base liquid.
• The specific gravity (density relative to water) of the
mixture must be 1.7 or lower.
• If the mixture contains any particulates, the largest
must be no larger than the smallest of:
screen size of the cart inlet filter,
screen size of the pump strainer and the
orifice size of the boom nozzle plates.
• All materials must be compatible with: high density
polyethylene (HDPE), nylon, polypropylene (PP)
Compatible
Implement Models
SML-1000
Gallon
AD4010HD No Yes Yes
YP2425, YP2425A Ye s Ye s Ye s
YP4010HDP No Yes Yes
YP4020P No Ye s Ye s
YP4025, YP4025A No Yes Yes
Note: The 500, 750 and 1000 gallon carts are not sup-
ported with 30-foot (9m) implement models
AD3010HD, YP3010HDP, YP3020P or YP3025/A.
Cart Models
Cart
SML-750
Gallon
Cart
SML-500
Gallon
Cart
polyvinyl chloride (PVC) and Teflon®(PTFE) plastics,
EPDM and Viton® rubber, stainless steel; and temporary contact with cast iron.
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Serial Number Plates
The serial number plate is located on the side face of the
left front frame tank support plate.
Note: The SML-1000, SML-750 and SML-500 were for-
merly sold as the 407-451A, 407-452A and 407643A and did not have serial number plates.
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Figure 4
Serial Number Plate
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Great Plains Manufacturing, Inc. Table of Contents Index Introduction 9
Document Family
407-451M Cart Operator Manual (this document)
407-451P Cart Parts Manual
Material Rate Manuals
167-085B AD4010HD
401-406B YP2425
401-626B YP2425A
401-571B YP4010HDP, YP4020P, YP4025
401-627B YP4025A
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Using This Manual
This manual will familiarize you with safety, assembly,
operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing.
Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Owner Assistance
If you need customer service or repair parts, contact a
Great Plains dealer. They have trained personnel, repair
parts and equipment specially designed for Great Plains
products.
Your machine’s parts were specially designed and
should only be replaced with Great Plains parts.
These carts do not have serial number plates. Use the
illustrations on page 7 for model identification.
Your Great Plains dealer wants you to be satisfied with
your new machine. If you do not understand any part of
this manual or are not satisfied with the service received,
please take the following actions.
1. Discuss the matter with your dealership service
manager. Make sure they are aware of any problems
so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
A crucial point of information related to the preceding topic.
Read and follow the directions to remain safe, avoid serious
damage to equipment and ensure desired field results.
Note: Useful information related to the preceding topic.
Right-hand and left-hand as used in
this manual are determined by facing
the direction the machine will travel
while in use unless otherwise stated.
An orientation rose in some line art
illustrations shows the directions of:
Up, Back, Left, Down, Front, Right.
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10 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Preparation and Setup
This section helps you prepare your cart for use, and
covers tasks that need to be done seasonally, or when
the tractor/implement/cart configuration changes.
Before using the cart in the field, you must hitch it to a
compatible planter or drill, and inspect and pre-set systems.
Initial Setup
See “Appendix C - Initial Setup” on page 40 for tasks
that must be completed prior to initial use, including:
• Dismount implement rear pintle hitch (if any).
• Install implement quick hitches for cart.
Post-Delivery/Seasonal Setup
On initial delivery, use with a new tractor, and seasonally,
check and as necessary, complete these items before
continuing to the routine setup items:
• Flush tank and lines (page 26).
• Clean inlet filter (page 27).
Pre-Planting Setup
Complete this cart checklist before routine setup:
❑ Read and understand “Important Safety Informa-
tion” on page 1.
❑ Check that all working parts are moving freely, bolts
are tight, and cotter pins are spread.
❑ Check that all grease fittings are in place and lubri-
cated. See “Lubrication and Scheduled Mainte-
nance” on page 28.
❑ Check that all safety decals and reflectors are cor-
rectly located and legible. Replace if damaged. See
“Safety Decals” on page 5.
❑ Inflate tires to pressure recommended and tighten
wheel bolts as specified. See “Tire Inflation Chart”
on page 30.
❑ Check winds. For application via fertilizer coulter or
high rate dribbler, high wind may disperse or displace material. Wind is normally not a factor for lowrate “starter” application via the tube between the
opener discs, or via Keeton seed firmer.
Loss of Time Risk:
Perform any planter seed cart changes before hitching fertilizer cart, for example, if switching from bulk box to hopper.
Once hitched, the fertilizer cart obstructs forklift access to the
rear of the planter. Forklifts may still approach the planter
from the side, but hopper and seed box lifting takes more time
and care from the side.
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Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 11
Hitching Cart to Implement
There are two main methods of bringing the cart arms
into alignment with the quick hitches installed on the
implement (planter or drill):
A. Hitch the implement to a tractor, and carefully back
1
the implement up to the cart. These instructions presume the use of this approach.
B. Lift the cart from behind with a forklift (forks under
frame), and move it into alignment with implement.
3
Crushing Hazard:
Do not stand or place any body part between cart and moving
implement. You may be severely injured or killed by being
crushed between the cart arm and implement. Stop tractor
engine and set parking brake before securing quick hitches.
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Shims
Refer to Figure 6
Four shims are supplied with each model of cart. The
shims fit between the cart hitch and the implement. It is
recommended to use two shims on each right and left
quick hitch.
Removing one shim will result in a1⁄2in move of the casters in the direction of the side the shim was removed
from.
Moving one of the shims from its present position and
inserting it on the opposite side results in the casters
trailing one inch in the direction of the side the shim was
originally removed from.
26
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Figure 5
Quick Hitch Closed and Open
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26
26
Figure 6
Shims
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