Table of Contents Index
Semi-Mounted Fertilizer Carts
Operator Manual
SML-1000, SML-750, SML-500
Manufacturing, Inc.
www.greatplainsmfg.com
Read the Operator manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
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31506
Illustrations may show optional equipment not supplied with standard unit, and may not
show your specific cart model where operation is identical.
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EN
© Copyright 2011 Printed 03/31/2011 407-451M
Table of Contents Index
Blank page for correct duplexing.
Table of Contents Index
Table of Contents Index
Great Plains Manufacturing, Inc. Cover Index iii
Table of Contents
Important Safety Information ......................................1
Safety Decals .................................................................5
Introduction ..................................................................7
Models Covered .............................................................7
Description of Unit ..........................................................7
Intended Usage ..........................................................7
Compatible Materials.................................................. 8
Serial Number Plates..................................................8
Document Family........................................................9
Using This Manual..........................................................9
Definitions................................................................... 9
Owner Assistance ..........................................................9
Preparation and Setup ............................................... 10
Initial Setup...................................................................10
Post-Delivery/Seasonal Setup......................................10
Pre-Planting Setup .......................................................10
Hitching Cart to Implement...........................................11
Shims .......................................................................11
Open Implement Hitches..........................................12
Hitch Cart and Implement......................................... 12
Double-Check Latch Plates......................................13
Make Fertilizer Connection...........................................13
Parking Stands ............................................................. 14
Raise Stand After Hitching .......................................14
Lower Stand for Unhitching ......................................14
Operating Instructions...............................................15
Pre-Start Checklist .......................................................15
Transporting the Cart ...................................................16
Transport Checklist...................................................16
Walkboard and Ladder ................................................. 17
Ladder Operation .....................................................17
Loading Materials ......................................................... 18
Filling by Either Method............................................18
Sight Gauge Scale Metric Equivalents ................. 18
Tank Quick-Fill..........................................................19
Tank Lid Fill ..............................................................19
Tank Field Operation....................................................20
Field Start-Up ...........................................................20
Planting .................................................................... 20
Material Run-Out...................................................... 20
Field Set-Up Checklists................................................ 21
Field Operation ............................................................ 21
Short-Term Stopping.................................................... 22
Short-Term Parking...................................................... 22
Long-Term Storage...................................................... 22
Troubleshooting......................................................... 23
Maintenance and Lubrication ................................... 25
Maintenance ................................................................ 25
Material Clean-Out....................................................... 26
Material Recovery .................................................... 26
Excess Application ................................................... 26
System Flush ........................................................... 26
Pump Preservation................................................... 26
Cart Inlet Strainer ..................................................... 27
Filter Removal ...................................................... 27
Filter Cleaning ...................................................... 27
Lubrication and Scheduled Maintenance..................... 28
Appendix A - Reference Information........................ 30
Specifications and Capacities ...................................... 30
SML-1000, SML-750, SML-500 Fertilizer Carts ....... 30
Tire Inflation Chart ....................................................... 30
Torque Values Chart.................................................... 31
Plumbing Diagrams...................................................... 32
SML-1000 Gallon Cart Plumbing ............................. 32
SML-750 Gallon Cart Plumbing ............................... 33
SML-500 Gallon Cart Plumbing ............................... 34
Appendix B - Pre-Delivery......................................... 35
Appendix C - Initial Setup ......................................... 40
Remove Pintle Hitch .................................................... 40
Install Quick Hitches .................................................... 40
Mount Boom Inlet ..................................................... 41
Install Hitch Latches ................................................. 41
Check Handrail Fill....................................................... 41
Index............................................................................ 43
© Copyright 2007, 2010, 2011. All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as
it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
03/31/2011 Cover Index 407-451M
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Prepare for Emergencies
▲ Be prepared if a fire starts
▲ Keep a first aid kit and fire extinguisher handy.
▲ Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
Be Familiar with Safety Decals
▲ Read and understand “Safety Decals” on page 5, thor-
oughly.
▲ Read all instructions noted on the decals.
▲ Keep decals clean. Replace damaged, faded and illegible
decals.17
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2 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Wear Protective Equipment
▲ Wear Protective Equipment
▲ Wear protective clothing and equipment.
▲ Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
▲ Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while
operating machinery.
Handle Chemicals Properly
Agricultural chemicals can be dangerous. Improper use
can seriously injure persons, animals, plants, soil and
property.
▲ Read and follow chemical supplier instructions. Obtain and
read the MSDSa for any material used.
▲ Wear protective clothing.
▲ Handle all chemicals with care.
▲ Agricultural chemicals can be dangerous. Improper use can
seriously injure persons, animals, plants, soil and property.
▲ Inhaling smoke from any type of chemical fire is a serious
health hazard.
▲ Store or dispose of unused chemicals as specified by the
chemical manufacturer.
▲ If chemical is swallowed, carefully follow the chemical
manufacturer’s recommendations and consult with a doctor.
▲ If persons are exposed to a chemical in a way that could
affect their health, consult a doctor immediately with the
chemical label or container in hand. Any delay could cause
serious illness or death.
▲ Dispose of empty chemical containers properly. By law
rinsing of the used chemical container must be repeated
three times. Puncture the container to prevent future use. An
alternative is to jet-rinse or pressure rinse the container.
▲ Wash hands and face before eating after working with
chemicals. Shower as soon as application is completed for
the day.
▲ Apply only with acceptable wind conditions. Make sure
wind drift of chemicals will not affect any surrounding land,
people or animals.
▲ Never wash out a hopper within 100 feet of any freshwater
source or in a car wash.
a. MSDS: Material Safety Data Sheet
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3
Tire Safety
Tire changing can be dangerous and should be performed by trained personnel using correct tools and
equipment.
▲ When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or
over tire assembly. Use a safety cage if available.
▲ When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be
struck by foreign objects or thrown from the machine.
▲ Never allow children to operate equipment.
▲ Keep all bystanders away from machine during operation.
Transport Machinery Safely
Maximum transport speed for implement is 20 mph (32
kph), 13 mph (22 kph) in turns. Some rough terrains
require a slower speed. Sudden braking can cause a
towed load to swerve and upset.
▲ Do not exceed 20 mph. Never travel at a speed which does
not allow adequate control of steering and stopping. Reduce
speed if towed load is not equipped with brakes.
▲ Comply with state and local laws.
▲ Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of towing vehicle.
▲ Carry reflectors or flags to mark cart in case of breakdown
on the road.
▲ Keep clear of overhead power lines and other obstructions
when transporting. Refer to transport dimensions under
“Specifications and Capacities” on page 30.
▲ Do not fold or unfold the cart while the tractor is moving
Shutdown and Storage
▲ Secure cart using supports provided. Block wheels.
▲ Detach and store cart on level ground in an area where
children normally do not play.
A
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4 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Practice Safe Maintenance
▲ Understand procedure before doing work. Use proper
tools and equipment. Refer to this manual for additional
information.
▲ Work in a clean, dry area.
▲ Put tractor in park, turn off engine, and remove key before
performing maintenance while hitched.
▲ Inspect all parts. Make sure parts are in good condition
and installed properly.
▲ Remove buildup of grease, oil or debris.
▲ Remove all tools and unused parts from cart before opera-
tion.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
▲ Be familiar with all cart functions.
▲ Operate machinery from the driver’s seat only.
▲ Do not leave cart unattended with tractor engine running.
▲ Do not stand between the tractor and cart during hitching.
▲ Watch out for wires, trees, etc., when folding and raising
cart. Make sure all persons are clear of working area.
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407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 5
Safety Decals
Safety Reflectors and Decals
Your implement comes equipped with all safety reflectors
and decals in place. They were designed to help you
safely operate your implement.
▲ Read and follow decal directions.
▲ Keep lights in operating condition.
▲ Keep all safety decals clean and legible.
▲ Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for
proper decal placement.
▲ When ordering new parts or components, also request cor-
responding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
818-003C
Slow Moving Vehicle Reflector
On the back of the tank;
1 total
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838-266C
Red Reflectors
On rear face of axle (below Daytime reflectors);
two total
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6 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
838-267C
Daytime Reflectors
On rear face of axle (above Red reflectors);
two total
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838-265C
Amber Reflectors
On the rear of the frame side channels;
two total.
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838-426C
Caution: Pressure and Torque
On outside rim each transport tire;
2 total
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MetaData: End of “Important Safety Information”.
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Great Plains Manufacturing, Inc. Table of Contents Index 7
Introduction
Great Plains welcomes you to its growing family of new
product owners. The 1000 or 735 Gallon Semi-Mounted
Fertilizer Cart has been designed with care and built by
skilled workers using quality materials. Proper setup,
maintenance, and safe operating practices will help you
get years of satisfactory use from the cart.
Models Covered
This manual applies only to the cart models shown and
listed in the figures at right.
Description of Unit
The SML-1000, SML-750, SML-500 carts are semimounted trailing tank carts intended for use with specific
models of Great Plains planters and drills.
Use with any implement requires:
• a “Type 2” fertilizer manifold, plumbed to...
• an implement-mounted pump, with a single inlet
routed to the implement rear hitch, and
• mounting of the quick-connect hitch hardware provided with the cart (which requires removing the rear
pintle hitch, if present on the implement).
Intended Usage
Use the 1000 or 735 Gallon Semi-Mounted Fertilizer
Cart to supply compatible agricultural chemicals to the
implement pump and boom system. Do not modify the
cart for use with attachments other than Great Plains
options and accessories specified for use with the cart.
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Figure 1
SML-1000 Gallon Cart
Figure 2
SML-750 Gallon Cart
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Figure 3
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32014
SML-500 Gallon Cart
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8 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
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Compatible Materials
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Carts are intended for pre-mixed liquid fertilizers
• Use stable mixtures. The carts do not include agitators
to prevent rapid settling, stratification, coagulation or
precipitation of components not fully dissolved or suspended in the base liquid.
• The specific gravity (density relative to water) of the
mixture must be 1.7 or lower.
• If the mixture contains any particulates, the largest
must be no larger than the smallest of:
screen size of the cart inlet filter,
screen size of the pump strainer and the
orifice size of the boom nozzle plates.
• All materials must be compatible with: high density
polyethylene (HDPE), nylon, polypropylene (PP)
Compatible
Implement Models
SML-1000
Gallon
AD4010HD No Yes Yes
YP2425, YP2425A Ye s Ye s Ye s
YP4010HDP No Yes Yes
YP4020P No Ye s Ye s
YP4025, YP4025A No Yes Yes
Note: The 500, 750 and 1000 gallon carts are not sup-
ported with 30-foot (9m) implement models
AD3010HD, YP3010HDP, YP3020P or YP3025/A.
Cart Models
Cart
SML-750
Gallon
Cart
SML-500
Gallon
Cart
polyvinyl chloride (PVC) and Teflon®(PTFE) plastics,
EPDM and Viton® rubber, stainless steel; and temporary contact with cast iron.
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Serial Number Plates
The serial number plate is located on the side face of the
left front frame tank support plate.
Note: The SML-1000, SML-750 and SML-500 were for-
merly sold as the 407-451A, 407-452A and 407643A and did not have serial number plates.
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Figure 4
Serial Number Plate
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407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Introduction 9
Document Family
407-451M Cart Operator Manual (this document)
407-451P Cart Parts Manual
Material Rate Manuals
167-085B AD4010HD
401-406B YP2425
401-626B YP2425A
401-571B YP4010HDP, YP4020P, YP4025
401-627B YP4025A
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Using This Manual
This manual will familiarize you with safety, assembly,
operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing.
Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Owner Assistance
If you need customer service or repair parts, contact a
Great Plains dealer. They have trained personnel, repair
parts and equipment specially designed for Great Plains
products.
Your machine’s parts were specially designed and
should only be replaced with Great Plains parts.
These carts do not have serial number plates. Use the
illustrations on page 7 for model identification.
Your Great Plains dealer wants you to be satisfied with
your new machine. If you do not understand any part of
this manual or are not satisfied with the service received,
please take the following actions.
1. Discuss the matter with your dealership service
manager. Make sure they are aware of any problems
so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
A crucial point of information related to the preceding topic.
Read and follow the directions to remain safe, avoid serious
damage to equipment and ensure desired field results.
Note: Useful information related to the preceding topic.
Right-hand and left-hand as used in
this manual are determined by facing
the direction the machine will travel
while in use unless otherwise stated.
An orientation rose in some line art
illustrations shows the directions of:
Up, Back, Left, Down, Front, Right.
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10 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Preparation and Setup
This section helps you prepare your cart for use, and
covers tasks that need to be done seasonally, or when
the tractor/implement/cart configuration changes.
Before using the cart in the field, you must hitch it to a
compatible planter or drill, and inspect and pre-set systems.
Initial Setup
See “Appendix C - Initial Setup” on page 40 for tasks
that must be completed prior to initial use, including:
• Dismount implement rear pintle hitch (if any).
• Install implement quick hitches for cart.
Post-Delivery/Seasonal Setup
On initial delivery, use with a new tractor, and seasonally,
check and as necessary, complete these items before
continuing to the routine setup items:
• Flush tank and lines (page 26).
• Clean inlet filter (page 27).
Pre-Planting Setup
Complete this cart checklist before routine setup:
❑ Read and understand “Important Safety Informa-
tion” on page 1.
❑ Check that all working parts are moving freely, bolts
are tight, and cotter pins are spread.
❑ Check that all grease fittings are in place and lubri-
cated. See “Lubrication and Scheduled Mainte-
nance” on page 28.
❑ Check that all safety decals and reflectors are cor-
rectly located and legible. Replace if damaged. See
“Safety Decals” on page 5.
❑ Inflate tires to pressure recommended and tighten
wheel bolts as specified. See “Tire Inflation Chart”
on page 30.
❑ Check winds. For application via fertilizer coulter or
high rate dribbler, high wind may disperse or displace material. Wind is normally not a factor for lowrate “starter” application via the tube between the
opener discs, or via Keeton seed firmer.
Loss of Time Risk:
Perform any planter seed cart changes before hitching fertilizer cart, for example, if switching from bulk box to hopper.
Once hitched, the fertilizer cart obstructs forklift access to the
rear of the planter. Forklifts may still approach the planter
from the side, but hopper and seed box lifting takes more time
and care from the side.
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Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 11
Hitching Cart to Implement
There are two main methods of bringing the cart arms
into alignment with the quick hitches installed on the
implement (planter or drill):
A. Hitch the implement to a tractor, and carefully back
1
the implement up to the cart. These instructions presume the use of this approach.
B. Lift the cart from behind with a forklift (forks under
frame), and move it into alignment with implement.
3
Crushing Hazard:
Do not stand or place any body part between cart and moving
implement. You may be severely injured or killed by being
crushed between the cart arm and implement. Stop tractor
engine and set parking brake before securing quick hitches.
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Shims
Refer to Figure 6
Four shims are supplied with each model of cart. The
shims fit between the cart hitch and the implement. It is
recommended to use two shims on each right and left
quick hitch.
Removing one shim will result in a1⁄2in move of the casters in the direction of the side the shim was removed
from.
Moving one of the shims from its present position and
inserting it on the opposite side results in the casters
trailing one inch in the direction of the side the shim was
originally removed from.
26
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2
Figure 5
Quick Hitch Closed and Open
31484
26
26
Figure 6
Shims
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12 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Crushing / Loss of Control Hazards:
Do not move the cart by hand. Even when empty, the cart is too
heavy for safe hand movement. Wheel castering can also cause
sudden changes in tongue weight. Attempting hand moves
could result in serious injury or equipment damage. Use a
powered hoist or lift if the cart must be moved for alignment
with towing implement.
4
Open Implement Hitches
At the implement, if the hitches are closed, latch them
both open.
Refer to Figure 5
1. Remove the snap lock wire pin .
2. Flip the latch plate fully up.
3. Re-insert the pin in the plate only.
2
3
Hitch Cart and Implement
4. Bring implement and cart into close alignment.
Refer to Figure 5 and Figure 7
5. Use the parking stand jacks (page 14) to raise the
cart arms above the quick hitch hooks .
6. Move the implement and/or cart into contact.
7. Use the parking jacks to lower the cart arms into the
quick hitch hooks.
8. Remove the snap lock wire pins , allow the latch
plates to fall.
9. Insert pins through both hook risers and latch plates.
Pull up on plates to verify pinning. Secure the pins
with the wire bails.
2
1
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Figure 7:
Cart Hitched to Implement
31485
Roll-Away Hazard:
4
Prior to hitching cart, ensure implement cannot move. If
implement is hitched to a tractor, set tractor brakes or put tractor in Park. Block tires if no tractor is hitched. Once weight is
off the cart parking stand, the cart can roll freely. If the ground
is unlevel, the cart could cause the implement to move. The
1
parking stand of an unhitched implement may not prevent rollaway. A roll-away accident could result in equipment damage,
serious injury or death.
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Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 13
Double-Check Latch Plates
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Accident Hazard:
Ensure the latch plates are pinned down. The pins must be
through both the hook risers and the plates, and not just one
or the other. If a plate is merely resting on a pin, or a pin is
only through a plate, or pin is not secured, one or both cart
arms may come loose in transport. Equipment damage is
likely. An accident could result in serious injury or death.
See Figure 5 (left) and Figure 7 on page 11 for correct
latch plate configurations.
Refer to Figure 8 for
Problems to watch for:
a. Pin behind latch plate:
This is a dangerous configuration. The cart is not
hitched. The latch plate cannot prevent an unhitch
accident while in motion.
b. Pin through latch plate only:
This is a hazardous configuration. It causes excess
wear on the hitch and latch, which may fail, and fail
to prevent an unhitch accident while in motion.
c. No pin:
This is a hazardous configuration. The latch plate
can bounce out of engagement, and fail to prevent
an unhitch accident while in motion. It also causes
excess wear on the hitch and latch.
d. Pin not secured by wire bail:
This is a hazardous configuration. The pin will work
loose, causing the same hazard as configuration c.
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a
c
Figure 8
Incorrect Latch Plates
56
b
d
31500
6
Make Fertilizer Connection
Make and secure mechanical hitch connections
(page 11) before making the fertilizer line connection.
Refer to Figure 9
(which depicts inlet valve open and outlet valve closed)
10. Close shut-off valves on both cart outlet and
planter inlet .
6
56
11. Remove plug (not shown) from inlet.
12. Inspect, and as needed, clean outlet.
13. Mate connectors. Fold cam levers forward to lock.
Leave valves closed.
Material Loss Risk:
Open hose and inlet valves only when ready to begin planting.
Close them when not in use. Damage to hoses when not applying material can result in rapid tank depletion.
03/31/2011 Table of Contents Index 407-451M
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Figure 9
Fertilizer Cart Connection
31495
Note: These carts require a “Type 2” boom on the planter,
with a single 2in quick-connect inlet at the rear of
the planter.
If there is a boom but no quick connect, the planter
is probably plumbed for on-board dual 200 gallon
tanks, and not a cart.
If there are four quick connects, the planter has a
“Type 3” boom and is not compatible.
If there are five quick-connects, only the inlet for the
Type 2 boom is served by a pump and may be connected to the cart. The Type 3 boom is unused.
14 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Parking Stands
Refer to Figure 10
The parking stands support the front of the cart when
unhitched, and also provide height control during hitching and unhitching.
Crushing Hazard:
Never remove the parking stand pin when the cart is sup-
7
ported solely by the stands. Unless the cart is otherwise immobilized against any movement, the front of the cart may move
forward or backward when the pin is removed, and the arms
will fall to the ground. Anyone in the path of the arms could
suffer serious injury or death.
Raise Stand After Hitching
1. Verify that the cart arms are fully seated in the implement quick hitch, and that the hitch arms are correctly latched and pinned (page 12).
2. Operate the jack stand cranks in the counterclockwise direction to raise the feet off the ground. It
is not necessary to fully retract the leg extensions.
3. When all weight is off the stand assembly, remove
the lock pin .
7
Refer to Figure 11
4. Swing the stand to the rear, until the lock pin hole
aligns with holes . Insert pin.
9
5. To continue setup, skip to topic “Make Fertilizer
Connection” on page 13.
8
7
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Figure 10:
Cart Parked on Stands
9
9
8
31488
Lower Stand for Unhitching
1. Verify that cart is positioned on firm, dry level
ground. See advisories in the topic “Short-Term
Parking” on page 22.
2. Support the weight of the stand assembly.
3. Remove pin holding stand under walkboard. Swing
stand to vertical. If ground is uneven, it may be necessary to crank up the leg extensions a bit.
4. When stand pin hole aligns with lock hole, insert pin.
5. Operate cranks in the clockwise direction until they
just begin to lift the arms in the quick hitch.
Verify that each jack is supporting a share of the
weight. Operate each until it performs some lifting of
the cart arms at the quick hitch.
6. To continue unhitching, skip to topic “Short-Term
Parking” on page 22.
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Figure 11:
Stand Raised
31491
Great Plains Manufacturing, Inc. Table of Contents Index 15
Operating Instructions
This section covers general operating procedures. Experience, machine familiarity, and the following information
will lead to efficient operation and good working habits.
Always operate farm machinery with safety in mind.
Pre-Start Checklist
Perform the following steps before transporting the fertilizer cart cart to the field.
❑ Carefully read “Important Safety Information” on
page 1.
❑ Inspect all hoses, tubing and fittings for holes,
cracks, excess wear and any other signs of possible
leaks.
❑ Lubricate cart as indicated under “Lubrication and
Scheduled Maintenance” on page 28.
❑ Check all tires for proper inflation. See “Tire Infla-
tion Chart” on page 30.
❑ Check all bolts, pins, and fasteners. Torque as
shown in “Torque Values Chart” on page 31.
❑ Check cart for other worn or damaged parts. Repair
or replace parts before going to the field.
❑ Review inlet filter cleaning history. Clean filter if due
(page 27).
❑ Ensure that the implement is set up for the material
and application rate desired. See the Seed Rate
manual for the implement. Setup items commonly
include:
• boom drop line orifice plates
• pump rate setting
• pump strainer check
• relief valve check and set
❑ Determine how long (in time or area) it will take to
exhaust the material in the tank at the desired rate.
This information is important both to ensure correct
application rate, and to avoid running a dry pump at
material run-out.
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16 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Transporting the Cart
Loss of Control Hazard:
Ensure that the towing vehicle is adequate for the task. Using
an inadequate tow vehicle is extremely unsafe, and can result
in loss of control, serious injury and death.
A full cart adds up to 18,000 pounds (8100 kg) to the weight
of the implement. An empty cart cart adds up to 3,300 pounds
(1500 kg) to the weight of the implement. The tractor unit
MUST be rated for the load.
Do not tow if the weight of implement plus cart exceeds the
load rating of the vehicle.
Check Bridge Loads: A loaded implement with cart in tow,
can exceed the load ratings of bridges you must cross.
A
Braking and Loss of Control Hazard:
Do not exceed 20 mph (32 kph) when driving straight.
Loss of Control Hazard:
Do not exceed 13 mph (21 kph) in turns. The cart wheels and
rear implement wheel freely caster and provide no resistance
to side sway. The combination of implement and cart (particularly if the cart is loaded) is extremely heavy, and can cause
“over-steer” with most tractors.
Reduction of Control Risk:
Material may be loaded prior to travel, but increases stopping
distance, increases the need for caution in turns and braking,
and increases tire wear.
Never exceed 3 mph (5 kph) in reverse.
Transport Checklist
❑ Plan the route so that no reverse movements will be
necessary. Avoid steep hills.
❑ Check the hitch. See “Hitching Cart to Implement”
on page 11.
❑ Complete implement transport checklist.
❑ Check that tank lid and breather plug are secure.
❑ Close all valves (cart inlet, tank discharge and cart
outlet). See page 32 or page 33 for valve locations
by cart model
❑ Fold up and latch ladder. See page 17.
❑ Always have lights on for highway operation.
❑ Comply with all national, regional and local safety
laws when traveling on public roads.
❑ Travel with caution.
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Operating Instructions 17
Walkboard and Ladder
The cart walkboard is used for:
• access to the tank lid for clean-out,
• access to the tank lid for top-loading, and;
• access to the planter ladder (model YP2425 only) for
planter operations.
No Riders:
Allow no one on the ladder or walkboard during cart movement. The railings are designed to act as guards only when
parked. The cart is subject to sudden and unpredictable jolts
and sways, and the railings may fail to protect a rider. If material is loaded in the tank, there is also some risk of small
amounts escaping the lid vent and reaching the walkboard
during braking and in rough conditions.
Ladder Operation
Refer to Figure 12
To lower the ladder, pull the spring-loaded pin to cart
1
rear and pull the top of the free end of the ladder away
(right) from the cart.
To raise the ladder, merely swing it up. The pin automatically engages as the ladder is fully raised.
1
Equipment Damage Risk:
Ladder must be locked up before transport or field operations
or machine damage may occur if the ladder strikes obstructions.
Null4:
Null4:
Figure 12
Walkboard Ladder Pinned Up
31503
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18 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Loading Materials
The cart tank may be loaded from the quick-fill inlet, or
from the lid. Filling the tank from the top is not recommended, unless the supply line has a filter with capability
equivalent to the inlet filter at the cart quick-fill.
Load only pre-mixed liquid fertilizer solutions. The cart is
not designed for dry fertilizer mixing.
If the fertilizer solution has any tendency to settle, sediment, gel, coagulate, precipitate or stratify, load material
Agricultural Chemical Hazards:
Avoid contact with skin or eyes. Wear proper protective equipment as required by chemical manufacturer. Avoid prolonged
breathing of chemical fumes. Wear respirator as required by
chemical manufacturer. Some chemicals will cause serious
burns, lung damage and death. Seek medical assistance immediately if accident occurs. Know what to do in case of an accident.
immediately prior to application. The cart has no agitators for sustaining suspensions.
Material Loss Risk:
If loading before transport, note that a combination of a tank
over half full, and rough roads, steep hills or heavy braking
can slosh material to the cap, and some can escape through
the breather tubes.
System Plugging Risk:
Do not allow fertilizer to remain in the tanks for extended periods or settling of material and system plugging will occur.
Filling by Either Method
1. Hitch the cart to the implement. Filling an unhitched
cart is not recommended, as it can increase parking
stand loads above the bearing capacity of the soil. A
loaded cart is also substantially more difficult to move during hitching.
2. Inspect the tank from the lid.
3. Drain excess condensation from the tank, so that this
water does not dilute the material to be loaded. See
“Material Clean-Out” on page 26 for the procedure.
Flush the tank if there is other residue present.
Refer to Figure 13
4. Inspect the sight gauge . If you can’t see your
1
hand behind the tube, clean or replace the tube.
5. Close the cart inlet and outlet valves. See
51
56
page 32 or page 33 for valve locations by cart model.
6. Set the discharge valve (see page 32 or 33):
55
On the SML-1000 Gallon Cart,
close the discharge valve.
On the SML-750 Gallon Cart,
open the discharge valve
On the SML-500 Gallon Cart,
close the discharge valve
Null4:
Sight Gauge Scale Metric Equivalents
Capacity 1,035 gal. 735 gal. 510 gal.
—1000—
—900—
—800—
—700—
—600—
—500—
—400—
—300—
—200—
—100—
55
1
Figure 13
31505
Sight Gauge (1000 Gallon Tank)
Cart SML-1000 SML-750 SML-500
Full
3920 liters 2780 liters 1930 liters
3790 liters
3410 liters
3030 liters
2650 liters 2650 liters
2270 liters 2270 liters
1890 liters 1890 liters 1890 liters
1510 liters 1510 liters 1510 liters
1140 liters 1140 liters 1140 liters
760 liters 760 liters 760 liters
380 liters 380 liters
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Operating Instructions 19
Tank Quick-Fill
The quick-fill inlet is a 2in quick-connect coupling.
Refer to Figure 13
These steps presume completion of step 1 through
step 6 on page 18.
7. Connect nurse-tank/supply hose to quick-fill
coupler . Lock hose in place with cam-lock levers.
51
This inlet is located at the rear of the 1000 gallon
cart, and at the left side of the 735 gallon cart.
8. Close valve (not shown) going to the in-line filter
located just before the pump.
9. Open cart inlet valve .
10. Open supply outlet valve (not shown), and moni-
52
56
tor fill level in sight gauge.
11. Close supply outlet valve when tank fill reaches
desired level.
12. Close cart inlet valve .
52
13. Disconnect the source at the quick fill inlet. Insert
and secure the inlet plug.
Tank Lid Fill
Filling the tank from the top is not recommended, unless
the supply line has a filter with capability equivalent to
the inlet filter at the cart quick-fill.
Employ two persons for top fill; one to secure the hose at
the tank, the other to monitor the sight gauge. One of
these persons must also control a supply line shut-off
valve.
These steps presume completion of step 1 through
step 6 on page 18.
Refer to Figure 15
5. Open the tank lid:
Note: The cart has no pump. The implement boom
pump cannot load the tank. The supply source
must provide, via pump or gravity, the pressure for
tank filling. A pressure of at least 10 psi (46 kPa),
or a water column of at least 60in, at the inlet, is
required for a reasonable fill rate.
Null4:
Null4:
Null4:
52
Quick-Fill Coupler (1000 Gal.)
51
Figure 14
31504
Chemical Hazard - Tank Lid:
For top loading, wear gloves and any other protective equipment indicated for any materials that have ever been used in
the tank (not just the material presently being loaded). Normal
operations splash material on the underside of the lid. It is
likely to be coated with residues that could be highly concentrated, whether dry, damp or wet. Remove the lid slowly to
avoid throwing off material toward yourself.
The breather plug in the center of the lid removes,
providing 4.5in (11.4 cm) opening. Turn it about 30°
2
2
counter-clockwise to release the bayonet lugs. This
opening is sufficient for most fill hoses.
The tank lid completely unscrews for a larger
16in (40.6 cm) opening. The lid has twin threads.
Make sure that both are evenly engaged when tightening the lid, and that the lid is fully seated.
6. Insert the supply hose.
7. Open the supply line valve. Monitor sight gauge. Fill
to desired level. Close supply valve.
Null4:
Figure 15
Tank Lid Breather Plug
31509
8. Remove hose. Close and secure the tank lid.
Null4.aac:
03/31/2011 Table of Contents Index 407-451M
20 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Tank Field Operation
Field Start-Up
These steps presume that all implement and cart setup
items are completed.
1. Position implement at start of field to be planted.
Raise and unfold the implement.
2. Open the inlet valve on the implement.
3. Open the outlet valve on the cart.
4. Open the discharge valve on the cart.
5. Check for leaks.
6. Prime the pumpa:
Rotate the ground drive wheel (top forward) to operate the pump until material appears at the row drop
lines.
7. If using an electrically activated pump integrated with
the seed monitor, set the “Fert.Pump” switch (on the
switch under the console) to “ON”.
No other actions are usually required. Using a grounddrive pump on the implement, material application starts
automatically when the implement is lowered and in
motion.
Note: Pump Priming:
The standard Great Plains ground-drive piston
pump is lower than the tank when the implement
is lowered for planting. Any amount of air in the
fertilizer lines is quickly pumped out.
If you are using another pump, such as a tractormounted pump, or a pump that does not have positive displacement. The pump may have some difficulty with air in the lines. Refilling the tank to
pump installation height usually aids in priming.
Planting
Liquid fertilizer systems on Great Plains implements are
generally not integrated with seed monitor electronics.
The tractor operator must visually monitor and periodically check tank condition.
Mind the boom manifold gauge. Investigate any periods
when the gauge is reading zero. Generally, the tank sight
gauge will not be visible from the tractor cab. The manifold gauge may be the only indication of a material issue.
Check the material level in the tank at every opportunity.
Refill as needed to avoid pumping dry.
Material Run-Out
If the entire supply of material is consumed before planting is complete, disconnect the ground drive pump (see
implement Operator and/or Seed Rate manuals for
steps to disable a pump, typically removing a sprocket or
chain).
Null4:
Equipment Damage Risk:
Avoid dry pumping. Pumps, such as the CDS-John Blue pump
supplied by Great Plains, can be damaged if operated without
working fluid to pump.
a. For a pump other than a Great Plains ground drive, consult the pump or system documentation for stationary operation.
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Operating Instructions 21
Field Set-Up Checklists
Use the following tables, and the checklists in your implement Operator
final checklist for your tractor/implement/cart configuration. Additional or fewer steps may be necessary
depending on tractor features, implement options and
planting accessories.
Null4:
Implement Checklist Page
Basic implement checklist completed a
Boom system checklist completed a
Null4:
Mechanical Checklist Page
Cart hitched. Hitch latch plates pinned 11
Tank lid and breather insert secure 19
Ladder raised and pinned 17
Null4:
Plumbing Checklist Page
Inspect hoses and fittings for leaks
Cart inlet valve - CLOSED 18
Tank discharge valve - OPEN 18
Implement inlet valve - OPEN a
Cart outlet valve - OPEN 18
Prime pump 20
Null4:
Treatments Checklist Page
Material depletion rate estimated
a
and Seed Rateb manual to develop a
Field Operation
Perform all steps in “Pre-Start Checklist” on page 15
and “Field Set-Up Checklists” on page 21.
Null4:
First Pass Operation Checklist Page
1. Complete implement pass 1 checklist a
2. If cart has a fertilizer system integrated
with the DICKEY-john seed monitor,
set the “Fert.Pump” switch on the
Clutch Folding Module to ON.
3. Pull forward, lower implement, and
begin planting.
4. Check boom manifold pressure gauge b
Null4:
Suspending Planting Checklist Page
1. Stop tractor. Set brakes.
2. Complete implement Suspend Planting checklist
3. If cart has a fertilizer system integrated
with the DICKEY-john seed monitor,
set the “Fert.Pump” switch on the
Clutch Folding Module to OFF.
4. Cart outlet valve CLOSED. 32 or 33
Material Re-Load Checklist Page
1. Perform Suspending checklist. above
2. Check fertilizer level whenever re-loading seed.
3. Check fertilizer level prior to expected
time or distance of fertilizer depletion.
4. When reloading seed and fertilizer,
check consumption against anticipated
use to that point.
Null4:
Null4:
Ending Planting Checklist Page
a
a
a
a
1. Suspend operations as above, then
2. Implement inlet valve CLOSED a
3. Tank discharge valve CLOSED 32 or 33
4. Perform a material clean-out to preserve pump as soon as possible.
Null4:
a. See planter or air drill implement Operator manual.
b. Topic covered in Seed Rate manual. See “Document Family” on page 9 for a list of Rate manuals.
03/31/2011 Table of Contents Index 407-451M
26
22 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Short-Term Stopping
These steps presume that the cart remains hitched to
the implement during stopping.
1. Complete implement stopping or parking steps.
2. If cart has a fertilizer system integrated with the
DICKEY-john seed monitor, set the “Fert.Pump”
switch on the Clutch Folding Module to OFF.
3. Ensure implement cannot move. Block tires if tractor
is unhitched.
4. Set cart outlet valve to CLOSED.
Equipment Damage Risk:
Do not leave the implement stopped for an extended period of
time with fertilizer in the pump. Most fertilizers are corrosive
and may damage a pump in a few hours. If extended stopping
is required, perform a “Material Clean-Out” (see page 26).
Short-Term Parking
These steps presume that the cart is unhitched from the
implement during parking.
1. Spot cart on level pavement or firm level ground. If
there is any doubt about the ability of the surface to
support the weight on the parking stands, provide
stout plates for use under the stands.
2. Complete implement parking steps.
3. Complete “Short-Term Stopping” steps on this
page, including blocking tires if ground is unlevel.
4. Set implement inlet valve to CLOSED.
5. Set tank discharge valve to CLOSED.
6. Disconnect cart hose at implement quick-fill.
7. Swing cart parking stand up and pin.
8. Un-pin cart hitch latches. Swing up. Pin up.
9. Crank stand feet down. Raise stands equally until
cart arms are above hitch hooks.
10. Pull implement away.
Long-Term Storage
1. Perform a “Material Clean-Out” (see page 26):
Recover or dispose of remaining material.
Flush tank, then partly fill with clean water.
Pump water through boom system.
Empty and clean cart inlet filter.
2. Store the cart indoors if possible.
3. Complete “Short-Term Parking” steps, but set
valves to these positions:
Cart inlet - CLOSED
Tank discharge - OPEN
Cart Outlet - CLOSED
4. Breather plug - CLOSED.
5. Tank lid - CLOSED TIGHTLY.
6. Ladder - raised and pinned up.
7. Lubricate all points listed in Maintenance to prevent
rust.
8. Clean cart of mud, dirt, excess oil and grease. Rinse
the cart generally. Fertilizers are corrosive to
unpainted metal surfaces of the cart.
9. Inspect for worn or damaged parts. Make repairs
and service during off season.
10. Use spray paint to cover scratches, chips, and worn
areas on the cart to protect the metal.
11. Cover fertilizer cart with a tarp if stored outside.
Equipment Damage Risk:
Do not leave the implement parked for an extended period of
time with fertilizer in the pump (see Notice above). Do not
leave the cart parked for an extended period of time with fertilizer in the tank. Fertilizer may evaporate, gel, settle, sediment,
stratify, precipitate or coagulate, and clog the lines. If
extended parking is required, perform a “Material Clean-
Out” (see page 26).
MetaData: End of “Operating Instructions”
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index 23
Troubleshooting
See also the Troubleshooting sections of the implement Operator manual, and the Seed Rate manual.
Fertilizer Cart Troubleshooting
Problem Cause Solution Page(s)
No Load
Slow Load
Tank Level
Lower at
Field
No Flow in
Field
Inlet valve and/or 735 gallon
tank discharge valve closed
Insufficient pressure at
source
Inlet filter completely clogged Clean filter. 27
In cold weather, inlet plumbing may be frozen
Inlet filter partially clogged Clean filter. 27
Insufficient pressure at
source
Solids in mix too large for
inlet filter
Material sloshed out breather
vent in transport
Leak due to damaged or
loose hose/fitting
Pump not yet primed Prime the pump. Otherwise, at low application rates, it
One or more valves closed Check that tank discharge, cart outlet and implement
Material depletion Stop and check sight gauge 18
Pump strainer completely
clogged
Pump inoperative Check pump sprockets, chain, range and scale setting.
Cold weather: material too
viscous for strainer and/or
orifice plates. Material might
be entirely frozen.
All material dumping at relief
valve
Open valve(s).
Elevate source or use pump.
Move cart to warm space or wait for warmer weather.
Elevate source or use pump.
Reconsider using this material. Although you could topload it, or replace the 12 mesh filter with a 6 mesh, no
standard orifice plate sizes are apt to be large enough
to pass this material at the row drops.
Fill tank at field, or to less than half full prior to transport,
and/or drive slower, brake more gently or chose a
smoother route.
Inspect entire cart plumbing system for leaks. Repair as
needed.
may take some time/distance to clear the air from a
completely dry implement inlet and boom system.
inlet valves are all open.
Clean pump strainer. Also check mesh size vs. material
requirements.
Check for internal pump failure. For a pump other than
Great Plains ground drive, also check monitor settings,
cable harness, fuses, clutches, etc.
Wait for warmer weather. Increasing pump strainer
mesh and orifice plate sizes to compensate for cold gelling may produce uneven application rates.
Check and adjust the relief valve. If not set too low, orifice size is likely to small for material viscosity or solids.
32 or 33
19
19
20
20
27
a
a
03/31/2011 Table of Contents Index 407-451M
24 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Fertilizer Cart Troubleshooting
Problem Cause Solution Page(s)
Material
Dumping
Low Flow
Erratic
Gauge
Reading
High Flow
a. See Seed Rate manual for relief valve pressure range and adjustment.
MetaData: End of “Troubleshooting”
Orifice size too small for
material or rate
Speed too high Gallons/acre or liters/ha is correct, but speed is too high
Relief valve set too low Check and adjust the relief valve. If not set too low, ori-
Pump strainer clogged or
mesh size too fine for material
But no material is dumping...
Pump drive in Low Range Exchange sprockets a
Valve not fully open Check tank discharge, cart outlet and implement inlet
Ground drive wheel slipping Wait for dryer conditions
Rate setting calculation (or
pump range/scale setting)
incorrect
Pump wearing This check for positive displacement pumps only:
Air in lines Prime pump or wait for pump to clear air. 20
Failed gauge Replace gauge.
Cold weather: material too
viscous for accurate reading
Pump drive in High Range Exchange sprockets a
Rate setting calculation (or
pump range/scale setting)
incorrect
Re-check orifice plates against Seed Rate manual
guidelines.
for orifice plate size. Slow down or recalculate for speed
actually used.
fice size is likely to small for material viscosity or solids.
Inspect pump strainer. Clean filter mesh. Check size
against material requirements.
valves. Align handles with hose.
Re-check field size, swath, speed, pump setup and orifice plate sizing. a
With implement lowered and stopped, and tank over
half full, disconnect fitting at pump outlet. Once fluid
already present in fitting drains off, flow should stop.
If material continues to flow, even at a very low rate,
it indicates bypass in the pump. Repair or replace the
pump.
Wait for warmer weather.
Re-check field size, swath, speed, pump setup and orifice plate sizing. a
a
a
a
a
32 or 33
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index 25
Maintenance and Lubrication
Maintenance
Proper servicing and maintenance is the key to long
implement life. With careful and systematic inspection,
you can avoid costly maintenance, downtime, and repair.
Always turn off and remove the tractor key before making
any adjustments or performing any maintenance.
Crushing Hazard:
Always have transport locks in place and frame sufficiently
blocked up when working on implement. You may be severely
injured or killed by being crushed under the falling implement.
1. After using your cart for several hours, check all bolts
to be sure they are tight.
2. Maintain proper air pressure in cart tires.
3. Clean cart on a regular basis. Fertilizers are generally corrosive to unprotected carbon steel. Regular
and thorough cleaning will lengthen equipment life
and reduce maintenance and repair.
4. Lubricate areas listed under “Lubrication and
Scheduled Maintenance” on page 28.
5. Replace any worn, damaged, or illegible safety
labels by obtaining new labels from your Great
Plains dealer.
03/31/2011 Table of Contents Index 407-451M
26 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Material Clean-Out
When planting is completed, it is commonly the case that
some fertilizer remains. Do not allow left over material to
remain in the tank, pump or boom for more than a few
hours. It will corrode the pump and can clog strainer, orifice plates, valves and lines.
Material Recovery
The tank may be gravity-drained out either the inlet or
outlet lines (there is no dump line at the tank).
If draining via the inlet line, this reverses the flow at the
inlet strainer. This can cause filtered solids to be
returned to the source supply. It can also cause some
build-up on the downstream face of the strainer screen.
Plan to clean the strainer (page 27) after a drain-back
recovery.
Excess Application
If excess material in the tank cannot be recovered, apply
it to the field just planted.
• To avoid over-fertilizing, dilute the remaining material
with water, or reduce the application rate.
• To minimize seed disturbance, lock-up row units or set
their down-force to minimum (cam setting zero; out of
notch). Set press wheels for zero or minimum opener
disc depth.
System Flush
• Once the tank is empty, fill it with enough clean water
to flush the cart hoses, implement hoses, pump system, boom system and drop lines. If possible, fill from
the lid and wash the side walls of the tank.
• Apply this water to the planted field as for “Excess
Application”.
Pump Preservation
When the weather is expected to remain above freezing,
a cast iron pump is protected by the flush water. If the
period of storage is of unknown duration, take freezing
precautions. Water freezing in hoses, fittings and tubing
generally does no harm, but water freezing in a pump
can easily fracture the case.
When the temperature may sink below freezing, either
remove the pump to warm storage, or fill it with RV antifreeze (propylene glycol [PG] with corrosion inhibitors). It
is not necessary to introduce anti-freeze to the cart tank,
nor fill the entire hose and boom system with anti-freeze.
Check the product MSDS for the actual concentration of
PG in the product (often omitted on the packaging). Calculate the dilution for protection temperature based on
independent sources (as product names and package
claims are often optimistic).
Confined Space Hazard:
Never enter the tank for any reason.
▲ You can be overcome by hazardous fumes very quickly even
in an empty tank with the lid open.
▲ Even if the fumes are not hazardous, oxygen levels may be
insufficient for breathing.
▲ A partially full tank is a drowning risk.
Possible Chemical Hazard:
Wear proper protective equipment as required by chemical
manufacturer. Avoid prolonged breathing of chemical fumes.
Wear respirator as required by chemical manufacturer. Some
chemicals will cause serious burns, lung damage, and death.
Avoid contact with skin or eyes. Seek medical assistance immediately if accident occurs. Know what to do in case of an accident.
Equipment Damage Risk:
Do not leave fertilizer or fertilizer residue in pump. Do not
allow air to enter pump. Even for short periods of storage, the
entrance of air into the pump causes RAPID and SEVERE
CORROSION.
Note: Dispose of residual materials as specified by the
material supplier.
Note: Removal of the tank discharge fitting requires spe-
cial procedures or special tools. When working
with external fittings, avoid loosening the tank fitting.
Null4:
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Maintenance and Lubrication 27
Cart Inlet Strainer
Refer to Figure 16
The cart uses an in-line strainer to keep damaging particulates out of the system, and reduce the workload of
the strainer at the pump (which has a smaller screen
size).
The inlet strainer becomes clogged over time, reducing
material loading rate. Plan to clean the strainer several
times per season. Don’t wait for loading problems to
arise. Higher quality liquid fertilizers may require less frequent cleaning.
Disassemble and clean the strainer prior to storage to
prevent caking.
Filter Removal
1. For the SML-1000 Gallon Cart or the SML-500 Gallon Cart, the tank must be empty for inlet filter
removal. The tank discharge valve only protects
55
the cart outlet line and not the inlet line.
1. For the SML-750 Gallon Cart, close the discharge
55
valve . The tank does not need to be empty.
2. Place a pail or bucket under the filter. It will be full of
fluid. The hose line from inlet shut-out valve to tank
may also contain fluid.
3. Unscrew and remove the canister cap . Drain the
1
fluid. Be careful to preserve the small gasket.
4. Unscrew and remove the canister body . Be careful
to preserve the filter screen screen gaskets and
48
2
large canister gasket.
Filter Cleaning
Replacement parts for the 831-040C are available
53
from Banjo Corporation and their authorized resellers.
The filter screen is available from banjo or Great Plains.
The Great Plains part is:
48
LS212 BANJO SCREEN FOR 831-040C
5. Inspect O-ring gaskets. Replace gaskets if torn or
excessively worn.
6. Inspect filter cartridge (which also has O-ring
48
gaskets) Wash the filter cartridge with water, or
replace with new cartridge if necessary. Replace if
screen is separated, torn, punctured, or build-up
cannot be removed.
7. Reinstall the cartridge, canister, and plug cap.
MetaData: End of <Maintenance Topics>
Possible Chemical Hazard:
Wear gloves and proper protective equipment as required by
chemical manufacturer. Filter cleaning will result in hand contact with fertilizer. Avoid prolonged breathing of chemical
fumes. Wear respirator as required by chemical manufacturer.
Some chemicals will cause serious burns, lung damage, and
death. Avoid contact with skin or eyes. Seek medical assistance
immediately if accident occurs. Know what to do in case of an
accident.
53
2
1
48
Null4:
Figure 16
831-040C Inlet Filter
Replacement parts:
http://www.banjocorp.com/
31508
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28 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Lubrication and Scheduled Maintenance
Intervals
Multipurpose
spray lube
Multipurpose
grease lube
Multipurpose
oil lube
Inspection
required
(service hours)
50
at which lubrication
is required
Axle Pivot
8
One zerk
Type of Lubrication: Grease
Quantity: Until grease emerges
Null4:
Rear Caster Wheel Pivot
1 zerk each of 2 casters; 2 total
Type of Lubrication: Grease
Quantity: Until grease emerges
Null4:
Tire Pressures
20
8
Null4:
31481
Null4:
31483
2 cart tires
Check tire pressures more frequently on a new drill, and
with new tires. Check tire pressures whenever there are
planting problems.
Null4:
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Maintenance and Lubrication 29
Walkboard Hinges
As Required
2 pivot points,
1 spring-load pin
Type of Lubrication: Spray lube
Quantity: Coat thoroughly
Null4:
Caster Stabilizers
Seasonal
One UHMW brake piston each caster;
2 total.
Replace UHMW piston if its length is less than 3.2cm
(11⁄4in). Also replace piston if missing, damaged, tilted,
or top of piston is visible.
To set spring tension with a new piston:
a. Loosen jam nut and back out set screw .
b. Drive screw in (down) until it contacts spring plate .
c. Drive screw in another 1 inch (2.5cm).
d. Tighten jam nut.
Use more tension as needed to eliminate caster vibration
during highway transport.
Null4:
17
39 27
16
Null4:
31479
Null4:
31483
Null4:
27
39
16
17
Wing Casters: Wheel Hubs
Seasonal
4 bearings; 2 each wing
Type of Lubrication: Grease
Quantity: Re-pack
MetaData: End of “Lubrication and Scheduled Maintenance”
MetaData: End of “Maintenance and Lubrication”
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30 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Appendix A - Reference Information
Specifications and Capacities
SML-1000, SML-750, SML-500 Fertilizer Carts
Cart Model SML-1000 SML-750 SML-500
Tank Capacity
Track
Width (maximum)
Width (nominal)
Height
Length
Tire Size
Weight, empty cart
Weight, full water load
Weight, maximum fertilizer load
1,035 gal. (3,900 liters) 735 gal. (2,800 liters) 510 gal. (1,900 liters)
120 in. (305 cm) 120 in. (305 cm) 120 in. (305 cm)
184 in. (467 cm) 184 in. (467 cm) 180 in. (457 cm)
142 in. (361 cm) 142 in. (361 cm) 141 in. (358 cm)
112 in. (284 cm) 112 in. (284 cm) 102 in. (259 cm)
149 in. (378 cm) 149 in. (378 cm) 147 in. (373 cm)
15-19.5 NHS 12 Ply Skid
Steer 9190 lbs load
3,300 lbs (1,500 kg) 3,200 lbs (1,500 kg) 3,100 lbs (1,400 kg)
11,921 lbs (5,400 kg) 9,322 lbs (4,200 kg) 7,348 lbs (3,300 kg)
17,955 lbs (8,100 kg) 13,607 lbs (6,200 kg) 10,321 lbs (4,700 kg)
15-19.5 NHS 12 Ply Skid
Steer 9190 lbs load
15.5-16.5 14 Ply Skid
Steer 7480 lbs load
Tire Inflation Chart
Tire Inflation Chart
Wheel Tire Size Inflation
Transport
Transport
15-19.5 NHS 12 Ply
Skid Steer
15.5-16.5 NHS 14 Ply
Skid Steer
60 psi
(414 kPa)
60 psi
(414 kPa)
Tire Warranty Information
All tires are warranted by the original manufacturer of the tire.
Tire warranty information is found in the brochures included with
your Operator’s and Parts Manuals or online at the manufacturer’s web sites listed below. For assistance or information, contact your nearest Authorized Farm Tire Retailer.
Manufacturer Web site
Firestone www.firestoneag.com
Gleason www.gleasonwheel.com
Titan www.titan-intl.com
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Reference Information 31
Torque Values Chart
Null4:
Bolt
Size
in-tpi
1
⁄4-20
1
⁄4-28
5
⁄16-18
5
⁄16-24
3
⁄8-16
3
⁄8-24
7
⁄16-14
7
⁄16-20
1
⁄2-13
1
⁄2-20
9
⁄16-12
9
⁄16-18
5
⁄8-11
5
⁄8-18
3
⁄4-10
3
⁄4-16
7
⁄8-9
7
⁄8-14
1-8
1-12
11⁄8-7
11⁄8-12
11⁄4-7
11⁄4-12
13⁄8-6
13⁄8-12
11⁄2-6
11⁄2-12
Bolt Head Identification
Bolt Head Identification
Bolt
Size
Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9
1
N-m2ft-lb
7.4 5.6 11 8 16 12
8.5 6 13 10 18 14
15 11 24 17 33 25
17 13 26 19 37 27
27 20 42 31 59 44
31 22 47 35 67 49
43 32 67 49 95 70
49 36 75 55 105 78
66 49 105 76 145 105
75 55 115 85 165 120
95 70 150 110 210 155
105 79 165 120 235 170
130 97 205 150 285 210
150 110 230 170 325 240
235 170 360 265 510 375
260 190 405 295 570 420
225 165 585 430 820 605
250 185 640 475 905 670
340 250 875 645 1230 910
370 275 955 705 1350 995
480 355 1080 795 1750 1290
540 395 1210 890 1960 1440
680 500 1520 1120 2460 1820
750 555 1680 1240 2730 2010
890 655 1990 1470 3230 2380
1010 745 2270 1670 3680 2710
1180 870 2640 1950 4290 3160
1330 980 2970 2190 4820 3560
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
3
N-m ft-lb N-m ft-lb
mm x pitch
M 5 X 0.8
M 6 X 1
M 8 X 1.25
M 8 X 1
M10 X 1.5
M10 X 0.75
M12 X 1.75
M12 X 1.5
M12 X 1
M14 X 2
M14 X 1.5
M16 X 2
M16 X 1.5
M18 X 2.5
M18 X 1.5
M20 X 2.5
M20 X 1.5
M24 X 3
M24 X 2
M30 X 3.5
M30 X 2
M36 X 3.5
M36 X 2
1. in-tpi = nominal thread diameter in inches-threads per inch
2. N· m = newton-meters
3. ft-lb = foot pounds
4. mm x pitch = nominal thread diameter in millimeters x thread
pitch
4
5.8 8.8 10.9
N-m ft-lb N-m ft-lb N-m ft-lb
43659 7
7 5 11 8 15 11
17 12 26 19 36 27
18 13 28 21 39 29
33 24 52 39 72 53
39 29 61 45 85 62
58 42 91 67 125 93
60 44 95 70 130 97
90 66 105 77 145 105
92 68 145 105 200 150
99 73 155 115 215 160
145 105 225 165 315 230
155 115 240 180 335 245
195 145 310 230 405 300
220 165 350 260 485 355
280 205 440 325 610 450
310 230 650 480 900 665
480 355 760 560 1050 780
525 390 830 610 1150 845
960 705 1510 1120 2100 1550
1060 785 1680 1240 2320 1710
1730 1270 2650 1950 3660 2700
1880 1380 2960 2190 4100 3220
03/31/2011 Table of Contents Index 407-451M
32 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Plumbing Diagrams
SML-1000 Gallon Cart Plumbing
51 Quick-fill inlet
52 Quick-fill shut-off valve
53 Quick-fill strainer
54 Tank tee
55 Tank discharge line valve
56 Cart outlet shut-off valve
57 Quick-fill outlet
57
56
53
52
51
54
Null4:
Null4:
2in
57 56
55
Tank
55 54 53
Figure 17
SML-1000 Gallon Cart Plumbing
52 51
31510
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Reference Information 33
SML-750 Gallon Cart Plumbing
51 Quick-fill inlet
52 Quick-fill shut-off valve
53 Quick-fill strainer
56
57
54 Tank tee
55 Tank discharge line valve
56 Cart outlet shut-off valve
57 Quick-fill outlet
52
55
51
54
53
2in
57
Null4:
MetaData: End of “Appendix A - Reference Information”
56
Tank
55
54 53 52 51
Figure 18
SML-750 Gallon Cart Plumbing
31511
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34 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
SML-500 Gallon Cart Plumbing
51 Quick-fill inlet
52 Quick-fill shut-off valve
53 Quick-fill strainer
56
57
53 52
54 Tank tee
55 Tank discharge line valve
56 Cart outlet shut-off valve
57 Quick-fill outlet
51
54
Null4:
2in
57 56
55
Tank
55 54 53
Figure 19
SML-500 Gallon Cart Plumbing
52 51
32015
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index 35
Appendix B - Pre-Delivery
The steps in this section are normally completed by the
Great Plains dealer.
Unload Truck
The cart is delivered on a flatbed semi-trailer as a largely
assembled frame and a pallet with dismounted subassemblies and miscellaneous hardware.
Plan the unload to spot the cart mainframe as follows:
• Spot on a level paved area or provide a supporting
plate. The rear of the cart frame is initially supported
by the bottom tips of the axle pivot gussets. These can
easily sink into soil.
• Allow hoist or lift access to the cart frame for installation of the rear axle and parking stand. Rear axle or
caster installation requires a second hoist or lift unless
the cart frame is supported by dealer-provisioned
stands.
• If no fork lift is available for eventual mating of the
completed cart to the planter or drill that will tow the
cart, allow front access for the planter or drill and its
tractor, for hitching.
1. Use a hoist or forklift to remove the cart frame from
the truck, and spot it at the location for final assembly
and hitching.
2. Use a forklift to remove the axle, or casters, and any
miscellaneous pallet and place it near the frame.
The cart may have been shipped with just the casters
removed, or with the entire axle removed.
Tools Required
• hoist or forklift with a 3500 lb (1600 kg) capacity, plus
a second lift or hoist (or adjustable stands) with at
least a 2300 lb (1050 kg) capacity.
• anti-seize compound (only if axle is dismounted for
shipment)
• painter’s masking tape (only if casters are dismounted
for shipment)
• multipurpose lube grease and grease pump
• green touch-up paint, such as:
Great Plains 821-001C touch up spray paint, or
any green exterior enamel close to Pantone 356C
• basic hand tools, including a large non-metallic mallet
Note: There are no special shipping fixtures or hardware
that need to be returned to Great Plains.
Note: It is not necessary to remove any ladder sections
from the towing planter or drill.
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03/31/2011 Table of Contents Index 407-451M
36 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Install Casters
If the cart was shipped with the entire axle removed, skip
to “Install Axle” on page 38.
27
Pre-Load Stabilizers
Refer to Figure 20 and Figure 21
1. On axle weldments, loosen one jam nut each
39
side (2 total).
2. Back set screws almost all the way up (leave
27
them threaded in a few turns).
3. Select two sets:
16
266-012D PLATE RND 3/16" THK 1 7/8" DIA
47
807-290C SPRING DIE 2 OD X 5 LONG 1040#
17
266-020D UHMW RND 2.0 DIA X 2.0 LONG
Have masking tape at hand.
4. Insert the plate , then spring then UHMW
piston into the bottom of the stabilizer tube. Push
17
16 47
the piston up against the spring until the piston is at
least partly inside the tube. Place tape down one
1
side of the tube, across the bottom of the piston, and
up the other side of the tube. Use enough tape to
hold it in place until casters are mounted.
Elevate Cart
5. Hoist the cart frame high enough to swing down and
pin the parking stand (see page 14).
6. Operate the parking stand cranks to fully extend both
feet on the stand.
7. Support the frame at the rear axle so that the bottom
surfaces of the caster spindle tubes are at least
56 in (142 cm) off the ground.
8. Lower the frame until stand feet are on the ground.
39
16
47
17
Null4:
Figure 20
Null4:
Null4:
Pre-Load Stabilizer
Paint Damage Risk:
If painter’s masking tape is not available, chose a substitute
tape that will not damage paint when removed from the stabilizer tubes.
41
28
31483
13
Mount Casters
Refer to Figure 21
9. On a caster assembly, remove and save two sets:
28
802-034C HHCS 1/2-13X1 1/4 GR5
41
804-015C WASHER LOCK SPRING 1/2 PLT
and one:
13
161-231D NTA CASTER RETAINER CAP
Do not remove the thrust washer .
44
10. Use a lift or hoist to carefully insert the caster spindle
into the axle caster tube. Avoid dislodging the steel
bushings in the tubes.
11. Place the cap plate on the top of the spindle.
Place a lock washer on each of two bolts .
13
41 28
Thread the bolts through the cap and into the spindle
a few turns.
12. Remove the tape from the stabilizer piston.
1
Null4:
Null4:
Null4:
Note: Either caster may be installed on either side.
13. Tighten the spindle cap bolts to torque spec.
407-451M Table of Contents Index 03/31/2011
1
44
Figure 21
Mount Caster
They are not provided in left/right variants.
31515
Great Plains Manufacturing, Inc. Table of Contents Index Appendix B - Pre-Delivery 37
Adjust Stabilizers
Refer to Figure 22
14. Loosen jam nut and back out set screw .
15. Drive screw in (down) until it contacts spring
16
plate .
16. Drive screw in another 1 inch (2.5cm).
17. Tighten jam nut.
18. Repeat step 9 through step 17 for the other caster.
39 27
27
39
2
Caster Closeout
19. Apply grease to the zerk at the end of each axle
weldment. Pump until grease emerges.
20. Lower the rear of the cart to the ground.
21. Adjust parking stand cranks to level cart.
Pre-delivery is complete.
2
Null4:
16
Figure 22
Adjust Stabilizer
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38 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Install Axle
If the cart was shipped with only casters removed, this
topic does not apply.
There are two methods of mating the axle and frame,
depending on lifts available, number of workers, and their
experience with this type of assembly:
A. Lift the frame. Support the front end on its own park-
ing stand. Support the back end with one or more
stands located aft of the cart center of gravity, but
clear of the axle pivot, and not obstructing the path of
the axle. The pre-delivery instructions, beginning at
step 22, presume this approach.
B. Erect the axle assembly, supporting it near the cast-
ers with stands. Then hoist the frame and lower it
over the axle assembly. This method involves a large
overhead load, and is potentially more hazardous.
Refer to Figure 23
22. Hoist the cart frame high enough to swing down and
pin the parking stand (see page 14).
23. Operate the parking stand cranks to fully extend both
feet on the stand.
24. Lower the frame until the stand feet are on the
ground, and the frame is level.
25. Support the rear of the frame close to, but forward of
the front axle tube. The tube center-line needs to be
at least 56 in (142 cm) above the ground.
26. Select one:
14
196-652D 40P TOOLBAR PIVOT PIN
If the pin has other components pre-assembled on it,
remove all of them.
27. Select two:
15
196-775D SPACER WASHER
28. Hoist the:
18
407-427H AXLE FLOATING 1000 GAL CART
until it is upright.
15
1
18
Null4:
Install Axle, 1 of 2
3
2
14
Figure 23
3
15
31481
As needed, rotate the axle about its vertical axis
until the front of the axle faces in the same direction
as the front of the cart. The caster stabilizers (see
page 29) are on the front of the axle. The red and
daytime decals (see page 5) are on the rear of the
axle.
29. Hoist the axle , bring its pivot tube into alignment with the pivot tubes in the gussets.
407-451M Table of Contents Index 03/31/2011
18
18
1
2
3
Great Plains Manufacturing, Inc. Table of Contents Index Appendix B - Pre-Delivery 39
Refer to Figure 24
30. Slide two spacer washers into the gap between
the rear end of the axle tube and the rear gusset
tube.
31. Apply anti-seize compound to the pivot pin , and
carefully insert the threaded end into the rear gusset
tube.
15
4
2
4
14
45
40
43
31
While moving it forward, adjust the spacer washers
until they fit over the full diameter of the pin.
Stop moving the pin once it has entered the axle
tube a short distance.
32. Select two more:
15
196-775D SPACER WASHER
Slide two spacer washers into the gap between
the front end of the axle tube and the front gusset
15
2
tube.
33. Continue moving the pivot pin forward carefully,
adjusting the spacer washers until they fit over the
full diameter of the pin.
34. Select one each:
14
196-652D 40P TOOLBAR PIVOT PIN
31
802-070C HHCS 3/4-10X6 GR5
38
803-026C NUT LOCK 3/4-10 PLT
Insert the bolt through the rear hole of the pin and
secure with nut .
31
38
35. Select one each:
43
804-035C WASHER FLAT 1 1/4 USS PLT
40
803-079C NUT HEX SLOTTED 1 1/4 - 7
45
805-085C PIN COTTER 5/16 X 2 1/2
Add the washer to the threaded end of the
14 40
pin . Spin the slotted nut on until the slots align
43
with the small hole in the threaded end of the pin.
Secure with cotter pin .
45
36. Raise the axle assembly (now secured to the cart).
Remove the rear cart supports (leave the parking
stand erected). Lower the rear end of the cart to the
ground. Level frame with parking stand jacks.
37. Lubricate the zerk at the top center of the pivot pin
(see page 28).
38. Clean and de-grease the rear end of the pivot pin.
Paint it green.
Null4:
15
2
4
38
14
Figure 24
Install Axle, 2 of 2
15
31481
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03/31/2011 Table of Contents Index 407-451M
40 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
Appendix C - Initial Setup
Remove Pintle Hitch
If the planter or drill does not presently have an optional
trailer pintle hitch installed, skip to topic “Install Quick
Hitches”.
Refer to Figure 25 and Figure 26
1. Support the front arms and rear pintle of the hitch
weldment with a hoist or jacks.
2. Dismount the Type 2 inlet valve (not shown) from:
21
407-279D FERT VALVE HOOKUP MOUNT
Loosely re-assemble the fasteners in the valve body.
3. Remove eight sets:
30
802-055C HHCS 5/8-11X2 GR5
42
804-022C WASHER LOCK SPRING 5/8 PLT
36
803-021C NUT HEX 5/8-11 PLT
and (if present), two:
21
407-279D FERT VALVE HOOKUP MOUNT
4. Dismount the hitch . Loosely re-assemble any
loose mounts on the hitch using the removed
fasteners. Save all of the removed components for
possible future use.
19
19
21 19
Install Quick Hitches
Install Left Hitch
1. Select one:
22
407-454H MOUNT HITCH QUICK CONNECT
and four sets:
29
802-053C HHCS 5/8-11X1 3/4 GR5
37
803-024C NUT LOCK 5/8-11 PLT
2. With wire pin lock on top, mount a quick connect on
the left axle hitch plate . Secure with four sets of
29 37
bolts and lock nuts .
3. Loosely secure the bottom of the remaining quick
connect to the bottom holes of the right axle hitch
plate.
Install Right Hitch
4. Select one each:
22
407-454H MOUNT HITCH QUICK CONNECT
25
407-570D PLATE SINGLE BALL VALVE MOUNT
and four sets:
29
802-053C HHCS 5/8-11X1 3/4 GR5
37
803-024C NUT LOCK 5/8-11 PLT
With the narrow end of the mount up and to the
right, insert the remaining bolts from the rear at
the bottom holes, and then through the top holes of
the quick connect . Secure with lock nuts .
Tighten all nuts to torque spec.
1
25
29
22 37
21
36
42
19
U
F
L
R
B
30
D
Null4:
Figure 25
Remove Trailing Pintle Hitch
31354
37
1
26
25
29
U
L
B
Null4:
Note: See “Shims” on page 11 for inserting/removing
F
R
D
shims .
26
Figure 26
Install Quick Hitches
22
31492
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents Index Appendix C - Initial Setup 41
Mount Boom Inlet
Refer to Figure 27 (which depicts cart hitched do not hitch cart at this time)
2
5. Re-mount the Type 2 boom inlet on the new
mount .
25
25
Install Hitch Latches
If the latches and pins are already installed, skip step 6
and step 7.
Refer to Figure 28
6. Select two sets:
23
407-566D QUICK HITCH LATCH PLATE
32
802-099C HHCS 1/2-13X3 1/4 GR5
35
803-019C NUT LOCK 1/2-13 PLT
Position each latch plate with the larger hole on
23
top and both holes to front. Secure between top
holes in hitch hook with bolt and lock nut .
32 35
7. Select two:
46
805-200C PIN WIRE SNAP LOCK 3/8 X 4
With latch plates fully lowered, insert pins
23 46
through lower holes of hitch hooks and latch plates.
Pull up at bottom of latch plates to verify pin engagement.
Check Handrail Fill
This topic applies only to the SML-750 Gallon Cart and
the SML-500 Gallon Cart when used with the YP2425
planter. In this configuration, a section of handrail is
removed to provide access to the YP24 walkboard from
the cart walkboard.
Refer to Figure 29
8. Remove one:
24
407-567D PLATE HANDRAIL FILL
and four sets:
33
802-143C HHCS 3/8-16X2 GR5
34
803-013C NUT LOCK 3/8-16 PLT
These parts are not required while the cart is used
with the YP24.
MetaData: End of “Appendix C - Initial Setup”
Null4:
Null4:
Null4:
L
B
U
D
34
Figure 27
Re-Install Boom Inlet
32
46
F
R
Figure 28
Install Quick Hitches
33
Figure 29
YP24 Only: Remove Filler
31495
23
35
31492
24
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42 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
407-451M Table of Contents Index 03/31/2011
Great Plains Manufacturing, Inc. Table of Contents 43
Index
A
address, Great Plains ........................ 9
AD3010HD, drill ................................. 8
AD4010HD, drill .......................... 8
agitator ...................................... 8
amber reflectors ................................. 6
anti-freeze ........................................ 26
, 9
, 18
B
Banjo ................................................ 27
boom ................................................ 13
breather plug .................................... 19
breather tube .................................... 18
bridge ............................................... 16
bulk box ............................................ 10
C
capacities ......................................... 30
carbon steel ..................................... 25
cartridge, filter .................................. 27
cast iron .................................... 8
caster stabilizer ................................ 29
CAUTION, defined ............................. 1
CDS-John Blue ................................ 20
checklists
ending planting ........................... 21
field ............................................. 21
first pass ..................................... 21
implement ................................... 21
mechanical ................................. 21
plumbing ..................................... 21
pre-setup .................................... 10
pre-start ...................................... 15
re-load ........................................ 21
suspending planting ................... 21
transport ..................................... 16
treatments .................................. 21
chemicals ..........2
children .............................................. 3
clean-out .......................................... 26
clothing ............................................... 2
coagulate ......................................... 18
compatibility ....................................... 8
contact Great Plains ........................... 9
coulter .............................................. 10
covered models .................................. 7
crank ................................................ 14
customer service ................................ 9
, 7, 18, 26, 27
, 26
D
DANGER, defined .............................. 1
daytime reflectors ............................... 6
decal replacement .............................. 5
decals
caution
tire pressure ........................... 6
decal, safety ....................................... 5
definitions ........................................... 9
directions ............................................ 9
disposal, chemical .............................. 2
down-force ....................................... 26
dry fertilizer ...................................... 18
E
email, Great Plains ............................ 9
EPDM ................................................ 8
F
fertilizer connection .......................... 13
field operation .................................. 21
filter, inlet ......................................... 27
filter, in-line ...................................... 19
fire ...................................................... 1
flush ................................................. 26
forklift ............................................... 11
fumes ............................................... 18
G
gasket .............................................. 27
gel .................................................... 18
H
HDPE ................................................. 8
headphones ....................................... 2
high rate dribbler .............................. 10
hitch ................................................. 11
hitching ............................................ 11
hopper ............................................. 10
hydraulic diagram ............................ 32
I
IMPORTANT!, defined ....................... 9
inflation ............................................ 30
inlet valves ....................................... 13
in-line filter ....................................... 19
intended usage .................................. 7
iron, cast ............................................ 8
K
Keeton ............................................. 10
L
ladder ............................................... 17
latch plate ................................12
left-hand, defined ............................... 9
lid ..................................................... 18
lid, tank ............................................ 19
lock-up ............................................. 26
LS212, cartridge .............................. 27
, 13
M
maintenance .................................... 25
maintenance safety ............................ 4
material clean-out ............................ 26
material run-out ............................... 20
metric gauge levels .......................... 18
MSDS ........................................2
, 26
N
Note, defined ..................................... 9
nylon .................................................. 8
O
on-board tanks ................................. 13
orientation rose .................................. 9
orifice size .......................................... 8
O-ring ............................................... 27
over-steer .........................................16
owner assistance ...............................9
P
paint .................................................22
parking .............................................22
parking stand ....................................14
particulate .......................................... 8
PG ....................................................26
phone number, GP ............................. 9
piston, stabilizer ...............................29
planting, ending ................................ 21
planting, suspending ........................ 21
plugging ............................................18
polyethylene .......................................8
polypropylene ..................................... 8
polyvinyl chloride ................................ 8
PP ......................................................8
precipitate .........................................18
prime pump ...................................... 20
propylene glycol ............................... 26
protective equipment .......................... 2
PTFE ..................................................8
pump priming ...................................20
PVC .................................................... 8
Q
quick-fill ............................................ 19
quick-fill coupler ................................ 19
quick-fill inlet .....................................18
R
recovery, material ............................. 26
red reflectors ...................................... 5
reflectors
amber ........................................... 6
daytime .........................................6
red ................................................ 5
SMV ..............................................5
reflectors, safety ................................. 5
repair parts .........................................9
respirator ..........................................18
reverse speed limit ...........................16
riders ......................................... 3
right-hand, defined ............................. 9
roll-away ........................................... 12
rose, orientation .................................9
rubber ................................................. 8
run-out, material ...............................20
RV anti-freeze .................................. 26
, 17
S
safety decal ........................................5
safety information ............................... 1
safety symbol ..................................... 1
screen size .........................................8
sediment ...........................................18
seed firmer ....................................... 10
setup ................................................10
shutdown ............................................ 3
03/31/2011 Table of Contents 407-451M
44 SML-1000, SML-750, SML-500 Table of Contents Index Great Plains Manufacturing, Inc.
sight gauge ...................................... 18
size, orifice ......................................... 8
size, screen ........................................ 8
slosh ................................................ 18
SMV (Slow Moving Vehicle) ............... 5
specifications ................................... 30
speed limits, transport ...................... 16
stabilizer piston ................................ 29
stabilizer, caster ............................... 29
stainless steel .................................... 8
stand, parking .................................. 14
starter .............................................. 10
steel, carbon .................................... 25
steel, stainless ................................... 8
stopping ........................................... 22
storage ...................................... 3
strainer, inlet .................................... 27
stratify .............................................. 18
support ............................................... 9
symbol, safety .................................... 1
, 22
T
tables
document family ........................... 9
models covered ............................ 7
torque values ............................. 31
troubleshooting
general ................................. 23
tank lid ............................................. 19
Teflon® ............................................... 8
tire inflation ...................................... 30
tires .....................................................3
top fill .......................................18
towing vehicle capability ...................16
transport speed ..................................3
transporting ......................................16
Type 2 ...............................................13
Type 3 ...............................................13
, 19
U
UHMW ..............................................29
URLs, tires ........................................30
V
valves, inlet .......................................13
vibration, caster ................................29
Viton® .................................................8
W
walkboard .........................................17
WARNING, defined ............................1
warranty ............................................30
wash ...................................................2
weight ...............................................16
wind ...........................................2
, 10
Y
YP2425A, planter ........................ 8, 9
YP2425, planter ...........................8
YP3010HDP, planter ...........................8
YP3020P, planter ................................8
YP3025/A, planter ..............................8
YP4010HDP, planter ....................8
, 9
, 9
YP4020P, planter ......................... 8
YP4025A, planter ........................ 8
YP4025, planter .......................... 8
, 9
, 9
, 9
Numerics
13 mph ...................................... 3, 16
167-085B, manual .............................. 9
20 mph ...................................... 3
200 gallon tanks ...............................13
21 kph ..............................................16
22 kph ................................................3
3 mph ............................................... 16
32 kph ....................................... 3
401-406B, manual .............................. 9
401-571B, manual .............................. 9
401-626B, manual .............................. 9
401-627B, manual .............................. 9
407-451A, cart ................................... 7
407-451M, manual ............................. 9
407-451P, manual .............................. 9
407-452A, cart ................................... 7
407-643A, cart ................................... 7
5 kph ................................................16
818-003C, reflector ............................5
831-040C, filter .................................27
838-265C, reflector ............................6
838-266C, reflector ............................5
838-267C, reflector ............................6
838-426C, decal ................................. 6
, 16
, 16
407-451M Table of Contents Index 03/31/2011
BLANK
Table of Contents Index
Table of Contents Index
EOD
Table of Contents Index
Great Plains Manufacturing, Inc.
Corporate Office: P.O. Box 5060
Salina, Kansas 67402-5060 USA
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