Great Plains Smartbox Mount Kit Yield Pro Planters User Manual

Great Plains Mfg., Inc.
Installation Instructions 1
Smartbox® Mount Kit
Yield Pro Planters
Used with:
2005+ Yield Pro
® 1225/1625

General Information

These instructions explain how to install the Smartbox® Mount Kit. This kit provides the components necessary to support mounting Smartbox® units on your Great Plains planter. The kit does not include the Smartbox® system itself, nor does it include the speed sensor (typi­cally radar) required by the Smartbox monitor.
These instructions apply to:
Planter Model Uses Kit Kit Description
YP1225-1230
YP1225-16TR
YP1225-1820
YP1225-2315
YP1225-24TR
YP1625-1630
YP1625-2420
YP1625-24TR
YP1625-3115
YP1625-32TR
YP2425-2430
YP2425-3620
YP2425-4715
YP2425-48TR
403-196A
­403-197A 403-196A 403-198A 403-199A 403-200A
­403-201A
403-201A 403-218A 403-219A 403-218A 403-220A
YP30’ 15-30IN SMARTBOX MNT
(no kit presently available)
YP30’ 20IN SMARTBOX MNT KIT
YP30’ 30TR SMARTBOX MNT KIT
YP30’ 30TR SMARTBOX MNT KIT
YP40’ 15-30IN SMARTBOX MNT
YP40’ 20IN SMARTBOX MNT KIT
(no kit presently available)
YP40’ 30TR SMARTBOX MNT KIT
YP40’ 30TR SMARTBOX MNT KIT
YP60’ 15-30IN SMARTBOX MNT
YP60’ 20IN SMARTBOX MNT KIT
YP60’ 30TR SMARTBOX MNT KIT
YP60’ 30TR SMARTBOX MNT KIT
When you see this symbol, the subsequent instructions and warnings are serious - follow without exception.
!
Your life and the lives of others depend on it!
25324

Before You Start

Each kit converts an entire planter. Inventory the con­tents per the “Kit Parts List” on page 18.
Although this kit can be installed before you have the Smartboxes, Great Plains advises not undertaking this upgrade until all components are at hand.
Review these instructions, and note which steps apply to your planter model. For example, the Center Section steps apply only to the YP2425.
Smartbox® is a registered trademark of AMVAC Chemical Corporation.
©Copyright 2005 Printed 12/12/2006 403-206M
Review the instructions provided by AMVAC, taking note of where to merge those instructions with these. You may want to make notations in these instructions for steps required by AMVAC and not anticipated herein.
“Left” and “Right” are facing in the direction of machine travel. An orientation rose in the line art illustrations shows Left, Right, Front, Back, Up, Down.

Tools Required

• basic hand tools
Note: Assembly requires at least two people for the
longer and heavier parts.
2 Smartbox® Mount Kit

Assembly Instructions

Great Plains Mfg., Inc.

Wing Support Brackets

Outer End Wing Support Bracket (all Models)

Refer to Figure 1
1. Select: one (14) 403-191H, (SMARTBOX STANDOFF SUPPORT BKT) two (35) 806-052C, (U-BOLT 5/8-11 X 7 1/32 X 8 1/2) four (33) 804-022C, (WASHER LOCK SPRING 5/8 PLT), and four (28) 803-021C, (NUT HEX 5/8-11 PLT).
Attach the standoff support bracket (14) to Back of toolbar of right-hand planter wing. Mount bracket
(14) as close to air pipe support as possible.
Note: It may be necessary to relocate hydraulic hose
support stand. Do not relocate row units.
Secure support bracket (14) to wing with U-bolts (35), lock washers (33) and hex nuts (28).

Pivot End Wing Support Bracket (all Models)

Refer to Figure 2
2. Select: one (14) 403-191H, (SMARTBOX STANDOFF SUPPORT BKT) two (35) 806-052C, (U-BOLT 5/8-11 X 7 1/32 X 8 1/2) four (33) 804-022C, (WASHER LOCK SPRING 5/8 PLT), and four (28) 803-021C, (NUT HEX 5/8-11 PLT).
Attach the standoff support bracket (14) to Back of toolbar of right-hand planter wing. Mount bracket
(14) in slot below sequence valve.
If this toolbar slot is occupied by a row unit (for example, on 15in row spacing), position the stand­off support bracket at the first available position inboard of that.
Secure support bracket (14) to wing with U-bolts (35), lock washers (33) and hex nuts (28).
R
F
R
F
U
D
U
D
B
L
33
35
Figure 1
Wing Outer End Bracket
B
L
35
Figure 2
Wing Pivot End Bracket
28
14
24167
14
28
33
24167
403-206M 12/12/2006
Great Plains Mfg., Inc.
Installation Instructions 3

Inner Wing Support Bracket (Models YP1225 & YP1625 only)

Refer to Figure 3
3. Select: one (14) 403-191H, (SMARTBOX STANDOFF SUPPORT BKT) two (35) 806-052C, (U-BOLT 5/8-11 X 7 1/32 X 8 1/2) four (33) 804-022C, (WASHER LOCK SPRING 5/8 PLT), and four (28) 803-021C, (NUT HEX 5/8-11 PLT).
Attach the standoff support bracket (14) to Back of toolbar of right-hand planter wing. Center bracket (14) as best will fit approximately halfway between the end brackets already installed. Do not relocate row units.
Secure support bracket (14) to wing with U-bolts (35), lock washers (33) and hex nuts (28).

Inner Wing Support Brackets (Model YP2425 only)

Refer to Figure 4
3. Select: two (14) 403-191H, (SMARTBOX STANDOFF SUPPORT BKT) four (35) 806-052C, (U-BOLT 5/8-11 X 7 1/32 X 8 1/2) eight (33) 804-022C, (WASHER LOCK SPRING 5/8 PLT), and eight (28) 803-021C, (NUT HEX 5/8-11 PLT).
Measure between the two brackets already installed and find two locations approximately the distance from each of them.
Attach a standoff support bracket (14) to Back of toolbar of right-hand planter wing at each of those locations. Do not relocate row units.
Secure support bracket (14) to wing with U-bolts (35), lock washers (33) and hex nuts (28).
U
D
B
L
28
33
R
F
14
35
Figure 3
Wing Inner Bracket
U
R
F
1
3
B
L
D
Figure 4
Wing Inner Brackets
24167
25232

Mount Brackets on Opposite Wing (All Models)

4. Repeat Step 1 through Step 3 on left-hand wing of planter.
12/12/2006 403-206M
4 Smartbox® Mount Kit

Wing Support Tubes

Mount Tubes (Model YP1225 only)

Refer to Figure 5
5. Select: one (15) 403-192H, (SUPPORT TUBE WLDMNT - 12 ROW) three (37) 806-066C, (U-BOLT 1/2-13 X 3 1/32 X 4) and six (30) 803-169C, (NUT HEX FLG. LOCK 1/2-13 PLT.).
Align support tube (15) so a distance of 6 inches exists between the planes defined by the end of air
pipe support and the support tube jog plate .
Using U-bolts (37), attach support tube (15) to standoff support brackets (14) with elevated end of support tube towards implement center.
Secure support tube (15) to each of three support brackets (14) with hex lock nuts (30).
15
6in
30
Figure 5
YP1225 Wing Support Tube
Great Plains Mfg., Inc.
R
37
F
U
B
L
D
14
25325

Mount Tubes (Model YP1625 only)

Refer to Figure 6
5. Select: one (13) 403-190H, (SUPPORT TUBE WLDMNT) three (37) 806-066C, (U-BOLT 1/2-13 X 3 1/32 X 4) and six (30) 803-169C, (NUT HEX FLG. LOCK 1/2-13 PLT.).
Align support tube (13) so a distance of 6 inches exists between end of air pipe support and sup­port tube jog plate .
Using U-bolts (37), attach support tube (13) to standoff support brackets (14) with elevated end of support tube towards implement center.
Secure support tube (13) to each of three support brackets (14) with hex lock nuts (30).
13
6in
30
Figure 6
YP1625 Wing Support Tube
37
R
F
U
B
L
D
14
25325
403-206M 12/12/2006
Great Plains Mfg., Inc.

Mount Wing Tubes (Model YP2425 only)

Refer to Figure 7
5. Select: one (19) 403-363D, (TUBE SQ. 3.0X.25X260) four (37) 806-066C, (U-BOLT 1/2-13 X 3 1/32 X 4) and eight (30) 803-169C, (NUT HEX FLG. LOCK 1/2-13 PLT.).
Align support tube (19) so a distance of 20 exists between the planes defined by the air pipe support and the support tube .
Installation Instructions 5
19
5
20
in
8
5
in
8
30
14
R
37
U
B
Using U-bolts (37), attach support tube (19) to standoff support brackets (14).
Secure support tube (19) to each of four support brackets (14) with hex lock nuts (30).

(All Models)

6. Repeat Step 5 on opposite wing of planter.

(Models YP1225 & YP1625 only)

Skip to Step 16.

(Model YP2425 only)

Continue with Step 7.

Center Support Brackets (Model YP2425 only)

Center Support Arm

Refer to Figure 8
7. Select: one (17) 403-225H, (SMARTBOX SUPPORT ARM SHORT) two (36) 806-053C, (U-BOLT 5/8-11 X 7 1/32 X 6 1/2), eight (33) 804-022C, (WASHER LOCK SPRING 5/8 PLT) and (28) 803-021C, (NUT HEX 5/8-11 PLT).
Mount the support arm (17) on the rear-most cross-tube of the center frame, at machine cen­ter, arm facing forward.
Loosely secure it with U-bolts (36), lock washers (33) and nuts (28).
17
Figure 7
YP2425 Wing Support Tube
36
28
33
Figure 8
Center Support Arm
F
R
F
L
D
24168
U
B
L
D
25202
12/12/2006 403-206M
6 Smartbox® Mount Kit
Great Plains Mfg., Inc.

Center Section, Right/Left Support Arms (YP2425 only)

Refer to Figure 9
8. Select: one (17) 403-225H, (SMARTBOX SUPPORT ARM SHORT) two (36) 806-053C, (U-BOLT 5/8-11 X 7 1/32 X 6 1/2), eight (33) 804-022C, (WASHER LOCK SPRING 5/8 PLT) and (28) 803-021C, (NUT HEX 5/8-11 PLT).
Mount the support arm (17) on the right end of the rear-most cross-tube of the center frame, arm facing forward. Position it approximately 11 inches
from the tube end.
Secure it tightly with U-bolts (36), lock washers (33) and nuts (28).
9. Repeat Step 8 for the left center.

Center Section, Center Support Tube (YP2425 only)

Refer to Figure 10
10. Select: one (20) 403-364D, (TUBE SQ. 3.0X.25X48.00) one (37) 806-066C, (U-BOLT 1/2-13 X 3 1/32 X 4), and two (30) 803-169C, (NUT HEX FLG. LOCK 1/2-13 PLT.).
Mount the support tube (20), at tube center. on the center support arm (17) installed in Step 7.
Loosely secure it with U-bolt (37) and nut (30).
17
28
Figure 9
Left/Right Center Section Arms
36
33
37
R
F
R
F
U
B
L
D
25202
U
B
L
D
20
17
Figure 10
Left/Right Center Section Arms
403-206M 12/12/2006
30
25202
Great Plains Mfg., Inc.
Installation Instructions 7

Center Section, Right/Left Support Tubes (YP2425 only)

Refer to Figure 11
11. Select: one (20) 403-364D, (TUBE SQ. 3.0X.25X48.00) one (37) 806-066C, (U-BOLT 1/2-13 X 3 1/32 X 4), and two (30) 803-169C, (NUT HEX FLG. LOCK 1/2-13 PLT.).
Mount the support tube (20), at tube center. on the right support arm (17) installed in Step 8.
Loosely secure it with U-bolt (37) and nuts (30).
12. Repeat Step 11 for the left arm installed in Step 9.

Right/Left Stiffener Bars (YP2425 only)

Refer to Figure 12
The stiffener bars connect the center and right/left sup­port tubes. In doing so, the bars pass between the fold cylinders.
13. Select: one (21) 403-365D, (STIFFENER BAR) two (37) 806-066C, (U-BOLT 1/2-13 X 3 1/32 X 4), and four (30) 803-169C, (NUT HEX FLG. LOCK 1/2-13 PLT.).
Mount the stiffener bar (21) so that it joins the cen­ter and right tubes installed in Step 10 and Step
11. Align the end of each tube with first bend in the bar.
Note: The bar mounts on top of the tubes, and the bend
in the bar is down, to maintain clearance from cylinders during planter operations.
Secure the bar to the tubes with the U-bolt (37) and nuts (30).
14. Adjust the location of the outer support arm to keep it centered under the tube. Tighten the nuts at the arm base.
15. Repeat Step 13 and Step 14 for the left tube.
37
17
Figure 11
Left/Right Center Tubes
30
37
Figure 12
Center Section Tube Stiffener
21
30
R
F
R
F
U
B
L
D
20
25203
U
B
L
D
25204
12/12/2006 403-206M
8 Smartbox® Mount Kit

Prepare Smartboxes for Installation

Depending on planter configuration, some or all rows may require installation of meter splitters before mounting the Smartbox units on the new toolbar tubes.
| Machine Right
SP
Mount and Row Unit Assignments
Individual Row Units
|
Machine Left
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 0 1 0 1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1
1
B
1
B
1
B
1
B
1
L
1
L
1
R
1
R
1
B
1
B
1
B
1
B
0
LL
SP
1
1
L
0
1
1
R
0
SP
RR
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
-
LL
SP
L
-
LL
SP
L
­SP
RR
R
­SP
RR
R
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
SP
BB
SP
BB
SP
BB
SP
BB
1
B
LL
SP
1
B
1
B
LL
SP
1
B
1
B
SP
1 1 1 1 1
1 1 1 1 1 1
RR
B L
SP
RR
L R
SP
BB
R B
SP
BB
B B
SP
BB
B B
SP
BB
B
Great Plains Mfg., Inc.
Find your planter in the following table and note where splitters (if any) are used. Note also meter pointing bias near pivots and cylinder interruption points.
SP
1 0 1 0 1 0 1 0 1 0 1 0
SP
BB
1 0
SP
BB
1
B
SP
1
B
-
0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
0 1 0 1 0 1
B
SP
B
­B
SP
B
-
SP
BB
B
-
SP
B
-
SP
B
-
SP
L
-
SP
L
-
SP
R
-
SP
R
-
SP
B
-
SP
B
-
SP
B
-
SP
B
-
SP
B
-
SP
B
BB
BB
LL
LL
RR
RR
BB
BB
BB
BB
BB
BB
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
1
B
0
SP
BB
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1 0
SP
BR
1 0
LB
SP
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1 0
SP
BB
1
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
­SP
BB
B
-
B
-
B
SP
BB
SP
BB
Row Unit Number (from machine left to right)1Unitary: One Smartbox connected to one row unit (no splitter)SPSplitter: One Smartbox connected to two row units via splitter0Null: No connection to this row unit
49
Meter Pointing: Some boxes cannot be mounted directly over the row unit(s) they serve.
Mount meter so that its exit port faces primarily Right(R), Left(L) or Back(B).
RLB
Pivot: Division point between wings, or between wings and center section
Cylinder: Division point in YP2425 center section where tube is interrupted by cylinders
Model
Planter
Tabl e
Legend
Kit
403-206M 12/12/2006
-196A -1230
403- YP1225
-197A -1820
-196A -2315
-198A -24TR
-199A -1630
403- YP1625
-200A -2420
-199A -3115
-201A -32TR
-218A -2430
403- YP2425
-219A -3620
-218A -4715
-220A -48TR
Great Plains Mfg., Inc.

Preparing Mounts

Installation Instructions 9
Items for these steps supplied by AMVAC:
Smartbox framesSmartbox base containers & fastenersMetersGaskets
Preparing Unitary (no Splitter) Mounts
Refer to Figure 13 (base container shown with Smartbox frame - do not assemble to frame at this time).
For each mount point which has no splitter, the meter is attached to the Smartbox base container. Orient meter exit ports per the table on page 8.
16. Select: four (25) 802-004C, (HHCS 1/4-20X3/4 GR5), four (32) 804-007C, (WASHER FLAT 1/4 SAE PLT), and four (29) 803-088C (not shown), (NUT HEX LOCK 1/4-20 FLG).
Position gasket between Smartbox base con­tainer and meter . Insert bolt (25) through flat washer (32). Attach meter to base container
using nut (29) (not shown). Do not mount base container on frame at this time.
17. Repeat Step 16 for each unitary Smartbox.
Preparing Split Mounts
Refer to Figure 14 (base container shown with Smartbox frame - do not assemble to frame at this time)
For each mount point which has a splitter, the splitter is attached to the Smartbox base container and two meters are attached to the splitter.
18. Select: one (16) 403-202H, (SMARTBOX METER SPLITTER WLDMNT), twelve (25) 802-004C, (HHCS 1/4-20X3/4 GR5), twelve (32) 804-007C, (WASHER FLAT 1/4 SAE PLT), and twelve (23) 800-163C, (CLIP U-TYPE NUT 1/4-20 SLF-RET).
19. Insert all bolts (25) through flat washers (32).
20. Insert a clip nut (23) at each of the fastener open­ings in the top of the splitter (16). Insert the clip with the flat side Up.
➁ ➀
U
F
L
R
B
D
Figure 13
Unitary Pre-Assembly
U
D
B
R
F
L
23
16
32
25
25326
23
23
32
25
Figure 14
Split-Mount Pre-Assembly
25327
21. Insert a clip nut (23) at each of the fastener open­ings in the bottom of the splitter (16). Insert the clip with the flat side Down.
22. Position a gasket between Smartbox base con­tainer and splitter (16). Using four bolts and
washers, attach splitter (16) to base container.
12/12/2006 403-206M
23. Position a gasket between a meter and the
splitter (16). Attach meter to splitter with four bolts and washers. Repeat for second meter.
24. Repeat Step 18 through for Step 23 each splitter.
10 Smartbox® Mount Kit

Mount Smartbox Frames

Refer to Figure 15 (which illustrates normal back-of-tube mounting)
The Smartbox frames mount to the new tubes with
3
a pair of clamps (18), bolts (26), and flange lock nuts (31) provided in the
mount kit.
Most of the clamps are placed on the Back side of the tube, but on the YP1225 and YP1625, two (pair) must be placed on the Front side of the tube.
For model YP2425, skip to Step 40.
in long bolts (27),
8
3
in short
8
Great Plains Mfg., Inc.
27
26
18
U
L
F
18

YP1225 and 1625 Near-Pivot Mounting

Refer to Figure 16
Due to clearance from other components, the four inner-most Smartboxes cannot be placed directly over the row units they serve, and must be to the outside, with meter hoses canted inward.
Identify the four Smartbox assemblies with meter exit ports biased Left or Right and set them aside from the assemblies with ports pointing Back. If you didn’t build four assemblies with biased ports, pick four assemblies and re-point the meters.
B
D
R
Figure 15
Typical Frame Mount
31
25328
Figure 16
YP1225/1625 Inner Mounts
403-206M 12/12/2006
24169
Great Plains Mfg., Inc.
Installation Instructions 11
Mount Left Inner-Most YP1225/1625 Smartbox
Refer to Figure 17 and Figure 20
25. Select: one Smartbox frame, two (18) 403-319D,
(SMART BOX HOLD DOWN CLAMP), two (27) 802-223C, (HHCS 3/8-16X4 GR5), two (26) 802-079C, (HHCS 3/8-16X1 1/4 GR5), and four (31) 803-209C, (NUT FLANGE LOCK 3/8-16 PLT).
If the base container is already installed on the SmartBox frame, it may be necessary to remove it to gain access to the mounting holes.
26. Insert a 1 mounting hole
the shorter end of a clamp (18) over the bolt (26) and add a flange lock nut (31). Put only a few turns on the nut.
27. Position the frame about 4in from the end of the inner-most end of the new tube , or directly next to the air pipe support plate.
28. Insert a 4in bolt (27) in the slotted hole just for­ward of center on each side of the frame , and
then down through the hole in the clamp (18), and add a flange lock nut (31). Put only a few turns on the nut.
29. Alternately tighten the lock nuts (31), keeping the Smartbox frame and the base of the clamp (18) parallel to the tube top and bottom, and the front of the clamp snug against the front of the tube.
30. Repeat Step 26 through Step 29 for the other side of the frame .
31. Position Smartbox base container/meter or container/splitter/meter assembly in the frame
1
in bolt (26) in the forward slotted
4
on one side of the frame . Slip
, having the meter ports biased to the Right, and
secure with fasteners provided by AMVAC.
Mount Right Inner-Most YP1225/1625 Smartbox
32. Repeat Step 25 through Step 31 for the innermost Smartbox on the right side of the machine, using a Smartbox base container/meter or container/ splitter/meter assembly with the meter exit port(s) biased to the Left.
27
31
Figure 17
Near-Pivot Mounting
26
31
Figure 18
YP1225/1625 Inner-Most
18
26
18
L
B
U
F
R
D
25329
31
26
18
24176
12/12/2006 403-206M
12 Smartbox® Mount Kit
Mount Second Inner YP1225/1625 Smartboxes
Refer to Figure 19 and Figure 20
The components for this step are identical to those of Step 25 through Step 32. There are two procedural dif­ferences from mounting the inner-most frames:
33. Insert a 1 just forward of center on one side of the frame
1
in bolt (26) in the slotted mounting hole
4
. Slip the shorter end of a clamp (18) over the
bolt (26) and add a flange lock nut (31). Put only a few turns on the nut.
34. Position the frame on the tube and against the jog plate .
35. Insert a 4in bolt (27) in the forward slotted hole of the frame , and then down through the hole in
the clamp (18), and add a flange lock nut (31). Put only a few turns on the nut.
36. Repeat Step 33 through Step 35 for the other side of the frame .
37. Position Smartbox base container/meter or container/splitter/meter assembly in the frame
, having the meter ports biased to the Right, and
secure with fasteners provided by AMVAC.
B
Great Plains Mfg., Inc.
27
26
18
U
D
F
R
YP1225/1625 2nd Mount
18
31
Figure 19
25328
L
38. Slide the complete assembly fully forward and against the jog plate , and the tube , before
final tightening.
39. Repeat Step 33 through Step 38 for the second innermost Smartbox on the right side of the machine, using a Smartbox base container/meter or container/splitter/meter assembly with the meter exit port(s) biased to the Left.
Figure 20
YP1225/1625 2nd Inner
24169
403-206M 12/12/2006
Great Plains Mfg., Inc.
Installation Instructions 13

YP2425 Center Section Smartbox Frames

For ease of access, mount the two inner-most center section Smartbox frames first.
Note: Whether the entire center section will have four or
six Smartboxes total, the tube between the cylin­ders always has two.
Note: Meters may need to have one or both exit ports
biased Left or Right. Consult the table on page 8 before installing base container/[splitter]/meter assemblies.
YP2425 Center Section Box Frames
Refer to Figure 21 and Figure 22
40. Select: one Smartbox frame, two (18) 403-319D,
(SMART BOX HOLD DOWN CLAMP), two (27) 802-223C, (HHCS 3/8-16X4 GR5), two (26) 802-079C, (HHCS 3/8-16X1 1/4 GR5), and four (31) 803-209C, (NUT FLANGE LOCK 3/8-16 PLT)
41. Insert a 1 near center on one side of the frame . Slip the
shorter end of a clamp (18) over the bolt (26) and add a flange lock nut (31). Put only a few turns on the nut.
42. Position the frame Left of center on the tube per in Figure 21, clamp (18) to machine front.
43. Insert a 4in bolt (27) in the forward slotted hole of the frame , and then down through the hole in
the clamp (18), and add a flange lock nut (31). Put only a few turns on the nut.
44. Repeat Step 33 through Step 35 for the other side of the frame .
1
in bolt (26) in the slotted mounting hole
4
Figure 21
Center Section Box Frames
27
26
18
R
F
U
B
L
D
25207
45. Position Smartbox base container/meter or container/splitter/meter assembly in the frame
, having the meter ports biased per the table on
page 8, and secure with fasteners provided by AMVAC.
46. Repeat Step 41 through Step 45 for the inner-most center section box just Right of center.
47. Repeat Step 41 through Step 46 for the two box frames to the outside of the center tube of the cen­ter section.
48. Repeat Step 41 through Step 45 for the box frames on the outside tubes of the center section.
Note: If the outer tubes have only one box, mount it to the outside, as shown at in Figure 21.
12/12/2006 403-206M
F
R
U
D
B
L
YP2425 Center Mount
18
31
Figure 22
25328
14 Smartbox® Mount Kit

Mount Wing Box Frames

(all Models)
Mounting wing box frames does not have the same con­siderations as for frames near or at center. There is some additional flexibility in placement on the tubes, so review where each is to go. it might be useful to mark the centerline of each proposed position with masking or painting tape.
For unitary mounts, position as close as possible to directly above the row unit to be served. For split mounts, position as close as possible to halfway between the row units to be served.
Repeat Step 49 through Step 54 until all frames are mounted:
Refer to Figure 23
49. Select: one Smartbox frame, two (18) 403-319D,
(SMART BOX HOLD DOWN CLAMP), two (27) 802-223C, (HHCS 3/8-16X4 GR5), two (26) 802-079C, (HHCS 3/8-16X1 1/4 GR5), and four (31) 803-209C, (NUT FLANGE LOCK 3/8-16 PLT)
50. Insert a 1 just forward of center on one side of the frame
. Slip the shorter end of a clamp (18) over the
bolt (26) and add a flange lock nut (31). Put only a few turns on the nut.
1
in bolt (26) in the slotted mounting hole
4
B
Great Plains Mfg., Inc.
27
26
18
U
D
F
18
R
Figure 23
Outboard Wing Mount
31
25328
L
51. Position the frame .
52. Insert a 4in bolt (27) in the forward slotted hole of the frame , and then down through the hole in
the clamp (18), and add a flange lock nut (31). Put only a few turns on the nut.
53. Repeat Step 33 through Step 35 for the other side of the frame .
54. Position Smartbox base container/meter or container/splitter/meter assembly in the frame
, having the meter ports biased per the table on
page 8, and secure with fasteners provided by AMVAC.
403-206M 12/12/2006
Great Plains Mfg., Inc.

Install T-Banders

Refer to Figure 24, which depicts two variations of T-bander
The T-Bander (39) is the distribution nozzle for the Smartbox system. It mounts under the row unit, through
a dedicated pair of holes at the hinge point between the opener and the press wheel assembly.
The T-Bander assembly consists of four parts: (39) 817-655C (T-BANDER) (12) 116-001D (T-BANDER TUBE) (22) 800-126C (CLAMP WRM DRV #5 SS (.44-.70)) (34) 805-185C (PIN COTTER .186 WIRE DIA)
If your application requires a longer nozzle on the T­bander, an extension boot is available as Great Plains part number 816-511C.
Repeat Step 55 through Step 58 for each row unit served by a Smartbox meter.
Refer to Figure 24 and Figure 25
55. Attach T-Bander tube (12) to T-Bander (39). Slide either end of tube fully down over neck of T­Bander.
25330
Installation Instructions 15
12
22
39
Figure 24
T-Bander w/Tube Attached
34
24178
Note grooves for cotter pin, but do not attach cotter pin at this time.
56. Place clamp (22) over neck of T-Bander, and posi­tion above groove . Tighten clamp.
57. Insert T-Bander assembly through holes from beneath row unit. Align it so that the exit port is side-to-side.
Refer to Figure 26
58. Insert cotter pin (34) in slot so that it engages grooves on T-Bander. If your T-bander has multi-
ple grooves for the cotter pin, consult AMVAC for a height recommendation.
34
Figure 25
Insert T-Bander
34
24180
Figure 26
T-Bander w/Cotter Pin
12/12/2006 403-206M
24181
16 Smartbox® Mount Kit

Attach Delivery Hoses

Delivery hoses connect the exit ports of the Smartbox meters to the T-Banders.
Although your kit includes one hose (38) for each meter/ T-Bander, these hoses are a common length which is long enough for side-shifted mounts near machine cen­ter. This makes them too long for most outboard row units. It will be necessary to trim some length from most hoses. Do this after attaching them to the meters, at Step 63.

Attach Hoses To Meters

Great Plains Mfg., Inc.
22
38
Repeat Step 57 through Step 62 for each meter.
Refer to Figure 27
59. Select: one (38) 816-358C, (SGS HOSE 122 RIBS), and one (22) 800-126C, (CLAMP WRM DRV #5 SS (.44-.70))
60. Slide a clamp (22) over the end of a hose (38). Unscrew the worm drive if the clamp does not fit loosely on the hose.
61. Slide one end of the hose (38) fully onto the exit port of the meter .
62. Adjust the position of the clamp to be end of the hose, and tighten worm drive. Do not
overtighten.
3
in from the
8

Trim Hoses to Length

Before beginning these steps, determine which hoses go to which row units. This is particularly important for 15in planters, where only the “corn row” units are served by a Smartbox.
63. Temporarily place the lower end of each hose over its T-Bander tube at the row unit. Start with the outer-most rows. At the inner-most rows, the hoses are likely to cant inward as they descend.
64. Raise the planter. The row units need to be at their lowest position in order to determine the shortest hose length.
For each row unit, repeat Step 65 through Step 62:
65. Lift the hose off the T-Bander tube.
66. Determine the shortest length that allows the hose to reach the meter.
67. Add 1
68. Cut the hose at that point.
1
inches.
2
Figure 27
Hose Attachment at Meter
24172
403-206M 12/12/2006
Great Plains Mfg., Inc.

Attach Hoses to T-Banders

Refer to Figure 28
For each row unit, repeat Step 65 through Step 62:
69. Select: one (24) 800-321C, (HOSE CLAMP NO.12 3/4 ID)
70. Place the hose clamp (24) over the T-Bander tube (12).
71. Slide the cut hose (38) by at least 1
1
in.
2
72. Using hose clamp pliers, open the hose clamp (24) and lift it up about
3
in onto the hose. Release to
4
clamp hose in position.

Install Other Smartbox Components

Refer to AMVAC documentation for instructions regard­ing Controller, MTU, wiring harness and radar connec­tion.
Installation Instructions 17
24
Figure 28
Hose Attach at T-bander
38
12
24181

Installation Reference Information

Torque Values
Fastener/Fitting Ft-Lbs N-m
1
⁄4-20 GR5
3
⁄8-16 GR5
1
⁄2-13 U-bolt
5
⁄8-11 U-bolt
811
31 42
105 76
205 150
12/12/2006 403-206M
Great Plains Mfg., Inc.
18 Smartbox® Mount Kit

Kit Parts List

Smartbox® Mount Kits

The part call-out numbers in this list match all Figures in the installation instructions. Your kit includes:
(Callout)
Part No.
(11) 403-206M 1 1 1 1 11111
(12) 116-001D 12 18 24 16 24 32 24 36 48
(13) 403-190H 0 0 02220 0 0
(14) 403-191H 6 6 6 6 66888
(15) 403-192H 2 2 2 0 0 0 0 0 0
(16) 403-202H 08120121601824
(17) 403-225H 0 0 0 0 0 0333
(18) 403-319D 24 20 24 32 24 32 48 36 48
(19) 403-363D 0 0 0 0 0 0222
(20) 403-364D 0 0 0 0 0 0333
(21) 403-365D 0 0 0 0 0 0222
(22) 800-126C 24 18 24 32 48 64 48 72 96
(23) 800-163C 0 96 144 0 144 192 07296
(24) 800-321C 12 18 24 16 24 32 24 36 48
(25) 802-004C 48 104 144 64 144 192 07296
(26) 802-079C 24 20 24 32 24 32 48 36 48
(27) 802-223C 24 20 24 32 24 32 48 36 48
(28) 803-021C 24 24 24 24 24 24 44 44 44
(29) 803-088C 48 0 0640 0 0 0 0
(30) 803-169C 12 12 12 12 12 12 30 30 30
(31) 803-209C 48 40 48 64 48 64 96 72 96
(32) 804-007C 48 104 144 64 144 192 07296
(33) 804-022C 24 24 24 24 24 24 44 44 44
(34) 805-185C 12 18 24 16 24 32 24 36 48
(35) 806-052C 12 12 12 12 12 12 16 16 16
(36) 806-053C 0 0 0 0 0 0666
(37) 806-066C 6 6 6 6 6 6 15 15 15
(38) 816-358C 12 18 24 16 24 32 24 36 48
(39) 817-655C 12 18 24 16 24 32 24 36 48
-196A -197A -198A -199A -200A -201A -218A -219A -220A
Quantity per 403-
(Callout) Part Description
(11) This manual
(12) T-BANDER TUBE
(13) SUPPORT TUBE WLDMNT
(14) SMARTBOX STANDOFF SUPPORT BKT
(15) SUPPORT TUBE WLDMNT - 12 ROW
(16) SMARTBOX METER SPLITTER WLDMNT
(17) SMARTBOX SUPPORT ARM SHORT
(18) SMART BOX HOLD DOWN CLAMP
(19) TUBE SQ. 3.0X.25X260
(20) TUBE SQ. 3.0X.25X48.00
(21) STIFFENER BAR
(22) CLAMP WRM DRV #5 SS (.44-.70)
(23) CLIP U-TYPE NUT 1/4-20 SLF-RET
(24) HOSE CLAMP NO.12 3/4 ID
(25) HHCS 1/4-20X3/4 GR5
(26) HHCS 3/8-16X1 1/4 GR5
(27) HHCS 3/8-16X4 GR5
(28) NUT HEX 5/8-11 PLT
(29) NUT HEX LOCK 1/4-20 FLG
(30) NUT HEX FLG. LOCK 1/2-13 PLT.
(31) NUT FLANGE LOCK 3/8-16 PLT
(32) WASHER FLAT 1/4 SAE PLT
(33) WASHER LOCK SPRING 5/8 PLT
(34) PIN COTTER .186 WIRE DIA
(35) U-BOLT 5/8-11 X 7 1/32 X 8 1/2
(36) U-BOLT 5/8-11 X 7 1/32 X 6 1/2
(37) U-BOLT 1/2-13 X 3 1/32 X 4
(38) SGS HOSE 122 RIBS
(39) T-BANDER
Great Plains Manufacturing, Inc.
Corporate Office P.O. Box 5060
Salina, Kansas 67402-5060 USA
403-206M 12/12/2006
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