Great Plains Simba Flatliner 500 FW Operator Manual

Operator Manual

Simba Flatliner 500 FW

Great Plains

Manufacturing, Inc.

www.greatplainsmfg.com

Read the operators manual entirely. When you see this symbol,
the subsequent instructions and warnings are serious - follow
without exception. Your life and the lives of others depend on it!

Illustrations may show optional equipment not supplied with standard unit.

ORIGINAL INSTRUCTIONS

© Copyright 2013 Printed 2013-02-06

611-131M-ENG

EN

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pleasecontactyourdealerorSimbaGreatPlains.

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GreatPlains.

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Plains.

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Plains.

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dumneavoastră natală vă rugăm să vă contactaţi dealerul sau
SimbaGreatPlains.

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brauchen,dannwendenSiesichbitteanIhrenHändleroderandie
SimbaGreatPlains.

Declaration of Conformity

DECLARATION OF CONFORMITY

Simba International Limited hereby declare that the Great Plains Simba Flatliner 500, as dened by the
Serial Number attached to the Machine Chassis, conforms with the following Directives and Regulations,
and has been certied accordingly.



EC Machinery Directive 2006/42/EC.

The Supply of Machinery (Safety) Regulations 2008.

The Provision and Use of Work Equipment Regulations 1998.

Specically related harmonised standards are:

EN ISO 12100-1: 2003 (Safety of Machinery).

EN ISO 12100-2: 2003 (Safety of Machinery).

EN ISO 4254-1: 2009 (Agricultural machinery - Safety - General Requirements).

THE MANUFACTURER:

Simba International Limited
Woodbridge Road
SLEAFORD
Lincolnshire
NG34 7EW
England

Telephone (+44) (0)1529 304654.

CERTIFIED ON BEHALF OF SIMBA INTERNATIONAL LIMITED:

Colin Adams

Managing Director

2013-02-06

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3

Warranty

WARRANTY

TERMS AND CONDITIONS

In this warranty Simba International Ltd., is referred to as “the Company”.

1. Subject to the provisions of this warranty the Company warrants each new machine sold by it to
be sold free from any defect in material or workmanship for a period of 12 months from date of
installation with the end-user.

Some specic items have additional warranty over and above the standard 12 months. Details of
these can be obtained upon request directly from the distributor or Simba International Ltd.

2. If the machine or part thereof supplied by the Company is not in accordance with the warranty
given in clause 1 the Company will at its option:

(a) make good the machine or part thereof at the Company’s expense, or
(b) make an allowance to the purchaser against the purchase price of the machine or part

thereof, or
(c) accept the return of the machine and at the buyers option either:
I) repay or allow the buyer the invoice price of the machine or part thereof, or
II) replace the machine or part thereof as is reasonably practical.

3. This warranty shall not oblige the Company to make any payment in respect of loss of prot or
other consequential loss or contingent liability of the Purchaser alleged to arise from any defect
in the machine or impose any liability on the Company other than that contained in clause 2.

4. Any claim under this warranty must be notied to the Company in writing specifying the matters
complained of within 14 days from the date of repair.

5. Any claim under this warranty must be made by the original purchaser of the machine and is not
assignable to any third party.

6. If the purchaser hires out the machine to any third party the warranty shall apply only to matters
notied to the Company in writing within 90 days of the date of delivery and clause 1 shall be read
as if the period of 90 days were substituted for the period of 12 months.

7. The warranty will cease to apply if:

(a) any parts not made, supplied or approved in writing by the Company are tted to the machine or
(b) any repair is carried out to the machine other than by or with the express written approval of the

Company or

(c) any alterations not expressly authorized by the Company in writing are made to the machine or
(d) the machine is damaged by accident or
(e) the machine is abused or overloaded or used for a purpose or load beyond its design capabilities,

or used in conjunction with a tractor whose power output capability exceeds the stated implement
power requirement by more than 40%. For the purpose of these terms and conditions, “stated
implement power requirement” refers to wheeled tractors unless specically stated. These power
requirements should be reduced by 20% when used in conjunction with tracked tractors.

(f) the machine is operated as part of a ‘cultivation train’ where more than one implement is being

towed, without the express written approval of Simba International Ltd.

(g) any maintenance is not carried out in accordance with the service schedules in the operator’s

manual.

(h) the Installation and Warranty Registration Certicate is not received by Simba International Ltd.,

Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within 7 days of
installing a new machine.

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Machine Identication

Machine Identication

Enter the relevant data in the following list upon acceptance of the machine:

Serial Number

Type of Machine

Machine Width

Year of Construction

Delivery Date

First Operation

Accessories

Dealer Address: Name: ________________________________________

Street: ________________________________________

Place: ________________________________________

Tel.: ________________________________________

Dealer’s Customer No.: ______________________________

Great Plains Address:

Great Plains Simba

Woodbridge Road Ind. Est.

Sleaford

Lincolnshire

NG34 7EW

Tel.: [phone]

Fax: [phone]

E-Mail: [e-mail]

Great Plains Customer No.: ____________________________

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Simba Flatliner 500 FW

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Contents

Table of contents

Machine Identication .......................................................................................................5

Introduction ............................................................................................. 8

Foreword ..........................................................................................................................8

Warranty Guidelines .........................................................................................................8

1. Safety Data ....................................................................................... 9

1.1 Safety Symbols ........................................................................................................9

1.2 Use for the Intended Purpose ...............................................................................11

1.3 Operational Safety .................................................................................................11

1.4 No liability for Consequential Damage ...................................................................11

1.5 Trafc Safety ..........................................................................................................12

1.6 Accident Prevention ...............................................................................................12

1.6.1 Hitching-up the Machine ........................................................................................12

1.6.2 On the Hydraulic System .......................................................................................12

1.6.3 Changing Equipment .............................................................................................13

1.6.4 During Operation ...................................................................................................13

1.7 Servicing and Maintenance ...................................................................................13

1.8 Operating Areas .....................................................................................................14

1.9 Authorised Operators .............................................................................................14

1.10 Protective Equipment .............................................................................................14

2. Transportation/Installation ............................................................ 15

2.1 Delivery ..................................................................................................................15

2.2 Transportation ........................................................................................................15

2.3 Installation ..............................................................................................................15

2.4 Hitching Up ............................................................................................................16

2.4.1 Hitching Up a Tractor to the Simba Flatliner 500 / Preparing for Transport ...........16

2.5 When Driving on the Road .....................................................................................16

2.6 Parking the Machine ..............................................................................................16

3. Technical Data ................................................................................ 17

4. Adjustment/Operation .................................................................... 18

4.1 Description .............................................................................................................18

4.2 Tines ......................................................................................................................19

4.3 Pro-Lift Wings .......................................................................................................19

4.4 Double Disc Roll ....................................................................................................20

4.5 Operation ...............................................................................................................21

4.6 Using Shims ...........................................................................................................22

4.7 Work Instructions ..................................................................................................23

4.8 Parking the Machine ..............................................................................................23

4.9 Checks ...................................................................................................................23

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Contents

5. Servicing and Maintenance ............................................................ 24

5.1 Servicing ................................................................................................................24

5.2 Cleaning .................................................................................................................24

5.3 Changing Tine Points and Wings ...........................................................................24

5.4 Hydraulics ..............................................................................................................24

5.5 Trip Reset Tine Hydraulics .....................................................................................25

5.5.1 Valve Setting Sequence - Factory Settings ...........................................................26

5.5.2 Valve Adjustment to Suit Field Conditions .............................................................26

5.6 Double Disc Axles ..................................................................................................27

5.7 Preparation for Storage .........................................................................................27

5.8 Operator Support ...................................................................................................27

5.9 Maintenance Intervals ............................................................................................27

5.10 Maintenance Overview ..........................................................................................28

5.11 Lubricating the Machine .........................................................................................30

5.12 Handling of Lubricants ...........................................................................................30

5.13 Lubricants ..............................................................................................................31

6. Faults and Remedies ...................................................................... 32

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7

Introduction

Introduction

Foreword

Make sure you have read and follow the
Operating Instructions carefully before using
the machine. By doing so, you will avoid
accidents, reduce repair costs and downtime
and increase the reliability and service life
of your machine. Pay attention to the safety
instructions!

Great Plains will not accept any responsibility
for any damage or malfunctions resulting
from failure to comply with the Operating
Instructions.

These Operating Instructions will assist
you in getting to know your machine and in
using it correctly for its intended purposes.
First, you are given general instructions in
handling the machine. This is followed by
sections on servicing, maintenance and
the action to be taken should a malfunction
occur.

We reserv e t h e r i g ht to alter
illustrations as well as technical
data and weights contained in these
Operating Instructions for the purpose
of improving the machine.

Warranty Guidelines

The period of liability for material defects
(warranty) relating to our products is 12
months. In the case of written deviations from
the statutory provisions, these agreements
shall apply.

They shall become effective upon installation
of the machine with the end customer. All
wear parts are excluded from the warranty.

All warranty claims must be submitted to
Great Plains via your dealer.

These operating instructions are to be read
and followed by all persons working on or
with the machine, e.g.:

• Oper ation (including p repar ation ,

remedying of faults in the operating
sequence and servicing).

• Ma i n t e nan c e ( m a int e n a n ce an d

inspection)

• Transportation.

Together with the Operating Instructions,
you receive a Spare Parts List and a
Machine Registration form. Field service
technicians will instruct you in the operation
and servicing of your machine. Following
this, the Machine Registration form is to
be returned to your dealer. This conrms
your formal acceptance of the machine.
The warranty period begins on the date of
delivery.

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1. Safety Data

1. Safety Data

The following warnings and safety
instructions apply to all sections of these
Operating Instructions.

1.1 Safety Symbols

On the machine

Rea d an d observe the
Opera t ing In s tructio n s
befor e start ing up the
machine!

Parts may fly off during
operation. Keep a safe
distance away from the
machine!

Keep clear of the working
range of foldable machine
components!

Watch out for escaping
pressurised uids! Follow
the instr uction s in the
Operating Instructions!

Never reach into areas
where there is a danger of
being crushed by moving
parts!

No passengers are allowed
on the machine!

Never r e a c h into a n y
revolving parts!

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1. Safety Data

R e f e r t o O p e r a t i n g
I n s t r u c t i o n s b e f o r e
attempting maintenance.

Operating Instructions:

The Operating Instructions distinguish
between three different types of warning and
safety instructions. The following graphic
symbols are used:

Important!

Risk of injury!

Risk of fatal and serious injuries!

It is important that all the safety instructions
contained in these Operating Instructions
and all the warning signs on the machine
are read carefully.

Ensure that the warning signs are legible.
Replace any signs that are missing or
damaged.

These instructions must be followed in order
to prevent accidents. Inform other users of
the warnings and safety instructions.

Do not carry out any operations which may
affect safe use of the machine.

All references to left and right in this manual
are made from the rear of the machine, facing
the direction of travel (unless otherwise
stated).

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1. Safety Data

1.2 Use for the Intended
Purpose

The Great Plains Simba Flatliner 500 is
built using the latest technology and in
accordance with the relevant recognised
safety regula tions. However, risks of
injury for the operator or third parties and
impairment of the machine or other tangible
assets can arise during use.

The machine is only to be operated when
in a technically perfect condition and for the
intended purpose, taking into consideration
safety and risks and following the Operating
Instructions. In particular, faults that can
impair safety are to be remedied immediately.

Original parts and accessories from Great
Plains have been specially designed for
this machine. Spare parts and accessories
not supplied by us have not been tested
or authorised. Installation or use of non­original Great Plains products may have
a detrimental effect on specific design
features of the machine and affect the safety
of machine operators and the machine
itself. Great Plains will accept no liability
for damage resulting from the use of non­original parts or accessories.

The Great Plains Simba Flatliner 500 is
designed solely as a cultivation implement.
Use for any other purpose, e.g., as a means
of transport, will be deemed to be improper
use. Great Plains will accept no liability for
damage resulting from improper use. The
risk will be borne solely by the operator.

1.3 Operational Safety

The machine is to be put in operation only
after instruction has been provided by an
employee of the authorised dealer or an
employee of Great Plains. The “Machine
Registration” form is to be completed and
returned to your dealer.

All protective and safety equipment, such
as removable protective equipment, must
be in place and functioning reliably before
the machine is put in use.

Check screws and bolts regularly
for tightness and retig hten if
necessary.

In th e even t of malfunc tions,
stop and secure the machine
immediately.

Ensure that any faults are remedied
immediately.

1.4 No Liability for
Consequential Damage

The Simba Flatliner 5 0 0 h a s b e e n
manufactured with great care. However,
problems may still occur when it is used for
the intended purpose. These may include:

• Worn wearing parts.

• Damage caused by external factors.

• Incorrect driving speeds.

• Incorrect setting of the unit (incorrect
attachment, non-adherence to the Setting
instructions).

Use of the Simba Flatliner 500 behind high
power tractors (in excess of 40% above the
maximum recommended) can lead to high
loads and stresses which can cause long
term structural damage to the chassis and
key components. Such overloading can
compromise safety and is to be avoided.

2013-02-06

Therefore, it is crucial to always
check your machine before and
during operat i o n f o r c o rrect
operation and adequate application
accuracy.

Compensation claims for damage which has
not occurred to the machine is excluded.
This includes any consequential damage
resulting from incorrect operation.

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11

1. Safety Data

1.5 Road Trafc Safety

When driving on public roads, tracks and
areas, it is important to observe the relevant
road traffic laws as well as the specific
regulations relating to this machine.

Pay attention to the permitted axle
loads, tyre carrying capacity, and
total weight in order to maintain
adequate braking and steerability
(these gures are shown on the
serial plate).

Passengers on the machine are
strictly forbidden!

Max. road transport speed 16mph
(25km/h).

1.6 Accident Prevention

In addition to the Operating Instructions, it is
important to observe the accident prevention
regulations specied by agricultural trade
associations. It is the Operator’s responsibility
to ensure that all other persons are excluded
from the danger zones surrounding or on the
machine during its operation.

It is the Owner’s responsibility to ensure:

• the Operator is trained and competent to

use the machine & tractor,

• the tractor is suitable for the machine

• adequate Risk and COSHH assessments

have been undertake n regarding the
machine’s use. Specically, these include
issues concerning contact with the soil,
dust, crop residues, chemicals, lubricants
and other compounds during operation or
maintenance, and the possibility of stones
being ejected at high speed during work.

Beware of trapping hazards when
manipulating the parking stands
or other moving parts. Ensure
any heavy components are fully
supported when removing pins /
bolts.

1.6.1 Hitching-up the
machine

There is a risk of injury when hitching/
unhitching the machine. Observe the
following:

• Secure the machine against rolling.

• Take special care when reversing the
tractor!

• There is a risk of being crushed between
the machine and the tractor!

• Park the machine on rm, level ground.

1.6.2 On the Hydraulic System

Do not connect the hydraulic lines to the
tractor until both hydraulic systems (machine
and tractor) are depressurised.

Any hydraulic system containing
an accumu lator can rema in
under pressure permanently
(even after following manual
depres surisation procedur es
with a t r a c t o r / imp l e m e n t
combination). It is therefore
important to check all lines, pipes,
and screw connections regularly
for leaks and any recognisable
external damage.

The hydraulic circuit contains
specialised ttings which should
not be tampered with under any
circumstances. Do not attempt
to modify hose routings or hose
clamping arrangements, doing so
my cause serious damage to the
machine and/or injury.

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1. Safety Data

Only use appropriate aids when checking
for leaks. Repair any damage immediately.
Spurting oil can cause injuries and res!

In case of injury, contact a doctor immediately.

The socket and plugs for the hydraulic
connections between the tractor and the
machine should be colour-coded in order
to avoid incorrect use.

Fig. 1.01: HydraulicTaps

1.6.3 Changing Equipment

• Secure the machine to prevent it from
accidentally rolling away!

• Use suitable supports to secure any
raised frame sections suspended above
you!

• Caution! Risk of injury due to projecting
parts!

Never climb on to rotating parts
such as the roll unit. These parts
may rotate causing you to slip and
suffer serious injury!

Removing components during
main tenanc e may aff ect the
stability of the machine. Ensure
it is fully supported in case of
unexpected weight shifts.

1.6.4 During Operation

Ensure that the working range and the area
around the machine are clear (children!)
before operating the machine.

Do not stand on the machine while it is in
operation!

Operators must have a valid driving licence
in order to drive on public roads. In the
operating area, the operator is responsible
for third parties.

The person in charge must:

• provide the operator with a copy of the
Operating Instructions, and

• ensure that the operator has read and
understood the instructions.

• make sure that the operator is aware of the
specic regulations relating to the machine
when driving on public roads.

1.7 Servicing &
Maintenance

Ensure that regular checks and inspections
are always carried out within the periods
required by law or specified in these
Operating Instructions.

When carrying out service and maintenance
work always:

• switch off the tractor engine and remove
the ignition key.

• wait until all the machine parts have
stopped moving.

• depressurise the hydraulic system.

Many hydraulic circuits contain lock or
overcentre valves which can retain pressure
in the lines even after depressurising the
tractor side of these circuits. If in doubt,
consult trained personnel (such as your local
Great Plains Dealer) to ensure such valves
are depressurised to the correct procedure
before removing or servicing any parts
connected downstream of these valves.

Always ensure adequate visibility!

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13

1. Safety Data

Check all hydraulic lines for leaks, loose
connections, chafe marks and damage.
Remedy any deciencies immediately! Pay
particular attention to hose renewal intervals
as outlined in the specic sections which
follow. ALL hydraulic hoses have a safe
maximum working life of 6 (SIX) years from
date of installation, provided they remain in a
safe condition. Hoses which exceed 6 years
of age should be replaced, or inspected and
certied by a suitably qualied person to
have an extended life period which should
be recorded.

Pay particular attention to those items which
require specialist service tools or training
to be carried out by qualied personnel. Do
not attempt to service these items yourself!
These include items retaining pressure (e.g.
accumulator circuits), or force (e.g. spring
tines), and DD Rolls of any type.

On a new machine tighten all nuts and
bolts after 5 hours work and again after 15
hours. This also applies to parts that have
been moved or replaced. After the initial 15
hours of work a once a week check should
be sufcient depending on daily work rates.

1.8 Operating Areas

The operating areas include the drawbar,
hydraulic connections and depth adjustment
equipment as well as all operating points
requiring maintenance.

All operating areas will be specied and
described in detail in the following chapters
on servicing and maintenance.

Observe all safety regulations included in
the section dealing with Safety, and in the
subsequent sections.

Prior to performing maintenance and
servicing work, ensure that the machine
is positioned on solid, level ground and is
secured to prevent it rolling away. Do not
use any parts to climb on to the machine
unless they are specically designed for
this purpose.

Before cleaning the machine with water,
steam jets ( h i g h -pressure cle a n i n g
apparatus) or other cleaning agents, cover
all openings into which, for reasons of safety
or operation, no water, steam or cleaning
agents are to penetrate (bearings, for
instance).

Lubricate all the lubricating points to force
out any trapped water.

When carrying out servicing and maintenance
work, retighten any loose screw connections.

1.9 Authorised Operators

Only th ose p erson s who have been
authorised and instructed by the operator
may operate the machine. The operator
must be at least 16 years of age.

1.10 Protective
Equipment

For operation and maintenance, you require:

• Tight tting clothing.

• Strong protective gloves (to provide
protection against sharp-edged machine
components).

• Protective goggles (to stop dirt getting into
your eyes).

When servicing the machine take precautions
against soil, dust, seed coatings, oil or any
other hazardous substances that you might
encounter.

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2. Transportation / Installation

2. Transportation and
Installation

Transportation and initial installation of the
machine are described in this chapter.

2.1 Delivery

The machine is normally delivered, fully
assembled, on a (low-bed) truck.

• The machine can be lifted off with a
crane, fork-lift truck, or other suitable
lifting equipment. When doing so, the
weights (see Technical Data), the centre
of gravity and the attachment points on
the machine are to be taken into account.
Depending on the lifting gear, attachment
is only to be at appropriate points on the
frame.

• The machine can be hitched to a tractor
and driven off a low-loader.

2.2 Transportation

The Simba Flatliner 500 can be transported
on public roads by hitching it up to a tractor
or on a low-bed truck.

2.3 Installation

When carryi n g o u t i n stallation and
maintenance work there is a higher risk
of injury. It is important that you familiarise
yourself with the machine and read the
Operating Instructions beforehand.

Operator instruction and initial installation of
the machine are carried out by our service
technicians or authorised distributors.

The machine must not be used in any way
beforehand! The machine can only be
released for operation after instructions have
been provided by our service technicians or
authorised distributors.

• If any modules or parts have been re­moved for transportation, these shall
be mounted by our service technicians/
authorised dealers before the instruction
takes place.

• Check all important screw connections!

• Lubricate all nipples and joints!

• It is important to observe the permitted
d i me n s i o n s a nd we i gh t s whe n
transporting the machine.

• Use suitable lifting gear, e.g. a fork-lift
truck.

• If the machine is transported on a trailer
or a at-bed truck, it must be secured
using straps or other devices.

• Before transporting the machine on
public roads, it must be adjusted to
its transportation position and the
stipulations relating to road transportation
fullled.

• The maximum permissible speed is 25
km/h.

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Simba Flatliner 500 FW

270-600M-ENG

15

2. Transportation / Installation

2.4 Hitching Up

2.4.1 Hitching up a Tractor
to the Simba Flatliner 500 /

Preparing for Transport

When hitching-up the machine,
ensure that no-one is between the
tractor and the machine.

Tractor Oil Flow Adjustment:
As a general rule the tractor oil ow
rate should be set in the lowest set­ting before starting. This can then
be increased to allow the desired
rate of operation as applicable.
This will minimise excessive oil ow
and consequent power usage and
heat generation.

If the machine was parked unfolded
ensure that it is fully raised, then
fold using the wing cylinders.

2.5 When driving on the
road

When driving on the road the machine must
be converted to the transportation position.

When driving on the road, raise
the machine completely to prevent
the working elements dragging on
the ground.

2.6 Parking the machine

In order to avoid damage as a result of
moisture, the machine should be parked, if
possible, indoors or under cover.

1. Ensure the tractor hydraulics are de­pressurised and in the locked or closed
(not oat) setting.

2. Couple the hydraulic hoses to the
tractor ensuring that the two wing
hoses (yellow) are together, the roll
circuit hoses are together and the
tine circuit hoses (if applicable) are
together.

3. Connect the tractor to the machine
using the hydraulics to raise or lower
the the height of the tractor lower link
arms.

4. When the lower link arms are aligned t
the lower link pins and the lynch pins.

5. Fit the tractor toplink between the
tractor and the machine.

When manoeuvring the machine,
pay attention to your surroundings.
Ensure that nobody is in the
manoeuvring area (watch for
children!).

• Unfold the machine.

• Extend the roll cylinders to lower the
rolls. Add shims to the cylinders.

• Lower the parking stands into the parking
position.

• Lower th e machine to the groun d
ensuring that it is stable.

• Remove the toplink and lower the link
arms so that pins can be removed.

• Switch off the tractor.

• Disconnect hydraulic and electric lines
from the tractor.

6. Raise the machine using the tractor
link arms.

16

Simba Flatliner 500 FW

270-600M-ENG

Fig. 2.01: Parking Position

 2013-02-06

3. Technical Data
Simba Flatliner 500

3. Technical Data

Shear Tine

Models

Working Width (mm) 4530 4530
Transport Width (mm) 2800 2800
Transport Length (mm) 3975 3975
Weight (Kg) 3735 4810
Tines Qty/Spacing (mm) 7 / 645 7 / 645
Power Requirement (Hp)* 210-360 210-360

* It is important to correctly match your implement to your tractor for optimum performance.

Trip Reset

Tine Models

2013-02-06

Simba Flatliner 500 FW

270-600M-ENG

17

4. Adjustment / Operation

4. Adjustment/Operation

4.1 Description

6

5

2

3

Fig. 4.01: Simba Flatliner 500 (with Double Disc
roll)

1. 3 Point Linkage

2. Adjustable Tine Clamps

3. Pro-Lift Tines

4. Parking Stands

5. Roll Cylinders

6. Rear Roll Unit

The Great Plains Simba Flatliner 500 is a
heavy duty ‘V’ framed subsoiler designed
to opera te at depths of 300-500mm.
Adjustable tine clamps offer exibility of
spacing to provide optimum shatter. Depth
control is achieved using the rear roll,
ensuring maximum consolidation.

4

1

18

Simba Flatliner 500 FW

270-600M-ENG

 2013-02-06

4. Adjustment / Operation

4.2 Tines

The Simba Flatliner 500 is tted with with
Pro-Lift tines and points. The tines are
arranged in a ‘V‘ frame to give lower draft
requirements and the ability to work progres­sively deeper.

Different wings are available to suit the soil
conditions and optimise the performance
of the machine.

Main working depth is set using the rear roll.
On machines tted with shear-bolted tines
coarse tine depth can be adjusted by moving
the tines up and down in the adjustable
clamps.

4.3 Pro-Lift Wings

Standard Wing

P09060

• Maximum soil disturbance with minimum
draft requirement under normal circum­stances.

• Wing angle reduces wear rates on leg.

Extra Lift Wing

P10392

• Increased lift height and and rake angle
creates greater soil disturbance on all soil
types especially in moister conditions.

• Lower relative distance between edge of
wing and point reduces draft requirement.

• Has ability to work at lower depths with
no decrease in soil disturbance or risk of
smear.

Extra Wide Wing

P10411

• Improved lateral shatter in moist/wet soils,
or non-cohesive soils.

• Ideal for deep vegetable applications
under light/medium soils.

Wear Shroud

P11181

Fig. 4.02: Tine in Tine Clamp

2013-02-06

• Wear plate to take soil abrasion so lower
trailing edge of tine does not wear.

Simba Flatliner 500 FW

270-600M-ENG

19

4. Adjustment / Operation

4.4 Double Disc Roller

The standard DD600 roller is made up of
individual Double Disc (patented) Ring
segments.

The DD rings are designed to consolidate
the soil whilst cutting and crushing any clods.

Even in heavy, wet soils it can easily be
operated with minimal blockages occurring.

Fig. 4.03: DD600 Roll

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Simba Flatliner 500 FW

270-600M-ENG

 2013-02-06

4.5 Operation

4. Adjustment / Operation

B

A

Fig. 4.04: Simba Flatliner Operation

With the Simba Flatliner 500 mounted on
the tractor three-point linkage, lower the
machine until the foot of the leading tine
is resting on the ground. The trailing tines
should be 50 to 125mm clear of the ground,
depending on the width of the implement and
what the desired operating depth is to be.
Set the trailing tines by adjusting the length
of the toplink (A).

Once in work the operating depth of the
machine has to be controlled by the roll unit
or else it will attempt to go deeper. The roll
unit is set using shims in the roll cylinders
(B).

The roll unit serves two functions; it conserves
soil moisture, breaking up any clods left by
the tines and limits the operating depth of the
machine. The pressure that may be exerted
upon the clods by the roll is limited by the
weight of the implement and the downward
tine thrust. This downward thrust can be
increased by tting wider wings, or slightly

increasing the angle of the points and wings
(shortening the toplink - A), and by minimising
any draft control setting on the tractor. This
is the rst area to be investigated, if more
crumbler pressure should be required. Draft
control can also inhibit initial penetration
if the implement is lowered too quickly on
the move into work. The rapid increase in
draft is sensed by the tractor, which then
inhibits further penetration. The solution is
to gradually lead the implement into work,
thereby not imposing a rapid increase in
pulling force.

In most cases where a significant roll
pressure is required it is advisable to
eliminate draft control if possible.

The Simba Flatliner 500 must run reasonably
level or slightly nose down to achieve
consistant results across its width and any
increase in downward thrust will signicantly
increase the pull required.

2013-02-06

Simba Flatliner 500 FW

270-600M-ENG

21

4. Adjustment / Operation

If the roll is exerting too much pressure for
the conditions, but if raised will cause the
machine to operate too deeply, then draft
control may have to be used. The operating
depth can be controlled to a certain extent
by lengthening the tractor top link. This
causes the implement to run tail down and
reduces the downward thrust on the points
and wings, reducing the shattering effect of
the tines.

The lowest draught requirement is achieved
when the machine is slightly tail down (all
points touching the ground at the same
time). However the best shattering effect is
achieved when the main frame is running
level, this attitude being more desirable.

Hard/Dry Conditions

The Simba Flatliner 500 achieves best
results in dry conditions but under very hard/
dry conditions it may produce large clods of
soil at the surface. If the roll unit is unable
to break these clods down effectively this
may be overcome by removing the tines
and increasing the spacing, or an initial
precultivation at 50 to 100mm (eg. Disc)
depth to eliminate the possibility of forming
large clods from soil at this depth.

4.6 Using Shims

Before using shims to alter machine settings
ensure the machine is stationary and the
tractor is turned off with the keys out. Ensure
that all operators are clear of the machine
and that no load is being held on any existing
shims in the cylinder / depth control rod.

To t the shims hold them by the handle and,
using a rm action, clip them onto the rod
as shown in Fig. 4.05. They are removed by
using a nger to pull rmly on the handle.

Check the cylinder / depth control
rod for damage and debris before
tting shims.

Only attempt to add or remove
shims using the handle. Trying to
manipulate shims using the jaws
could result in injury.

When changing machine settings
ensure both sides of the machine
mirror each other. The left hand
cylinder should contain the same
amount of shims as the right, for
example. Failure to do this could
result in damage to the machine.

Surface Trash

The ‘ V ‘ shape of the Flatliner frame is
ideal for elds with surface trash as there
are few places for blockages to occur,
but under extreme conditions fouling may
still be evident. This can be overcome by
either increasing the mainframe to ground
clearance of the implement (by lowering the
tines in their clamps) or by removing some
tines if necessary.

22

Simba Flatliner 500 FW

270-600M-ENG

Fig. 4.05: Shims

 2013-02-06

4. Adjustment / Operation

4.7 Work Instructions

Driving speed

The Simba Flatliner 500 should be driven
within a speed range of 7-10 km/h.

This depends on the eld conditions (type
of soil, surface trash, etc.).

Drive more slowly if the conditions are
difcult.

Turning:

Before turning, the machine should
be eased out of work while driving.
Likewise, it should eased back
into work once the turn has been
completed.

4.8 Parking the machine

In order to avoid damage as a result of
moisture, the machine should be parked, if
possible, indoors or under cover.

4.9 Checks

The worki ng quality depends on the
adjustments and checks made prior to and
during work, as well as on regular servicing
and maintenance of the machine.

Before beginning work it is therefore
important to carry out any necessary
servicing and to lubricate the machine as
required.

Checks prior to, and during work:

• Is the machine correctly hitched up and

the coupling device locked?

• Is the machine in a level operating posi-

tion and the working depth set correctly?

Working Elements

• Are the tines and other cultivation tools

in a serviceable condition?

• Are the scrapers still operable, so that

the rolls do not jam?

When manoeuvring the machine,
pay attention to your surroundings.
Ensure that nobody is in the
manoeuvring area (watch for
children!).

• Unfold the machine.

• Extend the roll cylinders to lower the
rolls. Add shims into the cylinders.

• Lower the parking stands into the parking
position.

• Lower th e machine to the groun d
ensuring that it is stable.

• Remove the toplink and lower the link
arms so that pins can be removed.

• Switch off the tractor.

• Disconnect hydraulic and electric lines
from the tractor.

2013-02-06

Simba Flatliner 500 FW

270-600M-ENG

23

5. Servicing and Maintenance

5. Servicing and
Maintenance

Follow the safety instructions for
servicing and maintenance.

Specialist equipment is required
for the disassembly of Double
Disc axles. Please consult your
dealer under any circumstances
that require disassembly of these
axles.

5.1 Servicing

Your machine has been designed and con­structed for maximum performance, opera­tional efciency and operator friendliness
under a wide variety of operating conditions.

Prior to delivery, your machine has been
checked at the factory and by your authorised
dealer to ensure that you receive a machine
in optimum condition.

5.3 Changing Tine Points
and Wings

When changing the tine points and wings it is
important to observe safe working practices.

• The machine should be raised and the
parking stands should be put into the
lowest setting.

• Fully extend the roll cylinders and add
shims in.

• Lower the machine so it it supported by
the roll and parking stands

• While still attached to the tractor, the
tine points will be clear of the ground
allowing for the maintenance to take
place (remove the tractor key for safety).

Do not attempt to assist tting
tine points with a steel headed
hammer, as this can lead to
splintering of the metal due to its
hardness, which can cause injury.
If tine tting requires assistance,
a copper/hide mallet should be
used. Wear eye protection.

To ensure trouble-free operation,
it is important that servicing and
maintenance work is performed at
the recommended intervals.

5.2 Cleaning

In order to ensure that the machine is
always in operating condition and to achieve
optimum performance, perform the cleaning
and servicing work at regular intervals.

Avoid cleaning the roll bearings with a
high-pressure hose or a direct water jet.
The housing, screwed connections and ball
bearings are not watertight.

5.4 Hydraulics

A low oil ow should be used,
i.e., tractor tickover or low ow
selected.

Exercise extreme care when
checking the valve or circuits, and
under no circumstances attempt
to adjust or loosen ttings without
prior reference to your authorised
dealer, and detailed maintenance
instructions.

The hydraulic circuit contains
specialised ttings which should
not be tampered with under any
circumstances. Do not attempt
to modify hose routings or hose
clamping arrangements, doing so
my cause serious damage to the
machine and/or injury.

24

Simba Flatliner 500 FW

270-600M-ENG

 2013-02-06

5.5 Trip Reset Tine Hydraulics

5. Servicing and Maintenance

RDBA LBN

RELIEF VALVE (ACCUMULATOR)
TURNING CLOCKWISE: INCREASES PRESSURE

GAUGE B

FRONT OF
MACHINE

NCBB LCN
FLOW CONTROL

RDBA LAN (T)

RELIEF VALVE (FAIL SAFE)
TURNING CLOCKWISE: INCREASES PRESSURE

GAUGE A

CCCA LIN

TYPE: PRE-CHARGE VALVE
TURNING CLOCKWISE: REDUCES PRESSURE

The circuit allows for the tines to be
pressurised down into work where a relief
valve allows the tine to trip up if necessary.

In normal operation, oil is locked in the
cylinder circuit at a pressure determined by
the relief valves.

De-pressurising the Circuit

To de-pressurise the circuit, identify and
adjust the following valves on the Tine
Control Manifold.

All valves can be identified by stamped
codes adjacent to each valve (above).

1 Set tractor hydraulics to neutral,

machine raised.

2 Adjust pre charge valve (marked CCCA

LIN) fully clockwise. If necessary, note
the number of turns that it takes for the
system to be reset.

3 Adjust relief (marked RDBA LBN) fully

anticlockwise. If necessary, note the
number of turns that it takes for the
system to be reset.

4 Set tank return line circuit to oat or

down to return oil to tractor.

5 Set main system to float, or allow

oil pressure to be released in both
directions.

6 Refer to pressure gauges on machine.

Ensure b o t h re a d z e r o before
attempting any maintenance. Repeat
the above procedure until both gauges
read zero in all circumstances.

Follow detailed setting sequence on page 26
to reset the system prior to returning to work,
or alternatively revert the above valves back
to their original setting (number of turns).

2013-02-06

Simba Flatliner 500 FW

270-600M-ENG

25

5. Servicing and Maintenance

5 . 5 . 1 V a l v e S e t t i n g
Sequence - Factory Setting

1. Raise machine, to ensure tines are fully
clear of the ground at depth.

2. Adjust reliefs (marked RDBA LBN
and RDBA LAN) and precharge valve
(CCCA LIN) all clockwise fully.

3. Adjust ow control (NCBB LCN) fully
clockwise, then anti-clockwise 2 turns.

4. Raise tines, then pressure fully down.
Set failsafe (RDBA LAN) to between
190-220 bar. If available pressure is
insufcient to achieve this, set to ½
turn clockwise above that where valve
relieves at tractor maximum pressure.

If tines do not relieve under severe
overload, this valve should be
reduced (anti-clockwise) until this
occurs in work, otherwise damage
may occur.

5. Pres s u r e t i n e s d o w n , a n d s e t
accumulator relief (RDBA LBN) to 90
bar as tines are lowered.

6. Pre ssure tines down and check
cylinder pressure reads 90 bar and
the corresponding rod pressure reads
between 10-20 bar (achieved by
adjusting precharge valve (CCCA
LIN)).

7. Put main circuit in oat, check above
pressures are maintained at least at
the lower values indicated.

5.5.2 Valve Adjustment - To
Suit Field Conditions

(a) Normal / Stony conditions

To avoid damage to tines and chassis in
severe stone conditions reduce accumulator
relief (RDBA LBN) as tines are held in
‘lower’ to read 90 bar.

(b) Hard, stone free conditions

It is permissible to increase gauge pressure
for accumulator relief (RDBA LBN) as tines
are held in ‘lower’ to read up to 120 bar.

26

Simba Flatliner 500 FW

270-600M-ENG

 2013-02-06

5. Servicing and Maintenance

5.6 Double Disc Axles

The axles on this roller are tensioned by the
main axle through the centre of the rings
and bearings.

Specialist equipment is required
for the disassembly of Double
Disc axles. Please consult your
dealer under any circumstances
that require disassembly of these
axles.

Maintenance of these rollers is limited to
daily greasing of the bearings to ush out
dirt, and regular inspection to ensure the
assemblies are tight, and scrapers are
correctly set. The axles can be tightened
provided the bearing pillar ‘U’ bolts are
loosened to avoid preloading the bearings
as they move sideways to each other.
Ensure the bearing pillars are re- tightened
to the mainframe after this.

5.8 Operator Support

If you have a problem, please contact your
dealer. They will endeavour to solve any
problems which may occur and provide you
with support at all times.

In order to enable your dealer to deal with
problems as quickly as possible, it helps if
you can provide them with the following data.
Always state the:

• Customer Number

• Name and Address

• Machine Model

• Date of Purchase and Operating Hours

• Type of Problem

5.9 Maintenance
Intervals

Apart f r o m d a i l y maintenance, t h e
maintenance intervals are based on the
number of operating hours and time data.

5.7 Preparation for
Storage

If you need to store the machine for a longer
period, observe the following points:

• Park the machine undercover if possible.

• Protect the roll against rust. If you
need to spray the roll with oil, use light
biologically degradable oils, e.g. rape oil.

Cover any rubber sections before
using oil sprays. These sections
must not be oiled.
Remove any traces of oil with a
suitable cleaning agent.

Keep a record of your operating hours to
ensure that the specified maintenance
intervals are adhered to as closely as
possible.

Never use a machine that is due for
maintenance. Ensure that all deciencies
found during regular checks are remedied
immediately.

Avoid sharp-edged and pointed
parts (tine points, etc.) when
working on the machine.

Place the machine on suitable
s u p p o r t s w h e n w o r k i n g
underneath! Do not work under a
machine which is not supported!

On a new machine tighten all nuts and bolts
after 5 hours work and again after 15 hours.
This also applies to parts that have been
moved or replaced. After the initial 15 hours
of work a once a week check should be
sufcient depending on daily work rates.

2013-02-06

Simba Flatliner 500 FW

270-600M-ENG

27

5. Servicing and Maintenance

5.10 Maintenance Overview

Key

Inspect

L





Grease

3 Point

Linkage

Before Each Use



L

Wheel Nut Torque:

270Nm

Tyres:

10.0/75-15.3 10 Ply

Max Tyre Pressure:

75psi / 5bar

Before Each Use



Roll

Linkage

10 Hours



L

Parking

Stands



Scrapers

Before Each Use



Lights

Before Each Use

L

L

Tines &

Clamps

L

10 Hours



28

Simba Flatliner 500 FW

270-600M-ENG

L

10 Hours



 2013-02-06

5. Servicing and Maintenance

Wheel

Hubs

600 Hours









Wing

Pivots





50 Hours

Wing

Cylinders





50 Hours



Wheel
Pivots

50 Hours







2013-02-06

DD Axles



10 Hours





Trip Reset

Tines





50 Hours



Simba Flatliner 500 FW

270-600M-ENG

29

5. Servicing and Maintenance

5.11 Lubricating the
Machine

Please read the section below carefully
before lubricating the machine.

The machine must be lubricated regularly in
order for it to remain serviceable. Regular
lubr icati on also c ontri butes towa rds
extending the service life of your machine.

The recommended lubricating intervals are
specied in “Maintenance Overview”.

After it has been washed using a high­pressure hose or steam cleaned, the
machine should always be lubricated using
a grease gun.

5.12 Handling of
Lubricants

Please ensure that you read the following
inst ructio ns as wel l as the releva nt
information. This also applies to any of your
employees who handle lubricants.

Hygiene

Lubricants do not present a health hazard
provided they are used for their specied
purpose.

In the case of prolonged skin contact,
lubricants, especially low-viscosity oils, may
remove the natural layer of fat contained in
the skin, resulting in dryness and possible
irritation.

It is important to take extreme care when
handling waste oil as it may contain other
irritants.

Vapours given off by cleaning agents and
oils are also a potential health hazard.
You should therefore not carry any oily cloths
around. Change soiled work clothing as
soon as possible.

Always exercise extreme care and observe
the recommended hygiene rules when
handling mineral oil products. Details of
these handling regulations can be found
in information provided by the health
authorities.

Storage and Handling

• Always store lubricants where they
cannot be accessed by children.

• Never store lubri cants in open or
unlabelled containers.

Fresh Oil

• Apart from taking the usual care and
observing hygiene rules, there is no need
to take any special precautions when
handling fresh oil.

Waste Oil

• Was t e o i l c an c o n t ai n har m f u l
contaminants which may cause skin
cancer, allergies and other illnesses.

Attention!

Oil is a toxic substance. Should you swallow
any oil, do not try to vomit. Contact a doctor
immediately.
Protect your hands with barrier cream or
wear gloves to avoid contact with the skin.
Wash off any traces of oil thoroughly with
soap and hot water.

• Wash your skin thoroughly with soap
and water.

• Use special cleaning agents to clean any
dirt off your hands.

• Never wash oil residue from your skin
with petrol, diesel fuel or parafn.

• Avoid skin contact with any oily clothing.

• Do not keep any oily rags in your pockets.

• Wash soiled clothing before wearing it
again.

• Ensure that any oily footwear is disposed
of in the proper manner.

30

Simba Flatliner 500 FW

270-600M-ENG

 2013-02-06

5. Servicing and Maintenance

Measures in case of injury
through oil

Eyes:

Should any oil be splashed into your eyes,
rinse with water for 15 minutes. If the eye is
still irritated, contact a doctor immediately.

If oil is swallowed

If oil is swallowed, it is important not to induce
vomiting. Contact a doctor immediately.

Skin irritation caused by oil

In case of prolonged skin contact, wash off
the oil with soap and water.

Oil Spills

Use either sand or a suitable granular
absorbent to soak up any spilt oil. Dispose
of the oil-contaminated absorbent in the
proper manner.

5.13 Lubricants &
Hydraulic Oil

Hydraulic System

The hydraulic uid from the tractor is mixed
with the hydraulic uid from the machine.

The supplied machine hydraulic system
contains Total AZOLLA ZS 32 oil.

Lubricants

All lubricating points on the machine can be
lubricated with multigrade lubricating grease
as specied in DIN 51825 KP/2K - 40.

Oil Fires

Never use water to extinguish an oil re.
The oil will oat on the water causing the
re to spread.

Burning oil-lubricant must be extinguished
using a carbon dioxide powder or foam
extinguisher. Always wear respiratory
equipment when dealing with res of this
type.

Waste Oil Disposal

Oil-contaminated waste and used oil must
be disposed of in accordance with current
legislation.

Waste oil must be collected and disposed of
in accordance with local regulations. Never
pour used oil into unsealed sewage systems
or drains or onto the ground.

2013-02-06

Simba Flatliner 500 FW

270-600M-ENG

31

Notes

6. Faults and Remedies

Troubleshooting
Fault Possible Cause Remedy

DD roller does not turn Bearing seized Replace bearing

Scraper misaligned Re-align scraper

Surface nish is uneven
and cloddy

All ground not being moved
by tines

Not enough roll pressure Reduce draft control
Wings too aggressive Fit different wings, either

narrower wings or wings
with a shallower rake (see

section 4.3)
Running nose down Level frame
Working too shallow Increase tine depth
Working too shallow Increase tine depth
Wings not aggressive

enough

Fit wider wings

32

Simba Flatliner 500 FW

270-600M-ENG

 2013-02-06

Great Plains Simba

Woodbridge Road, Sleaford

Lincolnshire, NG34 7EW

United Kingdom

Tel.: [phone]

Fax: [phone]

E-Mail: [e-mail]

Web: www.greatplainsmfg.co.uk