Great Plains PTO Kits Single-Section User Manual

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Page 1

Table of Contents Index

Operating, Maintenance

and Installation Instructions

401-845A, 401-846A, 401-847A, 401-848A, 401-849A, 401-879A, 401-956A, 411-016A, 411-035A, 411-036A, 411-037A, 411-038A,

411-163A, 411-164A, 411-165A, 411-166A, 411-167A and 411-168A

PTO Pump Accessory for Single-Section

Air-Pro

Planters and Fan Update Kit

Manufacturing, Inc.

www.greatplainsmfg.com

Read the installation manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!

CAUTION

818-130C Rev. B

To avoid Injury or Machine Damage: *Operate only with 540 rpm PTO

34617

Cover illustration shows only selected components for one kit. Manual illustrations may show various Yield-Pro are identical for the immediate topic.

planter models and configurations where installation details

ORIGINAL INSTRUCTIONS

Table of Contents Index

Page 2

Table of Contents Index

Page 3

Great Plains Manufacturing, Inc. Cover Index iii

Important Safety Information ......................................1

PTO-Specific Hazards....................................................1

Using PTO Safely...........................................................2

Safety Decals .................................................................4

Introduction ..................................................................6

Description of Unit .......................................................... 6

Suitable Applications ..................................................6

Kits Covered...................................................................6

Related Documents........................................................6

Related Parts..................................................................6

20-Spline Coupler...................................................6

21-Spline Coupler...................................................6

Using This Manual..........................................................7

Definitions................................................................... 7

Call-Outs ....................................................................7

Owner Assistance ..........................................................7

PTO Operation .............................................................. 8

Tractor Requirements.....................................................8

540 rpm Tractor Requirements...................................8

540 rpm PTO Clearance.........................................8

1000 rpm Tractor Requirements.................................9

1000 rpm Type 2 PTO Clearance...........................9

1000 rpm Type 3 PTO Clearance.........................10

Hitching with PTO.........................................................11

Hitching with 540 rpm PTO.......................................11

Prepare Tractor ....................................................11

Mount Pump .........................................................11

Secure Pump........................................................11

Hitching with 1000 rpm PTO.....................................12

Install Coupler.......................................................12

Prepare Tractor ....................................................13

Mount Pump .........................................................13

Check Hydraulics .........................................................14

Check Oil Level ........................................................14

Inspect Hoses and Fittings .......................................14

Starting the Pump.........................................................15

About the Flow Control Valve.......................................16

Setting Meter Pressurization ........................................17

General Steps for all Kits.......................................... 17

Ground Drive Meter Pressure...................................18

Hydraulic Drive Meter Pressure................................19

PTO Unhitching ............................................................ 20

Dismount 540 rpm Pump.......................................... 20

Dismount 1000 rpm Pump........................................ 20

PTO Troubleshooting ................................................ 21

PTO Maintenance....................................................... 22

Oil and Filter Change ................................................... 22

Oil Fill ....................................................................... 22

Oil Specification ................................................... 22

Oil and Filter Change ............................................... 22

Lubrication and Scheduled Maintenance..................... 23

Appendix A - Installation........................................... 25

Before You Start .......................................................... 25

Compatible Planters..................................................... 25

One PTO pump kit is always required. Older planters

may also require a fan update kit. Each kit

updates one planter.......................................... 25

Fan Motor Compatibility ........................................... 25

Configuration Compatibility ...................................... 26

2025A/2525A Compatible Kits ................................. 26

YP425A Compatible Kits.......................................... 26

YP625A Compatible Kits.......................................... 26

YP825A/AR Compatible Kits.................................... 26

Other Single-Section Air-Pro® Implements .............. 26

Tools Required............................................................. 27

Call-Outs .................................................................. 27

Pre-Delivery and Other Options................................... 27

Prepare Planter............................................................ 27

Prepare Fan ................................................................. 28

Disconnect Existing Fan Hoses ............................... 28

Disconnect 2-Port Fan ......................................... 28

Disconnect 3-Port Fan ......................................... 29

Open Fan Screen..................................................... 29

Dismount or Relocate Sensor Bracket ..................... 30

Update Fan Motor .................................................... 31

Recover Motor Fittings ......................................... 31

Release Impeller ..................................................31

Dismount Fan....................................................... 32

Remove 3-Port Hydraulic Motor........................... 32

Mount 2-Port Hydraulic Motor ..............................33

Re-Mount Fan ......................................................33

Install New Impeller Bushing................................ 34

Install Motor Fittings and Loop ............................. 35

Re-Mount Fan Inlet Screen .................................. 35

Re-Install RPM Sensor Bracket ........................... 36

Install Fan Cooler......................................................... 37

Install Fan Cooler ..................................................... 37

Break Down Cooler Assembly ............................. 37

Install Cooler Shroud............................................ 37

Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.

2014-06-16 Cover Index 401-885M

Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.

Registered Trademarks of Great Plains Manufacturing, Inc. include:

Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,

Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Ver ti-Till, Whirlﬁlter, Yield-Pro.

Brand and Product Names that appear and are owned by others are trademarks of their respective owners.

Printed in the United States of America

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iv Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Orient Cooler Elbows ........................................... 38

Re-Assemble Fan Cooler..................................... 38

Modify Fan Cage.................................................. 38

Attach Cooler Hoses & Close............................... 39

Reconnect Hitch Hoses ............................................... 40

Install Oil Reservoir...................................................... 41

Determine Reservoir Location.................................. 41

Reservoir on Row Unit Tool Bar............................... 42

Identify Row Location........................................... 42

Support Row Unit ................................................. 43

Mount Row Unit Reservoir ................................... 43

Reservoir on Fertilizer Sub-Frame........................... 44

Reservoir on Mainframe Truss................................. 45

Reservoir Under Main Seed Box.............................. 46

Reservoir on Tongue at Hitch .................................. 47

Install Flow Control Valve ............................................ 48

Determine Control Location ..................................... 48

Install Controls on Fan Mast .................................... 49

Install Controls on Fertilizer Frame .......................... 50

Install Controls on Upper Frame Tube..................... 51

Install Controls on Forward Tool Bar........................ 52

Install Hoses ................................................................ 54

General Hose Installation......................................... 54

401-845A and 411-163A Flow Control Hydraulics... 54

401-846A and 411-164A Flow Control Hydraulics....55

401-847A and 411-165A Flow Control Hydraulics....56

401-848A and 411-166A Flow Control Hydraulics....57

401-849A and 411-167A Flow Control Hydraulics....58

401-879A and 411-168A Flow Control Hydraulics....59

411-016A Flow Control Hydraulics ...........................60

Connect Hoses .....................................................60

411-035A and 411-036A Flow Control Hydraulics....61

411-037A and 411-038A Flow Control Hydraulics....62

Replace/Add Fittings.............................................63

Connect Remaining Hoses ...................................63

Charge and Test...........................................................64

Close-Out .....................................................................64

Appendix R - Reference .............................................65

Torque Values ..............................................................65

Hydraulic Fitting Torque............................................66

Connector Identification ........................................66

Abbreviations................................................................67

Parts Lists.....................................................................68

Kits and This Manual ................................................68

New Parts in Kits ......................................................68

Existing Parts Affected..............................................70

Index ............................................................................73

401-885M Table of Contents Index 2014-06-16

Page 5

Great Plains Manufacturing, Inc. Table of Contents Index 1

Important Safety Information

PTO-Speciﬁc Hazards

Even if you are experienced in PTO operations, review the “Using PTO Safely” topic on page 2. Topics in this manual dealing with PTO hazards include this PTO alert symbol and the standard alert symbol below. PTO hazards include:

▲ Entanglement:

resulting in abrasions, lacerations, crushing, dismemberment or death. Loose clothing, cuffs, frays, laces, coattails, drawstrings, hair or scarves are taken up by a PTO faster than you can react, and with overpowering torque.

▲ Flailing machinery:

resulting from an unsecured torque arm, resulting in serious injury or death.

▲ High pressure ﬂuid sprays:

due to hydraulic hose failure, resulting from PTO shaft over-speed or damaged hoses.

Look for Safety Symbol

The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and conﬁguration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

Be Aware of Signal Words

Signal words designate a degree or level of hazard seriousness.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

2014-06-16 Table of Contents Index 401-885M

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2 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Using PTO Safely

The accessories covered by this manual rely on PTO power to operate, and require an adjustment at the planter while the PTO is running. The PTO pump is designed to work on a stub shaft PTO, and leaves no exposed shaft in use.

▲ Use only a tractor with an approved master shield for the

PTO.

▲ Use all guards provided for the tractor PTO. Have minimal

or NO shaft exposed after connecting the PTO pump.

▲ Use only a rear-facing PTO. The provided hoses and torque

arms are not designed for use with a tractor-front or tractor-side PTO.

▲ Use only the correct (540 or 1000) rpm PTO, or an

adjustable PTO set to the correct rpm (maximum). Running at a higher speed could result in equipment failure, and serious injury.

▲ Use only a PTO with the correct shaft, and for 1000 rpm,

matching Great Plains coupler:

⁄8inch (35 mm) 6-spline

13⁄4inch (44.5 mm) 20-spline and 826-777C coupler 13⁄8inch (35 mm) 21-spline and 826-778C coupler

▲ Do not use any other adaptor, coupler, driveline, extender

or external gearbox.

▲ Use only a “live” or “independent” PTO. If the PTO only

operates when the tractor is in motion, there is no safe way to set the fan speed.

▲ Ensure that all involved personnel are trained on PTO

operations and hazards. Always know where all team members are before, during and after PTO operations.

▲ Allow only essential personnel near the PTO during setup,

adjustment, operation and disconnection.

▲ Prior to PTO setup, remove any stray wire, rope or twine

found nearby. Should a loose end encounter the PTO stub, it is taken up at up to 14 feet per second, and could wrap around someone and pull them in.

▲ Wear only snug-ﬁtting clothes, with no scarves, loose

strings, cords, ties, and no frays, when working near a PTO.

▲ Tie long hair back or gather it up under a well-secured hat.

▲ Shut the tractor off for PTO connections or disconnections.

Do not trust your life to clutches and throw-outs.

▲ A PTO shaft is a hazard at any speed, even when well below

rated shaft rpm, coasting to a stop, or idling.

▲ Never step on or over the master shield or installed PTO

pump.

▲ Be extra vigilant if any tractor PTO controls are external,

and in proximity to the PTO.

▲ Elevate pump hose slack so that ground contact is not

possible during transport or ﬁeld operations.

▲ Keep all PTO safety decals clean and legible. Replace any

that are faded or damaged.

CAUTION

To avoid Injury or Machine Damage:

*Operate only with

540 rpm PTO

818-130C Rev. B

✔

CAUTION

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

✔

826-777C

818-240C Rev. A

✔

CAUTION

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

826-778C

818-240C Rev. A

✔

401-885M Table of Contents Index 2014-06-16

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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3

Prepare for Emergencies

▲ Be prepared if a ﬁre starts.

▲ Keep a ﬁrst aid kit and ﬁre extinguisher handy.

▲ Keep emergency numbers for doctor, ambulance, hospital

and ﬁre department near phone.

Be Familiar with Safety Decals

▲ Read and understand “Safety Decals” in the Operator

manual.

▲ Read all instructions noted on the decals.

▲ Keep decals clean. Replace damaged, faded and illegible

decals.

Avoid High Pressure Fluids

Observe normal precautions for hitch hydraulic connections and disconnections. Escaping ﬂuid under pressure can penetrate the skin, causing serious injury.

▲ Avoid the hazard by relieving pressure before disconnecting

hydraulic lines.

▲ Wear protective gloves and safety glasses or goggles when

working with hydraulic systems.

▲ If an accident occurs, seek immediate medical assistance

from a physician familiar with this type of injury.

Practice Safe Maintenance

▲ Understand procedure before doing work. Use proper

tools and equipment. Refer to this manual for additional information.

▲ Work in a clean, dry area.

▲ Lower the planter, put tractor in park, turn off engine, and

remove key before performing maintenance.

▲ Make sure all moving parts have stopped and all system

pressure is relieved.

▲ Inspect all parts. Make sure parts are in good condition

and installed properly.

▲ Remove buildup of grease, oil or debris.

▲ Remove all tools and unused parts from planter before

operation.

2014-06-16 Table of Contents Index 401-885M

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4 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Safety At All Times

▲ Thoroughly read and understand the instructions in this

manual before operation. Read all instructions noted on the safety decals.

▲ Be familiar with all implement functions.

▲ Operate machinery from the driver’s seat only.

▲ Do not leave implement unattended with tractor engine

running.

▲ Wear snug-ﬁtting clothing to avoid entanglement with

moving parts.

Safety Decals

Kit components are shipped with all safety decals in place. They are intended to help you safely operate your implement.

▲ Read and follow decal directions.

▲ Keep all safety decals clean and legible.

▲ Replace all damaged or missing decals. Order new decals

from your Great Plains dealer. Refer to this section for proper decal placement.

▲ When ordering new parts or components, also request

corresponding safety decals.

To install new decals:

1. Clean the area on which the decal is to be placed.

2. Peel backing from decal. Press ﬁrmly on surface, being careful not to cause air bubbles under decal.

Danger Decals 858-005C

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

Danger: Rotating Driveline

On chain plate of torque arm at pump, for pumps with wide plates, otherwise on front face of oil reservoir; 1 total

858-005C

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

DO NOT OPERATE WITHOUT-

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

DANGER

KEEP AWAY!

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

CAUTION

818-240C Rev. A

858-005C

CAUTION

818-130C Rev. B

To avoid Injury or Machine Damage: *Operate only with 540 rpm PTO

36313

34617

34843

WARNING

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

Keep tractor at IDLING SPEED and slowly engage PTO to prevent damage to Hydraulic Motor Keep Radiator clean and free of foreign matter to prevent overheating. Do NOT operate with hydraulic oil at or above 180°F.

OIL FILL LINE

CAPACITY = 13.5 U.S. GALS

USE ANY HIGH QUALITY MINERAL BASED HYDRAULIC FLUID WITH A VISCOSITY RATING OF 10W-30. OIL MUST BE CLEAN AND FREE FROM DIRT OR CONTAMINANT PARTICLES TO PREVENT DAMAGE TO PUMP AND MOTOR. REPLACE FILTER ELEMENT AFTER EVERY

858-004C

150 OPERATING HOURS OR 2 YEARS SERVICE. LEVEL TOOLBAR BEFORE CHEKING OIL LEVEL

CAUTION

To avoid Injury or

858-029C

Machine Damage:

·Operate only with 1000 rpm PTO

DANGER

818-240C Rev. A

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and clamp

bolts properly torqued

858-030C

401-885M Table of Contents Index 2014-06-16

Page 9

Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 5

Warning Decals 858-004C

WARNING

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

858-004C

Warning: Hot Fluid

On front face of oil reservoir; 1 total

34617

To avoid Injury or Machine Damage:

CAUTION

818-130C Rev. B

m PTO

erate only with

Caution Decals 818-130C

CAUTION

To avoid Injury or

Machine Damage:

*Operate only with

540 rpm PTO

818-130C Rev. B

Caution: 540 RPM PTO

On chain plate of torque arm at 540 rpm pump; 1 total (540 rpm kits only)

818-240C

CAUTION

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

Caution: 1000 RPM PTO

On chain plate of torque arm at pump, for pumps with wide plates, otherwise on front face of oil reservoir; 1 total (1000 rpm kits only)

818-240C Rev. A

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

DO NOT OPERATE WITHOUT-

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

DANGER

KEEP AWAY!

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

CAUTION

818-240C Rev. A

858-005C

36313

34843

To avoid Injury or Machine Damage: *Operate only with 540 rpm PTO

CAUTION

818-130C Rev. B

34617

WARNING

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

Keep tractor at IDLING SPEED and slowly engage PTO to prevent damage to Hydraulic Motor Keep Radiator clean and free of foreign matter to prevent overheating.

OIL FILL LINE

Do NOT operate with hydraulic oil at or above 180°F.

CAPACITY = 13.5 U.S. GALS

858-004C

150 OPERATING HOURS OR 2 YEARS SERVICE. LEVEL TOOLBAR BEFORE CHEKING OIL LEVEL

CAUTION

To avoid Injury or

858-029C

Machine Damage:

·Operate only with 1000 rpm PTO

DANGER

818-240C Rev. A

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and clamp

bolts properly torqued

858-030C

2014-06-16 Table of Contents Index 401-885M

Page 10

6 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Introduction

Description of Unit

One of 17 dealer- or ﬁeld-installed kits convert the hydraulic fan power source from tractor hydraulic remote to tractor Power Take-Off (PTO). An additional kit updates older fan motors for PTO compatibility.

Refer to Figure 1

Each Single-Section PTO Pumps kit includes:

• a ﬂow control valve assembly for setting fan rpm,

• a tethered 540 or 1000 rpm PTO pump , with torque

arm and safety chain (no gearbox is required; a coupler is required for the 1000 rpm pump),

• an oil reservoir , with sight gauge, line ﬁlter and

6.5 gallon capacity (5.5 gallons/21 liters, used),

• an oil cooler , mounted inside the fan, and;

• all interconnecting hoses (not shown). There are separate kits for rigid and rotating planters,

pull-type and 3-point planters, planters with and without fertilizer capability and ground drive vs. hydraulic drive.

Suitable Applications

A PTO kit may be needed where:

• the tractor has an Open Center hydraulic system;

• the tractor has no remote port for the fan; or,

• the tractor is Closed Center, but the remotes offer insufﬁcient oil ﬂow to reliably operate the fan.

Kits Covered

401-845A YP4-6-8 PTO 540 3PT ASSY 401-846A YP4-6-8 PTO 540 NO FERT PULL 401-847A YP4-6-8 PTO 540 DRY FERT ASSY 401-848A YP4 PTO 540 LIQ FERT ASSY 401-849A YP6-8 PTO 540 LIQ FERT ASSY 401-879A 401-956A 411-016A 411-035A 411-036A 411-037A 411-038A 411-163A 411-164A 411-165A 411-166A 411-167A 411-168A

See “Compatible Planters” starting on page 25 for more details. Kits for 2- and 3-section planters are covered in separate manual 411-015M.

YP8RW 3PT PTO 540 ASSY YP4,6,8 FAN UPDATE 20A,25A PTO PUMP KIT YP825R PTO HYD PUMP GND DV 540 YP825R PTO HYD PUMP GND DV1000 YP825R PTO HYD PUMP HYD DV 540 YP825R PTO HYD PUMP HYD DV1000 YP4-6-8 PTO 1000 3PT ASSY YP4-6-8 PTO 1000 NO FERT PULL YP4-6-8 PTO 1000 DRY FERT ASSY YP4 PTO 1000 LIQ FERT ASSY YP6-8 PTO 1000 LIQ FERT ASSY YP8RW 3PT PTO 1000 ASSY

CAUTION

818-130C Rev. B

To avoid Injury or Machine Damage: *Operate only with 540 rpm PTO

Figure 1:

34617

PTO Kit Major Components

Related Parts

The 1000 rpm PTO kits require one of two tractor-speciﬁc couplers, not included with the PTO kit.

20-Spline Coupler

210

826-777C 1 3/4-20 PTO COUPLER

21-Spline Coupler

211

826-778C 1 3/8-21 PTO COUPLER

401-885M Table of Contents Index 2014-06-16

Page 11

Great Plains Manufacturing, Inc. Table of Contents Index Introduction 7

Using This Manual

This manual familiarizes you with safety, operation, adjustments, maintenance and assembly. Follow the recommendations to ensure safe and efﬁcient operation.

Deﬁnitions

The following terms are used throughout this manual.

Note: Paragraphs in this format provide useful

information related to the current topic.

Liability, Economic and Results Risks:

Paragraphs in this format present a crucial point of information related to the current topic. Read and follow the directions to: remain safe, avoid serious damage to equipment and ensure desired field results.

Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated.

An orientation rose (shown at right) depicts Up, Right, Back, Down, Left and Front.

Call-Outs

1 9

and

a z

101 244

The information in this manual is current at printing. Some parts may change to assure top performance.

Single-character callouts identify components in the currently referenced Figure or Figures. Numbers and letters may be reused for different items on other pages.

Two-digit callouts identify the same existing parts throughout this manual. See page 70 for a list of these parts and their disposition.

Three-digit callouts identify the same new parts throughout this manual. See page 68 for a list of these parts.

Owner Assistance

If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products. Your machine’s parts were specially designed and should only be replaced with Great Plains parts.

Record your Air-Pro® PTO pump kit model number here for quick reference:

Model Number:__________________________

Date Purchased: __________________________

Your Great Plains dealer wants you to be satisﬁed with your updated machine. If you do not understand any part of this manual or are not satisﬁed with the service received, please take the following actions.

1. Discuss the matter with your dealership service manager. Make sure they are aware of any problems so they can assist you.

2. If you are still unsatisﬁed, seek out the owner or general manager of the dealership.

For further assistance write to:

Product Support

Great Plains Mfg. Inc., Service Department

PO Box 5060 Salina, KS 67402-5060

785-823-3276

2014-06-16 Table of Contents Index 401-885M

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8 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

PTO Operation

Tractor Requirements

Tractor requirements are different for 540 rpm pumps (below) and 1000 rpm pumps (page 9).

540 rpm Tractor Requirements

The 540 rpm Air-Pro® PTO pump accessories require a tractor with:

Refer to Figure 2

• a rear-facing ASABE or ASAE Type 1 PTO stub

5 6

shaft with master shield shaft: 1 clockwise rotation (as viewed from tractor rear, facing forward),

• a “live” or “independent” PTO drive system, that can be operated with the tractor stationary,

• a ﬁxed or available shaft speed of 540 rpm, and an available PTO power output of 5 hp (3.7 kW),

• a drawbar that engages the torque arm of the PTO pump assembly, and

• a chain anchor point - a stable, non-moving component of the tractor, within reach of the pump’s torque arm chain.

540 rpm PTO Clearance

If the tractor PTO is not known to conform to Type 1 speciﬁcations, check the following pump-speciﬁc clearance dimensions:

Refer to Figure 3

a. Shaft to master shield top:

b. Shaft to master shield sides:

c. Shaft to drawbar top:

d. Shaft to ground:

⁄8inch (35 mm) 6-spline,

3.5 inches (8.9 cm) minimum or hinged lid

5.0 inches (12.7 cm) minimum

9 inches (22.8 cm) minimum 15 inches (38.1 cm) maximum It may be necessary to invert an offset drawbar, or relocate or remove any clevis installed on the drawbar.

16 inches (40.6 cm) minimum

CAUTION

To avoid Injury or

Machine Damage:

*Operate only with

540 rpm PTO

818-130C Rev. B

Figure 2:

Tractor PTO

34618

Figure 3:

Tractor PTO Clearances

401-885M Table of Contents Index 2014-06-16

34623

Page 13

Great Plains Manufacturing, Inc. Table of Contents Index PTO Operation 9

1000 rpm Tractor Requirements

540 rpm tractor requirements are on page 8. The 1000 rpm Air-Pro tractor with:

Refer to Figure 2

• a rear-facing ASABE or ASAE Type 2 or Type 3 PTO stub shaft with master shield

⁄4inch (44.5 mm) 20-spline

13⁄8inch (35 mm) 21-spline

clockwise rotation (as viewed from tractor rear, facing forward),

• a “live” or “independent” PTO drive system, that can be operated with the tractor stationary,

• a ﬁxed or available shaft speed of 1000 rpm, and an available PTO power output of: 20 hp (15 kW): Air-Pro® with ground drive meters 40 hp (30 kW): Air-Pro® with hydraulic drive meters

• and a drawbar that engages the torque arm of the PTO pump assembly.

PTO pump accessories require a

5 6

Figure 4:

Tractor PTO

34842

1000 rpm Type 2 PTO Clearance

If the tractor PTO is not known to conform to Type 2 speciﬁcations, check the following pump-speciﬁc clearance dimensions:

Refer to Figure 3

a. Shaft to master shield top:

3.5 inches (8.9 cm) minimum or hinged lid

b. Shaft to master shield sides:

5.0 inches (12.7 cm) minimum

c. Shaft to drawbar top:

9 inches (22.8 cm) minimum 15 inches (38.1 cm) maximum It may be necessary to invert an offset drawbar, or relocate or remove any clevis installed on the drawbar.

d. Shaft to ground:

16 inches (40.6 cm) minimum

CAUTION

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

818-240C Rev. A

Figure 5:

Type 2 PTO Clearances

2014-06-16 Table of Contents Index 401-885M

34844

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10 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

1000 rpm Type 3 PTO Clearance

If the tractor PTO is not known to conform to Type 3 speciﬁcations, check the following pump-speciﬁc clearance dimensions:

Refer to Figure 3

a. Shaft to master shield top:

5.9 inches (15.0 cm) minimum or hinged lid

b. Shaft to master shield sides:

7.0 inches (17.8 cm) minimum

c. Shaft to drawbar top:

8.6 inches (22.0 cm) minimum

13.75 inches (35.0 cm) maximum It may be necessary to invert an offset drawbar, or relocate or remove any clevis installed on the drawbar.

d. Shaft to ground:

16 inches (40.6 cm) minimum

CAUTION

To avoid Injury or

Machine Damage:

·Operate only with 1000 rpm PTO

818-240C Rev. A

Type 3 PTO Clearances

Figure 6:

34845

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Great Plains Manufacturing, Inc. Table of Contents Index PTO Operation 11

Hitching with PTO

Hitching procedures are different for 540 rpm pumps (below) and 1000 rpm pumps (page 12).

Hitching with 540 rpm PTO

The pump may be installed before or after hitching the planter to the tractor. With a 3-point planter, installing the pump ﬁrst may be easier.

Prepare Tractor

1. Back the tractor into close proximity to the planter (within pump hose reach of the PTO shaft).

2. Shut down the tractor and remove the key.

Entanglement and Crushing Hazard:

Never perform any mechanical adjustment, PTO setup or hitching with the tractor running. Take no chances that the PTO might become active. Entanglement or ﬂailing equipment can cause serious injury or death faster than you can react.

Refer to Figure 7

3. Make any necessary adjustment to the tractor drawbar . This might include: inverting an offset drawbar, and/or relocating a clevis assembly (not shown).

Mount PTO Pump

Figure 7:

34620

Entanglement and Flailing Equipment Hazards:

Do not use a driveline, shaft extension, adaptor or external gearbox with the PTO pump. Use only a native 540 rpm 6-spline stub shaft. Extra ﬁttings create entanglement hazards. Fittings also destabilize the shaft, and may make it impossible to adequately secure the pump against torque and shaft slip.

Mount Pump

4. Clear the PTO shaft of any pins or wires that might prevent the pump from fully seating on the shaft.

5. With hydraulic hoses to rear, and torque arm to right of drawbar, slide the pump assembly fully onto the PTO shaft.

Secure Pump

Refer to Figure 8 (shown with pump off for clarity)

6. With the torque arm ﬁrmly against the drawbar: loop the chain once around the drawbar, then through the anchor point , then around the drawbar at least once more, then through the keyhole slot in the torque plate.

The drawbar loops prevent pump rotation. The anchor loop retains the pump on the PTO shaft.

Figure 8:

Route Pump Chain

34622

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12 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Refer to Figure 9

7. At least one full chain link must be exposed at the

slot on the decal side of the torque arm plate.

If there are more than a few chain loops left at the plate keyhole, route any excess chain through the anchor point and/or around the drawbar.

8. Do NOT use any pins, cross-bolts or wires to secure

DANGER

the pump to the PTO shaft. Such fasteners are not required for safe pump operation, and would add a needless entanglement hazard.

9. Pull and twist the pump assembly to verify that the chain is sufﬁciently taut to prevent excess pump

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

DO NOT OPERATE WITHOUT-

KEEP AWAY!

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely

attached with torque arm and chain

858-005C

rotation or sliding along the PTO shaft.

10. Complete normal planter hitching.

Hitching with 1000 rpm PTO

540 rpm hitching begins on page 11.

The 1000 rpm pump may be installed before or after hitching the planter to the tractor.

Install Coupler

The 1000 rpm PTO kits require one of two tractor-speciﬁc couplers, not included with the PTO kit:

210

826-777C 1 3/4-20 PTO COUPLER

211

826-778C 1 3/8-21 PTO COUPLER

Refer to Figure 10 (showing coupler 826-778C)

1. Loosen both set screws ( and ) at the narrow end of the coupler. Note that they are different sizes.

2. Rotate the coupler until the internal keyway aligns with the key on the pump shaft. Slide the coupler onto the pump shaft.

3. Tighten both set screws to the Grade 5 torque speciﬁcation for each thread size.

To remove or exchange a coupler at a later time, ﬁrst dismount the pump assembly from the tractor PTO shaft, then loosen both set screws.

243 244

243

Figure 9:

Secure Pump Chain

211

244

Figure 10:

Secure Coupler to Pump

34627

36316

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Great Plains Manufacturing, Inc. Table of Contents Index PTO Operation 13

Prepare Tractor

Refer to Figure 11

4. Completely remove the socket head cap screws from the coupler .

Note: If the coupler is not mounted, or you need to

change to a different coupler, see page 12.

5. If space is constrained inside the tractor PTO shield, rotate the coupler to an orientation that eases later

Entanglement and Crushing Hazard:

inserting and tightening of the cap screws.

6. Back the tractor into close proximity to the planter (within pump hose reach of the PTO shaft).

7. Shut down the tractor and remove the key.

8. Make any necessary adjustment to the tractor drawbar . This might include:

inverting an offset drawbar, and/or relocating a clevis assembly (not shown).

9. Clear the PTO shaft of any pins or wires that

might prevent the pump from fully seating on the shaft.

Mount Pump

10. With hydraulics hoses to rear, and torque arm to

right of drawbar, slide the pump assembly fully onto the PTO shaft .

11. Insert one socket head cap screw into the larger counter-sunk clamping holes in the aft end of the

coupler. The screw head fully seat, below the

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and clamp

bolts properly torqued

CAUTION

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

858-030C

818-240C Rev. A

surface of the coupler, in these holes.

See NOTICE at right.

Figure 11:

Mount PTO Pump

36317

12. Adjust the position of the coupler on the shaft until the screw threads are in the shaft groove . Thread

screw in until ﬁnger tight.

13. Insert the other socket head cap screw in the other side of the coupler. Thread it until ﬁnger tight.

14. Pull and twist the pump assembly to verify that both retention screws have engaged the PTO shaft grove and prevent the pump from sliding along the PTO shaft.

Entanglement and Flailing Equipment Hazards:

Do not use a driveline, shaft extension, adaptor or external gearbox with the PTO pump. Use the pump, with a Great Plains coupler, only on a native 1000 rpm 20- or 21-spline stub shaft. Extra ﬁttings create entanglement hazards. Fittings also destabilize the shaft, and may make it impossible to adequately secure the pump against torque and shaft slip.

15. Tighten both cap screws to1⁄2-13 Grade 8 torque speciﬁcation (105 foot-pounds, 145 N-m).

16. Complete normal planter hitching.

Equipment Damage Risk:

Use the clamping holes . Do not use the drive-out holes

7 8

(the smaller forward holes that are threaded to the surface). Drive-out holes are used only during dismount. The screws only partially thread into these holes. These holes do not adequately secure the pump to the shaft. The screws are likely to fall out if these holes are used for pump mounting.

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14 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Check Hydraulics

Check Oil Level

Refer to Figure 12

1. Verify that the planter is level front to back and side to side.

2. Inspect the sight gauge on the pump system reservoir tank. The oil level must be aligned with the center border of the OIL FILL LINE decal (858-003C).

Hot Surface and Hot Fluid Hazards:

Assess the tank temperature before adjusting oil level. Draining excess hot oil could result in a severe burn. If the PTO has been operated recently, the oil temperature could be as high as 180°F (82°C).

3. Add or drain oil as needed to obtain the correct amount. Some adjustment is normally required with a new system, or after a ﬁlter change.

Note: The ﬁll level dimension from tank bottom is:

9.15 inches (23.2 cm)

If the

858-003C decal requires replacement, adjust

the center border line to this height.

Inspect Hoses and Fittings

4. Check that all hydraulic ﬁttings are tight and dry. Inspect all hoses for damage, wear and fatigue. Because the PTO pump system is closed, any visible ﬂuid may be an indication of a leak.

OIL FILL LINE

CAPACITY = 5.5 U.S. GALS

858-003C

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

858-004C

WARNING

Figure 12:

Check Oil Level

34625

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Great Plains Manufacturing, Inc. Table of Contents Index PTO Operation 15

Starting the Pump

While the planter is stationary, it may be necessary to brieﬂy operate the pump for any of several reasons:

• verify system installation or PTO operation.

• verify oil level with system fully charged.

• set initial meter pressurization.

Refer to Figure 13

1. If the system is adjusted, leave the ﬂow control valve as-is.

If the system is not yet adjusted, close the ﬂow control valve to prevent fan motion. Turn the lock

1 2

disc counter-clockwise to release the knob . Turn the knob fully clockwise to close the valve.

2. Clear the hitch area of non-essential persons. Check essential personnel for long hair, scarfs, cords, frays, loose ﬂaps and anything else that might get entangled. Clear the area of dangling or loose wires, straps, cord and other lines that might become entangled and pull someone in.

3. It is not necessary to run the PTO at the full 540 or 1000 rpm. You may run it any lower speed that provides sufﬁcient meter pressurization (page 17).

Entanglement and Crushing Hazard:

Use extreme caution in the hitch area when the PTO is operating.

Figure 13:

Flow Control Valve

34626

Equipment Damage Risk:

Do not START the pump and fan suddenly at high PTO power. Engage the PTO clutch slowly (if possible) and/or at low engine rpm, and gradually increase PTO rpm. The hydraulic fan can be damaged by sudden acceleration.

4. • Check that tractor is in Park or Neutral.

• Check parking brake set.

• Set the tractor PTO controls for

540 or 1000arpm gearing (if multi-speed) and clockwise rotation (if bidirectional).

• Start tractor engine and set throttle to idle.

• Engage the PTO.

• Bring the tractor engine and PTO up to intended

ﬁeld rpms.

5. Check for hydraulic ﬂuid leaks.

6. Verify ﬂuid level in tank (page 14).

High Pressure Fluid Hazard:

Watch for signs of ﬂuid leaks. Escaping ﬂuid under pressure can have sufﬁcient pressure to penetrate the skin causing serious injury. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, seek immediate medical attention from a physician familiar with this type of injury.

a. Operate above 540 rpm only with a 1000 rpm pump.

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16 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

About the Flow Control Valve

The ﬂow control valve adjusts the percent of PTO pump output that is supplied to the planter hydraulic motors. The total pump ﬂow, in gpm or liters/min, is also directly proportional to PTO shaft rpm.

Adjustment typically requires two persons. Pump oil ﬂow is ideally adjusted with all motors active under simulated ﬁeld workload, relying on Magnehelic® pressure gauge readout, and in some cases seed monitor rpm readout.

On Great Plains Yield-Pro® single section planters, the PTO pump supplies one or two hydraulic motors. The table below summarizes the motor count/use and readout resource available for the covered planters.

Figure 14:

Flow Control Valve (YP825A)

34626

PTO

Kit

401-845A 411-163A

401-846A 411-164A

401-847A 411-165A

401-848A 411-166A

401-849A 411-167A

401-879A 411-168A

411-016A 2025A, 2525A Ground Meter Fan - in. H

411-035A 411-036A

411-037A 411-038A

a. See page 25 for detailed compatibility information. b. Fan rpm is reported by the monitor console on this conﬁguration, and can be used as a reference.

YP425A3P, YP625A3P, YP825A3P Narrow

Seed-only YP425A, YP625A, YP825A

Dry fertilizer YP425A, YP625A, YP825A

Liquid fertilizer YP425A

Liquid fertilizer YP625A, YP825A

YP825A3P Wide

YP825AR ground drive

YP825AR hydraulic drive

Planter

Model(s)

Seed

Drive

First

Motor

Second

Motor

Fan

Adjust

Ground Meter Fan - in. H2O Fan mast

Ground Meter Fan - in. H2O Mainframe front

Hydraulic Meter Fan Seed Drive in. H2O

Valve

Location

O Upper Frame Tube

Mainframe front

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Great Plains Manufacturing, Inc. Table of Contents Index PTO Operation 17

Setting Meter Pressurization

General Steps for all Kits

Refer to Figure 15

Meter pressurization is set as for a standard planter, using the PTO kit valve rather than a lever for a tractor

hydraulic remote. This adjustment is normally made with the seed meters full of seed.

Consult your planter Seed Rate manual for the correct seed disk, meter inlet shutter setting, and recommended initial pressure as reported by the Magnehelic

1. Check that the Inlet Butterﬂy valve handle is set

gauge .

to 30°. If not, loosen the pivot bolt, reset handle, and Re-secure bolt.

2. Mount the PTO pump (page 11).

3. Shut off the tractor and remove the key.

4. Consult your planter Seed Rate manual for the intended crop, noting:

• Range and Transmission sprockets required,

• correct Air-Pro

seed disk (not shown),

• initial inlet shutter setting (not shown), and

• initial meter pressurization.

5. Install seed disks. Leave rain covers off meters.

6. Set meter inlet shutters per the Seed Rate manual.

7. Open any slide gates under hoppers.

8. Load enough seed to completely ﬁll the meter inlet tubes, and at least partially ﬁll every hopper.

9. Set out containers, under row unit seed tubes, to collect seed metered during setup.

10. Clear the hitch area of non-essential persons. Check essential personnel for long hair, scarves, cords, frays, loose ﬂaps and anything else that might get entangled. Clear the area of dangling or loose wires, straps, cord and other lines that might become entangled and pull someone in.

Meter Pressure Adjustment

Entanglement and Crushing Hazard:

Use extreme caution in the hitch area when the PTO is operating.

848-020C

Figure 15: YP625A

29842 25137 34626

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18 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Ground Drive Meter Pressure

1. Conﬁgure the meter drive system sprockets for the rate desired (see Seed Rate Manual).

2. Per your planter Operator manual, hitch the planter. Raise the planter. Install lift locks. This is to free the meter ground drive wheel.

3. • Check that tractor is in Park or Neutral.

• Check parking brake set.

• Set the tractor PTO controls for

540 or 1000 rpm gearing (if multi-speed) and clockwise rotation (if bidirectional).

• Start tractor engine and set throttle to idle.

• Engage the PTO.

• Bring the tractor engine and PTO up to intended

ﬁeld rpms.

4. At the ﬂow control valve, turn the lock disc counter-clockwise to release the knob . Slowly

turn the knob counter-clockwise to start the fan. Bring the fan speed up until the Magnehelic®gauge displays the suggested pressure for this crop.

5. Turn the meter ground drive wheel forward several turns, until all exposed cells in all seed disks contain seed.

6. Recheck the Magnehelic® gauge . The reported

pressure is likely to have increased. Adjust the ﬂow control knob to bring the pressure reading back to the recommended value. Tighten the lock disc.

7. Shut down the PTO, and as desired, the tractor.

8. Install rain covers on seed meters.

The PTO pump is now ready for ﬁeld work. Some adjustment of meter pressure and inlet shutters may be required, depending on seed and planting conditions. Use the ﬂow control valve, and not the butterﬂy valve, to make pressure adjustments.

Meter Pressure Adjustment

Entanglement and Crushing Hazard:

Use extreme caution in the hitch area when the PTO is operating.

848-020C

Figure 16: YP625A

29842 25137 34626

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Great Plains Manufacturing, Inc. Table of Contents Index PTO Operation 19

Hydraulic Drive Meter Pressure

On these models, the PTO system drives two motors, plumbed in parallel.

Adjustment Steps:

Refer to Figure 17

1. Have the DICKEY-john Level 2&3 manual at hand. Making changes to the GROUND SPEED SETUP conﬁguration requires the Level 2 password.

2. Have the Operator and Seed Rate manuals at hand, so that meter setting and fan rpm targets are known for the seed to be planted.

3. Turn the IntelliAg® monitor system on. Turn the Master switch off. On the console, navigate to the GROUND SPEED SETUP screen. Record the ground speed constant:

Source Gspd Constant

4. Set:

Source Manual Gnd Spd Implement Lift

Planter/Drill Control User

Digital Freq. 12345 (actual value varies)

Manual

5.0 MPH (or as desired) Disabled

848-020C

Figure 17: YP825AR

Meter Pressure Adjustment

Entanglement and Crushing Hazard:

Use extreme caution in the hitch area when the PTO is operating.

29842 25137 36291

5. Hitch the tractor to be used, and install the PTO pump. Raise the planter.

6. Turn the lock disc counter-clockwise to release the knob . Turn the knob fully clockwise to shut off

ﬂow to the motors.

7. Start the tractor, and seed monitor. Bring the PTO up to expected ﬁeld rpm (which is often not the full 1000 rpm).

8. Turn the IntelliAg

Master switch on to engage the

hydraulic seed meter drive.

9. With one person observing the Magnehelic pressure gaugea, turn the knob

counter-clockwise to obtain the pressure recommended for this planter conﬁguration, crop, population and intended ﬁeld speed.

Secure the knob at this setting with the lock disc.

10. Shut down the PTO. Set Master switch off.

11. On the console, navigate to the GROUND SPEED SETUP screen. Restore the original settings:

Source Gspd Constant Implement Lift

Digital Freq. 12345 (actual value varies) Enabled

12. If the planter has hydraulic drive, engage it for a “FIVE REV TEST” or similar operation to create a hydraulic motor load. Adjust PTO oil ﬂow for target fan speed plus 50 rpm.

Monitor meter pressurization when planting. If it is different than during ﬂow setup, perform the setup steps again, and adjust the ﬂow control valve for the recommended pressure.

a. The monitor console also reports fan rpm. If you make a note of the fan rpm at the recommended pressure, you can use the console to

check air system status in the ﬁeld.

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20 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

PTO Unhitching

The pump may be dismounted before or after unhitching the planter and tractor. With a 3-point planter, dismounting the pump last may be easier, which is the order shown on this page. For safety, have the tractor completely shut down during PTO dismounting.

1. At the tractor, shut down the PTO.

Note: The PTO may be shut down suddenly or gradually.

The fan circuit includes a bypass to recirculate excess pressure during deceleration. The fan is only sensitive to sudden acceleration.

2. Do not approach the hitch area until the PTO shaft, and the fan, have slowed to a complete stop.

3. Mechanically unhitch the planter per the Operator manual. Leave the PTO pump mounted at this time.

4. Pull the tractor forward enough to allow access to the PTO pump. Put the tractor in Park or Neutral. Engage the parking brake. Shut the tractor down. Remove the key.

Dismount 540 rpm Pump

Refer to Figure 9 on page 12

5. Pass the free end of the pump chain forward through the torque arm keyhole.

6. Unwrap the chain from the anchor point and drawbar.

7. Slide the PTO pump off the PTO shaft. Store the pump on the planter. Use the chain to secure it to any available structure.

Entanglement Hazard:

Remain clear of a rotating PTO shaft. Even when coasting to a stop, a PTO shaft can have enough residual torque to inﬂict serious or fatal injury.

Hot Surface Hazard:

Remain clear of the pump reservoir during unhitching. The oil may be hot enough to inﬂict a painful burn.

Dismount 1000 rpm Pump

Refer to Figure 18

5. Loosen and remove the socket head cap screws at the PTO coupler .

6. Slide the PTO pump off the PTO shaft.

If, after removing the cap screws, the coupler is still grasping the PTO shaft too tightly to remove, use the drive-out holes to pry the clamping halves

apart. Insert the cap screws in the forward drive-out

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and clamp

bolts properly torqued

CAUTION

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

858-030C

818-240C Rev. A

holes. Tighten them alternately until the coupler is free.

Figure 18:

36317

Dismount 1000 rpm PTO Pump

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Great Plains Manufacturing, Inc. Table of Contents Index 21

PTO Troubleshooting

Symptom Cause Remedy

Seed meter pressure too low

Pressure correct on

Magnehelic

, but

skips or doubles

Oil overheating

Fan running in reverse

Fan doesn’t run at all

Flow control adjusted too low. Increase ﬂow control (page 17).

Fan butterﬂy valve closed or set at too high an angle.

PTO rpm too low. Bring up PTO rpm, but do not exceed

Fan running in reverse (multiple possible causes).

Pump cavitating. Check oil level (page 14).

No blank disks in unused seed meters. Install blank disks to balance pressure.

Seed inlet shutters open too wide. Verify setting vs., rate charts. Adjust as

Oil ﬁlter clogged. Replace oil ﬁlter and oil (page 22).

Magnehelic® gauge disconnected or sample line(s) leaking.

Magnehelic® gauge uncalibrated. Re-zero (see Operator manual).

Flow control valve failure or malfunction. Repair or replace valve.

Fan seals damaged. Repair or replace fan motor.

PTO rotation and fan or valve hoses reversed (highly unlikely).

Fan cooler plugged. Clean or replace fan cooler.

Pressure gauge disconnected or sample line(s) leaking.

Magnehelic® gauge uncalibrated. Re-zero (see Operator manual).

Seed variety may require adjustment. Check all other possible pressure errors,

Oil ﬁlter clogged. Replace oil ﬁlter and oil (page 22).

PTO rpm too high. Adjust system for ideal pressure at lower

Fan butterﬂy valve angle too high. Reduce to 30° (page 17).

PTO shaft turning counter-clockwise. Set tractor controls for clockwise PTO.

Hoses reversed. Check hose routing from pump to valve, to

Low oil level in tank. Top off tank. Check system for leaks.

Flow control valve closed. Adjust valve (page 17).

Hoses misconnected. Review installation (page 54).

Reduce to 30° (page 17).

540 rpm.

See “Fan running in reverse” below.

need for actual seed pool.

Check air gauging system.

Set tractor controls for clockwise PTO. Reconnect hoses.

Check air gauging system.

then ﬁne tune pressure for one seed per disk cell.

PTO rpm.

tank and fan per Parts manual.

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22 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

PTO Maintenance

Oil and Filter Change

Oil Fill

Refer to Figure 19 and Figure 20

A dry or fully drained system may require as much as

6.5 gallons (25 liters) of oil to charge the cooler, pump,

motor, hoses, ﬁlter and valve, and leave 5.5 gallons (21 liters) in the reservoir.

Before adding oil, check that the drain plug is secure,

and that there are no signs of leaks in hoses or at any system ﬁttings.

Oil Speciﬁcation

10W-30 good quality mineral base hydraulic ﬂuid, viscosity 70 to 250 SUS at 210°F (100°C).

Remove the ﬁller cap . Add oil until the oil level in the tank, as observed on the sight gauge , reaches the ﬁll

line on the decal (the horizontal mid-border of the decal). The ﬁll line is:

9.15 inches (23.2 cm) above the tank bottom. If the 858-003C decal requires replacement, adjust the center border line to this height.

Operate the PTO system brieﬂy, or until the tank level stops changing. See “PTO Operation” on page 8 for operations.

Recheck the sight gauge. As necessary, add oil to ﬁll line.

Oil and Filter Change

At a regularly scheduled oil change, also change the ﬁlter. At initial system ﬂush, no ﬁlter change is required.

Refer to Figure 19 and Figure 20

1. Wait for the oil to cool before changing the oil.

2. Place a container under the drain plug of the

reservoir, with at least a capacity of: 7 gallons (26 liters)

3. Carefully remove the drain plug.

4. Allow several minutes for oil in the ﬁlter to drain into

and out of the reservoir. Change ﬁlter as required. See page 23 for ﬁlter size. Seat ﬁlter per instructions on ﬁlter.

5. Thread the plug back into the tank. Seating torque

is 27 to 43 foot-pounds (37 to 58 N-m).

Hot Surface and Hot Fluid Hazards:

CAUTION

818-130C Rev. B

To avoid Injury or Machine Damage: *Operate only with 540 rpm PTO

Figure 19:

34617

Oil Filler Cap and Filter

OIL FILL LINE

CAPACITY = 5.5 U.S. GALS

858-003C

WARN ING

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

858-004C

Figure 20:

34688

Oil Drain Plug

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Great Plains Manufacturing, Inc. Table of Contents Index PTO Maintenance 23

Lubrication and Scheduled Maintenance

Intervals

Multi-purpose spray lubricant

Oil Filter

Multi-purpose grease lubricant

Multi-purpose oil lubricant

Inspection

34208

(operating hours)

at which service is required

25 / 150

1 ﬁlter per planter

Type: Great Plains 891-110C

Fleetguard HF6610 Pall HC 9540S UJ4H Zinga HE-10

Change ﬁlter after ﬁrst 25 hours, and then every 2 years or 150 hours.

34617

Pump/Fan Oil

300 or 4 Years

1 tank per planter

Type: 10W-30 Mineral-Based Oil

70 to 250 SUS at 210°F (100°C)

Quantity: 5.5 U.S. gallons (21 liters)

Change ﬁlter when changing oil, except at initial system ﬂush.

540 rpm Seal Kit

600 or as needed

1 kit per planter

Type: Great Plains 810-904C

Prince PMCK-PTO-1A

Consult the PTO Series Pump Parts Manual, available from Prince Manufacturing Corp:

www.princehyd.com

34617

34634

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24 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

1000 rpm Seal Kit

600 or as needed

1 kit per planter, includes snap ring and all seals

Type: 810-901C for Parker 350C pumps

Consult the

Service Manual PGP/PGM315, 330, 350, 365

HY09-SM300/US, available from Parker Hanniﬁn Corporation:

www.parker.com

34852

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Page 29

Great Plains Manufacturing, Inc. Table of Contents Index 25

Appendix A - Installation

Before You Start

Most accidents are the result of negligence and carelessness, usually caused by failure of the installer to follow simple but necessary safety precautions. Allow no one to install the Air-Pro® PTO pump before carefully reading this manual.

Fasteners may be loosely assembled. Remove them before mounting the component. Due to evolving manufacturing practices, sub-assemblies may already be completely pre-assembled. If so, check that fasteners are tight, and skip the unneeded assembly steps.

Compatible Planters

One PTO pump kit is always required. Older planters may also require a fan update kit. Each kit updates one planter.

Fan Motor Compatibility

The YP425/625/825A/3P Single-Section PTO Pumps kits require a 2-port fan hydraulic motor (having no case drain). Older planters, having 3-port fan hydraulic motors (with a case drain) cannot install a PTO kit unless the fan is updated.

Check the planter serial number, or inspect the fan. Planters manufactured with 3-port fans are:

Planter Model Serial Number or Lower

2025A (fan update never required)

2525A (fan update never required)

YP425A B1008N

YP425A3P B1004M

YP625A B1043Q

YP625A3P B1006P

YP825A B1014S

YP825A3P B1007R

YP825AR (fan update never required)

a. PTO kit for this model is compatible with a 3-port fan.

If the planter has a 3-port/case-drain fan motor, order one fan update kit:

A Port

B Port

Kit Part Number

YP4,6,8 FAN UPDATE 401-956A

Instructions for installing this kit are merged with the instructions for the Single-Section PTO Pumps kits.

2014-06-16 Table of Contents Index 401-885M

Top: Older 3-Port Fan Motor

Bottom: Current 2-Port Motor

Figure 21:

29781 31754

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26 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Conﬁguration Compatibility

Refer to Figure 22 to distinguish between the liquid and dry fertilizer options.

Before installing any kit, inspect the planter conﬁguration and serial number plate (for precise model number). Refer to the Operator manual for plate location.

2025A/2525A Compatible Kits

Air-Pro® Precision Drills

PTO Pump Kit

540 rpm 1000 rpm

2025A n/a 411-016A

2525A n/a 411-016A

YP425A Compatible Kits

YP425A Planters

YP425A (PT) Dry Fertilizer s/n B1005M+

YP425A (PT) Liquid Fertilizer 401-848A 411-166A

YP425A (PT) without Fertilizer 401-846A 411-164A

YP425A3P 401-845A 411-163A

PTO Pump Kit

540 rpm 1000 rpm

401-847A 411-165A

YP625A Compatible Kits

YP625A Planters

YP625A (PT) Dry Fertilizer 401-847A 411-165A

YP625A (PT) Liquid Fertilizer 401-849A 411-167A

YP625A (PT) without Fertilizer 401-846A 411-164A

YP625A3P 401-845A 411-163A

PTO Pump Kit

540 rpm 1000 rpm

Figure 22:

Top: Liquid Fertilizer Planter

Bottom: Dry Fertilizer Planter

Other Single-Section Air-Pro

Implements

Planter Model PTO Pump Kit

YP625PD n/a

YP625TD n/a

YP925TD n/a

YPE-825A n/a

29909 31794

YP825A/AR Compatible Kits

YP825A Planters

YP825A (PT) Dry Fertilizer 401-847A 411-165A

YP825A (PT) Liquid Fertilizer 401-849A 411-167A

YP825A (PT) without Fertilizer 401-846A 411-164A

YP825A3P, row spacings: 30 inch (76.2 cm) or less 36 inch (91.4 cm) or more

YP825AR ground drive 411-035A 411-036A

YP825AR hydraulic drive 411-037A 411-038A

401-885M Table of Contents Index 2014-06-16

PTO Pump Kit

540 rpm 1000 rpm

401-845A 401-879A

411-163A 411-168A

Page 31

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 27

Tools Required

• a lift or hoist with a 100 pound \ 45 kg capacity (600 pound \ 272 kg capacity for kits 401-845A, 401-847A, 401-847A and 401-848A)

• basic hand tools

• 6 to 12 gallons of good quality 10-W30 mineral base hydraulic ﬂuid, viscosity from 70-250 SUS range at 210°F (100°C).

• bucket for collecting oil

• hose marker, such as white electrical tape and indelible marker

• power equipment with a compatible PTO for ﬂushing and charging the system

• the planter Operator and Parts manuals (see page 6)

• protective footwear if the planter has coulters or row cleaners installed

Torque values for fasteners are shown on page 65.

Call-Outs

1 9

and

a z

11 53

101 241

Single-character callouts identify components in the currently referenced Figure or Figures. Numbers and letters may be reused for different items on other pages.

Two-digit callouts in the range 11 to 53 reference existing parts removed and reused. They are listed on page 70.

Three-digit callouts in the range 101 to 241 reference new parts from the new parts list beginning on page 68. The descriptions match those on the parts, cartons, bags or item tags, as well as descriptions your updated Parts Manual.

Pre-Delivery and Other Options

If you are installing the Air-Pro® PTO Pump on a newly-shipped planter, it may be more convenient to install the PTO pump system during the pre-delivery setup:

• Install the PTO pump system after installing the tongue (pull-type only). The tongue must be in place for hose re-routing.

• Install the PTO pump system after mounting a fertilizer sub-frame (option, pull-type only). This sub-frame must be in place for ﬂow control valve mounting, and in some cases, reservoir mounting.

• Install the PTO pump system before installing frame-mounted row options. This improves foot room and reduces sharp object hazards while working near tool bars.

• Install the PTO pump system before installing row-mounted coulters or row cleaners. This improves foot room and reduces sharp object hazards while working near tool bars.

• Install the PTO pump system before installing markers. This eliminates an overhead sharp object hazard, and improves working space at the mainframe.

Prepare Planter

1. Read and understand “Important Safety

Information” starting on page 1.

2. Position the planter on a level surface in a well

lighted location suitable for the installation. A clear surface beneath makes it easier to recover any dropped parts. If markers are already installed, choose an area with enough room to unfold them.

3. Conﬁgure the planter for Parking, as instructed in

the planter Operator manual.

4. If markers are already installed, unfold them.

5. Unhitch the planter.

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28 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Prepare Fan

Disconnect Existing Fan Hoses

Newer fans have 2 hoses to the hitch. Older fans have 3 hoses to the hitch (and require a fan update kit). For a 3-port fan, continue at “Disconnect 3-Port Fan” on page 29.

Disconnect 2-Port Fan

A 2-port fan will be reconnected at a later step.

Refer to Figure 23

6. Set out an oil collection bucket near the hitch ends of the hoses.

7. Remove any hose handle housings .

8. Disconnect the hoses from the hitch ﬁttings at the JIC connectors . Drain the hitch ends into the bucket. Set the open hose ends in the bucket.

9. Crack the JIC connections at the upper ends of the supply, return and any case drain hoses at the fan. Leave the bypass hose connected at the check valve.

10. When all hoses have completely drained, fully disconnect them from the fan ﬁttings.

11. For all models except YP825AR, release the hoses from all clamps on their route. These clamps may be reused for PTO system hoses.

For model YP825AR, leave the hoses on the mainframe in place for the time being. Release and remove fan hoses, and if present, seed meter hydraulic drive hoses, from the hitch to the ﬁrst connection at the mainframe pivot.

Note: For a PTO pump installation, removed fan hoses,

their ﬁttings and handles are not reused.

Continue at “Open Fan Screen” on page 29.

Figure 23:

2-Port Fan Hoses

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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 29

Disconnect 3-Port Fan

For a 2-port fan, follow steps at “Disconnect 2-Port Fan” on page 28.

A 3-port fan is replaced with a 401-956A at a later step.

Refer to Figure 23 on page 28 and Figure 24

12. Set out an oil collection bucket near the hitch ends of the hoses.

13. Remove any hose handle housings .

14. Disconnect the hoses from the hitch ﬁttings at the JIC connectors . Drain the QD ends into the bucket. Set the open hose ends in the bucket.

15. If not installing a PTO kit, mark hoses at the pump. Mark the hose at port as “A”, and the hose at as “B”. No mark is required for the case drain .

16. Crack the JIC connections at the upper ends of the hoses at the fan. When all hoses have completely drained, fully disconnect them from the fan ﬁttings.

17. If also installing a PTO pump: release the hoses from all clamps on their route. These clamps may be reused for PTO system hoses.

a b

Figure 24:

3-Port Fan Motor

34689

If not installing a PTO pump: release only the case drain hose from clamps.

Note: For a PTO pump installation, the original fan hoses,

their ﬁttings and handles are not reused.

Open Fan Screen

Refer to Figure 25

18. Remove and save four sheet metal screws and one:

51e

890-624C SCREEN FAN COVER

51e

Figure 25:

Open Fan Screen

51c

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30 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Dismount or Relocate Sensor Bracket

Refer to Figure 26

19. Inspect the fan cage for presence of a:

401-537D DJ FAN SENSOR MOUNT BRKT

If there is no sensor bracket, or the bracket is installed in the top and bottom holes , skip to step 22. The bracket may or may not have a sensor installed.

20. This step presumes that there is a sensor bracket , and it is mounted in one of the lateral holes sets . Remove and save two sets of fasteners securing the bracket, and two sets at the top and bottom holes , four sets total:

21 28 31

If also performing a fan motor update, skip to step 22 (do not relocate sensor at this time).

21. If the fan already has a 2-port hydraulic motor (no fan update being performed), relocate the sensor bracket to a vertical orientation, using hole set . Secure it with two sets of saved fasteners.

22. Remove and save two or four sets of fasteners at lateral holes :

21 28 31

If performing a fan motor update, the screen cage is completely loose at this point. Remove and save it.

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

802-005C HHCS 1/4-20X1 GR5 804-006C WASHER LOCK SPRING 1/4 PLT 804-075C WASHER FLAT 1/4 USS PLT

51c

Figure 26:

Prepare Fan Cage

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Page 35

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 31

Update Fan Motor

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Recover Motor Fittings

Refer to Figure 27

Note: The recirculation loop hose is likely to be full of

oil. Have the oil collection bucket and a rag at hand. Disconnect the higher of the two JIC connections ﬁrst.

23. Remove and save one each:

811-088C AD 3/4MORB 3/4MJIC

810-037C VALVE LINE CHECK

811-077C TE 3/4MORB 3/4MJIC 3/4MJIC

811-078C TE 3/4MJIC

841-196C HH1/2R2 024 3/4FJIC

and two:

811-150C EL 3/4FJIC 3/4MJIC

The remaining ﬁttings are not re-used.

Release Impeller

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Refer to Figure 28

24. Locate the impeller hub bushing:

890-891C BUSHING, JA X 20 MM

inside the fan housing. Remove three:

HHCS #10-24x1 INCH GRADE 8 FULL THREAD

25. Thread the cap screws into the threaded holes in the bushing . Screw them in until they contact

11 1

the impeller. Drive them one turn at a time, in a rotating pattern, until the bushing is free. Recover and save the bushing, screws and one:

800-373C SQ KEY 6MM X 35MM

The impeller may now be loose inside the fan housing.

The bushing and screws are not reused.

Figure 27:

Recover Fittings

Figure 28:

Fan Impeller Hub Bushing

34631

34683

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32 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Dismount Fan

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Refer to Figure 29

26. Disconnect the duct hose at the outlet (duct not

shown).

27. At the mount plate , remove and save one:

801-081C SCREW HEX SELF TAP 1/4-20X3/4

28. Prepare to support the weight of the fan assembly, which may be as much as 70 pounds (32 kg).

29. At the fan mount weldment , starting at the bottom, remove and save ﬁve:

804-006C WASHER LOCK SPRING 1/4 PLT

802-224C HHCS 1/4-20X1 1/4 GR5

The fan/motor assembly is now loose. Move it to a workbench or similar ﬂat surface, with the fan inlet facing down.

Figure 29:

Dismount Fan

34681

Remove 3-Port Hydraulic Motor

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Refer to Figure 30

30. Remove and save two:

803-014C NUT HEX 3/8-16 PLT

804-013C WASHER LOCK SPRING 3/8 PLT

four:

804-011C WASHER FLAT 3/8 USS PLT

two:

802-079C HHCS 3/8-16X1 1/4 GR5

The following items are not reused:

890-899C VOLVO HYD MOTOR MOUNT PLT

23907 HUB/MOTOR PLATE SEAL (2B)

810-556C PARKER F-11 FAN MOTOR

Figure 30:

Remove 3-Port Motor

34680

401-885M Table of Contents Index 2014-06-16

Page 37

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 33

Mount 2-Port Hydraulic Motor

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Refer to Figure 31

31. Select one each new:

235

890-892C HYDRAULIC MOTOR MOUNT PLT

Set this on the work surface with the raised rim up. Note that there are 8 holes. Motor installation uses

180

the 2 holes that are aligned with midpoints of the six edges (shown as dashed arrows). Do not use holes aligned with corners, or (if present) circular holes.

235

32. Select two sets:

802-079C HHCS 3/8-16X1 1/4 GR5

804-011C WASHER FLAT 3/8 USS PLT

Place a ﬂat washer on each bolt . Insert these,

29 22

from below, through the two edge-centered slotted holes.

33. Select one new:

180

810-273C HYD MOTOR 7/8ORBF

Orient the new motor , shaft down, to mate with

180

the bolts positioned at step 32.

34. Select two each saved

804-011C WASHER FLAT 3/8 USS PLT

804-013C WASHER LOCK SPRING 3/8 PLT

803-014C NUT HEX 3/8-16 PLT

Figure 31:

Mount 2-Port Motor

34678

Secure the motor , centered on the plate , using ﬂat washers , lock washers and nuts

180 235

29 30 25

on the bolts from step 32.

Re-Mount Fan

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Refer to Figure 38

35. Place the mount plate and motor assembly on the LH fan housing . Align the plate so that motor

235

Port A is toward fan top, and Port B is toward fan bottom (direction of fan exhaust port).

36. Select one saved:

801-081C SCREW HEX SELF TAP 1/4-20X3/4

Secure the back corner of the plate to the fan housing with this screw.

37. Select ﬁve sets saved:

804-006C WASHER LOCK SPRING 1/4 PLT

802-224C HHCS 1/4-20X1 1/4 GR5

Support the weight of the fan/motor assembly at the mast mount weldment . With the fan exhaust

pointing down, secure the assembly to the mount with the bolts and lock washers.

38. Reconnect the duct hose at the outlet (duct not

shown).

235

Figure 32:

Mount 2-Port Motor

34679

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34 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Install New Impeller Bushing

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Refer to Figure 33 (shown with fan RH housing transparent)

39. Select one new:

234

890-396C BUSHING - FAN

The bushing includes three screws:

242

HHCS #10-24x1 INCH GRADE 8 FULL THREAD

These screws may be loose in a package, or may be threaded into the drive-out holes of the bushing. If threaded, remove them.

40. Make sure the surfaces of the bushing cone, impeller central hole and impeller threaded holes are free of any anti-seize compounds or other lubricants.

41. Select one new:

120

168-094D HYD MOTOR 1/8 KEY

Place the impeller onto the motor shaft . Place the cone end of the bushing onto the motor shaft. Rotate the bushing until the bushing keyway and the motor shaft keyway align. Insert the

120

key , making the outside end ﬂush with the bushing face.

Refer to Figure 34

42. Press the bushing ﬁrmly into the impeller . Check that the gap between the bushing ﬂange and the impeller face is equal around the edge of the bushing.

234

12 180

234

242

Equipment Failure Risk:

Do not lose these screws . If any need replacement, use Grade 8 or higher strength, rated for 60 inch-pounds torque. Using weaker screws has a high risk of impeller separation during operation, substantial equipment damage, and some risk of personal injury.

234

120

Figure 33:

Install New Bushing

242

180

34686

Equipment Failure Risk:

Mind the gap . The ﬂange to impeller face gap must not be closed at any point, and must be as consistent as practical to ensure proper key capture and minimize impeller run-out during operation.

43. Place the three screws into the drilled (clearance) holes of the bushing. Thread them into the tapped holes of the impeller, until the screw heads just make contact with the bushing.

44. Using a small hand wrench, tighten the screw nearest the key to just hand tight.

45. Tighten the remaining two screws alternately to hand tight.

46. Using a torque wrench, tighten all three screws, in sequence, one full rotation per screw, until the speciﬁed torque is reached:

60 inch-pounds (5 foot-pounds, 6.7 N-m)

47. Check that the impeller spins freely and without excessive run-out. If not, re-adjust seating screws and re-tighten to torque spec.

401-885M Table of Contents Index 2014-06-16

234

180

242

120

Figure 34:

Seat Bushing Screws

34687

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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 35

Install Motor Fittings and Loop

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Refer to Figure 35

48. Select two new:

199

811-502C AD 7/8MORB 3/4FJIC

Install these in the motor ports.

49. Select one saved:

811-077C TE 3/4MORB 3/4MJIC 3/4MJIC

Install it at the Port A adaptor just installed, with the MORB port facing to the back of the planter.

50. Select one saved:

811-078C TE 3/4MJIC

Install it at the Port B adaptor, with the MORB port facing to the back of the planter.

51. Select two saved:

811-150C EL 3/4FJIC 3/4MJIC

Install these at both tees just installed, with the JIV ends facing to planter front.

52. Select one saved:

810-037C VALVE LINE CHECK

With the ﬂow direction indicator oriented as shown, attach the check valve to the MORB port of the top

tee . This valve allows ﬂow from the top tee (motor outlet) to the bottom tee (motor inlet) when the impeller is spinning to a stop after hydraulic ﬂow is stopped from the tractor or PTO pump.

53. Select one saved:

811-088C AD 3/4MORB 3/4MJIC

Connect it to the back end of the check valve .

54. Select one saved:

841-196C HH1/2R2 024 3/4FJIC

Connect it from the lower tee to the top tee .

Re-Mount Fan Inlet Screen

If not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Refer to Figure 36

55. Select one saved:

51c

890-624C SCREEN FAN COVER

and four sets saved (or six if no sensor bracket ):

802-005C HHCS 1/4-20X1 GR5

804-006C WASHER LOCK SPRING 1/4 PLT

804-075C WASHER FLAT 1/4 USS PLT

Orient the screen cage with the rain shield on top. Secure it to the fan housing, at the lateral

b21 28

holes , using bolts , lock washers and ﬂat washers . if no sensor bracket , use all six holes (sets and ).

31 17

a b

180

39 34

199

A Port

180

B Port

Figure 35:

2-Port Pump Fittings

51c

Figure 36:

Re-Mount Fan Screen

31754

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36 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Re-Install RPM Sensor Bracket

If there is no sensor bracket, or if not installing a 401-956A fan motor update, continue at “Install Fan Cooler” on page 37.

Refer to Figure 37

56. Select one saved:

401-537D DJ FAN SENSOR MOUNT BRKT

and two sets saved:

802-005C HHCS 1/4-20X1 GR5

804-006C WASHER LOCK SPRING 1/4 PLT

804-075C WASHER FLAT 1/4 USS PLT

With the bend in the bracket toward the impeller bushing, install the bracket at the top and bottom

a2128

holes , using the bolts , lock washers and ﬂat washers .

Route any sensor lead present out the previously existing hole in the fan screen.

If installing a fan motor update only, continue at step 66 on page 39.

51c

Figure 37:

Re-Install Sensor Bracket

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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 37

Install Fan Cooler

Refer to Figure 38

In normal use, the hydraulic fan circuit requires enough power that, absent a tractor oil radiator or local cooler, the oil would overheat. The Air-Pro includes a cooler (radiator) that installs inside the fan cage.

Note: Do not disconnect the fan motor hoses during

cooler installation. Those hoses are disconnected and reconnected during “Install Hoses”on page 54.

121

PTO pump kit

121

Install Fan Cooler

Break Down Cooler Assembly

Refer to Figure 39

The cooler assembly must be partially disassembled to have access to the shroud mounting holes.

57. Select one new:

121

401-833L 6IN HYD FAN COOLER ASSY

Remove and save four:

165

802-159C HHCS 5/16-18X1 GR5

Leave the nut clips on the shroud . Separate the shroud and cooler :

122

401-834H 6 IN HYD FAN SHROUD

181

810-804C C12 HYD OIL COOLER

Install Cooler Shroud

Refer to Figure 40 (shown with fan cage dismounted for clarity of bolt hole assignment - the cage should already be secured via top and bottom holes)

58. Select one new:

122

401-834H 6 IN HYD FAN SHROUD

and four sets saved:

802-005C HHCS 1/4-20X1 GR5

804-006C WASHER LOCK SPRING 1/4 PLT

804-075C WASHER FLAT 1/4 USS PLT

Attach the shroud through the fan cage holes, to the fan housing, using the saved fasteners.

121

159 122

181

165

Figure 38:

Fan Cooler General Location

159

Figure 39:

Break Down Cooler

34617

181

121 122

34632

122

Figure 40:

Install Cooler Shroud

2014-06-16 Table of Contents Index 401-885M

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38 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Orient Cooler Elbows

Refer to Figure 41

59. Set the fan cooler horizontally on a work

181

surface (mounting holes at top and bottom). This is the orientation of the cooler after ﬁnal installation.

50°

Loosen the jam nuts of the elbow ﬁttings .

190

Rotate the inlet JIC ends to point at the angles

60°

190

shown. When installed in the fan cage, these orientations point roughly at top center and bottom center of the cage.

Tighten the jam nuts (see page 66 for ﬁtting torque).

Figure 41:

34636

Orient Elbows

Re-Assemble Fan Cooler

Refer to Figure 42

60. Select the:

181

810-804C C12 HYD OIL COOLER

and four sets saved:

165

802-159C HHCS 5/16-18X1 GR5

With the elbow ﬁttings toward the cap end of the fan, use the bolts to re-attach the fan cooler to the shroud at the nut clips .

165 181

122 159

165

181

122

159

Modify Fan Cage

Refer to Figure 43

61. Prepare an exit opening in the fan cage for the cooler hoses. The hole needs to be:

• located at bottom center of the fan cage,

• on the center-line of the MJIC elbow ports,

• wide enough for a 3/4 FJIC hose ﬁtting, about:

11⁄4inches or 3.2 cm),

• long enough for one hose diameter plus one

3/4 FJIC hose ﬁtting, about 21⁄4inches or 5.7 cm) total, and

• have a smooth edge. Making cuts (- - -) as

shown, and folding back the cage edges, to the inside, provides an adequately smooth edge.

Figure 42:

Re-Assemble Cooler

Figure 43:

Hose Opening in Cage

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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 39

Attach Cooler Hoses & Close

Refer to Figure 44

62. Select one new cooler inlet hose:

194

811-268C HH1/2R2 048 3/4FJIC

Route the hose through the hole prepared at step 61. Connect it to the upper ﬁtting on the cooler.

63. Mark the free end of this hose “PORT T”. This step is particularly important for kits

INLET

401-848A, 401-879A, 411-166A and 411-168A, which use identical hoses for inlet and outlet.

64. Select one new cooler outlet hose

OUTLET

(hose is kit dependent):

Kit Outlet Hose

401-845A 811-269C HH1/2R2 036 3/4FJIC

401-846A 811-268C HH1/2R2 048 3/4FJIC

401-847A 811-269C HH1/2R2 036 3/4FJIC

401-848A 811-268C HH1/2R2 048 3/4FJIC

401-849A 811-773C HH1/2R2 066 3/4FJIC

401-879A 811-268C HH1/2R2 048 3/4FJIC

411-016A 811-291C HH1/2R2 072 3/4FJIC

411-035A 851-163C HH3/8R2 045 3/4FJIC MJIC

411-036A 851-163C HH3/8R2 045 3/4FJIC MJIC

411-037A 851-053C HH3/8R2 046 3/4FJIC

411-038A 851-053C HH3/8R2 046 3/4FJIC

411-163A 811-269C HH1/2R2 036 3/4FJIC

411-164A 811-268C HH1/2R2 048 3/4FJIC

411-165A 811-269C HH1/2R2 036 3/4FJIC

411-166A 811-268C HH1/2R2 048 3/4FJIC

411-167A 811-773C HH1/2R2 066 3/4FJIC

411-168A 811-268C HH1/2R2 048 3/4FJIC

195

194

195

194

203

194

197

228

227

195

194

195

194

203

194

Figure 44:

Cooler Hoses

34636

Route the hose through the hole prepared at step 61. Connect it to the lower ﬁtting on the cooler.

65. Mark the free end of this hose “FILTER”.

51c

Note: The external ends of these hoses are not

connected at this time.

51e

Refer to Figure 45

66. Select one saved:

51e

890-624C SCREEN FAN COVER

and four saved sheet metal screws . Re-attach the cover to the cage .

51c

Figure 45:

34631

Close Fan Cage

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40 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Reconnect Hitch Hoses

If not installing a 401-956A fan motor update, continue at “Install Oil Reservoir” on page 41.

The steps below are for the fan motor update, when installed without also installing a PTO kit.

Refer to Figure 46

67. Connect the hose marked “B” to the elbow at Port B of the new motor. Connect the hose marked “A” to the elbow at Port A of the new motor.

68. Re-assemble the QD ﬁttings at the hitch ends of the hoses. Re-install any hose handles provided. Install a handle marked for retracted cylinder on the “B” hose, and a handle marked for extended cylinder on the “A” hose.

This completes installation of the 401-956A fan motor update, when installed without also installing a PTO pump.

Figure 46:

2-Port Fan Hoses to Hitch

34676

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Page 45

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 41

Install Oil Reservoir

Determine Reservoir Location

Refer to Figure 47 (top pane is a composite view of all tool bar/truss conﬁgurations)

69. Determine the reservoir mounting location based on the planter conﬁguration and kit:

Kit Location Go To

401-845A

401-846A

401-847A

401-848A

401-849A

401-879A

411-016A

411-035A

411-036A

411-037A

411-038A

411-163A

411-164A

411-165A

411-166A

411-167A

411-168A

Row Unit at Tool Bar page 42

Fertilizer Sub-Frame page 44

Mainframe Truss page 45

Below Main Seed Box page 46

Tongue at Hitch page 47

Row Unit at Tool Bar page 42

Fertilizer Sub-Frame page 44

Mainframe Truss page 45

OIL FILL LINE

CAPACITY = 5.5 U.S. GALS

WARNING

858-003C

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

858-004C

Figure 47: Reservoir Locations:

Tool Bar or Truss

Below Main Box

Tongue at Hitch

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42 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Reservoir on Row Unit Tool Bar

This topic applies only to kits 401-845A, 401-846A, 401-847A, 401-848A, 411-163A, 411-164A, 411-165A and 411-166A. For other kits, ﬁnd the topic starting page in the table on page 41.

Refer to Figure 48

Kit covered by this page have this unique component:

130

401-842L HYD RES W/ FILTER ASSY

This tank weldment has a single front-facing mount

plate and straight bolts, designed to replace the U-bolts of one row unit mount.

The row unit reservoir location is used with:

• planters that have no fertilizer sub-frame (excluding YP825A3P “wide row” models with a truss mainframe),

• planters with dry fertilizer, or

• YP425A planters with liquid fertilizer.

Identify Row Location

70. Consult the table below for the row location. Rows

are counted from the implement left side, which is row 1. Count individual rows (count each row of a twin row separately).

130

OIL FILL LINE

CAPACITY = 5.5 U.S. GALS

150 OPERATING HOURS OR 2 YEARS SERVICE.

LEVEL TOOLBAR BEFORE CHECKING OIL LEVEL

WARNI NG

858-003C

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

858-004C

Figure 48:

Row Unit Reservoir 401-842L

34658

YP425 Planter Row YP625 Planter Row YP825 Planter Row

YP425A-0430

YP425A-0436

YP425A-0438

YP425A-0440

YP425A-0470

YP425A-0838

YP425A-0840

YP425A-08TR

YP425A-08TR36

YP425A3P-0430

YP425A3P-0436

YP425A3P-0438

YP425A3P-0440

YP425A3P-0470

YP425A3P-0836

YP425A3P-0838

YP425A3P-0840

YP425A3P-08TR

a. Not Applicable - these planter models use kit 401-879A (reservoir installation on truss, page 45).

YP625A-0630

YP625A-0636

YP625A-0638

YP625A-0640

YP625A-0670

YP625A-1238

YP625A-1240

YP625A-12TR

YP625A-12TR36

YP625A3P-0630

YP625A3P-0636

YP625A3P-0638

YP625A3P-0640

YP625A3P-0670

YP625A3P-1236

YP625A3P-1238

YP625A3P-1240

YP625A3P-12TR

YP825A-0830

YP825A-0836

YP825A-0838

YP825A-0840

YP825A-0870

YP825A-16TR

YP825A-16TR36

YP825A-16TR38

YP825A-16TR40

YP825A3P-0830

YP825A3P-0836

YP825A3P-0838

YP825A3P-0870

YP825A3P-1636

YP825A3P-1638

YP825A3P-1640

YP825A3P-16TR

YP825A3P-0840

N/A

401-885M Table of Contents Index 2014-06-16

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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 43

Support Row Unit

Refer to Figure 48

71. Use a grease pencil to mark, on the back of the tool bar, the station of the designated row unit.

72. Use a hoist and multiple lines to support the weight of the row unit.

73. Remove the two U-bolts and four sets of washers and nuts. These fasteners are not re-used.

Mount Row Unit Reservoir

74. Select one new:

130

401-842L HYD RES W/ FILTER ASSY

and four sets new:

162

802-105C HHCS 5/8-11X9 GR5

175

804-022C WASHER LOCK SPRING 5/8 PLT

170

803-021C NUT HEX 5/8-11 PLT

With the decal side facing forward, align the mount plate with the holes in the row unit mount. Verify row unit station on the tool bar. Secure reservoir plate and row unit mount to tool bar with bolts , lock washers and nuts .

Continue at “Install Flow Control Valve” on page 48.

175 170

130

170

162

175

162

Figure 49:

Install Row Unit Reservoir

34660

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44 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Reservoir on Fertilizer Sub-Frame

This topic applies only to kits 401-849A and 411-167A, and planter models:

• YP625A with liquid fertilizer, or

• YP825A with liquid fertilizer. For other kits, ﬁnd the topic starting page in the table on

page 41.

Refer to Figure 50

The fertilizer sub-frame reservoir location is used with 625A/825A planters that have a fertilizer sub-frame. It applies to kits 401-849A and 411-167A, which have this component unique to the fertilizer sub-frame location:

132

401-844L 6 8 FERT HYD RES W/ FILTER

This tank weldment has a two side-facing mount plates and straight bolts, designed to straddle the center rib of the fertilizer sub-frame.

75. Select one new:

Refer to Figure 51 (which is a view from below left rear)

76. With the front face (which has the sight gauge )

77. Insert two bolts through the top holes of the

132

401-844L 6 8 FERT HYD RES W/ FILTER

and four sets new:

161

802-047C HHCS 1/2-13X6 GR5

173

804-015C WASHER LOCK SPRING 1/2 PLT

169

803-020C NUT HEX 1/2-13 PLT

If the fasteners are pre-installed in the reservoir assembly, completely remove them.

facing forward, lower the reservoir weldment down over the forward end of the center rib of the fertilizer sub-frame. Position it as far forward on the rib as possible.

161

weldment plates, routing them underneath all hydraulic hoses present.

132

161

Figure 50:

Fertilizer Reservoir 401-844L

173

169

34659

Insert the remaining two bolts through the lower side plate holes, and under the frame rib.

Secure all bolts with lock washers and nuts .

Continue at “Install Flow Control Valve” on page 48.

173

132

169

161

173

Figure 51:

Reservoir on Sub-Frame Rib

401-885M Table of Contents Index 2014-06-16

34662

Page 49

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 45

Reservoir on Mainframe Truss

This topic applies only to kits 401-879A and 411-168A, and planter models:

YP825A3P-0836 YP825A3P-1636 YP825A3P-1640

YP825A3P-0838 YP825A3P-1638 YP825A3P-0840

For other kits, ﬁnd the topic starting page in the table on page 41.

Refer to Figure 52 and Figure 53

The truss-mount reservoir location is used with 3-point “wide row” planters that have a truss weldment above the mainframe tool bar. It applies to kits 401-879A and 411-168A, which have the following component unique to the truss location:

140

401-878L 3PT 8 ROW WIDE HYD RES W/FLTR

This tank weldment has two mount plates (front- and rear-facing) and straight bolts, designed to straddle the truss tube.

78. Select one new:

140

401-878L 3PT 8 ROW WIDE HYD RES W/FLTR

and four sets new:

166

802-377C HHCS 1/2-13X7 1/2 GR5

173

804-015C WASHER LOCK SPRING 1/2 PLT

169

803-020C NUT HEX 1/2-13 PLT

If the fasteners are pre-installed in the reservoir assembly, completely remove them.

79. With the front face (which has the sight gauge ) facing forward, lower the reservoir weldment down over the right side of the truss tube, at a distance of:

27 inches (68.6 cm)

from hitch center-line to reservoir mount center-line.

80. Insert two bolts through the holes of the weldment plates, underneath the truss tube.

161

173

169

Figure 52:

Truss-Mount Reservoir 401-878L

140

166

34663

Secure the bolts with lock washers and

169

nuts .

Continue at “Install Flow Control Valve” on page 48.

2014-06-16 Table of Contents Index 401-885M

173

Figure 53:

Reservoir to Truss

34664

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46 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Reservoir Under Main Seed Box

This topic applies only to kit 411-016A and planter

173

174

178

36298

models 2025A and 2525A. For other kits, ﬁnd the topic starting page in the table on page 41.

Refer to Figure 54 and Figure 47 on page 41

The under-box reservoir location is used with 3-point box planters. It applies to kit 411-016A, which has the following component unique to the under-box location:

141

411-017L LB PTO TANK

This tank weldment has a forward mount plate and a rear mount base , secured to the planter by U-bolts to

the right of the hitch. The forward mount plate rests on the upper frame tube . The rear mount base rests on the angle brace . The rear base has two sets of bolt

holes. The LH holes are shown with the U-bolt. An alternate U-bolt location is shown at

The tank weldment also has top brackets , which may

be used to re-secure air system pipe brackets.

81. Examine the conﬁguration of the planter. Temporarily remove some air system piping to allow access to the installation site.

82. Select one each new:

141

411-017L LB PTO TANK

which includes (and may have pre-installed): one each new:

178

806-159C U-BOLT 1/2-13 X 5 1/32 X 4 1/2

176

806-144C U-BOLT 1/2-13 X 3 1/32 X 3

and four sets new:

174

804-016C WASHER FLAT 1/2 SAE PLT

173

804-015C WASHER LOCK SPRING 1/2 PLT

169

803-020C NUT HEX 1/2-13 PLT

178

141

169

OIL FILL LINE

CAPACITY = 5.5 U.S. GALS

WARNING

858-003C

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

858-004C

Figure 54:

Under-Box Reservoir 411-017L

Position the reservoir so that the bolt holes of the front plate straddle the upper frame tube , at least one set of rear base bolt holes straddle the angle brace .

Secure the front plate with U-bolt , ﬂat washers , lock washers and nuts .

Secure the rear base with U-bolt , ﬂat washers , lock washers and nuts .

1 3

178

174 173 169

176

174 173 169

83. Re-install any removed air system pipes.

Continue at “Install Flow Control Valve” on page 48.

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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 47

Reservoir on Tongue at Hitch

This topic applies only to kits 411-035A, 411-036A, 411-037A and 411-038A for planter model YP825AR. For other kits, ﬁnd the topic starting page in the table on page 41.

Refer to Figure 55

On the model YP825AR planter, the reservoir mounts on the hitch weldment.

84. Remove the cotter pin (not shown) and hose

post . These parts are not re-installed. The function of this post (hose storage) is replaced by the keyhole openings in the new tank mount.

85. Select one new:

148

411-039L 825R HYD TANK RES ASSY

and four sets new:

163

802-128C HHCS 1/2-13X2 GR5

173

804-015C WASHER LOCK SPRING 1/2 PLT

169

803-020C NUT HEX 1/2-13 PLT

If the fasteners are pre-installed in the reservoir assembly, completely remove them.

163

OIL FILL LINE

CAPACITY = 5.5 U.S. GALS

WARNING

858-003C

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

858-004C

148

173

With the reservoir sight gauge to Front, install the reservoir assembly on the rear 4 holes of the tongue adjustment plate.

169

Figure 55:

Tongue Reservoir 411-039L

36296

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48 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Install Flow Control Valve

For model YP825AR with hydraulic seed meter drive, a ﬂow control valve is already installed. Continue at “Install

Hoses” on page 54.

Determine Control Location

Refer to Figure 56 (top view is a composite view of YP4/6/825A/3P conﬁgurations, excluding YP825AR)

86. Determine the reservoir mounting location based on the planter and conﬁguration:

Kit Location Go To

401-845A

401-846A

401-847A

401-848A

401-849A

401-879A

411-016A

411-035A

411-036A

411-037A

411-038A

411-163A

411-164A

411-165A

411-166A

411-167A

411-168A

a. On model YP825AR with hydraulic drive, the fan ﬂow

Fan Mast page 49

Fertilizer Sub-Frame page 50

Fan Mast page 49

Fertilizer Sub-Frame page 50

Fan Mast page 49

Upper Frame Tube page 51

Forward Tool Bar page 51

Valve already installed

Fan Mast page 49

Fertilizer Sub-Frame page 50

Fan Mast page 49

Fertilizer Sub-Frame page 50

Fan Mast page 49

control valve is factory-installed as part of the shared meter-drive/fan circuit.

n/a

Figure 56: Flow Control Locations:

Subframe / Fan Mast

Upper Frame Tube

Forward Tool Bar

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Page 53

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 49

Install Controls on Fan Mast

This page applies only to kits 401-845A, 401-846A, 401-879A, 411-163A, 411-164A, and 411-168A. For other kits, ﬁnd the topic starting page in the table on page 48.

Refer to Figure 57 (a view from below right front)

87. Remove and save the two forward ﬂanged:

803-360C NUT HEX FLG 3/8-16 GR8 ZNYCR

88. Select one new:

124

401-835S RIGID PLNTR HYD FL CNTRL ASSY

The valve assembly has port letters stamped on the valve body. Orient the assembly so that ports M & T are on top, and ports T & P are on the bottom. Secure the valve assembly to the air tank U-bolts with the saved nuts .

Continue at “Install Hoses” on page 54.

124

Figure 57:

Flow Controls on Fan Mast

34666

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50 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Install Controls on Fertilizer Frame

34668

These instructions apply to kits 401-847A, 401-848A, 401-849A, 411-165A, 411-166A and 411-167A. For other kits, ﬁnd the topic starting page in the table on page 48.

Refer to Figure 58

89. Select one each new:

126

401-837K FERT FRAME FLOW CONTROL ASSY

177

806-150C U-BOLT 3/8-16 X 7 1/32 X 6 GR5

and two sets new:

172

804-013C WASHER LOCK SPRING 3/8 PLT

168

803-014C NUT HEX 3/8-16 PLT

If the fasteners are pre-installed in the valve assembly, completely remove them.

90. Place the U-bolt , from the rear at the front sub-frame tube as close to the hitch as possible.

91. The valve assembly has port letters stamped on the valve body. Orient the assembly so that ports T & P are toward the front, and M & T toward the back. Secure the valve assembly to the U-bolts with the lock washers and nuts .

Continue at “Install Hoses” on page 54.

177

126

172 168

168

126

177

172

Figure 58:

Flow Controls on Sub-Frame

401-885M Table of Contents Index 2014-06-16

Page 55

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 51

858

Install Controls on Upper Frame Tube

These instructions apply to kit 411-016A. For other kits, ﬁnd the topic starting page in the table on page 48.

Refer to Figure 59

92. Select one each new:

142

411-018L LB FLOW CONTROL ASSY

179

806-165C U-BOLT 3/8-16 X 5 1/32 X 4 1/4

and two sets new:

172

804-013C WASHER LOCK SPRING 3/8 PLT

168

803-014C NUT HEX 3/8-16 PLT

If the fasteners are pre-installed in the valve assembly, completely remove them.

93. Place the U-bolt , from below at the upper frame tube, approximately centered between the hitch top link plates and the left hand 2-point plates.

94. The valve assembly has port letters stamped on the valve body. Orient the assembly so that ports T & P are toward the front, and M & T toward the back. Secure the valve assembly to the U-bolts with the lock washers and nuts .

Continue at “Install Hoses” on page 54.

179

142

172 168

-004C

168

172

142

179

Figure 59:

36304

Flow Controls on Upper Frame Tube

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52 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Install Controls on Forward Tool Bar

These instructions apply to kits 411-035A and 411-036A. For other kits, ﬁnd the topic starting page in the table on page 48.

Refer to Figure 60 (in which the orientation rose presumes that the mainframe is in the unfolded position; if folded, the front of the mainframe is actually to implement right)

95. Select one each new:

146

411-031K YP825R FLOW CONTROL ASSY

177

806-150C U-BOLT 3/8-16 X 7 1/32 X 6 GR5

and two sets new:

172

804-013C WASHER LOCK SPRING 3/8 PLT

168

803-014C NUT HEX 3/8-16 PLT

If the fasteners are pre-installed in the valve assembly, completely remove them.

96. Place the U-bolt , from the rear at approximately the center of the forward tool bar on the mainframe.

97. The valve assembly has port letters stamped on the valve body. Orient the assembly so that ports T & P are toward the front, and M & T toward the back. Secure the valve assembly to the U-bolts with the lock washers and nuts .

177

146

172 168

146

177

172

168

Figure 60:

Flow Controls on Forward Tool Bar

36306

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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 53

2014-06-16 Table of Contents Index 401-885M

Page 58

54 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Install Hoses

General Hose Installation

Hose routing and connections vary by kit. There are separate pages for each unique hose conﬁguration.

The new hoses may be installed in any order. Secure them with any available clamps along their routes.

Continue at the page for your kit.

401-845A and 411-163A Flow Control Hydraulics

194

841-847C

811-268C

221

811-773C

Kit Page Kit Page

401-845A

401-846A

401-847A

401-848A

401-849A

401-879A

411-016A

411-035A

411-036A

411-037A

411-038A

411-163A

411-164A

411-165A

411-166A

411-167A

411-168A

195

811-269C

841-196C

215

220

841-815C

203

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

858-005C

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

attached with torque arm and chain

CAUTION

818-240C Rev. A

811-269C

Figure 61:

401-845A and 411-163A Hydraulic Hose Routing

401-845A and 411-163A Hose Identiﬁcation

Hydraulic Connections Callout Hose Hose Description

Elbow at Reservoir Outlet 841-815C

Reservoir Outlet to Pump Inlet 841-847C

Pump Outlet to Valve Port P 811-773C

Valve Port M to Fan Motor Inlet B 811-269C

Fan Motor Outlet A to Valve Port T 841-196C

Valve Port T to Cooler Inlet 811-269C

Cooler Outlet to Oil Filter 811-268C

220

221

203

195

215

195

194

195

34671 36312

EL 1 5/16FJIC 1 5/16MJIC

HH1R4 90 1 5/16FJIC

HH1/2R2 066 3/4FJIC

HH1/2R2 036 3/4FJIC

HH1/2R2 024 3/4FJIC

HH1/2R2 036 3/4FJIC

HH1/2R2 048 3/4FJIC

401-885M Table of Contents Index 2014-06-16

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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 55

401-846A and 411-164A Flow Control Hydraulics

194

811-268C

841-556C

222

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

858-005C

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

CAUTION

To avoid Injury or

818-240C Rev. A

Machine Damage:

·Operate only with 1000 rpm PTO

401-846A and 411-164A Hose Identiﬁcation

Hydraulic Connections Callout Hose Hose Description

Reservoir Outlet to Pump Inlet 841-848C

Pump Outlet to Valve Port P 841-556C

Valve Port M to Fan Motor Inlet B 811-269C

Fan Motor Outlet A to Valve Port T 841-196C

Valve Port T to Cooler Inlet 811-268C

Cooler Outlet to Oil Filter 811-268C

841-848C

401-846A and 411-164A Hydraulic Hose Routing

217

Figure 62:

222

217

195

215

194

811-268C

841-196C

215

195

811-269C

HH1R4 144 1 5/16FJIC

HH1/2R2 144 3/4FJIC

HH1/2R2 036 3/4FJIC

HH1/2R2 024 3/4FJIC

HH1/2R2 048 3/4FJIC

34672 36312

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56 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

401-847A and 411-165A Flow Control Hydraulics

811-268C

194

811-073C

841-849C

223

220

841-815C

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

858-005C

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

CAUTION

To avoid Injury or

818-240C Rev. A

Machine Damage:

·Operate only with 1000 rpm PTO

401-847A and 411-165A Hose Identiﬁcation

Hydraulic Connections Callout Hose Hose Description

Elbow at Reservoir Outlet

Reservoir Outlet to Pump Inlet

Pump Outlet to Valve Port P

Valve Port M to Fan Motor Inlet B

Tee at Fan Motor Outlet A

Valve Port T to Fan Motor Tee

Fan Motor Tee to Cooler Inlet

Cooler Outlet to Oil Filter

194

811-268C

811-807C

204

811-059C

Figure 63:

401-847A and 411-165A Hydraulic Hose Routing

220

223

204

186

188

186

194

841-815C

841-849C

811-807C

811-059C

811-073C

811-059C

811-268C

EL 1 5/16FJIC 1 5/16MJIC

HH1R4 168 1 5/16FJIC

HH1/2R2 120 3/4FJIC

HH1/2R2 080 3/4FJIC

TE 3/4MJIC 3/4MJIC 3/4FJIC

HH1/2R2 080 3/4FJIC

HH1/2R2 048 3/4FJIC

188

186

34673 36312

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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 57

401-848A and 411-166A Flow Control Hydraulics

811-268C

194

811-073C

224

841-850C

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

858-005C

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

CAUTION

To avoid Injury or

818-240C Rev. A

Machine Damage:

·Operate only with 1000 rpm PTO

401-848A and 411-166A Hose Identiﬁcation

Hydraulic Connections Callout Hose Hose Description

Reservoir Outlet to Pump Inlet

Pump Outlet to Valve Port P

Valve Port M to Fan Motor Inlet B

Tee at Fan Motor Outlet A

Valve Port T to Fan Motor Tee

Fan Motor Tee to Cooler Inlet

Cooler Outlet to Oil Filter

194

811-268C

811-807C

204

811-059C

Figure 64:

401-848A and 411-166A Hydraulic Hose Routing

224

204

186

188

186

194

841-850C

811-807C

811-059C

811-073C

811-059C

811-268C

HH1R4 198 1 5/16FJIC

HH1/2R2 120 3/4FJIC

HH1/2R2 080 3/4FJIC

TE 3/4MJIC 3/4MJIC 3/4FJIC

HH1/2R2 080 3/4FJIC

HH1/2R2 048 3/4FJIC

188

186

34674 36312

2014-06-16 Table of Contents Index 401-885M

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58 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

401-849A and 411-167A Flow Control Hydraulics

811-268C

194

811-073C

194

811-268C

188

222

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

858-005C

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

CAUTION

To avoid Injury or

818-240C Rev. A

Machine Damage:

·Operate only with 1000 rpm PTO

401-849A and 411-167A Hose Identiﬁcation

Hydraulic Connections Callout Hose Hose Description

Reservoir Outlet to Pump Inlet

Pump Outlet to Valve Port P

Valve Port M to Fan Motor Inlet B

Tee at Fan Motor Outlet A

Valve Port T to Fan Motor Tee

Fan Motor Tee to Cooler Inlet

Cooler Outlet to Oil Filter

841-848C

811-807C

204

186

811-059C

Figure 65:

401-849A and 411-167A Hydraulic Hose Routing

222

204

186

188

186

194

841-848C

811-807C

811-059C

811-073C

811-059C

811-268C

HH1R4 144 1 5/16FJIC

HH1/2R2 120 3/4FJIC

HH1/2R2 080 3/4FJIC

TE 3/4MJIC 3/4MJIC 3/4FJIC

HH1/2R2 080 3/4FJIC

HH1/2R2 048 3/4FJIC

34675 36312

401-885M Table of Contents Index 2014-06-16

Page 63

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 59

401-879A and 411-168A Flow Control Hydraulics

194

841-847C

811-268C

221

220

841-815C

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

858-005C

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

CAUTION

To avoid Injury or

818-240C Rev. A

Machine Damage:

·Operate only with 1000 rpm PTO

401-879A and 411-168A Hydraulic Hose Routing

401-879A and 411-168A Hose Identiﬁcation

Hydraulic Connections Callout Hose Hose Description

Elbow at Reservoir Outlet

Reservoir Outlet to Pump Inlet

Pump Outlet to Valve Port P

Valve Port M to Fan Motor Inlet B

Fan Motor Outlet A to Valve Port T

Valve Port T to Cooler Inlet

Cooler Outlet to Oil Filter

Continue at “Charge and Test” on page 64.

811-773C

203

Figure 66:

220

221

203

195

215

194

841-815C

841-847C

811-773C

811-269C

841-196C

811-268C

194

811-268C

841-196C

215

195

811-269C

EL 1 5/16FJIC 1 5/16MJIC

HH1R4 90 1 5/16FJIC

HH1/2R2 066 3/4FJIC

HH1/2R2 036 3/4FJIC

HH1/2R2 024 3/4FJIC

HH1/2R2 048 3/4FJIC

34669 36312

2014-06-16 Table of Contents Index 401-885M

Page 64

60 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

411-016A Flow Control Hydraulics

Refer to Figure 67

98. Select one new:

191

811-147C CR 3/4MJIC

At the fan return line, remove one:

811-079C TE 3/4FJIC 3/4MJIC 3/4MJIC

Replace the tee with the cross .

36 191

Connect Hoses

811-518C

OIL FILL LINE

CAPACITY = 5.5 U.S. GALS

WARNING

858-003C

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

858-004C

221

841-847C

200

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

858-005C

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

CAUTION

To avoid Injury or

818-240C Rev. A

Machine Damage:

·Operate only with 1000 rpm PTO

811-291C

841-462C

197

191

Figure 67:

2025A/2525A Fan Fittings

811-268C

29781

194

197

811-291C

197

811-291C

841-196C

Figure 68:

36307

411-016A Hydraulic Hose Routing

401-879A Hose Identiﬁcation

Hydraulic Connections Callout Hose Hose Description

Reservoir Outlet to Pump Inlet 841-847C HH1R4 90 1 5/16FJIC

Pump Outlet to Valve Port P 841-462C HH1/2 R2 114 3/4FJIC 3/4MORB

Valve Port M to Fan Motor Inlet at Check Valve 811-291C HH1/2R2 072 3/4FJIC

Fan Motor Outlet at Tee to Valve Port T 811-291C HH1/2R2 072 3/4FJIC

Fan Motor Outlet at Tee to Cooler Inlet

Cooler Outlet to Oil Filter 811-291C HH1/2R2 072 3/4FJIC

Fan Motor Case Drain to Reservoir 811-518C HH1/4R1 070 9/16FJIC

Fan Motor Bypass Loop 841-196C HH1/2R2 024 3/4FJIC

Continue at “Charge and Test” on page 64.

401-885M Table of Contents Index 2014-06-16

221

197

194

197

200

811-268C

HH1/2R2 048 3/4FJIC

Page 65

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 61

411-035A and 411-036A Flow Control Hydraulics

OIL FILL LINE

CAPACITY = 5.5 U.S. GALS

851-163C

228

WARNING

858-003C

HOT FLUID HAZARD

Read Owner’s Manual BEFORE operating machine.

858-004C

811-237C

851-031C

851-163C

228

811-268C

811-073C

188

194

811-664C

851-164C

229

811-967C

216

841-281C

841-196C

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and chain

CAUTION

858-005C

818-240C Rev. A

201

811-663C

228

851-163C

216

841-281C

Figure 69:

411-035A and 411-036A Hydraulic Hose Routing

411-035A and 411-036A Hose Identiﬁcation

Hydraulic Connections Callout Hose Hose Description Status

36309 36312

Reservoir Outlet to Pump Inlet 851-164C HH1R4 60 1 5/8FJIC New

Pump Outlet to Pivot Pressure Hose 811-663C HH3/8R2 225 3/4FJIC New

Pivot Pressure Hose to Riser Pressure Hose 811-664C HH3/8R2 38 3/4FJIC Left in place

Riser Pressure Hose to Valve Port P 811-967C HH3/8R2 185 3/4FJIC Left in place

Valve Port M to Motor Inlet Elbow

Valve Port T from Motor Outlet Tee

Motor Outlet Tee to Cooler Inlet

Cooler Outlet to Return Riser Hose 851-163C HH3/8R2 045 3/4FJIC MJIC New

Return Riser Hose to Return Pivot Hose 811-237C HH3/8R2 174 3/4FJIC Left in place

Return Pivot Hose to Reservoir Return Hose 851-031C HH3/8R2 041 3/4FJIC Left in place

Reservoir Return Hose to Reservoir Inlet 851-163C HH3/8R2 045 3/4FJIC MJIC New

Motor Bypass Loop 841-196C HH1/2R2 024 3/4FJIC Left in place

229

201

216

194

228

841-281C

811-268C

HH3/8R2 96 3/4FJIC

HH1/2R2 048 3/4FJIC

New

Continue at “Charge and Test” on page 64.

2014-06-16 Table of Contents Index 401-885M

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62 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

411-037A and 411-038A Flow Control Hydraulics

36088

810-898C Valve Detail

YP825AR Hydraulic Drive Existing Plumbing

DANGER

ROTATING DRIVELINE -

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT-

All driveline guards, tractor

and equipment shields in place

PTO pump assembly securely attached with torque arm and clamp

bolts properly torqued

CAUTION

858-030C

To avoid Injury or Machine Damage:

·Operate only with 1000 rpm PTO

818-240C Rev. A

229

851-164C

188

194

811-268C

851-031C

811-664C

811-980C

851-053C

811-237C

227

201

811-663C

228

851-163C

811-125C

202

Figure 70:

411-037A and 411-038A Hydraulic Hose Routing

401-885M Table of Contents Index 2014-06-16

36318

Page 67

Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Installation 63

Replace/Add Fittings

99. Select one new:

188

811-073C TE 3/4MJIC 3/4MJIC 3/4FJIC

Refer to Figure 70 on page 62

100. At the fan return line, disconnect:

811-077C TE 3/4MORB 3/4MJIC 3/4MJIC

811-150C EL 3/4FJIC 3/4MJIC

Insert the tee at this connection.

188

101. Select one new:

202

811-725C EL 90 3/4MJIC

Refer to Figure 70 on page 62

102. Locate the existing tee that connects the return line riser hose to the hydraulic drive motor return

43 38

hose and one of the valve port T hoses .

Remove that tee . It is not re-used.

Use a new elbow to connect the hydraulic drive motor return hose and the valve port T hose .

202

43 38

103. Select one each new:

202

811-725C EL 90 3/4MJIC

227

851-053C HH3/8R2 046 3/4FJIC

Use the elbow to connect the hose to the existing return riser hose , and the cooler outlet.

202 227

Connect Remaining Hoses

Only hoses that are added, removed or disturbed are identiﬁed.

411-037A and 411-038A Part Identiﬁcation

Hydraulic Connections Callout Part Part Description Status

Pump Outlet to Pivot Pressure Hose 811-663C HH3/8R2 225 3/4FJIC New

Pivot Pressure Hose to Riser Pressure Hose 811-664C HH3/8R2 38 3/4FJIC Left in place

Valve Port T to Motor Return Elbow 811-125C HH3/8R2 082 3/4FJIC Re-connect

New Drive Motor Return Elbow

Drive Motor Return Hose to New Elbow 811-980C HH3/8R2 047 3/4FJIC Re-connect

Second Fan Motor Outlet Tee 811-073C TE 3/4MJIC 3/4MJIC 3/4FJIC New

Motor Outlet Tee to Cooler Inlet

Cooler Outlet to Return Riser Hose Elbow 851-053C HH3/8R2 046 3/4FJIC New

New Return Riser Elbow

Return Riser Hose to Return Pivot Hose 811-237C HH3/8R2 174 3/4FJIC Left in place

Return Pivot Hose to Reservoir Return Hose 851-031C HH3/8R2 041 3/4FJIC Left in place

Reservoir Return Hose to Reservoir Inlet 851-163C HH3/8R2 045 3/4FJIC MJIC New

Reservoir Outlet to Pump Inlet 851-164C HH1R4 60 1 5/8FJIC New

201

202

188

194

227

202

228

229

811-725C

811-268C

811-725C

EL 90 3/4MJIC

HH1/2R2 048 3/4FJIC

EL 90 3/4MJIC

New

Continue at “Charge and Test” on page 64.

2014-06-16 Table of Contents Index 401-885M

Page 68

64 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Charge and Test

104. Fill the system per “Oil Fill” on page 22.

105. Operate the system, performing an initial valve adjustment if possible. See “PTO Operation” on page 8.

Close-Out

106. Remove any part numbering tags or grease pencil markings.

401-885M Table of Contents Index 2014-06-16

Page 69

Great Plains Manufacturing, Inc. Table of Contents Index 65

Appendix R - Reference

Torque Values

Bolt Size

in-tpi

⁄4-20

⁄4-28

⁄16-18

⁄16-24

⁄8-16

⁄8-24

⁄16-14

⁄16-20

⁄2-13

⁄2-20

⁄16-12

⁄16-18

⁄8-11

⁄8-18

⁄4-10

⁄4-16

⁄8-9

⁄8-14

1-8

1-12

⁄8-7

⁄8-12

⁄4-7

⁄4-12

⁄8-6

⁄8-12

⁄2-6

⁄2-12

Bolt Head Identiﬁcation

Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9

ft-lb

N-m

7.4 11 16

8.5 13 18

15 24 33

17 26 37

27 42 59

31 47 67

43 67 95

49 75 105

66 105 145

75 115 165

95 150 210

105 165 235

130 205 285

150 230 325

235 360 510

260 405 570

225 585 820

250 640 905

340 875 1230

370 955 1350

480 1080 1750

540 1210 1960

680 1520 2460

750 1680 2730

890 1990 3230

1010 2270 3680

1180 2640 4290

1330 2970 4820

N-m N-m

5.6 8 12

61014 5 811

11 17 25 12 19 27

13 19 27 13 21 29

20 31 44 24 39 53

22 35 49 29 45 62

32 49 70 42 67 93

36 55 78 44 70 97

49 76 105 66 77 105

55 85 120 68 105 150

70 110 155 73 115 160

79 120 170 105 165 230

97 150 210 115 180 245

110 170 240 145 230 300

170 265 375 165 260 355

190 295 420 205 325 450

165 430 605 230 480 665

185 475 670 355 560 780

250 645 910 390 610 845

275 705 995 705 1120 1550

355 795 1290 785 1240 1710

395 890 1440 1270 1950 2700

500 1120 1820 1380 2190 3220

555 1240 2010

655 1470 2380

745 1670 2710

870 1950 3160

980 2190 3560

Bolt Head Identiﬁcation

Bolt

Size

ft-lb ft-lb ft-lb ft-lb ft-lb

mm x pitch

M 5 X 0.8

M 6 X 1

M 8 X 1.25

M 8 X 1

M10 X 1.5

M10 X 0.75

M12 X 1.75

M12 X 1.5

M12 X 1

M14 X 2

M14 X 1.5

M16 X 2

M16 X 1.5

M18 X 2.5

M18 X 1.5

M20 X 2.5

M20 X 1.5

M24 X 3

M24 X 2

M30 X 3.5

M30 X 2

M36 X 3.5

M36 X 2

a. in-tpi = nominal thread diameter in inches-threads per inch

b. N· m = newton-meters

c. mm x pitch = nominal thread diameter in mm x thread pitch

d. ft-lb = foot pounds

5.8 8.8 10.9

N-m N-m N-m

357

71115

17 26 36

18 28 39

33 52 72

39 61 85

58 91 125

60 95 130

90 105 145

92 145 200

99 155 215

145 225 315

155 240 335

195 310 405

220 350 485

280 440 610

310 650 900

480 760 1050

525 830 1150

960 1510 2100

1060 1680 2320

1730 2650 3660

1880 2960 4100

946

Torque tolerance + 0%, -15% of torquing values. Unless otherwise speciﬁed use torque values listed above.

2014-06-16 Table of Contents Index 401-885M

25199m

25199

Page 70

66 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Hydraulic Fitting Torque

Connector Identiﬁcation

Refer to Figure 71 (a hypothetical ﬁtting)

Leave any protective caps in place until immediately prior to making a connection.

NPT - National Pipe Thread Note tapered threads, no cone/ﬂare, and no O-ring. Apply liquid pipe sealant for hydraulic applications (do not use tape sealant, which can foul ﬁlters).

JIC - Joint Industry Conference (SAE J514) Note straight threads and the 37° cone on “M” ﬁttings (or 37° ﬂare on “F” ﬁttings). Use no sealants (tape or liquid) on JIC ﬁttings.

ORB - O-ring Boss (SAE J514) Note straight threads and elastomer O-ring . Prior to installation, to prevent abrasion during tightening, lubricate O-ring with clean hydraulic ﬂuid. Use no sealants (tape or liquid) on JIC ﬁttings.

ORB ﬁttings that need orientation, such as the ell depicted, also have a washer and jam nut (“adjustable thread port stud”). Back jam nut away from washer. Thread ﬁtting into receptacle until O-ring contacts seat. Unscrew ﬁtting to desired orientation. Tighten jam nut to torque speciﬁcation.

4 5

5 7

8 9

Fitting Ft-Lbs N-m

⁄4 NPT 1.5-3.0 turns past ﬁnger tight

⁄16 JIC 18-20 24-27

⁄16 ORB w/jam nut 12-16 16-22

⁄16 ORB straight 18-24 24-32

⁄4 JIC 27-39 37-53

⁄4 ORB w/jam nut 20-30 27-41

⁄4 ORB straight 27-43 37-58

Figure 71:

Hydraulic Connector ID

Fittings Torque Values

31282

401-885M Table of Contents Index 2014-06-16

Page 71

Great Plains Manufacturing, Inc. Table of Contents Index Appendix R - Reference 67

Abbreviations

3PT Three Point (hitch) kW Kilowatts 8RW Eight Row LB PTO Linear Box PTO AD Adaptor LH Left Hand ASABE American Society of Agricultural and Biological

Engineers ASAE American Society of Agricultural Engineers MAN Manual ASSY Assembly MJIC Male JIC BRKT Bracket mm, MM Millimeter CI Cubic Inches MNT Mount cm Centimeters MORB Male ORB CNTRL Control MORB Male ORB CR Cross MPH Miles Per Hour DJ DICKEY-john

EL Elbow ORB R-Ring Boss FERT Fertilizer ORBF FORB FJIC Female JIC PL Plug FL Flow PLNTR Planter FLG Flanged PLT Plated or Plate FORB Female ORB PTO Power Take-Off GAL Gallon QD Quick Disconnect GD Ground Drive RES Reservoir Gnd Ground REV Revolution GR5,8 Grade 5, Grade 8 RH Right Hand Gspd Ground Speed RPM Revolutions Per Minute H2O Water RW HEX Hexagonal SAE Society of Automotive Engineers (standard) HH Hydraulic Hose SQ Square HHCS Hex Head Cap Screw SUS Saybolt Universal Seconds hp Horsepower TE Tee HYD Hydraulic USS United States Standard IMPL Implement W, W/ with in., IN Inch WLDMNT Weldment INST Installation X by JA Bushing size YP Yield-Pro JIC Joint Industry Conference ZNYCR Zinc Chromate

LIQ Liquid

N-m Newton-meters

2014-06-16 Table of Contents Index 401-885M

Page 72

68 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Parts Lists

Kits and This Manual

Call

-out

101 401-885M MAN INST/OPERATE PTO IMPL PUMP 110 411-035A YP825R PTO HYD PUMP GND DV 540

102 401-845A YP4-6-8 PTO 540 3PT ASSY 111 411-036A YP825R PTO HYD PUMP GND DV1000

103 401-846A YP4-6-8 PTO 540 NO FERT PULL 112 411-037A YP825R PTO HYD PUMP HYD DV 540

104 401-847A YP4-6-8 PTO 540 DRY FERT ASSY 113 411-038A YP825R PTO HYD PUMP HYD DV1000

105 401-848A YP4 PTO 540 LIQ FERT ASSY 114 411-163A YP4-6-8 PTO 1000 3PT ASSY

106 401-849A YP6-8 PTO 540 LIQ FERT ASSY 115 411-164A YP4-6-8 PTO 1000 NO FERT PULL

107 401-879A YP8RW 3PT PTO 540 ASSY 116 411-165A YP4-6-8 PTO 1000 DRY FERT ASSY

108 401-956A YP4,6,8 FAN UPDATE 117 411-166A YP4 PTO 1000 LIQ FERT ASSY

109 411-016A 20A,25A PTO PUMP KIT 118 411-167A YP6-8 PTO 1000 LIQ FERT ASSY

New Parts in Kits

Call

-out

120 168-094D HYD MOTOR 1/8 KEY

121 401-833L 6IN HYD FAN COOLER ASSY

122 401-834H 6 IN HYD FAN SHROUD

123 401-835L 4,6,8 PTO HYD PUMP ASSEMBLY

124 401-835S RIGID PLNTR HYD FL CNTRL ASSY

125 401-836H PTO PUMP TORQUE ARM WLDMNT

126 401-837K FERT FRAME FLOW CONTROL ASSY

127 401-839H HYD RES ROW UNIT MNT WLDMNT

128 401-840H HYD RES FERT FRAME MNT WLDMNT

129 401-841S HYD RES TANK ASSY

130 401-842L HYD RES W/ FILTER ASSY

131 401-843S HYD RES FERT FRAME MNT ASSY

132 401-844L 6 8 FERT HYD RES W/ FILTER

133 401-850V HOSE BUNDLE PTO PUMP 401-845A

134 401-851V HOSE BUNDLE PTO PUMP 401-846A

135 401-852V HOSE BUNDLE PTO PUMP 401-847A

136 401-853V HOSE BUNDLE PTO PUMP 401-848A

137 401-854V HOSE BUNDLE PTO PUMP 401-849A

138 401-876H 3PT 8 ROW WIDE HYD RES WLDMNT

139 401-877S 3PT 8 ROW WIDE HYD RES ASSY

140 401-878L 3PT 8 ROW WIDE HYD RES W/FLTR

141 411-017L LB PTO TANK

142 411-018L LB FLOW CONTROL ASSY

143 411-019V LB PTO HOSE BUNDLE

144 411-029H LINEAR BOX PTO TANK

145 411-030L YP825R PTO HYD PUMP ASSEMBLY

146 411-031K YP825R FLOW CONTROL ASSY

147 411-032V HOSE BUNDLE PTO PUMP YP825R GD

Part

Number

Part Description

Part

Number Part Description

Call

-out

119 411-168A YP8RW 3PT PTO 1000 ASSY

Call

-out

148 411-039L 825R HYD TANK RES ASSY

149 411-040S 825R HYD TANK RES SUB ASSY

150 411-041S LB PTO TANK BASE ASSY

151 411-042V HOSE BUNDLE PTO PUMP YP825R HD

152 411-056H 825R HYD TANK RES WLDMNT

153 411-062L HYD PUMP ASSY 3.19 1 5/16MJIC

154 411-824D FLOW CONTROL MNT PLT NO FERT

155 411-825D FLOW CONTROL MNT PLT FERT

156 421-166D PTO PUMP TORQUE PLT

157 421-219D LB PTO PUMP CONTROL MNT

158 421-300D FLOW CONTROL MNT PLATE

159 800-120C NUT CLIP U-TYPE 5/16-18

160 802-022C HHCS 3/8-16X1 1/2 GR5

161 802-047C HHCS 1/2-13X6 GR5

162 802-105C HHCS 5/8-11X9 GR5

163 802-128C HHCS 1/2-13X2 GR5

164 802-138C HHCS 5/16-18X2 1/4 GR5

165 802-159C HHCS 5/16-18X1 GR5

166 802-377C HHCS 1/2-13X7 1/2 GR5

167 803-008C NUT HEX 5/16-18 PLT

168 803-014C NUT HEX 3/8-16 PLT

169 803-020C NUT HEX 1/2-13 PLT

170 803-021C NUT HEX 5/8-11 PLT

171 804-009C WASHER LOCK SPRING 5/16 PLT

172 804-013C WASHER LOCK SPRING 3/8 PLT

173 804-015C WASHER LOCK SPRING 1/2 PLT

174 804-016C WASHER FLAT 1/2 SAE PLT

175 804-022C WASHER LOCK SPRING 5/8 PLT

Part

Number

Part Description

Part

Number Part Description

401-885M Table of Contents Index 2014-06-16

Page 73

Great Plains Manufacturing, Inc. Table of Contents Index Appendix R - Reference 69

Call

-out

176 806-144C U-BOLT 1/2-13 X 3 1/32 X 3

177 806-150C U-BOLT 3/8-16 X 7 1/32 X 6 GR5

178 806-159C U-BOLT 1/2-13 X 5 1/32 X 4 1/2

179 806-165C U-BOLT 3/8-16 X 5 1/32 X 4 1/4

180 810-273C HYD MOTOR 7/8ORBF

181 810-804C C12 HYD OIL COOLER

182 810-813C PRESSURE FLOW CONTROL VALVE

183 810-897C HYD PUMP PARKER 350C 3.19CIR

184 810-901C SEAL KIT, HYD PUMP PARKER 350C

185 810-904C SEAL KIT 831-101C

186 811-059C HH1/2R2 080 3/4FJIC

187 811-063C EL 3/4MJIC 3/4MORB

188 811-073C TE 3/4MJIC 3/4MJIC 3/4FJIC

189 811-088C AD 3/4MORB 3/4MJIC

190 811-091C EL 3/4MJIC 1 1/16MORB

191 811-147C CR 3/4MJIC

192 811-203C PL 3/4MORB HOLLOW HEX

193 811-205C AD 3/4MJIC 1 1/16MORB

194 811-268C HH1/2R2 048 3/4FJIC

195 811-269C HH1/2R2 036 3/4FJIC

196 811-279C HH1/2R2 060 3/4FJIC

197 811-291C HH1/2R2 072 3/4FJIC

198 811-488C AD 3/4FORB 3/4FORB

199 811-502C AD 7/8MORB 3/4FJIC

200 811-518C HH1/4R1 070 9/16FJIC

201 811-663C HH3/8R2 225 3/4FJIC

202 811-725C EL 90 3/4MJIC

203 811-773C HH1/2R2 066 3/4FJIC

204 811-807C HH1/2R2 120 3/4FJIC

205 811-857C PL 3/4MORB

206 811-967C HH3/8R2 185 3/4FJIC

207 818-130C DECAL CAUTION 540 RPM

208 818-240C DECAL CAUTION 1000 RPM

209 818-619C DECAL HYD VALVE KNOB ADJUSTMNT

210 826-777C 1 3/4-20 PTO COUPLER

211 826-778C 1 3/8-21 PTO COUPLER

212 831-101C PTO PUMP 3.6 CI/REV.

213 831-111C PTO PUMP 5.7 CI/REV.

214 841-003C HH3/8R2 105 3/4FJIC

215 841-196C HH1/2R2 024 3/4FJIC

216 841-281C HH3/8R2 96 3/4FJIC

217 841-556C HH1/2R2 144 3/4FJIC

218 841-653C EL 45 1 5/16MORB 1 5/16MJIC

219 841-814C EL 45 3/4MJIC 1 1/16MORB

220 841-815C EL 1 5/16FJIC 1 5/16MJIC

221 841-847C HH1R4 90 1 5/16FJIC

Part

Number

Part Description

Call

-out

222 841-848C HH1R4 144 1 5/16FJIC

223 841-849C HH1R4 168 1 5/16FJIC

224 841-850C HH1R4 198 1 5/16FJIC

225 841-919C AD 7/8FJIC 3/4MORB

226 841-975C EL 1 5/16MORB 7/8MJIC

227 851-053C HH3/8R2 046 3/4FJIC

228 851-163C HH3/8R2 045 3/4FJIC MJIC

229 851-164C HH1R4 60 1 5/8FJIC

230 851-207C EL 1 5/8MORB 1 5/16MJIC

231 858-003C DECAL 5.5GAL OIL FILL LINE

232 858-004C DECAL HOT FLUID PTO RES

233 858-005C DECAL DANGER PTO PUMP

234 890-396C BUSHING - FAN

235 890-892C HYDRAULIC MOTOR MOUNT PLT

236 891-109C FILTER HEAD

237 891-110C FILTER ELEMENT SPIN ON

238 891-313C CHAIN WELD 1/4 GR 43 X 24 LINK

239 891-314C 1/4 CHAIN THREADED LINK

240 891-315C 5IN HYD SIGHT LEVEL GAUGE

241 891-316C HYD FILL CAP WITH SCREEN

242 NPN

243 NPN

244 NPN

Part

Number

Part Description

HHCS #10-24x1 INCH GRADE 8 FULL THREAD

3/8-16X1/2 SOCKET HEAD SET SCREW

5/16-18X3/8 SOCKET HEAD SET SCREW

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70 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

Existing Parts Affected

Call-

out

11 <none> HHCS #10-24x1 INCH GRADE 8 FULL THREAD

12 17089 13 FAN IMPELLER

13 21121 6 FAN HOUSING RH SIDE

14 23320 6 FAN HOUSING LH SIDE

15 23907 HUB/MOTOR PLATE SEAL (2B)

16 401-203H YP FAN MOUNT WLDMNT 2

17 401-537D DJ FAN SENSOR MOUNT BRKT

18 401-656H FAN MOUNT WELDMENT

19 800-373C SQ KEY 6MM X 35MM

20 801-081C SCREW HEX SELF TAP 1/4-20X3/4

21 802-005C HHCS 1/4-20X1 GR5

22 802-079C HHCS 3/8-16X1 1/4 GR5

23 802-167C HHCS 1/4-20X1 1/2 GR5

24 802-224C HHCS 1/4-20X1 1/4 GR5

25 803-014C NUT HEX 3/8-16 PLT

26 803-230C NUT HEX FLANGE 1/4-20 PLT

27 803-360C NUT HEX FLG 3/8-16 GR8 ZNYCR

28 804-006C WASHER LOCK SPRING 1/4 PLT

29 804-011C WASHER FLAT 3/8 USS PLT

30 804-013C WASHER LOCK SPRING 3/8 PLT

31 804-075C WASHER FLAT 1/4 USS PLT

32 810-037C VALVE LINE CHECK

33 810-556C PARKER F-11 FAN MOTOR

34 811-077C TE 3/4MORB 3/4MJIC 3/4MJIC

35 811-078C TE 3/4MJIC

36 811-079C TE 3/4FJIC 3/4MJIC 3/4MJIC

37 811-088C AD 3/4MORB 3/4MJIC

38 811-125C HH3/8R2 082 3/4FJIC

39 811-150C EL 3/4FJIC 3/4MJIC

40 811-237C HH3/8R2 174 3/4FJIC

41 811-664C HH3/8R2 38 3/4FJIC

42 811-967C HH3/8R2 185 3/4FJIC

43 811-980C HH3/8R2 047 3/4FJIC

44 817-624C FAN INLET RAIN SHIELD

45 841-006C HH3/8R2 087 3/4FJIC

46 841-042C HH3/8R2 249 3/4MORB 3/4FJIC

47 841-196C HH1/2R2 024 3/4FJIC

48 841-461C HH1/4 R2 114 9/16 FJIC 9/16MOR

49 841-462C HH1/2 R2 114 3/4FJIC 3/4MORB

Part

Number

Part Description Part Disposition

Removed. Not re-used if motor replaced.

Removed and re-installed.

If removed, not re-used.

If present, removed and re-installed.

If removed, not re-used.

Removed and re-installed.

If removed, not re-used.

If removed, re-installed.

If removed, not re-used.

Removed and not re-used.

If removed, re-installed.

Left in place.

If removed, re-installed.

Status depends on kit.

Left in place.

Status depends on kit.

One end re-connected.

If removed, not re-used.

One end re-connected.

If removed, re-installed.

Removed and not re-used.

Two removed. One re-used.

401-885M Table of Contents Index 2014-06-16

Page 75

Great Plains Manufacturing, Inc. Table of Contents Index Appendix R - Reference 71

Call-

out

50 851-031C HH3/8R2 041 3/4FJIC

51 890-624C SCREEN FAN COVER

52 890-891C BUSHING, JA X 20 MM

53 890-899C VOLVO HYD MOTOR MOUNT PLT

Part

Number

Part Description Part Disposition

Left in place.

Removed and re-installed.

If removed, not re-used.

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72 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

401-885M Table of Contents Index 2014-06-16

Page 77

Great Plains Manufacturing, Inc. Table of Contents Index 73

Index

abbreviation ...................................... 67

acceleration, sudden ........................ 15

adaptor ............................................... 2

address .............................................. 7

Air-Pro® ............................................. 9

alert symbol, PTO .............................. 1

anchor point ....................................... 8

ASABE ........................................ 8

ASAE .......................................... 8

, 9 , 9

butterﬂy valve ................................... 17

callouts ...................................... 7, 27

capacity, oil ................................ 6

capacity, system ............................... 22

CAUTION, deﬁned ............................. 1

chain ....................................... 11

check for leaks ................................. 15

clearance, PTO pump .........8

clevis ...................................8

closed center ...................................... 6

closeout ............................................ 64

clothing ............................................... 2

compatibility ..................................... 25

cooler, oil ............................................ 6

coulters ............................................ 27

coupler ............................................... 2

cross-bolt ......................................... 12

customer service ................................ 7

, 23

, 12

, 9, 10 , 9, 10

DANGER, deﬁned .............................. 1

decal replacement .............................. 4

decals

caution

540 RPM PTO ........................ 5

danger

rotating driveline ..................... 4

warning

hot fluid ................................... 5

decal, safety ....................................... 4

DICKEY-john® .................................19

Document Family ............................... 6

drain plug ......................................... 22

drawbar adjustment ................ 11

drawbar clearance ...............8

driveline .............................................. 2

dry fertilizer ...................................... 26

, 13

, 9, 10

entanglement ..................................... 1

existing parts .................................... 70

extender ............................................. 2

fan update kit ................................... 25

fertilizer sub-frame ........................... 27

ﬁll level ............................................. 14

ﬁller cap ............................................ 22

ﬁlter change ..................................... 22

ﬁlter, oil ............................................ 23

ﬁre ...................................................... 3

ﬂailing ................................................ 1

Fleetguard ....................................... 23

ﬂow control valve .............. 6

, 15, 16

gearbox .............................................. 2

ground clearance ................8

Gspd Constant ................................. 19

, 9, 10

hair ..................................................... 2

HC 9540S UJ4H, ﬁlter ..................... 23

HE-10, ﬁlter ...................................... 23

HF6610, ﬁlter ................................... 23

high pressure ﬂuid ............................. 1

high pressure ﬂuids ........................... 3

hitching ....................................11

hoist ................................................. 27

hose handle ..................................... 40

hp ....................................................... 9

hydraulic connectors ........................ 66

hydraulic oil ...................................... 22

hydraulic safety .................................. 3

, 12

independent .................................8, 9

independent PTO ............................... 2

inlet shutter ...................................... 17

IntelliAg® ......................................... 19

JIC ................................................... 66

Joint Industry Conference ................ 66

J514 ................................................. 66

keyhole ....................................11, 12

knob ................................15

kW ..................................................... 9

, 18, 19

lead, sensor ..................................... 36

leak checks ...................................... 15

left-hand (deﬁned) ............................. 7

level ................................................. 14

lift ..................................................... 27

liquid fertilizer ................................... 26

live ...............................................8

live PTO ............................................. 2

lock disc ..........................15

lubrication ........................................ 23

, 9

, 18, 19

Magnehelic® .................................... 17

maintenance .................................... 23

maintenance safety ............................ 3

markers ............................................ 27

master shield ............... 2

medical assistance ............................ 3

meter pressurization ........................ 17

, 8, 9, 10

National Pipe Thread ....................... 66

new parts .......................................... 68

Note (deﬁned) .................................... 7

Notice (deﬁned) ..................................7

NPT .................................................. 66

oil ...................................................... 22

oil cooler .............................................6

oil ﬁll level .........................................14

oil ﬁlter ..............................................22

oil reservoir ......................................... 6

oil speciﬁcation ........................ 22

oil temperature ........................ 14

oil, hydraulic .....................................23

open center ........................................6

options .............................................. 27

ORB ................................................. 66

order of installation ...........................27

O-Ring Boss .....................................66

, 23 , 22

Pall ...................................................23

part lists ............................................68

phone number .................................... 7

pin .................................................... 12

plug, drain ........................................ 22

power, PTO ................................. 8

pressurization, meter ........................ 17

PTO alert symbol ............................... 1

PTO pump ..........................................6

PTO safety .........................................2

PTO speed ....................................... 15

PTO troubleshooting ........................21

PTO, deﬁned ...................................... 6

pump ................................................15

pump, PTO ......................................... 6

, 9

QD ....................................................40

rain cover ..........................................17

Range sprocket ................................ 17

reservoir, oil ........................................ 6

right-hand (deﬁned) ............................7

row cleaners .....................................27

SAE J514 .........................................66

safety decal ........................................ 4

safety symbol .....................................1

scarf ................................................... 2

scheduled maintenance ...................23

seed disk .......................................... 17

seed, load ......................................... 17

sensor lead ....................................... 36

serial number ................................... 25

service ................................................7

shaft diameter ............................. 8

shaft, PTO .......................................... 2

, 9

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74 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

shutter, inlet ..................................... 17

side PTO ............................................ 2

sight gauge ...................................... 14

slide gate ......................................... 17

speciﬁcation, oil ............................... 22

speed, PTO ...................................... 15

spline ....................................2

stub shaft .................................... 8

sub-frame ......................................... 27

sudden acceleration ......................... 15

support ............................................... 7

SUS ........................................ 22

symbol, alert, PTO ............................. 1

symbol, safety .................................... 1

system capacity ............................... 22

, 8, 9

, 9

, 23

tables

fittings torque ............................. 66

temperature, oil ....................... 14

three-point ........................................ 11

tongue .............................................. 27

tools ................................................. 27

torque arm .............................. 11

torque values ................................... 65

Transmission sprocket ..................... 17

troubleshooting ................................ 21

Type 1 ......................................... 8

Type 3 ................................................ 9

, 22

, 13

, 9

unhitching ........................................ 20

WARNING, deﬁned ............................ 1

wire .................................................. 12

YP425A ...........................16, 25, 26

YP425A-0430 .................................. 42

YP425A-0436 .................................. 42

YP425A-0438 .................................. 42

YP425A-0440 .................................. 42

YP425A-0470 .................................. 42

YP425A-08TR .................................. 42

YP425A-08TR36 .............................. 42

YP425A-0838 .................................. 42

YP425A-0840 .................................. 42

YP425A3P ......................16

YP425A3P-0430 .............................. 42

YP425A3P-0436 .............................. 42

YP425A3P-0438 .............................. 42

YP425A3P-0440 .............................. 42

YP425A3P-0470 .............................. 42

YP425A3P-08TR ............................. 42

YP425A3P-0836 .............................. 42

YP425A3P-0838 .............................. 42

YP425A3P-0840 .............................. 42

YP625A ...........................16

YP625A-0630 .................................. 42

YP625A-0636 .................................. 42

YP625A-0638 .................................. 42

YP625A-0640 .................................. 42

YP625A-0670 .................................. 42

YP625A-12TR .................................. 42

, 25, 26

, 25, 44

YP625A-12TR36 ..............................42

YP625A-1238 ...................................42

YP625A-1240 ...................................42

YP625A3P ...............................16

YP625A3P-0630 ...............................42

YP625A3P-0636 ...............................42

YP625A3P-0638 ...............................42

YP625A3P-0640 ...............................42

YP625A3P-0670 ...............................42

YP625A3P-12TR ..............................42

YP625A3P-1236 ...............................42

YP625A3P-1238 ...............................42

YP625A3P-1240 ...............................42

YP625TD ..........................................26

YP825A ................. 16

YP825AR ...... 25

YP825A-0830 ...................................42

YP825A-0836 ...................................42

YP825A-0838 ...................................42

YP825A-0840 ...................................42

YP825A-0870 ...................................42

YP825A-16TR ..................................42

YP825A-16TR36 ..............................42

YP825A-16TR38 ..............................42

YP825A-16TR40 ..............................42

YP825A3P ...................... 16

YP825A3P-0830 ...............................42

YP825A3P-0836 ...................... 42

YP825A3P-0838 ...................... 42

YP825A3P-0840 ...................... 42

YP825A3P-0870 ...............................42

YP825A3P-16TR ..............................42

YP825A3P-1636 ...................... 42

YP825A3P-1638 ...................... 42

YP825A3P-1640 ...................... 42

YP925TD ..........................................26

, 25, 26, 44

, 26, 28, 47, 62

, 25

, 25, 26

, 45 , 45 , 45

Zinga ................................................23

Numerics

133-415M, manual ..............................6

168-094D, key ..................................34

2-port fan ..........................................25

2025A ............................. 16

23907, seal .......................................32

2525A ............................. 16

3-point ..............................................11

3-port fan ..........................................25

401-537D, bracket ...................30

401-651M, manual ..............................6

401-652M, manual ..............................6

401-652P, manual ...............................6

401-833L, cooler asy ........................37

401-834H, shroud .............................37

401-835S, valve ................................49

401-837K, valve ................................50

401-842L, reservoir .................42

401-844L, reservoir ..........................44

401-845A, kit 6

42, ............................. 48, 49, 54

401-846A, kit 6

48, ...................................... 49, 54

, 16, 26, 39, 41,

, 16, 26, 41, 42,

, 25, 46

, 36

, 43

401-847A, kit 6

42, ............................ 48, 50, 54

401-848A, kit 6

42, ............................ 48, 50, 54

401-849A, kit 6

48, ..................................... 50, 54

401-878L, reservoir .......................... 45

401-879A, kit 6

45, ............................ 48, 49, 54

401-885M, manual ............................. 6

401-923B, manual .............................. 6

401-923M, manual ............................. 6

401-923P, manual ..............................6

401-956A, fan update ....................... 40

401-956A, fan update kit .................. 25

401-956A, kit ............................. 6

411-016A, kit 6

48, ..................................... 51, 54

411-017L, reservoir .......................... 46

411-017L, tank ................................. 46

411-018L, valve ................................ 51

411-031K, valve ............................... 52

411-035A, kit 6

48, .............................................. 54

411-036A, kit 6

48, .............................................. 54

411-037A, kit 6

48, .............................................. 54

411-038A, kit 6

48, .............................................. 54

411-039L, reservoir .......................... 47

411-163A, kit 6

42, ............................ 48, 49, 54

411-164A, kit 6

42, ............................ 48, 49, 54

411-165A, kit 6

42, ............................ 48, 50, 54

411-166A, kit 6

42, ............................ 48, 50, 54

411-167A, kit 6

44, ............................ 48, 50, 54

411-168A, kit 6

45, ............................ 48, 49, 54

800-373C, key .................................. 31

801-081C, screw ..................... 32

802-005C, bolt ........30

802-047C, bolt .................................. 44

802-079C, bolt ......................... 32

802-105C, bolt .................................. 43

802-128C, bolt .................................. 47

802-159C, bolt ......................... 37

802-224C, bolt ......................... 32

802-377C, bolt .................................. 45

803-014C, nut 32

803-020C, nut ........44

803-021C, nut .................................. 43

803-360C, nut .................................. 49

804-006C, washer 30

.............................................. 36, 37

804-011C, washer ................... 32

804-013C, washer 32

....................................................... 52

804-015C, washer ..44

, 16, 26, 39, 41,

, 16, 39, 41, 44,

, 16, 39, 41, 42,

, 29

, 16, 39, 41, 46,

, 16, 39, 41, 47,

, 16, 26, 39, 41,

, 33

, 35, 36, 37

, 33

, 38 , 33

, 33, 50, 51, 52

, 45, 46, 47

, 32, 33, 35,

, 33

, 33, 50, 51,

, 45, 46, 47

401-885M Table of Contents Index 2014-06-16

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Great Plains Manufacturing, Inc. Table of Contents Index Index 75

804-016C, washer ............................ 46

804-022C, washer ............................ 43

804-075C, washer ..30

806-144C, U-bolt .............................. 46

806-150C, bolt ........................ 50

806-159C, U-bolt .............................. 46

806-165C, U-bolt .............................. 51

810-037C, check valve ............ 31

810-273C, motor .............................. 33

810-556C, motor .............................. 32

810-804C, cooler .................... 37

811-059C, hose ..............56

811-073C, tee ........56

811-077C, tee .................31

811-078C, tee ......................... 31

811-079C, tee .................................. 60

811-088C, adaptor .................. 31

811-125C, hose ............................... 63

811-147C, cross ............................... 60

811-150C, elbow .............31

, 35, 36, 37

, 52

, 35

, 38

, 57, 58

, 57, 58, 63

, 35, 63

, 35

, 35, 63

811-237C, hose .......................61

811-268C, hose ...39

57, ........... 58, 59, 60, 61, 63

811-269C, hose ..... 39

811-291C, hose .......................39

811-502C, adaptor ........................... 35

811-518C, hose ............................... 60

811-663C, hose .......................61

811-664C, hose .......................61

811-725C, elbow .............................. 63

811-773C, hose .............. 39

811-807C, hose .............. 56

811-967C, hose ............................... 61

811-980C, hose ............................... 63

818-130C, decal ................................ 5

818-230C, decal ................................ 5

826-777C, coupler .............. 2

826-778C, coupler .............. 2

841-196C, hose ...31

59, ......................................60, 61

, 54, 55, 56,

, 54, 55, 59

, 35, 54, 55,

, 63

, 60

, 63 , 63

, 54, 59 , 57, 58

, 6, 12 , 6, 12

841-281C, hose ................................ 61

841-462C, hose ................................ 60

841-556C, hose ................................ 55

841-815C, elbow ............ 54

841-847C, hose .............. 54

841-848C, hose ....................... 55

841-849C, hose ................................ 56

841-850C, hose ................................ 57

851-031C, hose ....................... 61

851-053C, hose ....................... 39

851-163C, hose .............. 39

851-164C, hose ....................... 61

858-003C, decal ...................... 14

858-004C, decal .................................5

858-005C, decal .................................4

890-396C, bushing ...........................34

890-624C, screen ........... 29

890-891C, bushing ...........................31

890-892C, plate ....................... 32

891-110C, ﬁlter ................................. 23

, 56, 59 , 59, 60

, 58

, 63 , 63

, 61, 63

, 63 , 22

, 35, 39

, 33

2014-06-16 Table of Contents Index 401-885M

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76 Single-Section PTO Pumps Table of Contents Index Great Plains Manufacturing, Inc.

401-885M Table of Contents Index 2014-06-16

Page 81

Table of Contents Index

Page 82

Table of Contents Index

Great Plains Manufacturing, Inc.

Corporate Ofﬁce: P.O. Box 5060

Salina, Kansas 67402-5060 USA

Great Plains PTO Kits Single-Section User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Important Safety Information

Look for Safety Symbol

Be Aware of Signal Words

Using PTO Safely

Prepare for Emergencies

Be Familiar with Safety Decals

Avoid High Pressure Fluids

Practice Safe Maintenance

Safety At All Times

Safety Decals

Safety Decals

Danger: Rotating Driveline

858-005C

858-004C

Warning: Hot Fluid

Caution: 540 RPM PTO

818-240C

Caution: 1000 RPM PTO

Introduction

Description of Unit

Suitable Applications

Kits Covered

Related Documents

Related Parts

20-Spline Coupler

21-Spline Coupler

Using This Manual

Call-Outs

Owner Assistance

PTO Operation

Tractor Requirements

540 rpm Tractor Requirements

540 rpm PTO Clearance

1000 rpm Tractor Requirements

1000 rpm Type 2 PTO Clearance

1000 rpm Type 3 PTO Clearance

Hitching with PTO

Hitching with 540 rpm PTO

Prepare Tractor

Mount Pump

Secure Pump

Hitching with 1000 rpm PTO

Install Coupler

Prepare Tractor

Mount Pump

Check Hydraulics

Check Oil Level

Inspect Hoses and Fittings

Starting the Pump

About the Flow Control Valve

Setting Meter Pressurization

General Steps for all Kits

Ground Drive Meter Pressure

Hydraulic Drive Meter Pressure

Adjustment Steps:

PTO Unhitching

Dismount 540 rpm Pump

Dismount 1000 rpm Pump

PTO Troubleshooting

PTO Maintenance

Oil and Filter Change

Oil Fill

Oil and Filter Change

Lubrication and Scheduled Maintenance

Oil Filter

Pump/Fan Oil

540 rpm Seal Kit

1000 rpm Seal Kit

Appendix A - Installation

Before You Start

Compatible Planters

One PTO pump kit is always required. Older planters may also require a fan update kit. Each kit updates one planter.

Fan Motor Compatibility

2025A/2525A Compatible Kits

YP425A Compatible Kits