Great Plains PT8030 User Manual

Predelivery Instructions
PT6030 and PT8030
Pull-Type Planter
Manufacturing, Inc.
P.O. Box 5060 Salina, Kansas 67402-5060
Read this manual entirely. When you see this symbol, the subsequent instructions and
!
warnings are serious - followwithout exception. Your life and the lives of others depend on it!
© Copyright 1999 Printed
10/14/08

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Cover illustration may show optional equipment not supplied with standard unit.
401-032Q
Table of Contents
Tab le of Contents
Important Safety Information . . . . . . . . . . . . . . . . . 1
Safety Notations . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description of Unit. . . . . . . . . . . . . . . . . . . . . . . . 2
Intended Usage. . . . . . . . . . . . . . . . . . . . . . . 2
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . 2
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Assembly and Setup Assistance. . . . . . . . . . . . . 2
Assembly and Setup . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools Required. . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pre-Assembly Checklist. . . . . . . . . . . . . . . . . . . . 3
Planter Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Row Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . 4
Marker Installation. . . . . . . . . . . . . . . . . . . . . . . . 5
Dry Fertilizer Assembly . . . . . . . . . . . . . . . . . . . . 6
Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tire Inflation Chart. . . . . . . . . . . . . . . . . . . . . . . . 8
Torque Values Chart for Common Bolt Sizes . . . 8
Great Plains Mfg., Inc.
© Copyright 1999 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressedor implied. While every precaution has been takenin the preparation of this manual,Great Plains Manufacturing,Inc. assumes no responsibility forerrors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
PT6030 and PT8030 Pull-Type Planter 401-032Q
Great Plains Manufacturing, IncorporatedTrademarks
Printed in the United States of America.
10/14/08

Important Safety Information

Important Safety Information
For your safety, thoroughly read “Important Safety Informa­tion” and “Operating Instructions” in the operator’s manual
before proceeding.

Safety Notations

The SAFETY ALERT SYMBOL indicates that there is a poten­tial hazard to personal safety involved and extra safety precau­tions must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, pru­dence and proper training of personnel involved in the opera­tion, transport, maintenance and storage of equipment.
Watch for the following safety notations throughout your oper­ator’s manual.
!
DANGER!
Indicates an imminently hazardous situation which, if not avoided, will resultin death or serious injury. This signal word is limited to the most extreme situations.
!
Great Plains Mfg., Inc.
!
WARNING!
Indicates a potentially hazardous situation which, if not avoid­ed, could result in death or serious injury.
!
CAUTION!
Indicates a potentially hazardous situation which, if not avoid­ed, may resultin minor or moderate injury.It may also be used to alert against unsafe practices.

Safety Rules

Most accidents are the result of negligence, carelessness or failure to follow safety precautions. Though your implement is designed with many built-in safety features, safety precautions are mandatory to prevent accidents.
PT6030 and PT8030 Pull-Type Planter 401-032Q
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Great Plains Mfg., Inc.

Introduction

Introduction
Great Plains Manufacturingwants you to be satisfied with any new machine delivered by the Great Plains Trucking network. To ease the assembly task and produce a prop­erly working machine, read this entire manual before as­sembling or setting up new equipment.

Description of Unit

The 6- and 8-row pull-type planter is a towed seeding im­plement. The frame consists of 7-by-7-inch tubing. Plant­ing rates are adjustable by changing sprockets on the planter transmission or contact drive. Row units are mounted on the frame.Seed hoppers are standard on the row units; chemical hoppers and granular-chemical appli­cators are available. Springs on each row unit provide down pressure needed for the double-disk openers to make a seed trench. Finger-pickup meters singulate and dispenseseedfromthe hopper and deliver it to the trench. Seeding depth is controlled by side gauge wheels on the openers.Closing wheels or disks closethetrench.Withan optional 5-by-7-inch fertilizer bar,the planter can be outfit­tedwithdry or liquidfertilizerapplication and tillage attach­ments.
Intended Usage
Use this implement for seeding row crops in large fields. Tow the implement behind an agricultural tractor at plant­ingspeedof5mphand at transportspeeds of less than 20 mph. The unit is designed for conventionallytilled fields but can be used in no- or minimum-till conditions if outfit­ted with optional tillage attachments.

Using This Manual

This manual was written to help you assemble and pre­pare the new machine for the customer. The manual in­cludes instructions for assembly and setup. Read this manualand followthe recommendations forsafe, efficient and proper assembly and setup.
An operator’s manual is also provided with the new ma­chine. Read and understand “Important Safety Informa- tion” and “Operating Instructions” in the operator’s manual before assembling the machine. As a reference, keep the operator’s manual on hand while assembling.
Theinformation in this manualiscurrent at printing.Some parts may change to assure top performance.
Definitions
Right and left as used in this manual are determined by facingthe direction the machine will travel while in use un­less otherwise stated.
IMPORTANT: A crucial point of information about the preceding topic. For safe and correct oper ation, read and follow the directions provided before continuing.
NOTE: Useful information about the preceding topic.

Assembly and Setup Assistance

Toorder additional copies ofdealer assembly instructions or operator’s and parts manuals, write to the following ad­dress. Include model numbers in all correspondence.
If you do not understand any part of this manual or have other assembly or setup questions, assistance is avail­able. Contact
Product Support
Great Plains Mfg. Inc., Service Department
P.O. Box 5060
Salina, KS 67402-5060
10/14/08
PT6030 and PT8030 Pull-Type Planter 401-032Q
1

Assembly and Setup

Assembly and Setup
Great Plains Mfg., Inc.
The followingheadings are step-by-step instructions for assembling the planter. Begin with

Pre-Assembly Checklist

sary partsand equipment. Then proceed with
up
. Follow each step to makethe job as quick and safeas
possible and produce a properly working machine. The planter is shipped via flat bed truck. It is the dealer’s
responsibility to unload the new machine. Unload all equipmentbeforebeginningassembly. Do not attemptany assembly work while the planter is on the truck.
to make sure you have all neces-

Tools Required

Planter Set-
and
Tools Required
Forklift with 5,000 pound capacity
Lifting chains
General hand tools Pre-Assembly Checklist
1. Read and understand “Important Safety Informa­tion” on page 0 before assembling.

2. Have at least two people on hand while assembling.

3. Make sure the assembly area is level and free of ob­structions (preferablyan open concrete area).

4. Have all major components.

5. Have all fasteners and pins shipped with the drill.

IMPORTANT: If a pre-assembled part or fastener is temporarily removed, remember where it goes. Keep the parts separated.

Planter Setup

!
DANGER!
Crushing hazard. You may be severely injured or killed if the planter falls. Securely attach planter to lifting equipment. Do not walk or place any body part under the planter while lifting. Keep all bystanders away. Do not remove shipping stands until tongue is installed and parking jack is lowered.
!
WARNING!
Lifting hazard.The weight of the planter could bend theforks or cause the forklift to tip over, whichmay leadto serious injuryor death. Consider strength of the forks, the plantercenter of grav­ity and forklift balance. The forklift must be heavy enough to carry the load.
!
WARNING!
Obey all safety instructions from lifting equipment manufactur­er.Be sureshipping stands are securelyattached prior to lifting. Be sure lifting equipment has enough capacity to lift planter.
1. Attach lifting chain to planter frame and forklift. Lift frameandstands.With standsoff the ground,back up forklift. Chain should become taut.
6. Havea copyof the parts manual on hand. If unsure of proper placement or use of any part or fastener, refer to the parts manual.

7. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.

8. Check for proper tension and alignment on all drive chains.

9. Checkthat all safetylabelsandreflectorsarecorrectly located and legible. Replace if improperly located or damaged.Referto Information” in the operator’s manual.
10. Inflatetiresto recommended pressure as listed on the
Tire Inflation Chart
Tighten wheel bolts as specified on
Chart
on the“Appendix” on page 7.
SafetyDecals
on the“Appendix” on page 7.
,“Important Safety
Torque Values

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Assembly and Setup

2. Lower and back up slowly as shown below.

15061

4. Attach hitch to frame as shown.

15072

5. Remove shipping stands and brackets.

Row Unit Assembly

1. Disassemblerow-unit springs(1) from mountingshaft (2) by removing cotter pins and washers.

2. Hook springs into row-unit mount (3).

3. Turneye-bolts(4) so they are just belowthe mounting shaft (2), then turneye-bolts back just enough so you can assemble eye-bolts on mounting shaft (2).

4. Secure springs to mounting shaft using washers and cotter pins.

3. Block to a level position and remove chain.

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15063

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PT6030 and PT8030 Pull-Type Planter 401-032Q
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Assembly and Setup
Great Plains Mfg., Inc.

Marker Installation

1. Lowerthe planter to the plantingposition. Removethe frame cap if applicable.

2. Blockup the marker cylinders inside the frame tube so the rod ends will not contact anything when extended.
3. Extend and retractthe marker cylinders severaltimes to remove any air from the system and check that the hydraulics are operating properly.
4. Assemble the first stage arms (1) onto the planter us­ing the pivot pins that are wired into the marker mounts (2). Secure pivot pins with roll pins.
NOTE: Assemble markers so shear pin (3) faces forward.
5. Assemble second-stage arms (4) onto the end of the first-stage arms. To assemble, remove1/2-by-3 1/2­inch pivot bolt and nut (5) then secure second-stage arm with pivot bolt and 5/16-inch shear bolt (3).

6. Assemble extension tubes (6) onto second-stage arms.

7. Start tractor and slowly extend one cylinder 6 inches. Shut tractor off. Pin the cylinder to the pivot link (7).
8. Tighten all hardware on the marker to specification. Refer to
Torque Vales Chart
, Appendix, page 7.

9. Start tractor and fold marker into the storage position.

10. Repeat steps 7 through 9 for other marker.

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Assembly and Setup

Dry Fertilizer Assembly

1. Reposition hopper supports(1) on thefertilizer bar so thehoppers can be boltedtothesupports.Referto the drawing for approximate dimensions in inches. You may need to re-adjust the supports again when mounting the hoppers.
15751
6 Row Planter

2. Remove a bearing (1) and retainer washer (2) from one end of the auger shaft.

3. Slideaugerassembly(3) through hopper andfertilizer outlets. Replace bearing (1) and retainer washer (2).

8 Row Planter

15752
4. Make sure auger is assembled correctly. Tilt the hop­perso you can seetheauger.Usingawrenchtorotate the shaft, turn the shaft in the same direction the drill willtravel.Watchthat theauger rotates sofertilizerwill be pushed to the outside. If fertilizer will be pulled to the center of the hopper, remove auger shaft and re­assemble properly.

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Assembly and Setup
Great Plains Mfg., Inc.
5. Place flow divider (1) over fertilizeroutlets. Use hair­pin cotter keys (2) topin flow divider to fertilizer outlet.
6. Attach metal straps (3) to hopper with 5/16-by-1-inch bolts (4), fender washers (5), rubberwashers (6), lock washers (7) and nuts (8).
7. Attach tarp straps (9) to hopper lid and metal strap with 5/16-by-1 1/2-inch bolts (10), flat washers (11), lock washers (12) and nuts (13).

15754

10. Connect far-lefthopper to the drive by installing drive coupler (1) on the fertilizer drive shaft (2). You may need to adjust the hopper or fertilizer drive (3).

16880

11. When you are satisfied that the far left-hopper is prop­erly mounted, mount remaining hoppers, moving to the right. Connect each hopper to the next with cou­plers, coupler shaftsand wire retainer pins as you go. You may need to reposition hopper supports slightly for hoppers to connect.
8. Mount the far-left hopper on the fertilizer-bar assem­bly. Place hopper (1) on supports and attach with 1/2­by-3-inch bolts (2) and lock nuts (3). Pin the rear of hopperto supportswith bentpins(4).You mayneed to loosen the hopper supports to mount the hopper.
9. On the far-left hopper, assemble drive coupler (5) on the left end of the auger shaft. Secure with roll pin. As­semblecoupler (6) and couplershaft (7) on right-hand end of auger shaft. Secure with wire retainer pin.

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Appendix

Appendix

Torque Values Chart for Common Bolt Sizes

Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi
1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 436597 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11
5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53
3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62 7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105
1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150 9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245
5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300
3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355
3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 3560
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch
Grade 8
Bolt Size
(Metric)
4
N · m ft-lb N · m ft-lb N · m ft-lb
1
in-tpi = nominal thread dia.in inches-threads per inch
2
N· m = newton-meters
3
ft-lb= foot pounds
4
mm x pitch = nominal thread dia. in millimeters x thread pitch
Bolt Head Identification
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9

Tire Inflation Chart

Tire Size Inflation PSI Tire Size Inflation PSI
7.50 x 20" 4-Ply Rib 28 11L x 15" 6-Ply Rib Implement 28
9.0 x 22.5 10-Ply Highway Service 70 70 11L x 15" 12-Ply Rib Implement 52
9.0 x 24" 8-Ply Rib Implement 40 12.5L x 15" 8-Ply Rib Implement 36
9.5L x 15" 6-Ply Rib Implement 32 12.5L x 15" 10-Ply Rib Implement 44
9.5L x 15" 8-Ply Rib Implement 44 16.5L x 16.1" 10-Ply Rib Implement 36
9.5L x 15" 12-Ply Rib Implement 60 21.5 x 16.1” SC 10-Ply Rib Implement 28
10/14/08
PT6030 and PT8030 Pull-Type Planter 401-032Q
7
Great Plains Manufacturing, Inc.
Corporate Office: PO. Box 5060
Salina, Kansas 67402-5060 USA
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