Great Plains PT1230 User Manual

Predelivery Instructions
PT1230
Folding Pull-Type Planter
Manufacturing, Inc.
P.O. Box 5060 Salina, Kansas 67402-5060
Read this manual entirely . When y ou see this symbol, the subsequent instructions and
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warnings are serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 1999 Printed
10/14/08
15788
Cover illustration may show optional equipment not supplied with standard unit.
401-072M
Table of Contents
Table of Contents
Important Safety Information . . . . . . . . . . . . . . . . . 1
Safety Notations . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description of Unit. . . . . . . . . . . . . . . . . . . . . . . . 2
Intended Usage. . . . . . . . . . . . . . . . . . . . . . . 2
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . 2
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Assembly and Setup Assistance. . . . . . . . . . . . . 2
Section 1 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools Required. . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pre-Assembly Checklist. . . . . . . . . . . . . . . . . . . . 3
Planter Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 3
Row Unit Assembly. . . . . . . . . . . . . . . . . . . . 4
Marker Installation. . . . . . . . . . . . . . . . . . . . . 4
U-Joint Assembly . . . . . . . . . . . . . . . . . . . . . 6
Point Row Clutch. . . . . . . . . . . . . . . . . . . . . . 6
Liquid Fertilizer Assembly . . . . . . . . . . . . . . . . . . 7
Section 2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hitching Planter to Tractor . . . . . . . . . . . . . . . . . 10
Hydraulic Hose Hookup. . . . . . . . . . . . . . . . . . . 10
Row Unit Setup and Adjustment . . . . . . . . . . . . 11
Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tire Inflation Chart. . . . . . . . . . . . . . . . . . . . . . . 12
Torque Values Chart for Common Bolt Sizes . . 12
Great Plains Mfg., Inc.
© Copyright 1999 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warr anty of any kind, either expressed or implied. W hile ev ery precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions . Neither is any liability assumed for damages resulting from the use of the inf orma­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, A usherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
PT1230 Folding Pull-Type Planter 401-072M 10/14/08
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Important Safety Information
Important Safety Information
For your safety, thoroughly read “Important Safety Informa­tion” and “Operating Instructions” in the operator’s manual
before proceeding.
Safety Notations
The SAFETY ALERT SYMBOL indicates that there is a poten­tial hazard to personal safety involved and extra safety precau­tions must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, pru­dence and proper training of personnel involved in the opera­tion, transport, maintenance and storage of equipment.
Watch for the following safety notations throughout your oper­ator’s manual.
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DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
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Great Plains Mfg., Inc.
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WARNING!
Indicates a potentially hazardous situation which, if not avoid­ed, could result in death or serious injury.
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CAUTION!
Indicates a potentially hazardous situation which, if not avoid­ed, may result in minor or moder ate injury. It may also be used to alert against unsafe practices.
Safety Rules
Most accidents are the result of negligence, carelessness or failure to follow safety precautions. Though your implement is designed with many built-in safety features, safety precautions are mandatory to prevent accidents.
PT1230 Folding Pull-Type Planter 401-072M 10/14/08
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Great Plains Mfg., Inc.
Introduction
Introduction
Great Plains Manufacturing wants y ou to be satisfied with any new machine delivered b y the Great Plains Trucking network. To ease the assembly task and produce a prop erly working machine, read this entire manual before as­sembling or setting up new equipment.
Description of Unit
The 12-row , 30-inch spacing, pull-type planter has six rigid center rows and 3 rows on each end which float indepen dently in field operation. The outer 3 rows on each end lift and fold abov e the center rows for transporting. Field turns can be completed in a relatively small radius due to the lift wheels and short tongue.
The PL1230 allows application of liquid fertilizer .The com­plete system allows you to band liquid fertilizer on 12 rows with two, 230-gallon liquid tanks and an optional squeeze pump.
Intended Usage
This machine is intended for planting row crops in conv en­tional as well as no-till conditions.
Using This Manual
This manual was written to help you assemble and pre­pare the new machine for the customer. The manual in­cludes instructions for assembly and setup . Read this manual and follow the recommendations f or safe, efficient and proper assembly and setup.
An operator’s man ual is also pro vided with the ne w ma­chine. Read and understand “Important Safety Informa- tion” and “Operating Instructions” in the operator’ s manual before assembling the machine . As a reference, keep the operator’ s man ual on hand while assembling.
The information in this manual is current at printing. Some parts may change to assure top performance.
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Definitions
The following terms are used throughout this manual. Right and left as used in this manual are determined by
facing the direction the machine will trav el while in use un less otherwise stated.
­NOTE: Useful inf ormation about the preceding topic.
IMPORTANT: A crucial point of information about the preceding topic. For safe and correct oper ation, read and follow the directions provided before continuing.
Assembly and Setup Assistance
To order additional copies of predelivery instructions or operator’s and parts manuals, write to the follo wing ad dress. Include model numbers in all correspondence.
If you do not understand any part of this manual or have other assembly or setup questions, assistance is av ail able. Contact
Product Support
Great Plains Mfg. Inc., Service Department
P.O . Box 5060
Salina, KS 67402-5060
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10/14/08
PT1230 Folding Pull-Type Planter 401-072M
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Section 1 Assembly
Section 1 Assembly
Great Plains Mfg., Inc.
The following headings are step-by-step instructions for assembling the planter. Begin with Tools Required and Pre-Assembly Checklist to make sure y ou ha v e all neces sary parts and equipment. Then proceed with Planter As- sembly. Follow each step to make the job as quick and safe as possible and produce a properly working machine.
The planter is shipped via flat bed truck. It is the dealer’s responsibility to unload the new machine. Unload all equipment before beginning assembly . Do not attempt any assembly work while the planter is on the truck.
Tools Required
Forklift with 3,000 pound capacity
Lifting chains
General hand tools Pre-Assembly Checklist
1. Read and understand “Important Safety Informa­tion” on page 0 before assemb ling.
2. Have at least two people on hand while assemb ling.
3. Make sure the assembly area is le vel and free of ob­structions (preferably an open concrete area).
4. Have all major components.
5. Have all f asteners and pins shipped with the planter
Planter Assembly
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WARNING!
The fertilizer-tank weldment weighs more than 300 pounds and could cause serious injury if it falls. Make sure the weldment is securely attached to an adequate lifting device. Keep people away while the weldment is being lifted. Do not place any body parts under the weldment at any time.
1. If the planter has liquid fertilizer, remo ve fertilizer-tank weldment from the planter frame. Secure adequate lifting device to the weldment. Unstrap the weldment from the planter frame. Loosen and remove the bolts that hold the weldment on the planter. Sa ve bolts, washers and nuts. Lift the weldment off the planter frame and lower weldment to the ground.
2. Refer to Figure 1-1. Attach tongue assembly (1) to frame assembly (2) by installing nut str aps (3) with 1­by-2 1/2-inch hex bolts (4) and USS flat washers (5). Install front bolts first. T orque bolts as listed on Torque V alues Chart, “Appendix,”
page 11.
IMPORTANT: If a pre-assembled part or fastener is temporarily removed, remember where it goes. Keep the parts separated.
6. Have a cop y of the parts manual on hand. If unsure of proper placement or use of any part or fastener, ref er to the parts manual.
7. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
8. Check for proper tension and alignment on all drive chains.
9. Check that all safety labels and reflectors are correctly located and legible. Replace if improperly located or damaged. Refer to Safety Labels , “Important Safety Information” in the operator’ s man ual.
10. Inflate tires to recommended pressure as listed on the Tire Inflation Chart on theAppendix” on Tighten wheel bolts as specified on Torque Values Chart on theAppendix” on
page 11.
page 11.
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Figure 1-1
Tongue and Frame Assembly
PT1230 Folding Pull-Type Planter 401-072M 10/14/08
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