Great Plains PM400 User Manual

TABLE OF CONTENTS
Safety Notices ...................................................................................................... 1
Introduction .......................................................................................................... 3
System Overview ............................................................................................................... 3
Specifications..................................................................................................................... 5
Performance ...................................................................................................................... 7
Console/Display ................................................................................................................. 7
Compatibility ...................................................................................................................... 7
User Aid ............................................................................................................................. 7
Quick Start Guide................................................................................................. 9
Planter Configuration ......................................................................................................... 9
Number of Rows ............................................................................................................................... 9
Row Spacing ................................................................................................................................... 10
Ground Speed Configuration ........................................................................................... 11
Help Card......................................................................................................................... 12
Key Functions .................................................................................................... 15
On/Off Key ....................................................................................................................... 15
Alarm Cancel Key ............................................................................................................ 15
Enter Key ......................................................................................................................... 16
Escape Key...................................................................................................................... 16
Up and Down Arrow Keys................................................................................................ 16
Left and Right Arrow Keys ............................................................................................... 16
Operate Key..................................................................................................................... 16
Planter Setup Key............................................................................................................ 16
Ground Speed Setup Key ................................................................................................ 17
Limits Setup Key.............................................................................................................. 17
Display And Service Key ................................................................................................. 17
Accessory Setup Key....................................................................................................... 17
Seed Count Mode Key..................................................................................................... 17
Speed Area Mode Key..................................................................................................... 17
Editing Screen Fields Using Keys.................................................................................... 18
Highlighted Digit for Editing............................................................................................................. 18
Installation .......................................................................................................... 19
Standard Mounting Bracket ............................................................................................. 19
Optional Mounting 3D Adjustable Bracket ....................................................................... 20
Installing Console Harnesses .......................................................................................... 21
Installing Implement Harness and Sensors ..................................................................... 22
PM300, PM332, PM400 Planter Monitors
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TABLE OF CONTENTS
Advanced SetUp................................................................................................ 23
Planter and Ground Speed............................................................................................... 23
Row SetUp (Auto Assigned)............................................................................................................ 23
Ground Speed Setup....................................................................................................................... 24
Manual Ground Speed Constant Entry............................................................................................ 25
Accessory Setup (Optional)............................................................................................. 26
Limits Setup (population) (Optional) ................................................................................ 28
Target Population ............................................................................................................................ 28
HI Population/Low Population ......................................................................................................... 29
Population Adjustment..................................................................................................................... 29
Population Response Rate .............................................................................................................. 29
Units of Measurement, Backlighting and Alarm Volume Control..................................... 30
Service Screen ................................................................................................................ 30
Security Screen ............................................................................................................... 31
Auxiliary Modes................................................................................................. 33
Speed Area Mode............................................................................................................ 33
Seed Count Mode............................................................................................................ 33
Monitoring Planting........................................................................................... 35
Operate Screen Setup..................................................................................................... 35
Customizing the Upper Parameter Window .................................................................... 35
Customizing the Lower Parameter Window .................................................................... 37
Available Planting Parameters ........................................................................................ 38
Average Population ......................................................................................................................... 38
Minimum/Average/Maximum Population......................................................................................... 39
Population Row Scan ...................................................................................................................... 39
Average Spacing ............................................................................................................................. 39
Minimum/Average/Maximum Spacing............................................................................................. 39
Spacing Row Scan .......................................................................................................................... 39
Seeds per Distance ......................................................................................................................... 39
Minimum/Average/Maximum Seeds per Distance........................................................................... 39
Seeds per Distance Row Scan........................................................................................................ 39
Field Area 1 ..................................................................................................................................... 40
Field Area 2 ..................................................................................................................................... 40
Total Area ........................................................................................................................................ 40
Speed .............................................................................................................................................. 40
Area per Hour .................................................................................................................................. 40
Fan .................................................................................................................................................. 40
Shaft ................................................................................................................................................ 40
Flow ................................................................................................................................................. 40
Alarms ................................................................................................................ 41
Hopper Level ................................................................................................................... 41
Row Failure ..................................................................................................................... 41
All Rows Failure............................................................................................................... 42
Hi/Low Population Warning ............................................................................................. 43
Fan Speed Low/Hi Limit Warning .................................................................................... 43
Shaft Speed Low/Hi Limit Warning.................................................................................. 44
Flow Low/Hi Limit Warning .............................................................................................. 44
Failed Ground Speed Sensor .......................................................................................... 45
Battery Hi/Low ................................................................................................................. 45
Self-Test Failure .............................................................................................................. 46
Hi Ground Speed Exceeded (Optional) ........................................................................... 46
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PM300, PM332, PM400 Planter Monitors
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TABLE OF CONTENTS
Troubleshooting................................................................................................. 47
Monitor Will Not Power On .............................................................................................. 47
Row Failure or Hi/Low Alarm When Row is Planting Properly..........................................47
Hopper Alarm Does not Sound When Hopper is Empty ...................................................48
Hopper Alarm Does Not Sound When Hopper is Full.......................................................48
System Voltage Alarm ......................................................................................................48
Accessory Alarm Sounds When Shaft, Fan or Flow is Working .......................................49
Ground Speed Alarm Sounds When Forward Movement ................................................49
Ground Speed High Alarm Sounds ..................................................................................49
Self-Test Alarm .................................................................................................................50
Connector Pin-Outs ......................................................................................................... 51
Connector Pin-Outs ......................................................................................................... 52
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PM300, PM332, PM400 Planter Monitors
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OPERATOR’S MANUAL

SAFETY NOTICES

Safety notices are one of the primary ways to call attention to potential hazards.
This Safety Alert Symbol identifies important safety messages in this manual. When you see this
!
Use of the word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
symbol, carefully read the message that follows. Be alert to the possibility of personal injury or death.
Use of the word CAUTION with the Safety Alert Symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Use of the word CAUTION without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in equipment damage.
PM300, PM332, PM400 Planter Monitors
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SAFETY NOTICES / 1
OPERATOR’S MANUAL
2 / SAFETY NOTICES
PM300, PM332, PM400 Planter Monitors
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OPERATOR’S MANUAL

INTRODUCTION

SYSTEM OVERVIEW

The DICKEY-john PM300, PM332, and PM400 Planter Monitors offer features to monitor 16, 32, and 36 rows, respectively. The units monitor seed or fertilizer rows, two hopper levels, and a frequency input (shaft, fan, or flow). The monitors are compatible with DICKEY-john seed, flow, hopper level, and gear sensors. The units store all configuration data in nonvolatile memory, retaining information even when disconnected from power. Figure 1 provides an illustration of a generic console.
The PM300, PM332, and PM400 are designed to meet the custom needs of individual users. The display may be configured to output a comprehensive set of planter parameters. The user selects the type and number of parameters to be monitored. Choices may be as simple as monitoring population and field area or may be more complex. Similarly, blink or fail mode information may be viewed as a bar graph, gauge, or symbol. Information may be viewed in large format (for ease of viewing), or small format (for entire planter view). Auto-scrolling and arrow key override are used to maintain control of real-time information required by the user.
Figure 1
PM300, PM332, and PM400
GROUND
PLANTER
SPEED
SETUP
SETUP
ACCY
OPERATE
SETUP
LIMITS SETUP
SEED COUNT MODE
DISPLAY
&
SERVICE
SPEED
AREA
MODE
ESCAPE
ENTER
PMXXX
PM300, PM332, PM400 Planter Monitors
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INTRODUCTION / 3
OPERATOR’S MANUAL
Figure 2
User-Definable Display Examples
527.3
5.2
4.5
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
Graphic mode: average population,
speed, and field 1 area output with bar
graphs
33.4
33.4
12.5
0.0
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
1
9
10
2.9
3.2
5.0
1 2 3 4 5 6 7 8 9
Text mode: average spacing, spacing
scan and min/max/avg spacing output
with bar graphs
37.2
33.5
1 2 3 4 5 6
7 8 9 10 11 12
in
6
6
10
10
Min/max/avg population, population
row scan, avg speed spacing, and shaft
speed with gauges
2 4 6 8
Rows 2, 4, 6, 8 (above limit) alarm
screen
Min/max/avg population and row scan
with blinking row symbols
33.3
2
12.5
1 2 3 4 5 6
7 8 9 10 11 12
Row scan and average spacing with
blinking symbols and row 1 hi alarm
(alarm cancel returns user to operate
screen)
4 / INTRODUCTION
PM300, PM332, PM400 Planter Monitors
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OPERATOR’S MANUAL

SPECIFICATIONS

Power 10–16 VDC, 5 A maximum
Operating temperature range -20°C to 70°C (-4°F to 158°F)
Storage temperature range -40°C to 85°C (-40°F to 185°F)
Size 18.4 cm W x 20.1 cm H x 4.3 cm D
(7.3" W x 7.9" H x 1.7" D)
Weight 4.4 lbs for 16-row PM300 system
4.8 lbs for 32-row PM332 system
6.4 lbs for 36-row PM400 system *Weight includes console and attached cables (battery power cable and signal cable that extends to the drawbar).
Wire Harnesses The PM300, PM332, and PM400 include
integrated harnesses to supply the unit's power (fused), ground speed input, and sensor inputs (to drawbar). The connectors are compatible with existing DICKEY-john harnesses. DICKEY-john can supply custom harnesses required for sensor inputs.
Sensors Compatible with existing DICKEY-john
sensors
Standard mounting Rear attached horizontal or vertical
mounting bracket Mounting bracket weighs 1.0 lb.
Optional mounting Three-axis adjustable mounting bracket
Contrast adjustment Automatic temperature compensation for
contrast
Backlight adjustment Three settings for full sun, daytime, or
nighttime use
CE certified
Dust and moisture resistant
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6 / INTRODUCTION
PM300, PM332, PM400 Planter Monitors
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OPERATOR’S MANUAL

MAJOR FEATURES

PERFORMANCE

Planter monitoring of 16 row (PM300), 32 rows (PM332), or 36 rows PM400
Monitoring of ground speed, two hopper levels, one frequency function (fan, shaft, or flow)
Easy and flexible configuration
User-definable view of two, three, or four functions (all are available): – Average Population – Average Seed Spacing – Average Seeds Per Distance – Population Row Scan – Seed Spacing Row Scan – Seed Per Distance Row Scan – Minimum, Maximum, Average Row Population – Minimum, Maximum, Average Row Spacing – Minimum, Maximum, Average Spacing Per Distance – Field Area 1 – Field Area 2 – Total Area 3 – Ground Speed – Fan, Shaft, or Flow Frequency
User-definable row information: –Bar Graph – Wiper Gauge – Symbols (Failure mode) – Symbols flashing proportional to seeding rates
PM300, PM332, PM400 Planter Monitors
11001-1372-200606

CONSOLE/DISPLAY

Large, user friendly keys
User-definable text size ease of viewing
Graphic or text-based output labels
Backlit graphic display for nighttime use
Three-level backlight intensity adjustment
Large, concise error messages displayed with audible alarm
English or metric units
Horizontal and vertical mounting (optional 3D adjustment bracket)

COMPATIBILITY

Compatible with DICKEY-john sensors
Plug-in replacement for other DICKEY-john monitors
Optional support of RS-232 based data logging

USER AID

•Help card
MAJOR FEATURES / 7
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PM300, PM332, PM400 Planter Monitors
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OPERATOR’S MANUAL
PLANTER
SETUP

QUICK START GUIDE

Three inputs are required for monitor operation.
Number of rows
Row spacing
Ground speed constant
Selecting a pre-programmed planter configuration provides easy set-up of planter row width, number of rows, implement width, and row types.

PLANTER CONFIGURATION

Planter Setup key
To program the planter configuration, select the Planter Setup key. The Planter Configuration screen will be displayed.
Figure 3
Planter Configuration Screen
Planter Configuration
123
20.00
1 2 3 5 6
I/O
PLANTER CONFIG #
16
#
in
15.0
ft
4
# of Rows
Row Spacing
Row Setup
ENTER
Enter key
Left and Right Arrow keys
PM300, PM332, PM400 Planter Monitors
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The PM300, PM332, and PM400 can store three planter configurations for users with split row planters or multiple planters and seeders, but many users store only one configuration.
To select a planter configuration number (1, 2, or 3)
1. Press Enter to highlight arrow indicator ( S ) and move using the Left
and Right keys to make a selection.
2. Press Enter to confirm the selection.

NUMBER OF ROWS

To change number of rows:
1. Use the Left and Right Arrow keys to highlight the number of rows field.
QUICK START GUIDE / 9
OPERATOR’S MANUAL
ENTER
Enter
2. Press Enter to modify the number of rows as shown in Figure 4. Use the Right and Left Arrow keys to select the digit to change. Use the Up and Down Arrow keys to edit the selected digit. Use the Up Arrow key to increase the value; use the Down Arrow key to decrease the value.
3. Press the Enter key to confirm the selection. Enter the row spacing in the same manner.
4. Once the new values are entered, select either the Escape or Operate key to return to the Operate (main) screen.
Figure 4
Number of Rows Screen
Up and Down Arrow keys
OPERATE
Operate key
ESCAPE
Escape key
Left and Right Arrow keys
123
15.00
1 2 3 5 6
I/O
NUMBER OF ROWS

ROW SPACING

To change row spacing:
1. Press Planter Setup key.
2. Use the Down arrow to highlight the row spacing field (refer to Figure
5).
3. Press Enter to select the field.
4. Use the Left and Right Arrow keys to select a digit for editing.
5. When a digit is highlighted, use the Up and Down Arrow keys to edit the value displayed. Use the Up Arrow key to increase the value; use the Down Arrow key to decrease the value.
6. When the field shows the correct planter row spacing, press Enter to confirm the selection.
7. Once the new values are entered, select either the Escape or Operate key to return to the Operate (main) screen.
12
#
in
15.0
ft
4
10 / QUICK START GUIDE
PM300, PM332, PM400 Planter Monitors
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OPERATOR’S MANUAL
Figure 5
Row Spacing Screen
GROUND
SPEED SETUP
Ground Speed Setup key
123
in
10.00
1 2 3 5 6
I/O
ROW SPACING
#
8
15.0
ft
4

GROUND SPEED CONFIGURATION

To perform Ground Speed Configuration, select the Ground Speed Setup key. The Ground Speed Setup screen will display (refer to Figure 6).
Figure 6
Ground Speed Setup Screen
Ground Speed Source (Radar or Reluctance)
400 ft
=
=
# of pulses in 400 ft.
6096
0.0
0.0
mph
mph
Start symbol (will change to Stop symbol when test begins
Manual ground speed (optional)
Maximum speed alarm (optional)
PM300, PM332, PM400 Planter Monitors
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OPERATOR’S MANUAL
ENTER
Enter key
OPERATE
Operate key
ESCAPE
To perform a new calibration:
1. Measure a 400 foot (122 meter) course, clearly marking the beginning and end.
2. Using the Arrow keys, highlight the Start softkey on the screen ( X ).
3. Begin moving the tractor forward at 2-5 mph.
4. When the tractor is even with the beginning marker, press the Enter key to start the 400-foot calibration.
5. After the calibration has begun, the softkey on the screen will change to a Stop ( ) softkey. Drive 400 feet and stop the vehicle.
6. Select the Enter key to stop the calibration. The new calibration factor will be displayed on the window.
7. Once the Stop key is selected, the value will be saved upon screen exit. Selecting the Escape key while the calibration is running will not save the value.
8. Select either the Escape or Operate key to return to the Operate (main) screen.
Escape key

HELP CARD

The help card (Figure 7) may be cut out to provide a compact reference for definitions, set-up screens, and general operating information.
12 / QUICK START GUIDE
PM300, PM332, PM400 Planter Monitors
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