Great Plains PH-20 Operator Manual

Page 1
Operator’s Manual
PH-15, PH-20, PFH-15 and PFH-20
Precision Hitch and
Precision Fertilizer Hitch
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 2000 Printed
12/29/2011
18078
Cover illustration may show optional equipment not supplied with standard unit.
Page 2
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . . 7
Models Covered . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Usage. . . . . . . . . . . . . . . . . . . . . . . . 7
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . 7
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 1 Preparation and Setup . . . . . . . . . . . . . . . 8
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hooking Hitch to Tractor . . . . . . . . . . . . . . . . . . . . 8
Bleeding Air from Hydraulics . . . . . . . . . . . . . . . . . 9
Bleeding Tongue Cylinder . . . . . . . . . . . . . . . . . . . 9
Bleeding Transport Lift Cylinders . . . . . . . . . . . . . . 9
Hooking Hitch to Drill . . . . . . . . . . . . . . . . . . . . . . . 9
Hooking Up Hydraulic Hoses. . . . . . . . . . . . . . . . 10
Section 2 Operating Instructions . . . . . . . . . . . . . . 13
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . 13
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fertilizer Application Option . . . . . . . . . . . . . 14
Marker Option . . . . . . . . . . . . . . . . . . . . . . . . 16
Pivot Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Section 3 Adjustments . . . . . . . . . . . . . . . . . . . . . . 19
Coulter Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydraulic Control. . . . . . . . . . . . . . . . . . . . . . 19
Coulter Mounting Height . . . . . . . . . . . . . . . . 19
Coulter Down Pressure . . . . . . . . . . . . . . . . . . . . 19
Added Weight . . . . . . . . . . . . . . . . . . . . . . . . 19
Coulter Springs . . . . . . . . . . . . . . . . . . . . . . . 20
Lock Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
No-Till . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Minimum Till . . . . . . . . . . . . . . . . . . . . . . . . . 21
Conventional Till . . . . . . . . . . . . . . . . . . . . . . 21
Leveling Adjustment . . . . . . . . . . . . . . . . . . . . . . 22
Fertilizer Application Option . . . . . . . . . . . . . . . . 23
Adjusting Fertilizer Application Rate . . . . . . 23
Fertilizer Application Rates . . . . . . . . . . . . . 23
Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Orifice Plates . . . . . . . . . . . . . . . . . . . . . . . . 24
Setting Relief Valve . . . . . . . . . . . . . . . . . . . 25
Adjusting Fertilizer Tines . . . . . . . . . . . . . . . 25
Adjusting Liquid Fertilizer Arm . . . . . . . . . . . . 27
Marker Adjustments . . . . . . . . . . . . . . . . . . . . . . 28
Folding Speed . . . . . . . . . . . . . . . . . . . . . . . 28
Marker Width . . . . . . . . . . . . . . . . . . . . . . . . 28
Disk Adjustments . . . . . . . . . . . . . . . . . . . . . 28
Pivot Lock Adjustment . . . . . . . . . . . . . . . . . . . . 29
Leaf Spring Adjustment . . . . . . . . . . . . . . . . . . . 29
Section 4 Troubleshooting . . . . . . . . . . . . . . . . . . . 30
Section 5 Maintenance and Lubrication . . . . . . . . 31
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Marker Maintenance . . . . . . . . . . . . . . . . . . 31
Fertilizer Cleanout . . . . . . . . . . . . . . . . . . . . . 31
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Pump and Fertilizer Tank . . . . . . . . . . . . . . . 32
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Section 6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Liquid Fertilizer Options. . . . . . . . . . . . . . . . . . . 37
Markers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Section 7 Specifications and Capacities . . . . . . . 39
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 40
Torque Values Chart for Common Bolt Sizes . . . 40
Hydraulic Schematics. . . . . . . . . . . . . . . . . . . . . 41
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
© Copyright 2000 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains, Seed-Lok, Coulter Command
All other brands and product names are trademarks or registered trademarks of their respective holders.
PH-15, PH-20, PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365M 12/29/2011
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
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Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
!
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
!
CAUTION
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from machine.
Never allow riders on implement.Never allow children to operate
equipment.
Do not use transport tires on drill
as steps. Transport tires not in contact with ground will rotate easily.
OFF
For Your Protection
Thoroughly read and understand
Safety Decals, page 4. Read all instructions noted on decals.
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove key.
This hitch has negative tongue
weight when hitched to a three­point drill in the raised position. Always lower drill before unhitch­ing from tractor.
Detach and store implement in an
area where children normally do not play. Secure implement with blocks and supports.
Handle Chemicals Properly
Agricultural chemicals can be dan­gerous. Improper use can seriously injure persons, animals, plants, soil and property.
Wear protective clothing.Handle all chemicals with care.Follow instructions on container
label.
Avoid inhaling smoke from any
type of chemical fire.
Store or dispose of unused chem-
icals as specified by chemical manufacturer.
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Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow-moving tractors, self-propelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and
turn signals whenever driving on public roads.
Use lights and devices provided
with implement.
Transport Machinery Safely
Maximum transport speed for imple­ment is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never
travel at a speed which does not
allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.Do not tow an implement that,
when fully loaded, weighs more than 1.5 times the weight of tow­ing vehicle.
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from tractor drawbar.
Use a chain with a strength rat-
ing equal to or greater than the gross weight of towed machin­ery.
Attach chain to tractor drawbar
support or other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end
fittings are broken, stretched or damaged.
Do not use safety
chain for towing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to this manual for additional information.
Work in a clean, dry area.Lower implement to ground, put
tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from hitch before operation.
Be careful when working around
coulter and opener disks. Disks are sharp.
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Great Plains Mfg., Inc.
Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to
loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment
safely requires your full attention, avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can penetrate skin, causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doc-
tor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Safety at All Times
Thoroughly read and understand this manual before operating implement. Refer to Safety Decals, page 4. Read all instructions noted on decals.
Be familiar with all implement
functions.
Operate implement from driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of work­ing area.
Do not turn tractor too tightly,
causing implement to ride up on wheels.
Tire Safety
Tire changing can be dangerous and should be performed by trained per­sonnel using correct tools and equip­ment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for weight involved.
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Important Safety Information
Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
1. Read and follow decal directions.
2. Keep all safety decals clean and legible.
3. Replace all damaged or missing decals. Order new decals from your Great Plains dealer. Refer to this section for proper decal placement.
Great Plains Mfg., Inc.
4. When ordering new parts or components, also request cor­responding safety decals.
5. To install new decals:
a. Clean the area on which the decal is to be placed.
b. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
18046
18046
818-339C
Warning High Pressure
818-019C
Warning Tongue Weight
18046
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All Seeds Caution
818-439C
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Great Plains Mfg., Inc.
Important Safety Information
818-188C
Warning 20 MPH Transport
18128
838-265C
Amber Reflector Reflector on both ends of
toolbar; two reflectors total
18129
18054
818-398C
Caution Tires Not a Step Decal on both sides of
hitch frame; two decals total
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818-714C
18158
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Danger Crushing Two Implements Decal on rear of hitch
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Important Safety Information
18149
Great Plains Mfg., Inc.
838-266C
Red Reflector Reflector on each end of tool-
bar or on markers if installed; two reflectors total
18130
18054
818-323C
Ag Chemicals Danger Decal on optional fertilizer tank
818-682C
Warning Pinch/Crush Marker Decal on both sides of optional markers; four decals total
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Great Plains Mfg., Inc.
Introduction
Introduction
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the ma­chine.
Description of Unit
The Precision Hitch is a pull-type tillage implement de­signed to tow a Great Plains three-point drill. No-till coulters are mounted on the hitch. Each coulter is aligned with a drill opener. The coulters till strips for the drill open­ers. The hitch has two hydraulic circuits: one for raising and lowering the coulters and one for raising and lowering the drill.
The hitch can be outfitted with fertilizer coulters, a drive system, a piston pump and tanks for liquid-fertilizer appli­cation. With coulters set at various spacings, the hitch can be used to apply fertilizer in the row below the seedbed at rates from 4 to 80 gallons per acre. Total combined tank capacity is 400 gallons.
Models Covered
PH-15 and PH-20 (standard model)
PFH-15, and PFH-20 (with fertilizer)
Intended Usage
Use this hitch to apply approved liquid fertilizer while seed­ing production-agriculture crops. Use this hitch in conjunc­tion with Great Plains equipment only. Do not modify the hitch for use with products or attachments other than those specified by Great Plains.
Using This Manual
This manual will familiarize you with safety, assembly, op­eration, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are deter­mined by facing the direction the machine will travel while in use unless otherwise stated.
Owner Assistance
If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial-number plate is located on top of the hitch frame as shown in Figure A.
18042
Figure A
Serial Number Plate
Record your implement model and serial number here for quick reference:
Model Number: _________________________________
Serial Number: _________________________________
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership service man­ager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or gen­eral manager of the dealership.
3. For further assistance write to:
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct operation, read and follow directions provided before continuing.
NOTE: Useful information related to the preceding topic.
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Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
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Section 1 Preparation and Setup
Section 1 Preparation and Setup
This section will help you prepare your tractor and hitch for use. Before using the hitch in the field, you must hook the hitch to a suitable tractor and three-point drill, hook the hitch hydraulics to the tractor remotes, and make sure the hitch hydraulics have been bled of air.
Prestart Checklist
1. Read and understand “Important Safety Informa­tion,” page 1.
2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricat­ed. Refer to Lubrication,“Maintenance and Lubrica- tion,” page 33.
4. Check that all safety decals and reflectors are correct­ly located and legible. Replace decals if damaged. See Safety Decals,“Important Safety Information,” page 4.
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Appendix,” page 40.
Great Plains Mfg., Inc.
Hooking Hitch to Tractor
You may be severely injured or killed by being crushed between the tractor and hitch. Do not stand or place any part of your body between hitch and moving tractor. Stop tractor engine and set park brake before installing the hitch pin.
1. Place hitch weldment (1) over ball swivel (2) on hitch tongue. Hold hitch weldment in place by inserting spacer tube (3) through hitch clevis and ball swivel.
2. Back tractor up to hitch and bolt hitch weldment to tractor drawbar using 1-by-10-inch bolt (4), large flat washer (5), lock washer (6), and nut (7).
3. Use 3/4-by-9-inch bolt (8) to bolt hitch weldment through its slotted hole and onto secondary hole of tractor drawbar. Install a 3/4-inch flat washer (9) next to top slotted hole and fasten with a lock washer (10) and nut (11). Tighten both bolts.
17215
Figure 1-1
Drawbar Assembly Illustration
4. Securely attach safety chain to frame of tractor draw­bar.
5. Remove jack from stob on side of hitch tongue and place in transport position on frame brace. See Figure 1-2.
12083
Figure 1-2
Jack in Transport
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Great Plains Mfg., Inc.
Section 1 Preparation and Setup
Bleeding Air from Hydraulics
Escaping fluid under pressure can have sufficient force to pene­trate the skin. Check all hydraulic lines and hoses before apply­ing pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this kind of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
You could be severely injured or killed by being crushed under the falling implement. Always have transport locks in place and frame sufficiently blocked up when working on implement.
The hydraulics must be bled of air before hitch operation. If the hydraulics are not bled, the cylinders will move with jerky, uneven motions. The hydraulics should be bled dur­ing initial hitch setup. If the hydraulics have not be bled, or if you replace a hydraulic component during the life of the drill, follow these procedures.
Bleeding Tongue Cylinder
1. Check hydraulic fluid in tractor reservoir and fill to proper level. Add fluid to system as needed. Tongue cylinder capacity is one-half gallon (1.89 liters).
2. Raise and safely support hitch, transport frame and front tongue.
3. Unpin rod end of tongue cylinder. Block, wire or other­wise safely support cylinder so when rod end is fully extended it does not contact anything.
4. Cycle cylinder completely in and out at least three times to purge air from cylinder and hoses.
5. Fully extend cylinder and repin rod end.
6. Recheck tractor reservoir and fill to proper level.
Bleeding Transport Lift Cylinders
1. Check hydraulic fluid in tractor reservoir and fill to proper level. Add fluid to system as needed. Cylinder capacity is about 2 gallons (7.57 liters).
2. Jack up and support hitch frame.
3. Unpin rod ends of cylinders. Block, wire or otherwise safely support cylinders so when rod ends are fully ex­tended they do not contact anything.
4. Cycle cylinders in and out completely at least three times to purge air from cylinders and hoses.
5. Fully extend cylinders and repin rod ends.
6. Recheck tractor reservoir and fill to proper level.
Hooking Hitch to Drill
You may be severely injured or killed by being crushed between the hitch and drill. Do not stand or place any part of your body between the drill and moving hitch. Stop tractor engine and set park brake before installing hitch pins.
This hitch could have negative tongue weight when hitched to a three-point drill in the raised position. Negative tongue weight will cause the unsecured hitch tongue to raise suddenly and could cause injury or death. Always lower drill before unhook­ing hitch from tractor.
1. Place hitch extension (1) between top hitch plates on drill. Bolt hitch extension in place as shown in Figure 1-3 using two 1-by-5 1/2-inch bolts (2), lock washers (3) and hex nuts (4).
12085
Figure 1-3
Top Hitch Extension
2. Move transport-lock handle to field position. See Fig­ure 1-4.
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Figure 1-4
Transport-Lock Handle in Field Position
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Section 1 Preparation and Setup
Great Plains Mfg., Inc.
3. Position quick-hitch handles to locking position as shown in Figure 1-5. This will allow drill hitch pins to snap into quick-hitch links and secure drill to hitch.
18117
Figure 1-5 Hitch Link
Hooking Up Hydraulic Hoses
Escaping fluid under pressure can have sufficient force to pene­trate the skin. Check all hydraulic lines and hoses before apply­ing pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this kind of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Hydraulic Function
Red Tongue Cylinder
Blue Transport Lift Cylinders
Orange Marker Cylinders
To distinguish hoses on the same hydraulic circuit, refer to plastic hose holder. See Figure 1-7. Hose under extend­ed-cylinder symbol feeds cylinder base ends. Hose under retracted-cylinder symbol feeds cylinder rod ends.
4. Position hitch in front of drill so quick-hitch links on hitch are in line with lower hitch pins on drill. Hydrauli­cally retract transport-lift cylinders to position quick­hitch links slightly lower than drill hitch pins.
5. Back hitch up to drill until hitch pins contact quick hitch. Hydraulically raise hitch just until drill hitch pins are secure inside quick-hitch links. Do not raise drill any higher than necessary.
6. Visually confirm that pins are seated and latches have snapped out over the pins.
7. Attach slotted link bar (1) to top hitch extension on drill. Use 1-by-3 3/4-inch pin (2) and bushing (3) to pin level-link bar to drill. Secure pin with clip provided (4). See Figure 1-6.
12086
Figure 1-6
Top Hitch Link and Drill Extension
17641
Figure 1-7
Hydraulic Hose Color Ties
NOTE: If your implement is equipped with the optional Coulter Command system, refer to Coulter Command Hookup, page 11, for instructions on hydraulic hookup.
1. Connect hydraulic hoses from tongue cylinder to one set of tractor outlets.
2. Connect hoses from transport-lift cylinders to another set of tractor outlets.
3. Connect hoses from optional markers to a third set of tractor outlets.
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Section 1 Preparation and Setup
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Great Plains Mfg., Inc.
Section 2 Operating Instructions
Section 2 Operating Instructions
This section covers general operating procedures. Experi­ence, machine familiarity and the following information will lead to efficient operation and good working habits. Al­ways operate farm machinery with safety in mind.
Prestart Checklist
1. Carefully read “Important Safety Information,” be­ginning on page 1.
2. Lubricate implement as indicated under Lubrication, “Maintenance and Lubrication,” page 33.
3. Check all tires for proper inflation as indicated on Tire Inflation Chart,“Appendix,” page 40.
4. Check all bolts, pins and fasteners. Torque as speci­fied on Torque Values Chart,“Appendix,” page 40.
5. Check implement for worn or damaged parts. Repair or replace before going to the field.
6. Check hydraulic hoses, fittingsand cylinders for leaks. Repair or replace before going to the field.
Field Operation
You may be severely injured or killed by being crushed between the tractor and hitch. Do not stand or place any part of your body between hitch and moving tractor. Stop tractor engine and set park brake before installing the hitch pin.
2. Move transport-lock handle to field position. See Fig­ure 2-1.
12330
Figure 2-1
Transport-Lock Handle, Field Position
3. Remove cylinder lock channel from tongue cylinder. See Figure 2-2.
Escaping fluid under pressure can have sufficient force to pene­trate the skin. Check all hydraulic lines and hoses before apply­ing pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this kind of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
1. Hook hitch to a suitable tractor and drill. Refer to Hooking Hitch to Tractor and Hooking Hitch to Drill, “Preparation and Setup,” page 8.
12483
Figure 2-2
Cylinder Lock Channel
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Store channel on support gusset. See Figure 2-3.
18150
Figure 2-3
Cylinder Lock Channel in Storage
4. Set and calibrate drill seeding rate. Refer to drill oper­ator’s manual.
5. Adjust coulters for necessary down pressure and de­sired depth. Refer to Coulter Depth,“Adjustments,” page 29, or Coulter Command Adjustments,“Adjust-
ments,” page 29, and Coulter Down Pressure,“Ad- justments,” page 19, for adjustment instructions.
6. Adjust drill seeding depth. Refer to drill manual.
7. Level hitch and drill. Refer to Leveling Adjustment, “Adjustments,” page 22.
8. Pull forward, lower coulters and drill, and begin seed­ing.
9. After seeding for a short distance, stop with the drill and hitch in the ground. Inspect the drill for proper op­eration including the following:
Confirm that the automatic pivot locks have raised,
so the hitch is free to articulate and track properly on curves. (See Pivot Locks, page 16, for more infor­mation.)
Confirm that seed is being metered.
Check seed depth.
10. Always lift drill out of ground when turning at row ends and for other short turns. Seeding and fertilizer appli­cation will stop automatically as you raise the coulters and drill for field turns. The hitch’s pivot locks will also engage while turning.
Fertilizer Application Option
plumbing manifold mounted along the coulter toolbar.
An orifice is installed under the quick cap on each manifold outlet. The orifice creates a small amount ofback pressure in the manifold and prevents the outlets nearest the pump from getting too much of the total flow.
Since the pump is a positive displacement pump, the over­all application rate is determined by the pump setting (stroke) and the size of the pump driver sprocket. The size of the orifice does not affect the application rate.
To operate the liquid-fertilizer system, follow these steps:
1. Choose a sprocket range and pump setting for your desired application rate. Refer to Fertilizer Application Rates,“Adjustments,” page 23.
2. Adjust driver sprocket and pump setting as necessary. Refer to Adjusting Fertilizer Rates,“Adjustments,” page 23.
3. Choose proper orifice to match your application rate. Install proper orifice plates. Refer to Orifice Plates, “Adjustments,” page 24.
4. Adjust fertilizer tines to correct position. Refer to Ad- justing Fertilizer Tines,“Adjustments,” page 25.
5. Set manifold relief valve. Refer to Setting Relief Valve,Adjustments,” page 25.
6. Fill fertilizer tanks.
a. Connect nurse-tank hose to quick-fill coupler
shown in Figure 2-4. Lock hose in place with cam­lock levers.
18131
Figure 2-4
Quick-Fill Coupler
Some chemicals will cause serious burns, lung damage and death. Avoid contact with skin or eyes. Wear proper protective equipment as required by chemical manufacturer. Avoid pro­longed breathing of chemical fumes. Wear respirator as re­quired by chemical manufacturer. Seek medical assistance immediately if accident occurs. Know what to do in case of an accident.
The fertilizer-application system uses a piston pump. The pump is ground driven. The pump moves fertilizer into a
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Section 2 Operating Instructions
b. Close piston-pump valve shown in Figure 2-5.
18051
Figure 2-5
Piston Pump Valve
c. Open valves at each tank and at quick-fill coupler.
7. Open piston-pump valve. See Figure 2-7.
18051
Figure 2-7
Close Cleanout Valve, Open Piston Pump Valve
8. While operating in the field, watch manifold pressure
gauge mounted above piston pump. See Figure 2-8.
21531
18050
Figure 2-6
Tank and Quick-Fill Valves
Manifold Pressure Gauge
Figure 2-8
d. Fill tanks, then close valve at quick-fill coupler,
and disconnect the nurse tank hose.
Always fill fertilizer tanks to equal levels. If one tank fills more quickly, shut that tank valve off to raise the level in the other tank.
Note: The tank shutoff valves supplied from the factory are 3-way ball valves with the ports facing the rear of the machine plugged. With this port plugged use the valves as standard on/off valves. The 3-way valves have been provided to make a conversion to a dual product system easier. By removing the plugs on the rear port of the 3-way valves, and by adding some additional plumbing and a second pump, the unit can be used in these scenarios:
a. Both tanks hold product 1. (example starter). Both tanks are routed to the starter pump by turning the 3-way
valves forward.
b. One tank holds product 1, the other tank product 2. Fill the tanks one at a time through the same quick fill line.
Supply two different pumps the two different products by turning on valve handle forward, and the other handle rearwards.
c. Both tanks hold product 2. Both tanks are routed to the second pump by turning both handles rearwards.
Always turn the long part of the handle to point the direction you want the product to flow. Setting the handle at 90 degrees to the side ports shuts off the flow to all ports.
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By watching the manifold pressure when operating at field speeds, you can confirm that you have the cor­rect orifice plates needed to keep the manifold pres­sure between 5 psi and 85 psi. If the gauge reads below 5 psi or above 85 psi, use different orifice plates.
If the gauge reading increases slowly over time, check for plugging at the orifice plate(s) under the quick cap(s) or at the nozzle behind the coulter blade. If the gauge reading drops suddenly, check for empty tanks, or a disconnected pump supply hose.
Marker Option
Optional marker attachments are available from your Great Plains dealer. Before operating markers, make sure hydraulics have been bled properly.
The dual markers are equipped with a sequence valve and are powered off one hydraulic circuit. Starting with both markers folded, the folding sequence is:
1. Activate lever – Right unfolds; left stays folded.
2. Reverse lever – Right folds up; left stays folded.
3. Activate lever – Left unfolds; right stays folded.
4. Reverse lever – Left folds up; right stays folded.
5. Sequence repeats.
You can adjust marker folding speed. Refer to Marker Ad- justments, Adjustments,” page 28, and adjust folding speed to a safe rate. Folding markers at high speed can damage markers.
Pivot Locks
Pivot-locks are located in front of the transport frame. The tubes provide stability during hitch transport. When hitch is raised, pivot-lock tubes rotate down to restrict hitch piv­oting. When hitch is lowered, pivot-lock tubes rotate up and allow hitch and frame to pivot freely in the field.
In most field conditions, allow pivot-lock tubes to raise and lower automatically. Store pin shown in Figure 2-1 in its storage hole (1).
When planting on steep slopes or when backing hitch dur­ing hookup, up may need to lock the tubes for increased stability. To lock tubes, insert pin over lowered tubes (2) as shown in Figure 2-1.
2
1
18133
Figure 2-1
Pivot Lock
You can adjust spring tension on pivot-lock tubes. Refer to
Pivot Lock Adjustment, Adjustments,” page 29.
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Section 2 Operating Instructions
Transporting
Towing the implement at high speeds or with a vehicle that is not heavy enough can lead to loss of vehicle control. Loss of ve­hicle control can lead to serious road accidents, injury and death. To reduce the hazard:
Do not exceed 20 mph (32 kph).
Secure transport locks and channel as explained below.
Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of the towing vehicle.
Unload all liquid fertilizer from implement tanks before transporting.
1. Check that hitch is hooked securely to a sufficient trac­tor. Refer to Hooking Hitch to Tractor,“Preparation and Setup,” page 8.
2. Unload liquid fertilizer from hitch tanks.
3. Unload drill seed box before transporting if at all pos­sible. The implement can be transported with a full box of grain, but the added weight will increase stopping distance and decrease maneuverability.
4. Check that tires are properly inflated. Refer to Tire In- flation Chart,“Appendix,” page 40.
5. Hydraulically raise coulters and lift drill.
6. Move transport-lock handle to road position. See Fig­ure 2-2.
7. Check that the transport locks are engaged.
8. Pin cylinder-lock channel over extended rod on tongue cylinder. See Figure 2-3.
9. Know implement dimensions in transport position. Choose a route that provides adequate clearance from all obstructions. Refer to “Specifications and Capacities,” page 39, for dimensions.
10. Comply with all laws when traveling on public roads.
12332
Figure 2-2
Transport-Lock Handle in Road Position
12483
Figure 2-3
Cylinder-Lock Channel Secured
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Section 2 Operating Instructions
Parking
This hitch could have negative tongue weight when hitched to a three-point drill in the raised position. Negative tongue weight will cause the unsecured hitch tongue to raise suddenly and could cause injury or death. Always lower drill before unhook­ing hitch from tractor.
Perform the following steps when parking implement. Re­fer to Storage,“Maintenance and Lubrication,” page 32, for information on long-term storage.
1. Park implement on a firm, level area. Lower coulters and drill to ground.
2. Block tires securely to prevent rolling.
3. Release pressure on hydraulic system, then discon­nect hydraulic lines. Position hoses on hitch tongue so hose ends do not rest on ground.
4. Move jack from transport position and place it on stob on side of hitch tongue.
Great Plains Mfg., Inc.
12084
Figure 2-4
Jack Extended
5. Extend jack until all weight is off tractor drawbar. Re­move 1-by-10-inch bolt, washer and nut.
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Section 3 Adjustments
Section 3 Adjustments
Coulter Depth
A no-till coulter is mounted on the hitch directly ahead of each opener on the drill. The coulters cut through heavy trash and make a groove in the soil for the openers.
The hitch is designed to allow coulters to penetrate ap­proximately two inches (5 centimeters) into the soil when the tongue is level. Depth can be adjusted hydraulically for all coulters or manually for individual coulters. Adjust coulters 1/2 to 1 inch deeper than the drill openers.
NOTE: If your implement has the optional Coulter Com­mand system, refer to Coulter Command Adjustments, page 20, for information on adjusting coulter depth.
Hydraulic Control
Make the following adjustment when drilling in level ground with the seed box half full. Extend or retract tongue cylinder so that coulters are at desired depth. Note setting on cylinder gauge (see Figure 3-1) so that you can return to the same depth.
1. Extend or retract tongue cylinder so that coulters are
at desired depth. Note setting on cylinder gauge (see Figure 3-1) so that you can return to the same depth.
NOTE: Use cylinder gauge as a reference only. Gauge does not measure actual coulter depth.
4. Finish tightening hex-head clamp bolts.
10300
Figure 3-2
Individual Coulter Mounting
NOTE: Even when coulter is held securely, there may be a gap between clamp halves.
Coulter Down Pressure
The amount of coulter down pressure needed to cut a soil groove varies with soil conditions. Hard soil or heavy crop residue may cause shallow penetration. If coulter penetra­tion is different than desired, add weight or shorten coulter springs to improve coulter penetration.
Added Weight
In hard soil conditions where coulter penetration is limited, you can add suitcase weights to brackets on hitch frame. Adding weight on hitch frame provides best weight distri­bution for no-till drilling.You can add up to 2,000 pounds of additional weight. Place an equal amount of weight on each weight bracket.
11871
Figure 3-1
Cylinder Gauge
Coulter Mounting Height
You can change the depth of individual coulters by adjust­ing coulter-mounting height. If you adjust coulter height, be sure to rebolt coulters vertically straight and spaced correctly. To raise or lower an individual coulter:
1. Loosen mounting clamps and adjust coulter to desired
height. Do not lower coulter spring bar below top u­bolts on coulter clamp.
2. To retighten clamps, refer to Figure 3-2. Snug hex-
head clamp bolts (1) just until u-bolts are tight on each side of spring bar.
3. Tighten nuts (2) on u-bolts.
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Figure 3-3
Weight Brackets, Models PH-15 and PH-20
NOTE: Models PFH-15 and PFH-20 do not have weight brackets. To increase weight on models PFH-15 and PFH­20, do not run fertilizer tanks empty. Instead, use weight of liquid in tanks to improve coulter penetration.
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Section 3 Adjustments
Coulter Springs
Coulter spring length is preset at the factory to 10 inches, giving coulters an initial operating force of 400 pounds (181 kg). This setting is adequate for many difficult no-till conditions. For lighter no-till conditions where rocks or oth­er obstructions are a problem, you can reduce spring load to give coulters better impact protection. Refer to the fol­lowing chart when adjusting coulter spring length.
18136
Great Plains Mfg., Inc.
Figure 3-4
Coulter Spring
NOTE: Do not reset coulter spring length shorter than 9 3/4 inches (24.77 centimeters). Shortening springs more than 93/4 inches(24.77 centimeters)may contribute to premature failure of parts and warranty will be voided.
Spring Length Preload
10 1/2 in (26.67 cm) 175 lbs (79 kg)
10 1/4 in (26.03 cm) 300 lbs (136 kg)
10 in (25.40 cm) 400 lbs (181 kg)
9 3/4 in (24.77 cm) 525 lbs (238 kg)
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Section 3 Adjustments
Lock Plate
Set lock plate to match your field conditions. The lock plate is at the top drill link.
No-Till or Hard, Dry Soil Conditions
For maximum opener penetration, operate drill and hitch in rigid position. See Figure 3-5. The rigid position is the most common position for no-till seeding and is effective for a wide range of field conditions. Lock plate down over top link pin.
12087
Figure 3-5
Link in Rigid Position
Minimum Till, Average Soil with Hills and Terraces
For softer soils that have been tilled lightly and for drilling over hills, contours, ditches or terraces, operate drill in lim­ited-float position. See Figure 3-6. Leave lock plate un­locked and adjust level link so top link pin is at back of slot. (Refer to Leveling Adjustment, page 22.) The limited-float position allows hitch and drill to flex when traveling over contours but transfers enough weight to drill for opener penetration in softer soils.
12088
Figure 3-6
Link in Limited-Float Position
Conventional Till, Very Soft Soils (00 Series Openers Only)
For maximum flotation over hills and contours in soft soils, operate drill and hitch in maximum-float position. See Fig­ure 3-7. Leave lock plate unlocked and adjust level link so top link pin is in center of slot. In maximum-float position, drill tips forward and back independent of hitch.
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Figure 3-7
Link in Maximum-Float Position
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Section 3 Adjustments
Leveling Adjustment
After setting lock plate to position that matches your field conditions, adjust top link so drill runs level in the field. Re­fer to Figure 3-8.
1. With drill box half-full of seed, lower drill and coulters into field position in the field.
2. Observe drill and hitch from the side. The top of drill box (1) should be parallel with the ground.
3. If necessary, adjust level link. Raise drill and hitch, un­lock lock plate and unpin level link (2) from hitch. Loos­en jam nut (3) and turn eye bolt to shorten or lengthen link as necessary.
4. Repin link, lower drill and coulters and recheck top of drill box. When drill box is parallel with ground, tighten jam nuts.
Great Plains Mfg., Inc.
Figure 3-8
Leveling Adjustment
18118
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Section 3 Adjustments
Fertilizer Application Option
The fertilizer-application system uses a piston pump. The pump is ground driven. The pump moves fertilizer into a plumbing manifold mounted along the coulter toolbar.
An orifice is installed under the quick cap on each manifold outlet. The orifice creates a small amount of back pressure in the manifold and prevents the outlets nearest the pump from getting too much of the total flow.
Remember, application rates are determined by pump setting and size of pump driver sprocket. Orifice size does not affect the application rate.
The following instructions and rate chart apply to the John Blue model LM-2455 piston pump sold as an option with the PFH-15 and PFH-20.
Adjusting Fertilizer Application Rate
1. Refer to rate chart. Find your desired application rate
and note sprocket range (high or low) and pump set­ting required for your desired application rate.
2. Set sprocket range. Check the number of teeth on the
driver sprocket. See Figure 3-9.
For low range, use the 23-tooth sprocket
For high range, use the 47-tooth sprocket
3. Set pump. Loosen scale-setting nut (1) on side of pump-calibration dial. Use special wrench (2) from John Blue to rotate notched disk until pointer is at de­sired setting. Tighten scale-setting nut, being careful not to over tighten nut. See Figure 3-10.
NOTE: The adjustment wrench can be stored in a slot (3) provided in the pump mount bracket.
2
1
3
18144
Figure 3-10
Setting Pump
Fertilizer Application Rates
Application Rates, Gallons per Acre
18044
Figure 3-9
Pump Driver Sprocket
To change sprockets, loosen the twin idler sprockets and remove chain. Pull quick pins off end of shaft and end of sprocket-storage post. Swap the sprockets and reinstall quick pins and chain. Route the chain as shown in Figure 3-9.
Pump
Setting
10 51048
15 816612
20 10 21 8 16
25 13 26 10 20
30 15 31 12 24
35 18 37 13 28
40 21 42 15 31
45 23 47 17 35
50 26 52 19 39
55 28 58 21 43
60 31 63 23 47
65 33 68 25 51
70 36 73 27 55
75 38 79 29 59
80 41 84 31 63
85 44 89 33 67
90 46 94 35 71
95 49 100 37 75
100 51 105 38 79
15-Foot Hitches 20-Foot Hitches
Low Range
(23 Tooth)
High Range
(47 Tooth)
Low Range
(23 Tooth)
High Range
(47 Tooth)
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Section 3 Adjustments
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Strainer
A Banjo brand strainer is supplied with the fertilizer pump option and is to be plumbed before the John Blue pump. The standard 80 mesh screen should be suitable for most applications. Other screen sizes are available from Banjo Corporation. If changing screen sizes, keep in mind the following.
A smaller mesh (100) will keep the very small mani­fold orifice plates from plugging so often. However, the screen will have to be cleaned more often.
A larger mesh (50) or (30) will pass more material but should only be considered when using large manifold orifice plates.
A plugged or partially plugged screen will starve the pump and will result in a reduced application rate.
John Blue recommends using a 30 mesh screen or tighter to protect their pump.
Mesh sizes: (Smallest) 100, 80, 50, 30 (Largest)
Orifice Plates
In general, the orifice needs to be small enough to create at least 5 psi of pressure in the manifold but large enough to prevent the manifold pressure from exceeding 85 psi. To reduce orifice plugging and pump wear, use the largest or­ifice practical for your fertilizer application rate.
The PFH-15 and PFH-20 have 0.048-inch orifices as stan­dard equipment. You can order the other Tee-Jet orifices listed on the following chart from your Great Plains dealer. Many other orifice sizes are available through Tee-Jet.
To choose and install the proper orifice plate:
1. Find your hitch width and row spacing on the chart.
2. Select the largest orifice that includes your application rate.
Figure 3-11
Orifice Plate
Orifice-20
0.020 Inch
Great Plains No. 832-052C
Orifice-34
0.034 Inch
Great Plains No. 832-053C
Application Rates, Gallons per Acre
Great Plains No. 832-054C
Orifice-48*
0.048 Inch
Orifice-80
0.080 Inch
Great Plains No. 832-055C
15-Foot Hitches
6-Inch Spacing 4 - 11 9 - 34 20 - 63 50 - 105
7.5-Inch Spacing 4 - 10 7 - 27 14 - 53 40 - 105 8-Inch Spacing 4 - 9 7 - 24 14 - 48 37 - 105 10-Inch Spacing 4 - 22 12 - 38 30 - 105 15-Inch Spacing 4 - 14 7 - 27 20 - 80 Twin Row Spacing 4 - 14 7 - 27 20 - 80
20-Foot Hitches
6-Inch Spacing 3 - 13 10 - 34 18 - 64 50 - 80
7.5-Inch Spacing 3 - 11 7 - 28 14 - 52 42 - 80 8-Inch Spacing 3 - 9 7 - 26 14 - 48 38 - 80 10-Inch Spacing 4 - 20 11 - 40 30 - 80 15-Inch Spacing 4 - 14 7 - 26 20 - 73 Twin Row Spacing 4 - 14 7 - 26 20 - 73
*Orifice-48 is provided as standard equipment with manifold. Orifices of other sizes must be ordered. Contact your Great Plains dealer.
TIP: When using very low application rates, you may find that the small orifices plug too often. Consider adding water to your fertilizer and increasing the rate. This will allow you to switch to a larger orifice.
Example: 10 GPA original rate. (1) Mix 200 gallons of fertilizer with 200 gallons of water. Your product is now at half strength. (2) Double your application rate to 20 GPA. Your ACTUAL fertilizer rate is still 10 GPA.
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Section 3 Adjustments
Setting Relief Valve
A relief valve is mounted directly above the pump to pro­tect the manifold and pump from excessive pressure. Any product that dumps over the relief valve will discharge from the dump line (1).
To set relief valve:
1. Unlock plastic jam nut (2) from relief-valve knob.
2. Unscrew knob (3) counterclockwise until it loses con­tact with internal spring.
3. Screw knob clockwise two turns. Start at this setting.
3
1
2
18050
Figure 3-12
Set Relief Valve
When positioning tines:
Set fertilizer tines so bottom of tines are about 1 to 1 1/2 inch below the soil surface. You can set the tines deeper, but you risk causing excessive wear and plugging.
Set tines about 1 to 1 1/2 inch behind the coulter blade in a vertical or slightly back swept position.
Set tines in line with the coulter blade.
4. Observe manifold gauge and watch for relief-valve discharge while operating in the field.
If valve is dumping product and gauge reads under
85 psi, stop tractor and turn knob clockwise 1/4 turn. Continue operating at normal field speed. Repeat this step as needed until no product is discharged from relief valve.
If the pressure gauge reads above 85 psi, change to
a larger orifice, following the guidelines in the orifice selection table. Go to step 2 and repeat steps.
Adjusting Fertilizer Tines
Your main objective when adjusting the fertilizer tine is to position the nozzle so it sprays into the void created by the slicing action of the coulter blade. This allows the nozzle to inject fertilizer to the bottom of the trench.
12411
Figure 3-13
Fertilizer Tine Adjusted Properly
The fertilizer coil tines are adjustable in three ways: side to side, front to back and up and down. Refer to the following instructions to adjust the fertilizer coil tines properly.
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Side to Side Adjustment Fertilizer Tine
The fertilizer tine must be straight with the coulter blade and centered behind the coulter blade. To alter the side to side rotation of the tine:
1. Remove 1/2-inch, hex-flange nut and flat washer (1) holding tine (2) on back arm (3).
1. Center tine behind coulter blade by adding or remov­ing rectangular spacer washers (4) that fit between back arm and fertilizer-tine clip (5). Store unused spacer washers on opposite side of back arm.
2. If a finer adjustment is needed to center tine behind coulter blade, place a 1/2-inch flat washer (6) between front arm and back arm to shim them apart. Store un­used washers on outside of back arm under 1/2-inch flange nuts (7).
3. When tine is centered behind coulter blade, adjust tine so it is aligned vertically with the coulter blade. If nec­essary, remove hex-flange nuts (7) holding back arm to front arm. To rotate bottom of tine counterclockwise, place one 1/2-inch flat washer between front arm and back arm on upper hex-flange bolt (8). To rotate bot­tom of tine clockwise, place one 1/2-inch flat washer
between front arm and back arm on lower hex flange bolt (9). Retighten hex flange nuts and store extra washers behind hex-flange nuts.
Front to Back Adjustment
1. Loosen hex flange nuts (7) holding back arm to front arm.
2. Rotate back arm assembly until tine is in a vertical or slightly swept back position and between 1 to 1 1/2 inch behind coulter.
3. Retighten hex flange nuts.
Up and Down Adjustment
1. To adjust tine depth, remove 1/2-inch hex flange nut and flat washer (1) holding coil tine (2) to back arm (3).
2. Position tine to desired height by placing hooked end of the coil tine (10) in one of the five holes in back plate.
3. Secure tine to back arm by reassembling 1/2-by-4 1/2­inch bolt (11) through round spacer tube (12), clip, rectangular spacers and back arm. Secure with a flat washer and hex flange nut.
18025
Figure 3-14
Tine Adjustment
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Section 3 Adjustments
Liquid Fertilizer Arm
Up and down Adjustment
Refer to Figure 3-17.
1. To adjust the hieght of the Liquid Fertilizer Arm (1) loosen the 1/2” nuts (3) on the 1/2” x 1 3/4” bolts (2). Slide arm (1) up or down to the desired height and re­tighten nuts (3) and bolts (2).
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Figure 3-17
Liquid Fertilizer Arm Adjustment
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Section 3 Adjustments
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Marker Adjustments
Folding Speed
Adjust folding speed with hex adjustment screws on the sequence-valve body. See . There is one adjustment screw for raising speed (1) and one for lowering speed (2). Identify adjustment screws by markings stamped in valve body.
With tractor idling at a normal operating speed, adjust marker folding to a safe speed. Turn adjustment screws clockwise to decrease folding speed and counterclock­wise to increase folding speed. Excessive folding speed could damage markers and void the warranty.
After adjusting folding speed, tighten jam nuts on hex adjustment screws to hold settings.
14048
Figure 3-18
Speed Adjustment, Sequence Valve
Disk Adjustments
The mark left by the marker disk may be changed by two methods.
Refer to Figure 3-20.
1. Disk Angle
To change the angle of cut, loosen bolts (1), rotate spindle assembly (4) and retighten bolts.
2. Direction of Cut
To change the direction the disk cuts:
a. Remove four lug bolts on disk hub and reverse
depth band (2) and blade (3). Reinstall lug bolts.
b. Remove bolts (1) and spindle assembly (4). Rein-
stall spindle assemble so it is on top of marker tube. Tighten all bolts.
Marker Width
Refer to .
To adjust marker width, loosen marker tube u-bolt (1) and slide marker tube in or out as necessary. After adjusting, retighten u-bolt.
15835
Figure 3-19
Marker Width Adjustment
17928
Figure 3-20
Marker Disk Adjustments
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Section 3 Adjustments
Pivot Lock Adjustment
To adjust the gap on pivot-locks, loosen jam nut (1) and screw bolt (2) in or out to desired setting, then retighten jam nut. When pivot frame is 90 degrees to tongue, bolt head should be about 1/16 inch (0.16 centimeter) away from hitch frame.
2
18146
Figure 3-21
Pivot Lock Tube Adjustment
If the pivot locks do not automatically unlock in field posi­tion, or lock in field position, check for binding in the locks, and confirm that both sides have the 1/16 inch gap dis­cussed above.
1
Leaf Spring Adjustment
A leaf spring is located just ahead of the vertical pivot. See Figure 3-22 Leaf Spring AdjustmentFigure 3-22. The spring is designed to provide just enough force to keep the hitch square and stable for turning at field ends and to add stability for drilling in rough field conditions. Proper leaf­spring adjustment is important for smooth implement operation.
To adjust properly, refer to . Square tongue with transport frame and adjust 3/8-inch u-bolts (1) on each side until leaf-spring rollers (2) just make contact with roller pads (3) on transport frame. Make sure both right and left sides are
12/29/2011
adjusted properly.
Figure 3-22
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Section 4 Troubleshooting
Section 4 Troubleshooting
Problem Solution
Great Plains Mfg., Inc.
Fertilizer coulter plugging Fertilizer tine is running too deeply or is not aligned properly. Refer to
Fertilizer output rate too low
Coulters not going deep enough
Drill not tracking behind coulters. Check that coulters and drill openers are same distance from center of
Adjusting Fertilizer Tines, “Adjustments,” page 25.
Check air pressure in fertilizer drive wheel. Refer to Tire Inflation Chart, “Appendix,” page 40.
Check for plugging in fertilizer hoses, plumbing and pump strainer.
Check that you have installed the correct driver sprocket and set the pump to the proper setting. Refer to Adjusting Fertilizer Application Rate, “Adjust­ments,” page 23.
Consider soil conditions. Drive-wheel slippage can alter application rates.
Retract tongue cylinder. Refer to Hydraulic Control, “Adjustments,” page 19.
Too much weight is being used by openers. Set drill openers to lightest spring setting. Refer to your drill operator’s manual.
On models PH-15 and PH-20, add suitcase weights to hitch weight brackets. Refer to Added Weight, “Adjustments,” page 19. NOTE: Do not add more than 2000 pounds.
On models PFH-15 and PFH-20, do not run fertilizer tanks empty. Use weight of liquid fertilizer to improve coulter penetration.
Shorten springs on individual coulters. Refer to Coulter Springs, “Adjust­ments,” page 20.
Lower individual coulters to compensate for tire tracks. Refer to Coulter Mounting Height, “Adjustments,” page 19.
implement.
Check that pivot lock tubes are rotating up while drilling. Make sure that pivot lock tubes are not locked down. Refer to Pivot Lock Tubes, “Operating Instructions,” page 16.
Check for proper leaf-spring adjustment. Leaf Spring Adjustment, “Adjust­ments,” page 28.
Openers plugging in no-till conditions. Drill at a slight angle to the rows.
Drill is seeding too deeply.
Transport lift cylinders losing lift height Inspect for wear on clevis pin and bushings on rod end of cylinder.
Reading on manifold pressure gauge above 85 psi or below 5 psi.
Reading on manifold pressure gauge increases slowly over time.
Reading on manifold pressure gauge drops suddenly.
Adjust level link so that drill will not tip back in seeding position. Refer to Lock Plate, “Adjustments,” page 21.
Move press-wheel adjustment on openers to a shallower depth. Refer to your drill operator’ manual.
Use different orifice plates. Refer to Orifice Plates, “Adjustments,” page 24.
Check for plugging at orifice plate under quick cap or at nozzle behind coulter blade.
Check for a disconnected hose in the manifold supply plumbing.
Check if tanks are empty.
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Great Plains Mfg., Inc.
Section 5 Maintenance and Lubrication
Section 5 Maintenance and Lubrication
Maintenance
You could be severely injured or killed by being crushed by the falling implement. Always have transport locks in place and frame sufficiently blocked up when working on implement.
This hitch could have negative tongue weight when hitched to a three-point drill in the raised position. Negative tongue weight will cause the unsecured hitch tongue to raise suddenly and could cause injury or death. Always lower drill before unhook­ing hitch from tractor.
Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
fer to Safety Decals,“Important Safety Information,” page 4, for decal placement.
5. Check hitch safety chain. Make sure chain is properly attached to hitch. Inspect chain for wear or other dam­age. Replace immediately if needed.
6. Check fertilizer drive chains for wear. Replace if nec­essary. Adjust idlers to remove excess slack from chains.
Marker Maintenance
The marker arm is attached to marker body with a 3/8­inch, grade 2, shear bolt. If shear bolt breaks, replace it with a grade 2 bolt.
If grease-seal cap for marker disk bearings is damaged or missing, disassemble and clean hub. Repack with grease and install a new seal or grease cap.
Fertilizer Cleanout
Some chemicals will cause serious burns, lung damage and death. Avoid contact with skin or eyes. Wear proper protective equipment as required by chemical manufacturer. Avoid pro­longed breathing of chemical fumes. Wear respirator as re­quired by chemical manufacturer. Seek medical assistance immediately if an accident occurs. Know what to do in case of an accident.
Coulter and opener disks may be sharp enough to cut flesh. Be careful when working around coulter and opener disks.
Proper servicing and maintenance is the key to long imple­ment life. With careful and systematic inspection, you can avoid costly maintenance, downtime and repair.
Always turn off and remove tractor key before making any adjustments or performing any maintenance.
1. After using implement for several hours, check all bolts to be sure they are tight. Check all valves, fit­tings, hose clamps and plugs to be sure they are tight.
2. Inflate tires as specified on Tire Inflation Chart,“Ap- pendix,” page 40.
3. Lubricate hitch as listed under Lubrication, page 33.
4. Replace any worn, damaged or illegible safety decals. Obtain new decals from your Great Plains dealer. Re-
Proper and regular cleanout is the best way to prolong pis­ton-pump life. Do not allow air to enter the pump, even for short periods of time. Air in the pump will cause rapid and severe corrosion.
After each day’s use:
1. Flush tanks, nozzles, hoses and pump with clean wa­ter. Do not allow air into the pump.
2. Do not drain the pump. Leave fresh water in pump overnight.
3. Wash any components that may have been exposed to fertilizer.
For two- to three-week storage: After flushing fertilizer system with water, immediately fill
all pump passages with motor oil. Replace pump manifold and plug pump inlet and outlet with a stopper or oily rag.
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Section 5 Maintenance and Lubrication
Storage
This hitch could have negative tongue weight when hitched to a three-point drill in the raised position. Negative tongue weight will cause the unsecured hitch tongue to raise suddenly and could cause injury or death. Always lower drill before unhook­ing hitch from tractor.
Store the hitch where children do not play. If possible, store the hitch inside for longer life.
1. Clean hitch as necessary.
2. Lubricate all fittings and chains as indicated under Lu- brication, page 33.
3. Lower coulters onto a hard surface or board. Apply a light coat of oil to exposed cylinder rods.
Pump and Fertilizer Tank
To prepare for long-term storage:
1. Flush tanks, nozzles, hoses and pumpthoroughly with fresh, warm water. Circulate water until all corrosive salts in pump are dissolved.
2. Set pump dial to 10. Draw a mixture of half diesel fuel and half #10 oil into pump. Continue drawing fuel and oil mixture into pump until discharge is clean.
3. Plug pump inlet and outlet.
4. Wash any components that may have been exposed to fertilizer.
5. Drain filter, fittings and ball valves. Any water left in the system may freeze and damage these parts.
Great Plains Mfg., Inc.
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Section 5 Maintenance and Lubrication
Lubrication
Lubrication
Legend
18134
Multipurpose spray lube
Multipurpose
grease lube
Tongue to Hitch Frame Pivot
One zerk
Type of Lubrication: Grease
Quantity = Until grease emerges from pivot
Level Link Pivot
One zerk
Multipurpose oil lube
50
Intervals at which lubrication is required
8
8
12113
18136
Type of Lubrication: Grease
Quantity = Until grease emerges from pivot
8
Coulter Swing Arms
One zerk per coulter
Type of Lubrication: Grease
Quantity = Until grease emerges from pivot
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Section 5 Maintenance and Lubrication
18135
Great Plains Mfg., Inc.
Seasonally
Coulter Hubs
One zerk per coulter
Type of Lubrication: Grease
Quantity = Pump grease into bearings until resistance is felt, being careful not to pressurize seal or blow out cap
10
Marker Pivot Points
Three zerks per marker
18137
18138
Type of Lubrication: Grease
Quantity = Until grease emerges from pivot points
Seasonally
Marker Disk Bearings
Type of Lubrication: Grease
Quantity = Repack bearings
8
Rockshaft Bearings
Two zerks total; one on each side of hitch
18129
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Type of Lubrication: Grease
Quantity = Until grease emerges from pivot
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Great Plains Mfg., Inc.
Section 5 Maintenance and Lubrication
8
Vertical Pivot
Zerk on top and on bottom bushing; two zerks total
18158
18140
Type of Lubrication: Grease
Quantity = Until grease emerges from pivot
8
Rockshaft to Hitch Frame Pivot
Three zerks
Type of Lubrication: Grease
Quantity = Until grease emerges from pivot
Seasonally
Wheel Bearings
18141
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Type of Lubrication: Grease
Quantity = Repack bearings
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Section 5 Maintenance and Lubrication
Fertilizer Option
Great Plains Mfg., Inc.
8
Coulter Command/Fertilizer Drive Wheel
One zerk on each side of arm
18142
18143
Type of Lubrication: Grease
Quantity = Until grease emerges
Daily
Piston Pump Drive Chain
Type of Lubrication: Chain Lube
Quantity = Coat Thoroughly
Seasonally
Piston Pump Crankcase
Oil must be visible at oil check
Type of Lubrication: 90-weight, EP gear oil
18143
18143
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Quantity = Fill crankcase
Piston Pump Zerks
Two zerks
Type of Lubrication: Grease
Quantity = Fill until grease seeps from bottom drain hole
8
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Great Plains Mfg., Inc.
Section 6 Options
Section 6 Options
18053
Liquid Fertilizer Options
Tanks, drive wheel, piston pump, manifold and fertilizer tines are available. With these options, you can create a customized application system for your fertilizer-applica­tion needs.
Drive Wheel
The drive wheel mounts on the coulter toolbar and can power any liquid pump with a sprocket input.
Package Part Number
Drive Wheel Assembly 148-339K
Tanks
Models PH-15 and PH-20 can be outfitted with liquid-fertil­izer tanks. Each durable, non-corrodible tank holds 200 gallons.
Package Part Number
Tanks and Primary Plumbing 148-367L
Piston Pump
The pump package contains a John Blue piston pump, all mounting hardware and pump plumbing. The pump is a ground-driven, positive-displacement piston pump manu­factured by John Blue Company. The package also comes with an inlet filter to reduce plugging.
Package Part Number
Piston Pump, Mount and Plumbing 148-366L
Manifold Bundles
The manifold bundles contain the manifold, wet boom, noz­zle bodies and plumbing needed to connect the pump to the fertilizer tines. The packages are designed for fertilizer application on every row. Manifold outlets can be blocked off for other application configurations.
Manifold Packages Part Number
Manifold Bundle, 15-Foot, 6-Inch Spacing 148-371K
Manifold Bundle, 15-Foot, 7.5- and 8-Inch Spacing 148-375K
Manifold Bundle, 15-Foot, 10-Inch Spacing 148-377K
Manifold Bundle, 15-Foot, 15-Inch and Twin Row 148-379K
Manifold Bundle, 20-Foot, 6-Inch Spacing 148-372K
Manifold Bundle, 20-Foot, 7.5- and 8-Inch Spacing 148-376K
Manifold Bundle, 20-Foot, 10-Inch Spacing 148-378K
Manifold Bundle, 20-Foot, 15-Inch and Twin Row 148-380K
Fertilizer Tines
Each package includes one fertilizer tine all the hardware and plumbing needed to mount the tine. The tines mount on the tillage coulters and are adjustable for precise appli­cation.
Package Part Number
Coil Tine Fertilizer 204-242K
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Section 6 Options
18147
Great Plains Mfg., Inc.
Markers
Hydraulic markers are available. The units have a cast hub, tapered roller bearings and a bolt-on blade to leave a mark for you to follow on the next field pass. The markers are tied together hydraulically through a sequence valve for easy operation on one hydraulic circuit.
For information on how to adjust the markers, refer to Marker Adjustments,“Adjustments,” page 28. For infor- mation on maintaining the markers, refer to Lubrication, “Maintenance and Lubrication,” page 33.
To order marker attachments, contact your Great Plains dealer.
Markers Part Number
15-Foot All Seeds Dual Markers 113-469A
20-Foot All Seeds Dual Markers 113-470A
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Great Plains Mfg., Inc.
Section 7 Specifications and Capacities
Section 7 Specifications and Capacities
PH-15 PH-20
Coulter Spacing, Inches
Coulters per Hitch
Weight in Pounds*
Working Width
Transport Width
Length, Hitch Alone
Length with Drill
Transport Height with Tanks
Transport Clearance, Coulters
Transport Clearance, Drill Open-
Transport Tires
Tractor Requirements** Two hydraulic remotes (four outlets); 110 -
Coulter Spacing, Inches
Coulters per Hitch
Weight in Pounds*
Working Width
Transport Width
Length, Hitch Alone
Length with Drill
Transport Height with Tanks
Transport Clearance, Coulters
Transport Clearance, Drill Open-
Transport Tires
Tractor Requirements** Two hydraulic remotes (four outlets); 110 -
* Listed weights include fertilizer options on the PFH models and marker attachments on all models ** Horsepower requirements will vary with field conditions, terrain and optional attachments.
6 7.5 8 10 15 Twin Row 6 7.5 8 10 15 Twin Row
30 24 22 18 12 12 40 32 30 24 16 16
6950 6560 6430 6170 5780 5780 7735 7215 7085 6695 6175 6175
15 feet 4 inches 20 feet
12 feet 1 3/4 inches 12 feet 1 3/4 inches
18 feet 1 3/4 inches 18 feet 1 3/4 inches
7 feet 5 inches 7 feet 5 inches
16 1/4 inches 16 1/4 inches
ers
17 inches 17 inches
11L x 15, 18-Ply 11L x 15, 18-Ply
1l50 horsepower
PFH-15 PFH-20
6 7.5 8 10 15 Twin Row 6 7.5 8 10 15 Twin Row
30 24 22 18 12 12 40 32 30 24 16 16
8160 7686 7528 7212 6738 6738 9125 8493 8335 7861 7229 7229
15 feet 4 inches 20 feet
12 feet 1 3/4 inches 12 feet 1 3/4 inches
18 feet 1 3/4 inches 18 feet 1 3/4 inches
7 feet 5 inches 7 feet 5 inches
16 1/4 inches 16 1/4 inches
ers
17 inches 17 inches
11L x 15, 18-Ply 11L x 15, 18-Ply
150 horsepower
15 feet 20 feet
Two hydraulic remotes (four outlets); 145 ­185 horsepower
15 feet 20 feet
Two hydraulic remotes (four outlets); 145 ­185 horsepower
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Figure 7
Specification Drawing
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Appendix
Appendix
Torque Values Chart for Common Bolt Sizes
Great Plains Mfg., Inc.
Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi
1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 436597
1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11
5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53
3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62
7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93
7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105
1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150
9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160
9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245
5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300
3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355
3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 3560
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch4N · m ft-lb N · m ft-lb N · m ft-lb
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
Grade 8
Bolt Size
(Metric)
1
in-tpi = nominal thread diameter in inches-threads per inch
4
mm x pitch = nominal thread diameter in millimeters x thread pitch
Bolt Head Identification
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9
2
N· m = newton-meters
3
ft-lb= foot pounds
Tire Inflation Chart
Tire Size Inflation PSI Tire Size Inflation PSI
7.50 x 20" 4-Ply Drill Rib 28 11L x 15" 6-Ply Rib Implement 28
9.0 x 22.5 10-Ply Highway Service 70 70 11L x 15" 12-Ply Rib Implement 52
9.0 x 24" 8-Ply Rib Implement 40 12.5L x 15" 8-Ply Rib Implement 36
9.5L x 15" 6-Ply Rib Implement 32 12.5L x 15" 10-Ply Rib Implement 44
9.5L x 15" 8-Ply Rib Implement 44 16.5L x 16.1" 10-Ply Rib Implement 36
9.5L x 15" 12-Ply Rib Implement 60 41 x 15" x 18 - 22-Ply Rib Implement 44
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Great Plains Mfg., Inc.
Appendix
NOTE: All tires are warranted by the original manufacturer of the tire. Tire warranty information can be found in the brochures included with your Operator’s and Parts Manuals or online at the manufacturer’s websites. For service assistance or infor­mation, contact your nearest Authorized Farm Tire Retailer.
Manufacturer Websites
Titan www.titan-intl.com Goodyear www.goodyearag.com Firestone www.firestoneag.com
Hydraulic Schematics
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Standard Hydraulics
PH-15, PH-20, PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365M
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Appendix
Great Plains Mfg., Inc.
18152
Hydraulics with Coulter Command
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Great Plains Mfg., Inc.
Appendix
Warranty
Great Plains Manufacturing, Incorporated warrants to the original pur­chaser that this seeding equipment will be free from defects in material and workmanship for a period of one year from the date of original pur­chase when used as intended and under normal service and conditions for personal use; 90 days for commercial or rental purposes. This War­ranty is limited to the replacement of any defective part by Great Plains Manufacturing, Incorporated and the installation by the dealer of any such replacement part. Great Plains reserves the right to inspect any equipment or part which are claimed to have been defective in material or workmanship.
This Warranty does not apply to any part or product which in Great Plains’ judgement shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or al­tered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not de­signed. This Warranty shall not apply if the product is towed at a speed in excess of 20 miles per hour.
Claims under this Warranty must be made to the dealer which originally sold the product and all warranty adjustments must by made through such dealer. Great Plains reserves the right to make changes in mate­rials or design of the product at any time without notice.
This Warranty shall not be interpreted to render Great Plains liable for damages of any kind, direct, consequential, or contingent, to property. Furthermore, Great Plains shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not ex­tend to loss of crops, losses caused by harvest delays or any expense or loss for labor, supplies, rental machinery or for any other reason.
No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of mer­chantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby dis­claimed and excluded from this sale.
This Warranty is not valid unless registered with Great Plains Manufac­turing, Incorporated within 10 days from the date of original purchase.
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Great Plains Manufacturing, Inc.
Corporate Office: P.O. Box 5060
Salina, Kansas 67402-5060 USA
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