Great Plains PH-20 User Manual

Page 1
Predelivery Instructions
PFH-15 and PFH-20
Precision Fertilizer Hitch
Manufacturing, Inc.
www.greatplainsmfg.com
Read this manual entirely. When you see this symbol, the subsequent instructions and
!
warnings are serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 2000 Printed
4/3/2003
18078
Cover illustration may show optional equipment not supplied with standard unit.
148-365Q
Page 2
Table of Contents
Table of Contents
Important Safety Information . . . . . . . . . . . . . . . . . 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . 4
Models Covered. . . . . . . . . . . . . . . . . . . . . . . 4
Intended Usage . . . . . . . . . . . . . . . . . . . . . . . 4
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . 4
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly and Setup Assistance . . . . . . . . . . . . . 4
Section 1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pre-Assembly Checklist . . . . . . . . . . . . . . . . . . . . 5
Assemble Non-Fertilizer Unit . . . . . . . . . . . . . . . . 6
Assemble Fertilizer Unit . . . . . . . . . . . . . . . . . . . . 7
Section 2 Fertilizer Option Assembly . . . . . . . . . . 10
Pump Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing Pump . . . . . . . . . . . . . . . . . . . . . . 10
Installing Strainer. . . . . . . . . . . . . . . . . . . . . 11
Manifold Option . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing Fertilizer Tines . . . . . . . . . . . . . . . . . . 14
Installing Fertilizer Arms. . . . . . . . . . . . . . . . . . . 15
Section 3 Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hooking Hitch to Tractor. . . . . . . . . . . . . . . . . . . 16
Bleeding Air from Hydraulics . . . . . . . . . . . . . . . 16
Bleeding Tongue Cylinder . . . . . . . . . . . . . . 16
Bleeding Transport Lift Cylinders . . . . . . . . . 16
Hooking Hitch to Drill . . . . . . . . . . . . . . . . . . . . . 17
Hooking Up Hydraulic Hoses . . . . . . . . . . . . . . . 18
Coulter Command Hookup . . . . . . . . . . . . . . . . 18
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Torque Values Chart for Common Bolt Sizes. . . 20
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 20
Great Plains Mfg., Inc.
© Copyright 2000 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
Page 3
Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
!
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
!
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
!
CAUTION
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from machine.
Never allow riders on implement.Never allow children to operate
equipment.
For Your Protection
Before assembling or operating
the implement, read thoroughly and understand the Safety Decals and Operating Instructions” sections in the operator’s manual. Read all instructions noted on decals.
OFF
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove key.
Detach and store implement in an
area where children normally do not play. Secure implement with blocks and supports.
2/20/2006
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
1
Page 4
Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow-moving tractors, self-propelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and
turn signals whenever driving on public roads.
Use lights and devices provided
with implement.
Transport Machinery Safely
Maximum transport speed for imple­ment is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never
travel at a speed which does not
allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.Do not tow an implement that,
when fully loaded, weighs more than 1.5 times the weight of tow­ing vehicle.
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from tractor drawbar.
Use a chain with a strength rat-
ing equal to or greater than the gross weight of towed machin­ery.
Attach chain to tractor drawbar
support or other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end
fittings are broken, stretched or damaged.
Do not use safety
chain for towing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to this manual for additional information.
Work in a clean, dry area.Lower implement to ground, put
tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before oper­ation.
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
2
Page 5
Great Plains Mfg., Inc.
Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and
fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to
loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment
safely requires your full attention, avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can penetrate skin, causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doc-
tor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Safety at All Times
Thoroughly read and understand this manual before operating implement. Refer to Safety Decals, page 4. Read all instructions noted on decals.
Be familiar with all implement
functions.
Operate implement from driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of work­ing area.
Do not turn tractor too tight, caus-
ing implement to ride up on wheels.
Tire Safety
Tire changing can be dangerous and should be performed by trained per­sonnel using correct tools and equip­ment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for weight involved.
2/20/2006
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
3
Page 6
Introduction
Introduction
Great Plains Mfg., Inc.
Great Plains Manufacturing wants you to be satisfied with any new machine delivered by the Great Plains Trucking network. To ease the assembly task and produce a prop­erly working machine, read this entire manual before as­sembling or setting up new equipment.
Description of Unit
The Precision Hitch is a pull-type tillage implement de­signed to tow a Great Plains three-point drill. No-till coulters are mounted on the hitch. Each coulter is aligned with a drill opener. The coulters till strips for the drill open­ers. The hitch has two hydraulic circuits: one for raising and lowering the coulters and one for raising and lowering the drill.
The hitch can be outfitted with fertilizer coulters, a drive system, a piston pump and tanks for liquid-fertilizer appli­cation. With coulters set at various spacings, the hitch can be used to apply fertilizer in the row below the seedbed at rates from 4 to 80 gallons per acre. Total combined tank capacity is 400 gallons.
Models Covered
PH-15 and PH-20 (standard model)
PFH-15, and PFH-20 (with fertilizer)
Intended Usage
Use this hitch to apply approved liquid fertilizer to produc­tion-agriculture crops. Use this hitch in conjunction with Great Plains equipment only. Do not modify the hitch for use with products or attachments other than those speci­fied by Great Plains.
Definitions
The following terms are used throughout this manual.
Right and left as used in this manual are determined by facing the direction the machine will travel while in use un­less otherwise stated.
IMPORTANT: A crucial point of information about the preceding topic. For safe and correct operation, read and follow the directions provided before continuing.
NOTE: Useful information about the preceding topic.
Assembly and Setup Assistance
To order additional copies of predelivery instructions or operator’s and parts manuals, write to the following ad­dress. Include model numbers in all correspondence.
If you do not understand any part of this manual or have other assembly or setup questions, assistance is avail­able. Contact
Product Support
Great Plains Mfg. Inc., Service Department
P.O. Box 5060
Salina, KS 67402-5060
Using This Manual
This manual was written to help you assemble and pre­pare the new machine for the customer. The manual in­cludes instructions for assembly and setup. Read this manual and follow the recommendations for safe, efficient and proper assembly and setup.
An operator’s manual is also provided with the new ma­chine. Read and understand “Important Safety Informa- tion” and “Operating Instructions” in the operator’s manual before assembling the machine. As a reference, keep the operator’s manual on hand while assembling.
The information in this manual is current at printing. Some parts may change to assure top performance.
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
4
Page 7
Great Plains Mfg., Inc.
Section 1 Assembly
Section 1 Assembly
The following headings are instructions for assembling the hitch and its fertilizer options. Begin with Tools Required and Pre-Assembly Checklist to make sure you have all necessary parts and equipment, then proceed with as­sembly. Complete sections as required; skip sections for options not purchased with hitch.
The hitch is shipped via flat bed truck. It is the dealer’s re­sponsibility to unload the new machine. Unload all equip­ment before beginning assembly. Do not attempt any assembly work while the hitch is on the truck.
Tools Required
Forklift or Hoist
General Hand Tools
Utility Knife Pre-Assembly Checklist
1. Read and understand “Important Safety Informa-
tion” on page 1 before assembling.
2. Have at least two people on hand while assembling.
3. Make sure the assembly area is level and free of ob-
structions and overhead power lines (preferably an
open concrete area).
4. Have all major components.
5. Have all fasteners and pins shipped with the drill.
IMPORTANT: If a pre-assembled part or fastener is temporarily removed, remember where it goes. Keep the parts separated.
6. Have a copy of the parts manual on hand. If unsure of
proper placement or use of any part or fastener, refer
to the parts manual.
7. Check that all working parts are moving freely, bolts
are tight, and cotter pins are spread.
8. Check for proper tension and alignment on all drive
chains.
9. Check that all safety decals and reflectors are correct-
ly located and legible. Replace if improperly located or
damaged. Refer to Safety Decals, “Important Safety
Information” in the operator’s manual.
10. Inflate tires to recommended pressure as listed on the
Tire Inflation Chart on the Appendix” on page 20.
Tighten wheel bolts as specified on Torque Values
Chart on the Appendix” on page 20.
2/20/2006
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
5
Page 8
Section 1 Assembly
Assemble Non-Fertilizer Unit
Refer to Figure 1-1.
1. Remove transport tire, hub and spindle assemblies that are banded to hitch. Slide spindles (1) into outer spindle tubes (2). Secure spindles with 1/2-by-4 3/4­inch bolts (3) and lock nuts (4).
2. Cut bands holding tongue and tongue cylinder to hitch. Swing tongue (5) into position and pin cylinder (6) onto cylinder lug on hitch. Swing tongue links (7) into position and bolt links to ears (8) on frame.
3. Assemble spring hose loop (9) on nut welded near front of tongue. Use 1/2-by-1-inch bolt, two flat wash­ers and lock washer (10).
4. Hang coulter toolbars (11) under hitch on coulter tool­bar support (12), using 5/8-by-6-inch bolts (13), flat washers, lock washers and nuts. Position coulter tool­bars so a gap between center coulters (14) is on cen­ter line of hitch.
Great Plains Mfg., Inc.
IMPORTANT: It is critical that the coulters are centered under the hitch to ensure proper tracking with drill open­ers. Use extra care when assembling coulter toolbar to hitch.
NOTE: The center of the coulter blade is about 1/4-inch to the right of the coulter mount casting and coulter spring bar.
5. Bolt weight rests (15) to weight brackets (16) using 5/8-by-2-inch bolts (17), flat washers, lock washers and nuts. U-bolt weight brackets to frame (18) using u­bolts (19) and nuts.
Figure 1-1
Non-Fertilizer Unit
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
6
18028
Page 9
Great Plains Mfg., Inc.
Section 1 Assembly
Assemble Fertilizer Unit
1. Complete steps 1 through 4 on page 6, then refer to Figure 1-2 and complete the following steps.
2. Using mechanical assistance, position tanks on hitch frame (1) as shown.
3. Bolt tank mounts onto hitch frame on outside ends (2) of hitch using 3/4-by-3 3/4-inch bolts, flat washers, lock washers (3) and nuts.
4. Bolt tank mount onto hitch frame from front using 3/4­by-1 1/4-inch bolts (4), lock washers and nuts.
5. On each tank, use three 5/8-inch u-bolts (5) to bolt tanks to rear frame tube (6).
18055
2/20/2006
Figure 1-2
Install Tanks, Fertilizer Unit
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
7
Page 10
Section 1 Assembly
Great Plains Mfg., Inc.
6. Refer to Figure 1-3. Install a threaded adaptor (1) in each tank outlet.
7. Connect a tank valve (2) to each tank adaptor. Tighten the valves making sure the valves end up facing in the opposite direction. Valves must be orientated as shown.
8. Install a threaded/hose barb elbow (3) in each tank valve. Tighten the elbows so each elbow is facing to the center of the hitch and parallel to the bottom of the tank.
9. Attach mounting plate (4) to the valve (2) on the left tank and fasten plate to the slotted holes as shown.
10. Attach mounting plate (5) to the valve (2) on the right tank and fasten plate to the slotted holes as shown.
11. Mount quick-fill valve with cam lock (6) onto mounting plate on outside end of left tank. Install a threaded/ hose barb adaptor (8) into quick-fill valve.
12. Assemble three threaded/hose barb adaptors (8) onto four-way cross (7). Install threaded/hose barb elbow (3) into open outlet in four-way cross.
13. Use roll of 1 1/2-inch-diameter hose to connect valves to four-way cross. Cut hose into four pieces with lengths as listed on Figure 1-3.
a. Use 34-inch sections to connect 3/4-inch tank
valves to four-way cross.
b. Use 59-inch section to connect quick-fill valve to
four-way cross. Route hose through the hole in the mounting plate (4).
c. Use 42-inch section to connect four-way cross to
manifold plumbing.
14. Install each hose over barbed fitting and lock in place with a worm drive hose clamp.
NOTE: Use pipe sealant, Rectorseal 21 Blk Thread Seal­ant (Great Plains Part Number 890-310C), on all threaded joints.
Figure 1-3
Install Tank Plumbing
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
8
21532
Page 11
Great Plains Mfg., Inc.
Section 1 Assembly
15. Refer to Figure 1-4. U-bolt drive wheel to front coulter toolbar under hitch tongue. Position drive wheel so in­side edge of drive tire is 2 3/4 inches from hitch.
2/20/2006
Figure 1-4
Install Drive Wheel
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
18154
9
Page 12
Section 2 Fertilizer Option Assembly
Section 2 Fertilizer Option Assembly
Great Plains Mfg., Inc.
Pump Option
Installing Pump
Refer to Figure 2-1.
1. Assemble pressure gauge and relief valve onto pump as shown using these parts: 1-inch adaptor (1), four­way cross (2), 1-by-1/4-inch adaptor (3), gauge (4), 1­inch threaded/hose barb adaptor (5), 1-by-3/4-inch adaptor (6), relief valve (7), and 3/4-by-3/8-inch elbow (8).
2. Push 3/8-inch hose (9) onto relief valve outlet.
3. Install 1 1/2-inch threaded/hose barb elbow (10) into pump inlet.
4. Install 13-tooth sprocket (11) onto pump shaft.
5. Refer to Figure 2-2. U-bolt pump mount (1) to hitch frame at location shown. Leave nuts on u-bolts loose for later repositioning.
6. Secure pump (2) on pump mount using 3/8-inch bolts, flat washers, lock wash­ers and nuts.
7. Positionpump mount so pump sprocket (3) is aligned with drive wheel sprockets (4). Tighten nuts on pump-mount u-bolts.
8. Route chain (5) over drive wheel and pump sprockets.Use idlers to remove chain slack.
18155
Figure 2-1
Assemble Fittings on Pump
Figure 2-2
Assemble Pump on Hitch
NOTE: Use pipe sealant, Rec­torseal 21 Blk Thread Sealant (Great Plains Part Number 890-310C), on all threaded joints.
18156
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
10
Page 13
Great Plains Mfg., Inc.
Section 2 Fertilizer Option Assembly
Installing Strainer
Refer to Figure 2-3.
1. On left side of hitch tongue, clamp valve mount plates (1) around front coulter toolbar using 5/16-inch bolts (2), washers and nylock nuts.
2. Mount 1 1/2-inch valve (3) on valve mount plates.
3. Using 1 1/2-inch threaded adaptor (4), connect strain­er (5) to 1 1/2-inch valve.
4. Install 1 1/2-inch elbow (6) in front of strainer.
5. Use hose (7) and worm clamps to connect strainer to pump inlet. (Inlet is on the bottom side of the pump.)
6. Connect 1 1/2-inch valve to tanks using 1 1/2-inch threaded/hose barb adaptor (8).
NOTE: Use pipe sealant, Rectorseal 21 Blk Thread Seal­ant (Great Plains Part Number 890-310C), on all threaded joints.
2/20/2006
Figure 2-3
Assemble Strainer
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
18057
11
Page 14
Section 2 Fertilizer Option Assembly
Great Plains Mfg., Inc.
Manifold Option
Refer to Figure 2-4.
1. From Figure 2-5 on the next page, determine combi­nation of tubing sections needed for your manifold based on hitch width and tine spacing. Connect sec­tions with threaded tee fittings (1) or pipe couplers (2) as indicated on Figure 2-5. Cap ends of tubing with caps (3).
2. Install hangers (4) to the coulter bar with u-bolts. Place hangers where necessary. Use at least one hanger per tubing section.
3. Mount manifold on hangers. At each hanger, use a bolt (5) and nut (6) to secure base of nozzle body (7) to hanger. Assemble other half of nozzle body (8) around manifold.
4. Install a nozzle body over all remaining holes in man­ifold.
5. In each nozzle body, install an orifice plate (9). Place a nozzle cap (10) over nozzle body and turn cap clock­wise to secure nozzle cap on nozzle body.
NOTE: On 8-, 10-, and 15-inch nozzle spacings, you must plug some nozzles. Refer to chart to determine where to install nozzle caps (11) instead of quick caps.
6. Install threaded/hose barb adaptors (12) in quick caps.
7. Plumb manifold. Install an elbow (13) in tee fittings. Cut 3/4-inch-diameter hose in half. Connect 3/4-inch hose (14) to elbows on manifold and to hose barb tee fitting (15). Use 1-inch-diameter hose (16) to connect tee fitting to pump outlet fitting.
NOTE: Use pipe sealant, Rectorseal 21 Blk Thread Seal­ant (Great Plains Part Number 890-310C), on all threaded joints.
Figure 2-4
Manifold Assembly
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
12
21533
Page 15
Great Plains Mfg., Inc.
Section 2 Fertilizer Option Assembly
2/20/2006
Figure 2-5
Manifold and Nozzle Layout
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
18153
13
Page 16
Section 2 Fertilizer Option Assembly
Great Plains Mfg., Inc.
Installing Fertilizer Tines
The fertilizer tine kit (GP part no. 204-242K) contains all parts needed to convert one coulter into a fertilizer injec­tion coulter.
To assemble one tine:
Refer to Figure 2-6.
1. Assemble front fertilizer arm (1) to coulter swing arm (2) with two 1/2-by-2-inch flange bolts, flat washers and flange nuts.
2. Fasten back fertilizer arm (3) to front fertilizer arm with two 1/2-by-2-inch flange bolts, six flat washers and two flange nuts. Tighten bolts.
3. Assemble coil tine (4) to back fertilizer arm using 1/2­by- 4 1/2-inch bolt (5), spacer tube (6) spring clip (7), two rectangular spacers (8), flat washer and flange nut (9). Assemble spring clip between hooked end of tine and first spring coil. Hook end of tine assembles in one of top four holes of arm, depending on desired coulter depth.
4. Adjust tine for proper fertilizer placement. Refer to hitch operator’s manual for tine adjustment instruc­tions.
5. Once tines are adjusted, assemble nozzle (10) to bot­tom of tine coupling with extension pipe (11) to top of tine coupling. Screw 3/8-inch hose-barb fitting (12) to top of extension pipe. Use pipe sealant provided in kit on these pipe-thread connections.
Use roll of 3/8-inch hose from manifold kit to connect each nozzle body to a fertilizer tine. For each nozzle body, insert hose onto nozzle barb at manifold. Route hose down to fertilizer tine, pulling hose straightbut not taut. When satisfied with hose length, cut hose. Con­nect hose (13) to hose-barb fitting (12).
IMPORTANT: Do not cut hoses longer than 3 feet. You will not have enough hose for all nozzles if hoses are longer than 3 feet.
Figure 2-6
Assemble Fertilizer Tine
18059
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
14
Page 17
Great Plains Mfg., Inc.
Section 2 Fertilizer Option Assembly
Installing Fertilizer Arms
The fertilizer arm kit (GP part no. 164-140A) contains all parts needed to convert one coulter into a fertilizer injec­tion coulter.
To assemble one fertilizer arm:
Refer to Figure 2-7.
1. Assemble the fertilizer arm (1) to the coulter swing arm (2) with two 1/2” x 1 3/4” bolts (3), 1/2” flat wash­ers (4), 1/2” lock washers (5) and 1/2” nuts (6).
2. Slide the fertilizer arm (1) up or down to the desired position and tighten hardware.
3. Install the solid stream nozzle (7) in the lower end of the fertilizer arm (1) and tighten. Install the hose-barb fitting (8) in the upper end of the fertilizer arm (1) and
tighten. Use pipe sealant on the pipe-thread connec­tios. Repeat above steps for remaing arms.
4. Use roll of 3/8” hose from manifold kit to connect each nozzle body to a fertilizer arm (1). For each nozzle body, insert hose onto nozzle barb at manifold. Route hose down tofertilizer arm (1), pulling hose straight but not taut. When satisfied with hose length, cut hose. Connect hose to hose-barb fitting (8).
IMPORTANT: Do not cut hoses longer than 3 feet. You will not have enough hose for all nozzles if hoses are longer than 3 feet.
2/20/2006
Figure 2-7
Assemble Fertilizer Arm
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
21538
15
Page 18
Section 3 Setup
Section 3 Setup
Great Plains Mfg., Inc.
This section covers hooking the hitch to the tractor and drill, hooking the hydraulic hoses to the tractor, and bleed­ing the hitch hydraulics.
Hooking Hitch to Tractor
!
DANGER!
You may be severely injured or killed by being crushed between the tractor and hitch. Do not stand or place any part of your body between hitch and moving tractor. Stop tractor engine and set park brake before installing the hitch pin.
1. Place hitch weldment (1) over ball swivel (2) on hitch tongue. Hold hitch weldment in place by inserting spacer tube (3) through hitch clevis and ball swivel.
2. Back tractor up to hitch and bolt hitch weldment to tractor drawbar using 1-by-10-inch bolt (4), large flat washer (5), lock washer (6), and nut (7).
3. Use 3/4-by-9-inch bolt (8) to bolt hitch weldment through its slotted hole and onto secondary hole of tractor drawbar. Install a 3/4-inch flat washer (9) next to top slotted hole and fasten with a lock washer (10) and nut (11). Tighten both bolts.
5. Remove jack from stob on side of hitch tongue and place in transport position on frame brace. See Figure 3-2.
12083
Figure 3-2
Jack in Transport
Bleeding Air from Hydraulics
!
WARNING!
Escaping fluid under pressure can have sufficient force to pene­trate the skin. Check all hydraulic lines and hoses before apply­ing pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this kind of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
17215
Figure 3-1
Drawbar Assembly Illustration
4. Securely attach safety chain to frame of tractor draw­bar.
The hydraulics must be bled of air before hitch operation. If the hydraulics are not bled, the cylinders will move with jerky, uneven motions.
Bleeding Tongue Cylinder
1. Check hydraulic fluid in tractor reservoir and fill to proper level. Add fluid to system as needed. Tongue cylinder capacity is one-half gallon (1.89 liters).
2. Raise and safely support hitch, transport frame and front tongue.
3. Unpin rod end of tongue cylinder. Block, wire or other­wise safely support cylinder so when rod end is fully extended it does not contact anything.
4. Cycle cylinder completely in and out at least three times to purge air from cylinder and hoses.
5. Fully extend cylinder and repin rod end.
6. Recheck tractor reservoir and fill to proper level.
Bleeding Transport Lift Cylinders
1. Check hydraulic fluid in tractor reservoir and fill to proper level. Add fluid to system as needed. Cylinder capacity is about 2 gallons (7.57 liters).
2. Jack up and support hitch frame.
3. Unpin rod ends of cylinders. Block, wire or otherwise safely support cylinders so when rod ends are fully ex­tended they do not contact anything.
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
16
Page 19
Great Plains Mfg., Inc.
Section 3 Setup
4. Cycle cylinders in and out completely at least three times to purge air from cylinders and hoses.
5. Fully extend cylinders and repin rod ends.
6. Recheck tractor reservoir and fill to proper level.
Hooking Hitch to Drill
!
DANGER!
You may be severely injured or killed by being crushed between the hitch and drill. Do not stand or place any part of your body between the drill and moving hitch. Stop tractor engine and set park brake before installing hitch pins.
1. Place hitch extension (1) between top hitch plates on drill. Bolt hitch extension in place as shown in Figure 3-3 using two 1-by-5 1/2-inch bolts (2), lock washers (3) and hex nuts (4).
18177
12085
Figure 3-3
Top Hitch Extension
2. Move transport-lock handle to field position. See Fig­ure 3-4.
Figure 3-5
Hitch Links
4. Position hitch in front of drill so quick-hitch links on hitch are in line with lower hitch pins on drill. Hydrauli­cally retract transport-lift cylinders to position quick­hitch links slightly lower than drill hitch pins.
5. Back hitch up to drill until hitch pins contact quick hitch. Hydraulically raise hitch just until drill hitch pins are secure inside quick-hitch links. Do not raise drill any higher than necessary.
6. Visually confirm that the drill hitch pins have seated and the quick hitch locks have snapped back out.
7. Attach slotted link bar (1) to top hitch extension on drill. Use 1-by-3 3/4-inch pin (2) and bushing (3) to pin level-link bar to drill. Secure pin with clip provided (4). See Figure 3-6.
Figure 3-4
Transport-Lock Handle in Field Position
3. Position quick-hitch handles to locking position as shown in Figure 3-5. This will allow drill hitch pins to snap into quick-hitch links and secure drill to hitch.
2/20/2006
12330
12086
Figure 3-6
Top Hitch Link and Drill Extension
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
17
Page 20
Section 3 Setup
Hooking Up Hydraulic Hoses
Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Hydraulic Function
Red Tongue Cylinder
Blue Transport Lift Cylinders
Orange Marker Cylinders
To distinguish hoses on the same hydraulic circuit, refer to plastic hose holder. See Figure 3-7. Hose under extend­ed-cylinder symbol feeds cylinder base ends. Hose under retracted-cylinder symbol feeds cylinder rod ends.
Great Plains Mfg., Inc.
18047
Figure 3-8
Set Coulter Command Valve
NOTE: On tractors with open-center hydraulics, use pop­pet-style couplers on hydraulic hoses to reduce oil heat­ing. See Figure 3-9.
17641
Figure 3-7
Hydraulic Hose Color Ties
NOTE: If your implement is equipped with the optional Coulter Command system, refer to Coulter Command Hookup, page 18, for instructions on hydraulic hookup.
1. Connect hydraulic hoses from tongue cylinder to one set of tractor outlets.
2. Connect hoses from transport-lift cylinders to another set of tractor outlets.
3. Connect hoses from optional markers to a third set of tractor outlets.
Coulter Command Hookup
1. Adjust tractor flow-control valve so flow rate is be­tween 8 and 12 gpm.
2. Set Coulter Command to open-center or closed-cen­ter mode, depending on your tractor hydraulics. If you are not familiar with your tractor hydraulics, contact your tractor dealer.
Closed Center: Turn knob on Coulter Command valve completely clockwise.
Open Center: Turn knob on Coulter Command valve completely counterclockwise.
18041
Figure 3-9
Poppet-Style Coupler for Open-Center Systems
3. Connect transport-lift hoses from valve on side of hitch frame to one set of tractor outlets. If one of your hydraulic circuits is designated priority, connect trans­port-lift hoses to this circuit.
4. Connect hoses from tongue-cylinder hoses from valve on top of hitch frame to another set of tractor outlets. Lock hydraulic lever for this circuit for continuous oil flow.
John Deere tractors with Sound-Gard ® Body: Use
lever lock clip, John Deere part number R52667, to lock lever forward. See your tractor dealer for clip pur­chase and installation.
John Deere 7000 Series tractors: Rotate valve
detent selector to motor position to lock lever in for­ward position.
John Deere 8000 Series tractors: Set timer to con-
tinuous. Push lever forward until detent clicks.
Case-IH Magnum tractors: Lock lever forward in
detent position. You may need to turn up detent pres­sure to its maximum setting. Do not tie hydraulic lever past detent position with a strap. See your tractor dealer for hydraulic-system details.
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
18
Page 21
Great Plains Mfg., Inc.
Section 3 Setup
Other tractors: Lock lever forward in detent position.
You may need to turn up detent pressure to maximum or use a mechanical detent holder to hold lever for­ward. See your tractor dealer for proper means of pro­viding constant flow to openers.
5. Connect hoses from marker cylinders to another set of tractor outlets.
6. Connect power cord to an uninterrupted, 12-volt pow­er source such as your tractor battery.
NOTE: To prevent circuit damage, connect the white wire to the positive (+) battery terminal and the black wire to the negative (-) battery terminal.
7. Connect control-box cable to back of control box. Route cable out of tractor cab. Connect cable to hitch wiring harness.See Figure 3-10.
2/20/2006
Figure 3-10
Coulter Command Control Box
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q
12575
19
Page 22
Appendix
Appendix
Torque Values Chart for Common Bolt Sizes
Great Plains Mfg., Inc.
Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi
1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 436597
1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11
5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53
3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62
7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93
7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105
1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150
9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160
9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245
5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300
3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355
3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 3560
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch4N · m ft-lb N · m ft-lb N · m ft-lb
Grade 8
Bolt Size
(Metric)
1
in-tpi = nominal thread dia.in inches-threads per inch
2
N· m = newton-meters
3
ft-lb= foot pounds
4
mm x pitch = nominal thread dia. in millimeters x thread pitch
Bolt Head Identification
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9
Tire Inflation Chart
Tire Size Inflation PSI Tire Size Inflation PSI
7.50 x 20" 4-Ply Drill Rib 28 11L x 15" 6-Ply Rib Implement 28
9.0 x 22.5 10-Ply Highway Service 70 70 11L x 15" 12-Ply Rib Implement 52
9.0 x 24" 8-Ply Rib Implement 40 12.5L x 15" 8-Ply Rib Implement 36
9.5L x 15" 6-Ply Rib Implement 32 12.5L x 15" 10-Ply Rib Implement 44
9.5L x 15" 8-Ply Rib Implement 44 16.5L x 16.1" 10-Ply Rib Implement 36
9.5L x 15" 12-Ply Rib Implement 60 21.5 x 16.1” SC 10-Ply Rib Implement 28
PFH-15 and PFH-20 Precision Fertilizer Hitch 148-365Q 2/20/2006
20
Page 23
Great Plains Manufacturing, Inc.
Corporate Office: P.O. Box 5060
Salina, Kansas 67402-5060 USA
Loading...