Great Plains PFH-20 Operator Manual

Operator’s Manual
PH-15, PH-20, PFH-15 and PFH-20
Coulter Command System
Manufacturing, Inc.
P.O. Box 5060 Salina, Kansas 67402-5060
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
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structions and warnings are serious- follow without exception. Your life and the lives of others depend on it!
© Copyright 2000 Printed
5/31/2001
12611
Cover illustration may show optional equipment not supplied with standard unit.
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . .1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Description of Unit. . . . . . . . . . . . . . . . . . . .4
Using This Manual. . . . . . . . . . . . . . . . . . . .4
Definitions . . . . . . . . . . . . . . . . . . . . . . .4
Owner Assistance . . . . . . . . . . . . . . . . . . . .4
Section 1 Assembly and Setup. . . . . . . . . . . .5
Prestart Checklist . . . . . . . . . . . . . . . . . . . .5
Depth Sensing Wheel . . . . . . . . . . . . . . . . .5
Sensor Box . . . . . . . . . . . . . . . . . . . . . .6
Gauge Wheel Lift Cylinder . . . . . . . . . .7
Speed Sensor . . . . . . . . . . . . . . . . . . . .7
Lift Switch . . . . . . . . . . . . . . . . . . . . . . .8
Wiring Harness . . . . . . . . . . . . . . . . . . .8
Tongue Cylinder . . . . . . . . . . . . . . . . . .9
Hydraulic Control Valve. . . . . . . . . . . .10
Hydraulic Connections . . . . . . . . . . . .11
Control Box . . . . . . . . . . . . . . . . . . . . .12
Sensor Box Adjustments. . . . . . . . . . . . . .13
Section 2 Operating Instructions . . . . . . . . .14
Load Sensing Hydraulics . . . . . . . . . . . . . 14
Hydraulic Hook-Up & Function. . . . . . . . . 14
Operation of Electronic Controls. . . . . . . . 15
Field Adjustments. . . . . . . . . . . . . . . . . . . 16
Lift Switch. . . . . . . . . . . . . . . . . . . . . . 16
Speed Sensor . . . . . . . . . . . . . . . . . . 17
Hydraulic Valve . . . . . . . . . . . . . . . . . 17
Section 3 Troubleshooting. . . . . . . . . . . . . . 18
System Schematics . . . . . . . . . . . . . . . . . 20
Hydraulic Schematic . . . . . . . . . . . . . 20
Electrical Schematic. . . . . . . . . . . . . . 21
Section 4 Maintenance & Lubrication. . . . . 22
Maintenance. . . . . . . . . . . . . . . . . . . . . . . 22
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 22
Depth Sensing Arm Wheel Pivot . . . . . . . 22
Axle Bearings . . . . . . . . . . . . . . . . . . . . . . 22
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Torque Values Chart. . . . . . . . . . . . . . . . . 23
© Copyright 2000 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication,and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains, Seed-Lok
All other brands and product names are trademarks or registered trademarks of their respective holders.
PH-15, PH-20, PFH-15 and PFH-20 Coulter Command System 148-384M 6/21/2004
Great Plains Manufacturing, Incorporated T r ademarks
Printed in the United States of America.
Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness,con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
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Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
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DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
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WARNING
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
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CAUTION
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from machine.
Never allow riders on implement.Never allow children to operate
equipment.
For Your Protection
Thoroughly read and understand
Safety Decals, page 4. Read all instructions noted on decals.
OFF
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove key.
Detach and store implement in an
area where children normally do not play. Secure implement with blocks and supports.
Handle Chemicals Properly
Agricultural chemicals can be dan­gerous. Improper use can seriously injure persons, animals, plants, soil and property.
Wear protective clothing.Handle all chemicals with care.Follow instructions on container
label.
Avoid inhaling smoke from any
type of chemical fire.
Store or dispose of unused chem-
icals as specified by chemical manufacturer.
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Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow-moving tractors, self-propelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and
turn signals whenever driving on public roads.
Use lights and devices provided
with implement.
Transport Machinery Safely
Maximum transport speed for imple­ment is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never
travel at a speed which does not
allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.Do not tow an implement that,
when fully loaded, weighs more than 1.5 times the weight of tow­ing vehicle.
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from tractor drawbar.
Use a chain with a strength rat-
ing equal to or greater than the gross weight of towed machin­ery.
Attach chain to tractor drawbar
support or other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end
fittings are broken, stretched or damaged.
Do not use safety
chain for towing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to this manual for additional information.
Work in a clean, dry area.Lower implement to ground, put
tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before oper­ation.
PH-15, PH-20, PFH-15 and PFH-20 Coulter Command System 148-384M 6/21/2004
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Great Plains Mfg., Inc.
Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to
loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment
safely requires your full attention, avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can penetrate skin, causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doc-
tor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Safety at All Times
Thoroughly read and understand this manual before operating implement. Refer to Safety Decals, page 4. Read all instructions noted on decals.
Be familiar with all implement
functions.
Operate implement from driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of work­ing area.
Do not turn tractor too tight, caus-
ing implement to ride up on wheels.
Tire Safety
Tire changing can be dangerous and should be performed by trained per­sonnel using correct tools and equip­ment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for weight involved.
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Introduction
Introduction
Great Plains Mfg., Inc.
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workersusing quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the ma­chine.
Description of Unit
The Precision Hitch Coulter CommandSystem couplesa microprocessor with electro-hydraulicsto provide a state­of-the-art system for maintaining coulter depthregardless of the terrain or soil type. It also provides coulter depth ad­justment from the tractor cab.
The Coulter Command System contains a depth sensing wheel, an electronic control box, a speed sensor, a depth sensorbox,a lift controlswitch,a wiring harness, atop link and a hydrauliccontrol valve. It uses the tongue cylinder from your Precision Hitch.
This manual applies to the following:
148-382A Precision Hitch Coulter Command, Non Fertilizer
148-383A Precision Hitch Coulter Command, For Fertilizer
Referto the Precision Hitchoperator’s manualfor detailed informationonsafelyoperating,adjusting, troubleshooting and maintaining the Precision Hitch. Refer to the parts manual for Coulter Command part identification.
148-365M PH-15, PH-20, PFH-15 and PFH-20 Operator’s Manual
148-365P PH-15, PH-20, PFH-15 and PFH-20 Parts Manual
Owner Assistance
If you need customer service or repair parts, contact a Great Plains dealer.They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Your machine’sparts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer.
Your Great Plains dealer wants youto be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealershipservice man­ager.Make sure they are aware of anyproblems so they can assist you.
2. If you are still unsatisfied, seek out the owner or gen­eral manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
Using This Manual
This manual will familiarize you with safety, assembly, op­eration, adjustments, troubleshooting and maintenance. Readthis manualand followthe recommendationsto help ensure safe and efficient operation.
Theinformation in this manual iscurrent at printing. Some parts maychange to assure top performance.
Definitions
The following terms are used throughout this manual. Right-handand left-hand as used in thismanual are deter-
mined by facing the direction the machinewill travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct oper ation, read and follow the directions provided before continu­ing.
NOTE: Useful information related to the preceding topic.
PH-15, PH-20, PFH-15 and PFH-20 Coulter Command System 148-384M 6/21/2004
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Great Plains Mfg., Inc.
Section 1 Assembly and Setup
Section 1 Assembly and Setup
Prestart Checklist
Check
All major frame components
Fasteners and pins that were shipped with the Coulter Com­mand System. NOTE: All hardware from the factory has been installed in the location where it will be used. If a part or fastener is temporarily removed for assembly reasons, remember where it goes.Keep the parts separated.
Have a minimum of 2 people at hand while assembling the Coulter Command System.
Have a forklift or loader along with chains and safety stands ready for the assembly task.
If you are unsure where a fastener is used, refer to the Parts Manual to identify it.
Depth Sensing Wheel
If your Precision Hitch is equipped with liquid fertilizer (PFH), the fertilizer drive wheel doubles as the coulter depth sensing wheel and will require additional sensor as­sembly and adjustment.
If you do not have the liquid fertilizer option (PFH), the coulter command will contain a coulter depth sensing wheel which is subassembled and preadjusted.
See Figure 1-1. Installthe coulter depthsensing wheel assembly(1) to the
front 4” x 4” coulter tool bar tube with the two 5/8 x 6 inch u-bolts (2), lock washers (3) and nuts (4).
Position the center of the coulter depth sensing wheel mount bracket2 1/4 inches to the rightof the centerof the Precision Hitch beam. This will leave about 2 3/4 inch clearancebetweenthe inside ofthe depthsensing tireand the edge of the hitch center beam.
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Figure 1-1
Depth Sensing Wheel
PH-15, PH-20, PFH-15 and PFH-20 Coulter Command System 148-384M
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5
Section 1 Assembly and Setup
Great Plains Mfg., Inc.
Sensor Box
Ifthe sensor boxisnot preassembledto the depthsensing wheel, refer to Figure 1-2 and the following instructions.
1. Assemble sensor spindle (1) to left end of fertilizer drivewheel rockshaftwith three1/4 x3/4 inch bolts(2) and lock washers(3).
2. Bolt the bearing (4) betweentwo flangettes (5) andto theback side of thesensor mount plate (6) with5/16 x 3/4 inch carriage bolts (7), lock washers (8) and nuts (9). Do not tighten nuts at this time.
NOTE: Position the heads of the bolts against the flangettes with lock washers and nuts pointing outward. Locking collar on bearing should point away from the sen­sor mount plate and toward the coulter depth sensing wheel.
3. Place rubber gasket (10) between sensor box (11) and the sensor mount plate (6). Screw sensor box to sensor mount plate with #10 x 7/16 inch pan head screws (12) and star lock washers(13).
4. Remove cover from sensor box and inspect the inter­nal linkages.The circular disk (14) should be linked to the flat bar (15) with a formed round bar link (16). Make sure the round bar link is in place and secured witha spring clip extensionspring(17) that is connect­ed between the circular disk and the flat bar through the small holes.
5. Slide bearing and sensor mount plate subassembly oversensorspindle(1), andbolt sensormountplate to drive wheel mount bracket with 1/2 x 1 1/2 inch bolts (18), lock washers(19) and nuts (20).
6. Place circular disk (13) over threaded end of sensor spindle (1) and install a 3/8 inch washer (21) and flange nut (22). Do not tighten flange nut at this time.
7. With the circular disk inplace, slide the sensormount plate subassembly in or out until the vertical flat bar link (15) and the circular disk are aligned.
8. Tighten two set screws on the bearing (4) to hold the subassembly in place.
9. Tighten the flangette bolts (7) being careful not to damage the internal linkages.
10. Set sensor box cover and cover screws aside and continue with speed sensor assembly.
Figure 1-2
Sensor Box
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