Great Plains PFH-20 Operator Manual

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Operator’s Manual
PH-15, PH-20, PFH-15 and PFH-20
Coulter Command System
Manufacturing, Inc.
P.O. Box 5060 Salina, Kansas 67402-5060
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious- follow without exception. Your life and the lives of others depend on it!
© Copyright 2000 Printed
5/31/2001
12611
Cover illustration may show optional equipment not supplied with standard unit.
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Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . .1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Description of Unit. . . . . . . . . . . . . . . . . . . .4
Using This Manual. . . . . . . . . . . . . . . . . . . .4
Definitions . . . . . . . . . . . . . . . . . . . . . . .4
Owner Assistance . . . . . . . . . . . . . . . . . . . .4
Section 1 Assembly and Setup. . . . . . . . . . . .5
Prestart Checklist . . . . . . . . . . . . . . . . . . . .5
Depth Sensing Wheel . . . . . . . . . . . . . . . . .5
Sensor Box . . . . . . . . . . . . . . . . . . . . . .6
Gauge Wheel Lift Cylinder . . . . . . . . . .7
Speed Sensor . . . . . . . . . . . . . . . . . . . .7
Lift Switch . . . . . . . . . . . . . . . . . . . . . . .8
Wiring Harness . . . . . . . . . . . . . . . . . . .8
Tongue Cylinder . . . . . . . . . . . . . . . . . .9
Hydraulic Control Valve. . . . . . . . . . . .10
Hydraulic Connections . . . . . . . . . . . .11
Control Box . . . . . . . . . . . . . . . . . . . . .12
Sensor Box Adjustments. . . . . . . . . . . . . .13
Section 2 Operating Instructions . . . . . . . . .14
Load Sensing Hydraulics . . . . . . . . . . . . . 14
Hydraulic Hook-Up & Function. . . . . . . . . 14
Operation of Electronic Controls. . . . . . . . 15
Field Adjustments. . . . . . . . . . . . . . . . . . . 16
Lift Switch. . . . . . . . . . . . . . . . . . . . . . 16
Speed Sensor . . . . . . . . . . . . . . . . . . 17
Hydraulic Valve . . . . . . . . . . . . . . . . . 17
Section 3 Troubleshooting. . . . . . . . . . . . . . 18
System Schematics . . . . . . . . . . . . . . . . . 20
Hydraulic Schematic . . . . . . . . . . . . . 20
Electrical Schematic. . . . . . . . . . . . . . 21
Section 4 Maintenance & Lubrication. . . . . 22
Maintenance. . . . . . . . . . . . . . . . . . . . . . . 22
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 22
Depth Sensing Arm Wheel Pivot . . . . . . . 22
Axle Bearings . . . . . . . . . . . . . . . . . . . . . . 22
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Torque Values Chart. . . . . . . . . . . . . . . . . 23
© Copyright 2000 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication,and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains, Seed-Lok
All other brands and product names are trademarks or registered trademarks of their respective holders.
PH-15, PH-20, PFH-15 and PFH-20 Coulter Command System 148-384M 6/21/2004
Great Plains Manufacturing, Incorporated T r ademarks
Printed in the United States of America.
Page 3
Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness,con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
!
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
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DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
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CAUTION
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from machine.
Never allow riders on implement.Never allow children to operate
equipment.
For Your Protection
Thoroughly read and understand
Safety Decals, page 4. Read all instructions noted on decals.
OFF
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove key.
Detach and store implement in an
area where children normally do not play. Secure implement with blocks and supports.
Handle Chemicals Properly
Agricultural chemicals can be dan­gerous. Improper use can seriously injure persons, animals, plants, soil and property.
Wear protective clothing.Handle all chemicals with care.Follow instructions on container
label.
Avoid inhaling smoke from any
type of chemical fire.
Store or dispose of unused chem-
icals as specified by chemical manufacturer.
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Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow-moving tractors, self-propelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and
turn signals whenever driving on public roads.
Use lights and devices provided
with implement.
Transport Machinery Safely
Maximum transport speed for imple­ment is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never
travel at a speed which does not
allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.Do not tow an implement that,
when fully loaded, weighs more than 1.5 times the weight of tow­ing vehicle.
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from tractor drawbar.
Use a chain with a strength rat-
ing equal to or greater than the gross weight of towed machin­ery.
Attach chain to tractor drawbar
support or other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end
fittings are broken, stretched or damaged.
Do not use safety
chain for towing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to this manual for additional information.
Work in a clean, dry area.Lower implement to ground, put
tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before oper­ation.
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Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to
loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment
safely requires your full attention, avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can penetrate skin, causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doc-
tor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Safety at All Times
Thoroughly read and understand this manual before operating implement. Refer to Safety Decals, page 4. Read all instructions noted on decals.
Be familiar with all implement
functions.
Operate implement from driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of work­ing area.
Do not turn tractor too tight, caus-
ing implement to ride up on wheels.
Tire Safety
Tire changing can be dangerous and should be performed by trained per­sonnel using correct tools and equip­ment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for weight involved.
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Introduction
Introduction
Great Plains Mfg., Inc.
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workersusing quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the ma­chine.
Description of Unit
The Precision Hitch Coulter CommandSystem couplesa microprocessor with electro-hydraulicsto provide a state­of-the-art system for maintaining coulter depthregardless of the terrain or soil type. It also provides coulter depth ad­justment from the tractor cab.
The Coulter Command System contains a depth sensing wheel, an electronic control box, a speed sensor, a depth sensorbox,a lift controlswitch,a wiring harness, atop link and a hydrauliccontrol valve. It uses the tongue cylinder from your Precision Hitch.
This manual applies to the following:
148-382A Precision Hitch Coulter Command, Non Fertilizer
148-383A Precision Hitch Coulter Command, For Fertilizer
Referto the Precision Hitchoperator’s manualfor detailed informationonsafelyoperating,adjusting, troubleshooting and maintaining the Precision Hitch. Refer to the parts manual for Coulter Command part identification.
148-365M PH-15, PH-20, PFH-15 and PFH-20 Operator’s Manual
148-365P PH-15, PH-20, PFH-15 and PFH-20 Parts Manual
Owner Assistance
If you need customer service or repair parts, contact a Great Plains dealer.They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Your machine’sparts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer.
Your Great Plains dealer wants youto be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealershipservice man­ager.Make sure they are aware of anyproblems so they can assist you.
2. If you are still unsatisfied, seek out the owner or gen­eral manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
Using This Manual
This manual will familiarize you with safety, assembly, op­eration, adjustments, troubleshooting and maintenance. Readthis manualand followthe recommendationsto help ensure safe and efficient operation.
Theinformation in this manual iscurrent at printing. Some parts maychange to assure top performance.
Definitions
The following terms are used throughout this manual. Right-handand left-hand as used in thismanual are deter-
mined by facing the direction the machinewill travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct oper ation, read and follow the directions provided before continu­ing.
NOTE: Useful information related to the preceding topic.
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Section 1 Assembly and Setup
Section 1 Assembly and Setup
Prestart Checklist
Check
All major frame components
Fasteners and pins that were shipped with the Coulter Com­mand System. NOTE: All hardware from the factory has been installed in the location where it will be used. If a part or fastener is temporarily removed for assembly reasons, remember where it goes.Keep the parts separated.
Have a minimum of 2 people at hand while assembling the Coulter Command System.
Have a forklift or loader along with chains and safety stands ready for the assembly task.
If you are unsure where a fastener is used, refer to the Parts Manual to identify it.
Depth Sensing Wheel
If your Precision Hitch is equipped with liquid fertilizer (PFH), the fertilizer drive wheel doubles as the coulter depth sensing wheel and will require additional sensor as­sembly and adjustment.
If you do not have the liquid fertilizer option (PFH), the coulter command will contain a coulter depth sensing wheel which is subassembled and preadjusted.
See Figure 1-1. Installthe coulter depthsensing wheel assembly(1) to the
front 4” x 4” coulter tool bar tube with the two 5/8 x 6 inch u-bolts (2), lock washers (3) and nuts (4).
Position the center of the coulter depth sensing wheel mount bracket2 1/4 inches to the rightof the centerof the Precision Hitch beam. This will leave about 2 3/4 inch clearancebetweenthe inside ofthe depthsensing tireand the edge of the hitch center beam.
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Figure 1-1
Depth Sensing Wheel
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Section 1 Assembly and Setup
Great Plains Mfg., Inc.
Sensor Box
Ifthe sensor boxisnot preassembledto the depthsensing wheel, refer to Figure 1-2 and the following instructions.
1. Assemble sensor spindle (1) to left end of fertilizer drivewheel rockshaftwith three1/4 x3/4 inch bolts(2) and lock washers(3).
2. Bolt the bearing (4) betweentwo flangettes (5) andto theback side of thesensor mount plate (6) with5/16 x 3/4 inch carriage bolts (7), lock washers (8) and nuts (9). Do not tighten nuts at this time.
NOTE: Position the heads of the bolts against the flangettes with lock washers and nuts pointing outward. Locking collar on bearing should point away from the sen­sor mount plate and toward the coulter depth sensing wheel.
3. Place rubber gasket (10) between sensor box (11) and the sensor mount plate (6). Screw sensor box to sensor mount plate with #10 x 7/16 inch pan head screws (12) and star lock washers(13).
4. Remove cover from sensor box and inspect the inter­nal linkages.The circular disk (14) should be linked to the flat bar (15) with a formed round bar link (16). Make sure the round bar link is in place and secured witha spring clip extensionspring(17) that is connect­ed between the circular disk and the flat bar through the small holes.
5. Slide bearing and sensor mount plate subassembly oversensorspindle(1), andbolt sensormountplate to drive wheel mount bracket with 1/2 x 1 1/2 inch bolts (18), lock washers(19) and nuts (20).
6. Place circular disk (13) over threaded end of sensor spindle (1) and install a 3/8 inch washer (21) and flange nut (22). Do not tighten flange nut at this time.
7. With the circular disk inplace, slide the sensormount plate subassembly in or out until the vertical flat bar link (15) and the circular disk are aligned.
8. Tighten two set screws on the bearing (4) to hold the subassembly in place.
9. Tighten the flangette bolts (7) being careful not to damage the internal linkages.
10. Set sensor box cover and cover screws aside and continue with speed sensor assembly.
Figure 1-2
Sensor Box
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Section 1 Assembly and Setup
Gauge Wheel Lift Cylinder
Refer to Figure 1-3.
1. Install the base end of the lift cylinder (1) to gauge wheel mount bracket with a 1/2 x 1 3/4 inch clevis pin (2) anda 1/8 x 3/4 inch cotter pin (3) provided with the cylinder.
NOTE: The ports on the cylinder should point away from the depth sensing gauge wheel.
2. Place the rod end of the lift cylinder between the slot­ted lugs on the gauge wheel arm. Place a flat washer (4) on the outside of each slotted lug on the gauge wheel arm. Pin in place with a 1 1/2 x 2 3/4 inch clevis pin (5) and a 1/8 x 3/4 inch cotter pin (3).
Speed Sensor
Refer to Figure 1-4.
1. Removethetire and rimfrom the depthsensing wheel andbolt thespeed sensorplate (1)between thewheel and rim.
2. Screw the speed sensor (2) to the sensor mounting bracket at bottom of the gauge wheel with #6 x 1/2 inch pan head screws (3), lock washers (4) and flat washers (5).
3. Position sensor to just touch the speed sensor plate (1) and tighten screws.
4. Route co-axial cable (6) from sensor, across gauge wheel arms, and up the side opposite the tire.
5. Screwtheend fittinginto the co-axconnector ontop of the sensor box(7).
6. Slide co-axial cable into notches at the bottom of gauge wheel arms and fastento the side of gauge wheel arm with the cabletie mounts (8) and cable ties (9). Make sure the cable does not rub anything as depth sensing wheel moves up and down.
Figure 1-3
Gauge Wheel Lift Cylinder
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Figure 1-4
Gauge Wheel Lift Cylinder
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Section 1 Assembly and Setup
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Lift Switch
Refer to Figure 1-5.
1. Bolt the plunger activated lift switch(1) to the switch mount located nextto the left transport lift cylinder at rear of the Precision Hitch transport frame with two #10 x 3/4 inch pan head screws (2), flat washers (3), lockwashers(4) andnuts (5).Do not tightenscrews at this time.
2. Fastenrockshaftswitch cam (6)to transport rockshaft just below the lift switch. Position the cam so it con­tacts the lift switch when hitch is raised and moves awayfrom the lift switch when hitch is lowered. Posi­tion the worm gear screwon the cam mounting band to the bottom of the rockshaft so it does not interfere with the lift switch.
3. Adjust lift switch in the slotted holes so the plunger movesin about1/8 inch when the camactivates itand tighten the#10 screws. Do not bottom out the plunger on the lift switch.
4. Rotate the cam assembly so it hits the plunger when the hitch is raised just enough to begin to pick the openers off the ground.
Wiring Harness
Refer to Figure 1-5.
1. Route the wiring harness (7) through 8 x 8 inch hitch tube and to the lift switch at the rear of the machine. Plug into the lift switch and support the cable with ca­ble tie mounts (8) and cableties (9) or strapthe cable to the hydraulichoses.
2. Plug the 4-pin connectorof the wiring harness tosen­sor box on the depth sensing wheel and support the cable with cablemounts and ties.
3. Route the 9-pin connector through the spring hose loop and to the tractor hitch. This will plug into the 9­pin female connector from the control box extension cable.
4. Plugthe otherthree short leadsinto theleads fromthe solenoids on the hydraulic control valves (10 and 11) after they are installed.
Figure 1-5
Lift Switch and Wiring Harness
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Section 1 Assembly and Setup
Tongue Cylinder
Refer to Figure 1-6.
1. Removestroke pointer gauge (1) at the rod end of the tongue cylinder. Retorque cylinder tie rod bolts to 95 ft-lbs.
2. Remove stroke pointer (2) at cylinder rod clevis.
3. Turn tonguecylinder withrodend pointingforwardand down and with ports turned up. Use clevis pin (3),flat washer (4) and cotter pin (5)to replacestroke pointer pin at what is now the base end of the cylinder.
4. Connect rod end to tongue with clevis pin (6) and hair pin cotter (7).
5. Remove elbow fitting (8) at base end of tongue cylin­der and screw the 1/16inch orifice plate (9) into base end port. Screw orifice plate in far enough so it does not interfere with elbow fitting.
6. Replace fitting.
IMPORTANT: Failureto install the orifice platewill not al­low Coulter Command to operate correctly.
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Figure 1-6
Tongue Cylinder
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Section 1 Assembly and Setup
Hydraulic Control Valve
Refer to Figure 1-7.
1. Bolt the electronic depth control valve (1) to the top of thevalvemount bracket(2)with 5/16x 4 inchbolts (3), lock washers (4) and hex nuts (5). Position valve so solenoids set abovethe middle of the top surface of valve mount.
2. Bolt the lift circuit manifold (6) to the side of the valve mount bracket with 5/16 x 4 inch bolts (7), lock wash­ers (4) and hex nuts (5). Position valveso the four ports pointawayfromvalvemountandsolenoid points up.
3. Attach the valve mount to the Precision Hitch with 1/2 x 5 1/2 inch bolt (8), lock washer (9) and hex nut (10). Assemble the bolt through the pivot tube (11) located behind the tongue cylinder. Position valve mount so dual solenoids facetoward rear of machine.
Great Plains Mfg., Inc.
Figure 1-7
Hydraulic Control Valve
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Section 1 Assembly and Setup
Hydraulic Connections
Refer to Figure 1-8.
1. On the top valve assemblethe 3/4elbows (1) to valve ports marked“P” and “T”and the3/4 straight adapters (2) to valve ports marked “A” and “B”.
2. Onthe lower valveassemblethe 3/4 straightadapters (2) to valveports marked “V1” and “V2” and the 3/4 el­bows (1) to valve ports marked “C3” and “C4”.
3. Assemble the 9/16 elbows (3) to valve ports marked “C1” and “C2” of the lower valve.
4. Assemble the remaining two 9/16 elbows (3) to the ports on the side of the gauge wheel lift cylinder (4).
5. Removehoses(5)from tonguecylinder andassemble them to the elbows at parts “P” and “T” on the top valve.
6. Connect the 20inch long hose (6) between port “B”of the top valve and the tongue cylinder base end fitting.
7. Connect the 30inch long hose (7) between port “A”of the top valve and the tongue cylinder rod end fitting.
8. Remove hoses (8) from the front side of the relief valve(9) which is mounted on the tongue tube andas­semble them to the elbows at ports “C3” and “C4” on the lower valve.
NOTE: The hose coming from the base end of the trans­port lift cylinders connects to port “C3”. The hose coming from the rod end of the transport lift cylindersconnects to port “C4”.
9. Connect a 36 inch long hose (10) to port “C1” of the lower valve and the elbow on the base end of the gauge wheel lift cylinder.
10. Connect a 36 inch long hose (10) to port “C2” of the lowervalveand the elbow onthe rod end of thegauge wheel lift cylinder.
11. Removethe plug from the top of the lowervalveat the port labeled “M4” and replace it with the relief car­tridge (11). Torque the cartridge to 30 ft-lbs.
12. Removethe reliefvalve andmount (9) which ismount­ed to the tongue tube by removing the 3/8 inch u-bolt. Discard the relief valve and its mount.
13. Route the three wiring harness leads, mentioned on page 8, step 4, under the valve mount.
14. Plug lead “A” into solenoid “A”.
15. Plug lead “B” into solenoid “B”.
16. Plug lead “S1” into solenoid “S1”.
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Figure 1-8
Hydraulic Connections
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Section 1 Assembly and Setup
Control Box
1. Mount the control box, Figure 1-9, at a convenient lo­cationin the tractorcab. Connectthe 12’ extensionca­ble to the 9-pin connector on the back of the control box and route the cable back toward the tractor draw­bar area making sure it willnot get kinkedor pinched.
2. Connect the power cord to a good uninterrupted 12 voltpowersourceonthe tractor.Connecting directlyto the battery is recommended. Plug the cord into the lead with the 2-Pin connector on the back of the con­trol box. The polarity of the power supply is very im­portant to prevent circuit damage. The white wire of the power cord must be connected to the "+" positive battery terminal andthe black wire to the "-" negative battery terminal.
Great Plains Mfg., Inc.
Figure 1-9
Control Box
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Section 1 Assembly and Setup
Sensor Box Adjustments
Refer to Figure 1-10. Coulter commanddepth sensing wheel assemblies which
are preassembled at the factory are preadjusted and should not require further adjustment. If the sensor box at the depth sensing wheel has been field installed, or if its linkage gets out of adjustment, it must be adjusted using one of the following two procedures:
1. The best and most accuratemeans of adjusting the linkage inside the sensor box makes use of a voltme­ter which reads 0-12 voltsDC. The Control Box in the tractormust be properly connected to a powersource and the POWERswitch must be ON. The TONGUE HYDRAULICS switch should be in the MANUAL mode. The wiring harness must be connected to the control box and the sensor box.The depth sensing wheel should be off the ground with the arm rotated down as far as its spring-loaded down-pressure link will allow.Remove the cover from the sensorbox and inspect the internal linkage for proper assembly as shown in Figure 1-10.
With the depth sensing wheel in the max down posi­tion,the voltagepotential betweenthe lead containing theWHITEWIRE andthe groundlead (BLACKWIRE) in the gauge wheel sensor box(#1) should be 5 volts DC plus or minus 1/4 volt. To adjust the gauge wheel sensor boxlinkage, loosen the 3/8 inchhex flange nut (#2) on the sensor spindle androtate the circulardisk (#3) until the voltage potential between the lead con­tainingtheWHITE WIREand theground lead(BLACK WIRE) (#1) is 5 voltsDC plus orminus 1/4 volt.Rotat­ing the circular disk counterclockwise increases volt­age potential, androtating the circular disk clockwise
decreases the voltage potential.
2. The second means of adjusting the linkage inside the sensor box involves measuring from the inside edge ofthe box to theleft pivot of the formedround-bar link. Thedepth sensingwheelshould beoff theground and rotated down as far as its spring-loaded down-pres­sure link will allow. Removethe cover from the sensor boxand inspect the internal linkage forproper assem­bly as shownin Figure 1-10.
With the depth sensing wheel in the max down posi­tion,the pivot betweenthe vertical flat-bar linkand the formed round-bar link should be 15/16 inch from the front inside edge of the sensor box.
Withthe sensor boxlinkage properly assembled,loos­en the 3/8 inch hex flange nut on the sensor spindle and rotate the circular disk until thepivot between the vertical flat-bar link and the formed round-bar link is 15/16inch +or -1/16 inchfrom the frontinside edgeof the box. Be careful not to rotate the circular disk as you retighten the nut. Replace the sensor box cover. Once the voltagepotential reads 5 volts DC, + or - 1/4 volt,tighten the 3/8 inch flange nut. Be careful not to ro­tatethe circulardisk asyou tightenthe nut.Replace the sensor box cover.
Some models of the sensor box have a mark on the vertical flat-bar link which should line up with a mark on the link’s slotted mount plate at the correct preset voltage. With the depth sensing wheel in the max downposition, themarksshould line upat a voltageof 5 volts DC + or - 1/4 volt. Aligning the marks is more accuratethan relying on the 15/16 inchmeasurement.
6/21/2004
Figure 1-10
Sensor Box Adjustments
PH-15, PH-20, PFH-15 and PFH-20 Coulter Command System 148-384M
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Section 2 Operating Instructions
Section 2 Operating Instructions
Great Plains Mfg., Inc.
The Coulter Command couples a microprocessor with electro-hydraulics to provide a state-of-the-art system for maintaining coulter depth regardless of the terrain or soil type. It also provides coulter depth adjustment from the tractor cab.A manual feature allows manual control of the front hydraulic tongue cylinder for hitching, unhitching, or making adjustments. To understand the Coulter Com­mand system, one must be familiar with the functions of the Hydraulics and the Electronic controls.
Load Sensing Hydraulics
To operateCoulter Command, some tractors with load­sensing or constant-flow hydraulics require a bypass valve,Great Plains part number 810-400C.Contact your Great Plains dealer to order the bypass valve.
NOTE: Failure to install a bypass valve on load-sens­ingtractors maycause major tractordamage. Consult yourtractor dealer to verifyif the bypassvalve isneed­ed.
After installing the bypass valve, set valve as follows:
1. Close bypass valve for no oil flow by turning knob (1) on valve clockwise. See Figure 2-1.
17987
Figure 2-1
Bypass Valve
2. Adjust flow-control valve for tractor to a maximum of 10 gpm. If you do not have a flowmeter, hook a stan­dard 8-inch stroke,4-inch bore cylinder to the circuit. At 10 gpm, the cylinder willtake about 2.6 secondsto extend.
3. Engage tractor hydraulics for Coulter Command.
4. Using a pressure gauge, turn knob on bypass valve counterclockwise until pressure gauges reads 1800 psi. Lock bypassvalve at this setting.
Hydraulic Hook-Up & Function
Tractors with closed-center hydraulic systems and variable displacement hydraulic pumps.
(If you are not familiar with your tractor's hydraulics, con­sult your tractordealer.)
Fortractorswith closed-center hydraulicsorpressure/flow compensated hydraulicswhich arepowered by a variable displacement hydraulic pump, turn the knurled control knob on the left side of the hydraulicvalve completely clockwiseand lockit in placewith the circularlock disk.Do notapply anytorqueto thecontrol knobafterit bottomsout or valve damage mayoccur. Be sure the lockdisk is snuggedtopreventthecontrol knobfrom vibratingloosein field operation.
Thetongue cylinder hydraulic circuitconsists of the hoses from ports "P" and "T". Once the hydraulic valveis set for CLOSED CENTER operation, the Coulter Command tongue cylinder circuit requires live hydraulic power sup­plied to the port labeled "P". This is accomplished by pushing FORWARD on the tractor remote hydraulic lever and LOCKING IT OPEN in this position.
OnJohn Deeretractors equippedwith SOUND-GUARD
R Body you must use the LEVER LOCK CLIP John Deere Part No. R52667 to lock the lever in the forward position.See your tractor dealerfor purchase and instal­lation of this clip.
OnJohn Deere 7000Series tractors, rotatevalve detent
selector to MOTOR POSITION to lock the lever in the forward position.
On Case-IH Magnum tractors use the circuit designed
for HYDRAULIC MOTOR CONTROL andlock the lever forward in the detent position. The detent pressure will probably have to be turned up to its maximum setting. DO NOT tie the hydraulic lever on past the detent posi­tionwith a strap. This couldshift the spool beyondits de­signed operating position and cause system damage. See your tractor dealer for hydraulic system details.
On other model tractors use the circuitdesigned for HY-
DRAULIC MOTOR CONTROL and lock the lever for­ward in the detent position. The detent pressure will probably have to be turned upto its maximum setting or some other mechanical detent holder will have to be used to hold the lever forward. See your tractor dealer for the proper means of providing constant pressure/ flow to the tongue cylinder circuit.
The Coulter Command hydraulic circuit requires a flow rateof8 to12 gallons perminuteforefficient operation.On high flow rate tractors, the flow control on the tractor re­mote may have to be turned down so as not to exceed 12 gallons per minute.Flow rateshigher than 12 gallons per minute will not damage the valve, but may cause poor Coulter Command performance.
The remote tractorhydraulic leverwill haveto be locked in
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Great Plains Mfg., Inc.
Section 2 Operating Instructions
positionto supply oil to the "P"port of thehydraulic control valve,regardless of whether youwant to control the tongue hydraulic cylinder manually or automatically.
ThePrecisionHitch transport hydrauliccircuitcontains the hoses from the ports marked "V1" and "V2". This circuit mustbe connected to oneof the remaining circuitsfor rais­ingand lowering thetransport system.This circuit mustre­ceive hydraulic pressure for raising the machine even while the hydraulic tongue circuit is "locked in" for continu­ous use. If the machine will not raise when the hydraulic tongue circuit is "locked in," consult your tractor dealer. You may need to run the transport hydraulic circuit on a "priority circuit" and the hydraulictongue circuit on an al­ternateremote ifthe tractorhydraulicsallowslivehydraulic power to other remotes. If the "priority circuit" is the only circuit suitablefor HYDRAULICMOTORCONTROL, then run the transport hydraulic circuit on the "priority circuit" andrun thehydraulictongue circuiton analternate remote with the Coulter Command valve in the OPEN CENTER MODE.
Tractors with open center hydraulic systems or fixed displacement hydraulic pumps.
(If you are not familiar with your tractor's hydraulics, con­sult your tractordealer.)
Fortractorswith open-center hydraulicsoron tractorswith fixed displacement hydraulic pumps turn the knurled con­trol knob on the left side of the hydraulicvalve completely counterclockwise and lock it in place with thecircular lock disk. Be sure the lock disk is snugged to prevent the con­trol knob from vibrating loose in field operation.
ThePrecisionHitch transport hydrauliccircuitcontains the hoses from the ports marked "V1" and "V2". This circuit must be connected to tractor's "priority circuit" to supply hydraulic pressure for raising the machine even while the hydraulic tongue circuit is "locked in" for continuous use. The "No.1" hydraulic circuit on most open-center tractors is the priority circuit.
Thetongue cylinder hydraulic circuitconsists of the hoses fromports "P" and "T".Connect "P" and "T" toa circuit oth­erthan the "priority circuit". Once the hydraulicvalveis set for OPEN CENTER operation, the Coulter Command tongue cylinder circuit requires live hydraulic power sup­pliedto the port labeled "P".This is accomplishedby push­ing FORWARD on the tractor remote hydraulic lever and LOCKINGIT OPEN in this position. The remote tractorhy­draulic leverwill have tobe lockedin position tosupply oil to the "P" port of the hydraulic control valve,regardless of whether you want to control the tongue hydraulic cylinder manually or automatically.
The Coulter Command tongue hydraulic circuit requires a flow rate of 8 to 12 gallons per minute for efficient opera­tion. On high flowrate tractors, turn down the flowrate on the tractor remote,if possible, so as not to exceed 12 gal­lons per minute. Flow rates higher than 12 gallons per minute will increase the heat generated by the Coulter Command circuit when it circulates this high flow of oil.
When operating the Coulter Command tongue hydraulic circuit in the OPEN CENTER mode, use poppet style quick couplers on the hoses connecting to the tractor. These quick couplers allow better flow throughsome trac­tor remotes and may produce less heat when circulating continuous hydraulic flow through them. Parker Hannifin offersthe poppet style Pioneer quick coupler in their 8010 Series couplers. Fortractors with Pioneer quickcouplers use Pioneer 8010-4P poppet style male couplers when operating in the OPEN CENTER mode. See Figure 2-2.
Poppet Style Ball Style
Figure 2-2
Quick Couplers
16316
Operation of Electronic Controls
1. Connect power cord to an uninterrupted, 12-voltpow­er source on tractor. Connecting directly to battery is recommended. Plug cord into lead with two-pin con­nector on back of control box. The polarity ofthe pow­er supply is veryimportant to prevent circuit damage. The white wireof the power cord must be connected to the "+" positive battery terminal and the black wire to the "-" negative battery terminal.
2. Connect the control box cable to the back of the con­trol boxand route it out of the tractor. Connect it to the hitch wiring harness.
3. With the remote tractor hydraulic lever locked in posi­tionto supply oil to the "P" port of the hydrauliccontrol valve,turn the power switch on.
a. For manual tongue hydrauliccylinder operation,
simply movethe UP-DOWN switch the desired di­rection. Moving the switch to the UP position ex­tends the tongue cylinder,and movingthe switch to the DOWNposition retracts the tongue cylin­der. If UP retracts the cylinder, then your remote hydraulicleveris notsupplying oilto the"P" port of the hydraulic control valve, or the wires going to the solenoids are reversed. By moving the UP­DOWN switch, the AUTO-MANUAL switch auto­matically switches to the MANUAL mode. If you want to manually hold the tongue hydraulic cylin­der in the position set by the automatic controls without moving it, just switch the AUTO-MANUAL switch to MANUAL.
b. Forautomatic coulter depthcontrol, simply switch
the AUTO-MANUAL switch to AUTO and dial in the desired coulter depth you wish to maintain withthecoulter depthcontrol knob.(The markings onthe knob settings are forreference only and do not represent a depth measurement.)
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Section 2 Operating Instructions
!
WARNING
Make sure all people, animals, and objects are clear of the coulter tool bar before switching the tongue hydraulics to the AUTO mode.
Turning the coulter depth switch clockwise makes the coulters run shallower, and turning the coulter depth switchcounterclockwise makesthe coulters run deeper.If the Precision Hitch is not moving or is on a hard surface, turning the coulter depthswitch maynot cause the tongue cylinderto retracttothe desiredposition. Thecoulters may notpenetrate to thedesired depth untilthe Precision Hitch is moving. A pulsing ofthe valve maybe the onlyreaction when adjusting the COULTER DEPTH knob on a station­ary machine.The coulter depth setting can always be changed "on-the-go" if you desire.
With the AUTO-MANUAL switch in the AUTO mode, the coulters will always maintain a consistent depth regard­less of terrain, soil type or speed. When lifting and turning in the field, the tongue cylinder will remain in its last auto­matically set mid stroke position. When the machine is lowered, the coulters will automatically return to their pre­set depth.
Great Plains Mfg., Inc.
Lift Switch Field Adjustments
Figure 2-3
12681
Field Adjustments
Lift Switch
Referto Figure 2-3.The switchat the rear of the Precision Hitch determines the point in the lift cycle at which the au­tomatic feature of the Coulter Command will be interrupt­ed andthe depth sensing gauge wheel will be lifted off the groundfor turning around. Since thePrecision Hitch trans­port tires can belowered during operation to provideflota­tion for the drill or planter in soft soil conditions, coulter command should not be interrupted, and the depth sens­ing gauge wheel should not be lifted until after the trans­port tiresare loweredto the pointwhere theyare nolonger usedfor system flotation. Thisis usually the point in the lift cycle when the drill or planter openers are just being lifted out of the ground.
Acam fastenedto the rockshaftactivates a plungerswitch which causes the automatic feature of the Coulter Com­mand to be interrupted and the depth sensing gauge wheel to be lifted off the ground forturning the Precision Hitch around in the field.
1. To properly adjustthe liftswitch timing, loosen andro-
tate the cam assembly so it hits the plunger roller of the lift switchwhen the Precision Hitch is raised just enoughto begin to pickthe openersout of the ground. BE CAREFUL NOTTO "BOTTOM OUT" THE LIFT SWITCH PLUNGER when the plunger roller climbs the surfaceof the cam. Tighten the cam onto the rock­shaft.
2. To adjust the lift switch position loosen the two #10
screws and slide it up or down in the slotted switch mount holes so the plunger moves in only about 1/8 inch when the cam activates it. DO NOT "BOT­TOM OUT" THE LIFT SWITCH PLUNGER.
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Great Plains Mfg., Inc.
Section 2 Operating Instructions
!
WARNING
Shut the tractor off and put all hydraulic valve levers in neutral position before attempting to work on or crawl under the ma­chine. Do not crawl under a raised machine without the trans­port locks securely in place. Sudden hydraulic activation or failure could cause serious injury or death.
Aproperly adjusted liftswitch allows theautomatic coulter depth feature to be interrupted early in the lift cycle. This providesthe fastest liftcycle times when turning around in thefield. Operating the liftswitch early in thelift cycle, also provides the maximum amount oftime forthe depth sens­ing gauge wheel cylinder to completely extendas the ma­chine is lowered back to field position. It is important that thedepth sensing gaugewheel cylinder alwaysbefully ex­tendedwhen thePrecision Hitch isin fieldposition to allow the depth sensing gauge wheel to float through its full range of motion.
Speed Sensor
The Coulter Command depth control system automatically compensates for changes in ground speed. A speed sen­sor and speed sensor plate mounted behind the coulter depth sensing wheel monitors the ground speed so the Coulter Command can adjust forit. This sensor should be in close proximity to the speed sensor plate. In general, it should never need adjustment. If the sensor does get moved, it should be adjusted against the speed sensor plate until itjust touches the plate in the closest part of the rotation. A bent speed sensor plate should be straight­enedor replacedimmediately.Toadjust the speedsensor, loosenthe two #6screws on thesensor and slide it toward thespeed sensor plate.Rotate thedepth sensingwheel to theposition where the speed sensor plate isclosest to the sensor mount, and retighten the sensor mount screws where the sensor just touches the speed sensor plate.
Hydraulic Valve
All adjustable valve cartridges on the hydraulic valve blocks are preset at the manufacturer and should not be tampered with. Tampering with a cartridge valvecould re­sult severe frame damage to the Precision Hitch.
The only required adjustment is on the upper hydraulic control valve.This valve contains a rotary knob for setting the Coulter Command to be used with either OPEN CEN­TERED or CLOSED CENTERED tractor hydraulics. Check the ownersmanual of your tractor to determine what type of hydraulic system youhave.
Referto “HydraulicHook-Up & Function”on page 14of this manual for setting the hydraulic control valve for your style of tractor.
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Section 3 Troubleshooting
Section 3 Troubleshooting
Problem Possible Cause Solution
Great Plains Mfg., Inc.
Coulters move up when the down switch is operated and down when the up switch is operated.
Automatic Coulter depth con­trol stops adjusting coulter depth
T urningthe COUL TERDEPTH knob does not set coulters deep enough.
Not supplying oil to the "P" port of the hydraulic valve.
Solenoids wired backward or hoses from port "A" and port "B" reversed at the hydraulic valve.
TONGUE HYDRAULICS switch bumped to MANUAL mode.
Tractor remote hydrauliclever not locked for constant oil supply to valve.
System variables out of adjustment Turn power switch OFF and back on again
If the tongue cylinder runs completely retracted, the tractor drawbar is to high.
If in extremely hard conditions with the machine standing the tongue cylinder pulses but does not retract.
If the COULTER DEPTH knob is turned to "A" and the tongue cylinder will not com­pletely retract when moving through the field then the internal sensor box linkage is not set correctly.
Reverse the remote hydraulic lever in the tractor.
Unplug solenoids and swap wire leads to them.
Flip TONGUE HYDRAULICSswitchback to AUTO mode
Lock Tractor remote hydraulic lever with rubber tarp strap or other means.
so system variables can reset. Then flipthe AUTO-MANUAL switch to AUTO and resume operation.
Use a straight drawbar or one which sweeps down.
This is perfectly normal. The cylinder will not penetrate the coulters on a stationary machine in hard conditions. Pull forward and check coulter depth on a moving machine.
Adjust the sensor box internal linkage. See
"Sensor Box Adjustments" on page 13.
The hydraulic valve con­stantly pulses when you are stopped to refill or adjust something.
T urningthe COUL TERDEPTH switch to "E" does not allow the coulters to run shallow enough.
Depth sensing gauge wheel notlifting offthe ground when Precision Hitch is raised.
If the sensor box linkage is properly adjusted and tongue cylinder constantly pulses while moving through the field but the front tongue cylinder will not retract, you do not have enough system weight.
Hard soil conditions are hindering coulter penetration while stopped.
The internal sensor box linkage is not set correctly.
Coulter Command power is OFF or 12 volt
power has been interrupted.
The lift switch has become disconnected or the lift switch cam on the rockshaft is not properly adjusted.
Add fertilizer or water to liquid tanks. Add tool bar weight brackets to coulter tool bars.
Flip TONGUE HYDRAULICS switch to MANUAL mode while you are stopped or turn coulter command power OFF. Pulsing does not hurt the valve, but can be annoy­ing.
Adjust the sensor box internal linkage. See "Sensor Box Adjustments" on page 13.
Coulter Command must be connected and the power must be ON for the depth sens­ing gauge wheel to raise when the Preci­sion Hitch is raised. The depth sensing gauge wheel should raise with the transport lift circuit with Coulter Command in either the AUTO or MANUAL mode is long as the power is ON.
Adjust the lift switch cam. See "Lift Switch" under Section 2 "Operating Instructions" on Page 16.Check cable connections on lift switch leads.
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Great Plains Mfg., Inc.
Section 3 Troubleshooting
Problem Possible Cause Solution Coulter depth erratic or will
not adjust when you turn the "DEPTH CONTROL" dial.
T ransportliftcylinderswill not lift the Precision Hitch for transport.
Moisture present in the master control box.
Hydraulic flow rates of more than 12 gallons per minute to the hydrauliccon­trol valve when operating in the CLOSED-CENTER mode.
Inconsistent 12-volt power supply.
OPEN-CENTER tractors with multiple sets of hydraulicoutlets use the #1 cir­cuitforpriority flowwhich slowsdownor cuts off flow to the other circuits. This problem will occur if Coulter Command ports "P"and"T" arepluggedinto the#1 circuit.
The master control box in the tractor mustbe kept dry.Moisture on the circuit board or in the control terminals will cause false readings.
Turn downthe flow rateon thetractor re­motewhich isproviding oilto thetongue hydraulic circuit.
Connect the power cord directly to the battery. The Coulter Command electri­cal circuit must have a good uninter­rupted power supply. Fluctuations in the power supply will cause inconsis­tent electrical readings.
Connect transport lift circuit ports "V1" and "V2" to the #1 hydraulic circuit on OPEN­CENTER tractors. Ports "P" and "T" of the Coulter Command hydraulics should con­nect to another circuit other than the #1 cir­cuit on OPEN-CENTER tractors.
System generating excess heat when operating in the OPEN CENTER MODE.
On CLOSED-CENTER tractors the CoulterCommandshouldbeconnected to a circuit capableof HYDRAULIC MO­TORCONTROL for supplying constant pressure/flowto remote locations. If the machine will not raisewhen thehydrau­lic tongue circuit is "locked in," consult yourtractordealer.You mayneed to run the transport hydraulic circuit on a "pri­ority circuit" and the hydraulic tongue circuit on an alternate remote if the trac­tor hydraulics allows livehydraulic power to other remotes.
The OPEN CENTER - CLOSED CEN­TER control knob is not turned completely counterclockwise.
Ball style quick couplers may produce more heat when circulating continuous hydraulic flow through them.
On CLOSED-CENTER tractors, if the "priority circuit" is the only circuit suit­able for HYDRAULIC MOTOR CONTROL or supplying constant pres­sure/flow to remote locations, then run the transport hydraulic circuit on the "priority circuit" and run the hydraulic tongue circuit on an alternate remote with the Coulter Command valve in the OPENCENTER MODE. See "Tractors
with open center hydraulic systems or fixed displacement hydraulic pumps," page 15.
Turn the knurled control knob onthe left side of the hydraulic valve completely counterclockwise and lockit in place with the circular lock disk.
Use poppet style male quick couplers. Fortractors withPioneer quickcouplers usePioneer 8010-4P poppetstyle male couplers when operating in the OPEN CENTER mode. See Figure 2-2, page
15.
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Section 3 Troubleshooting
Problem Possible Cause Solution
Great Plains Mfg., Inc.
Depth sensing gauge wheel not lowering to the ground when Precision Hitch is low­ered, or depth sensing gauge wheel cylinder not fully extending when the machine is lowered.
T ransportliftcylinderswill not retract completely . (Transport tires will not lift off the ground.)
The lift switch cam on the rockshaft is not properly adjusted.
Relief valve "M3" is set too low. Turn valve adjustment screw on top of valve
Relief valve "M4" is set too low. Turn valve adjustment screw on top of valve
Adjust the lift switch cam. See "Lift Switch" under Section 2 "Operating Instructions" on Page 16.
"M3" one eighth turn clockwise. Valve "M3" is preset to relieve at 600 psi. Turning the adjustment screw one eighth turn clockwise increases the relief setting by approxi­mately 75 psi.
!
CAUTION
Any attempt to set valve "M3" above 1200 psi could result in system malfunction. Set­ting the valve "M3" above 750 psi will slow down the lift cycle time.
"M4" one eighth turn clockwise. Valve "M4" is preset to relieve at 900 psi. Turning the adjustment screw one eighth turn clockwise increases the relief setting by approxi­mately 75 psi.
!
CAUTION
Any attempt to set valve "M4" above 1200 psi could result in transport frame or trans­port rockshaft damage.
System Schematics
If problems occur in the hydraulicor electric systems, refer to the schematics belowand on page 21 tohelp locate the problem.
Hydraulic Schematic
PH-15, PH-20, PFH-15 and PFH-20 Coulter Command System 148-384M 6/21/2004
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Page 23
Great Plains Mfg., Inc.
Section 3 Troubleshooting
Electrical Schematic
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PH-15, PH-20, PFH-15 and PFH-20 Coulter Command System 148-384M
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Section 4 Maintenance & Lubrication
Section 4 Maintenance & Lubrication
Maintenance
The Coulter Command is relatively maintenance free. The switches, sensors, and linkages should not need any routine adjustment unless they are moved or damaged.
Lubrication
Lubrication Symbols
50
Great Plains Mfg., Inc.
As
Required
Lubrication is required every 50 hours of operation.
10
12405
Use a multipurpose spray club. Use as required.
Do not over lubricate.
Seasonally
Lubrication is requiredLubrication is required every 10 hours of operation.
12
Depth Sensing Arm Wheel Pivot
Located on the depth sensing wheel Pivot Arm (2 Total)
Type of Lubrication: Multi-Purpose Lithium Base Grease Quantity: Until grease begins to emerge
2-3Years
Axle Bearings
Repack
Type of Lubrication: Wheel Bearing Grease
12408
PH-15, PH-20, PFH-15 and PFH-20 Coulter Command System 148-384M 6/21/2004
22
Quantity: Full Pack
Page 25
Great Plains Mfg., Inc.
Appendix
Appendix
Torque V alues Chart for Common Bolt Sizes
Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8436597 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11
5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62
7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150
9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245 5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 3560
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
Grade 8
Bolt Size
(Metric)
4
N · m ft-lb N · m ft-lb N · m ft-lb
1
in-tpi = nominal thread diameter in inches-threads per inch
4
mm x pitch = nominal thread diameter in millimeters x thread pitch
Bolt Head Identification
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9
2
N· m = newton-meters
3
ft-lb= foot pounds
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Great Plains Manufacturing, Inc.
Corporate Office: PO. Box 5060
Salina, Kansas 67402-5060 USA
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