Great Plains PFH-20 User Manual

Operator’ s/P arts Manual
Flat Fold Marker
Manufacturing, Inc.
Read the operator’s manual entirely.Whenyouseethissymbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
20193
Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 2002 Printed 3/19/2003
113-768M
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . .1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . .2
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Important Safety Information . . . . . . . . . . . . . . . . . .3
Owner’s Assistance . . . . . . . . . . . . . . . . . . . . . . . . .4
Operating and Repair . . . . . . . . . . . . . . . . . . . . . . . .5
General Operation & Repair . . . . . . . . . . . . . . . . .5
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Reference Charts . . . . . . . . . . . . . . . . . . . . . . . . .7
Disk Adjustments . . . . . . . . . . . . . . . . . . . . . . . .12
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . .13
Adjusting the Hydraulics . . . . . . . . . . . . . . . . . . .13
Maintenance & Lubrication . . . . . . . . . . . . . . . . . .14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Breakaway Protection . . . . . . . . . . . . . . . . .14
Marker Transporting . . . . . . . . . . . . . . . . . . . . . .14
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Flat Fold Marker Assembly . . . . . . . . . . . . . . . . .16
Disk Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .18
Hydraulic Assembly. . . . . . . . . . . . . . . . . . . . . . .20
Hydraulic Cylinder (810-196C) . . . . . . . . . . . . . .22
Sequence Valve (810-197C). . . . . . . . . . . . . . . .24
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Torque Values Chart . . . . . . . . . . . . . . . . . . . . . .26
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
© Copyright 2002Allrights Reserved
Great Plains Manufacturing, Inc. provides this publication“as is” without warranty of any kind, either expressed or implied. While every precaution has been takenin the preparationofthismanual,GreatPlainsMan uf acturing,Inc.assumesno responsibility for errorsoromissions.Neither is any liabilityassumedfordamages resulting from theuseof the information contained herein. Great Plains Manufacturing,Inc. reservestheright to reviseandimproveits products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
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Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
General Inf ormation
Important Notice
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, ei­ther expressed or implied, while every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no re­sponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great PlainsManufacturing, Inc. reserves the right to re­vise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product at all times in the future.
Printed in the United States of America. For your convenience, record your Model and the
Date Purchased on page 4. Have this information beforeyouwhen callinga GreatPlains Authorized Dealer.
General Information
1
This Operator’s Manual applies to the
Product Name listed below:
113-469A PFH Dual Marker 15 ft. 113-470A PFH Dual Marker 20 ft.
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Precision Fertilizer Hitch
2
Introduction
GreatPlains welcomesyouto itsgrowingfamilyof new product owners. This PFH Flat Fold Marker has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the marker.
Description of Unit
The parts on your PFH Flat Fold Marker have been specially designed and should only be re­placed with genuine Great Plains parts. Therefore, should your PFH Flat Fold Marker re­quire replacement parts go to your Great Plains Dealer.
Using This Manual
This manual will familiarize you with safety, as­sembly,operation,adjustments andmaintenance. Read this manual and follow the recommenda­tions to help ensure safe and efficient operation.
The information in this manual is current at print­ing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are determined by facing the direction the ma­chine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information re­lated to the preceding topic. For safe and cor­rect operation, read and follow the directions provided before continuing.
NOTE: Useful information related to the preced­ing topic.
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Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is apotential hazard to personal safetyinvolvedand extrasafety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper train­ing of personnel involved in the operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of haz­ard seriousness.
Important Safety Information
!
3
DANGER indicates an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNINGindicates a potentially hazardous situ­ationwhich, if not avoided,could resultin death or serious injury, and includes hazards that are ex­posed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situ­ation which, if not avoided,may result in minor or moderate injury. It may also be used to alert against unsafe practices.
DANGER
!
WARNING
!
CAUTION
!
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Precision Fertilizer Hitch
4
Owner Assistance
If you need customer service or repair parts, con­tact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Yourmachine’sparts werespecially designedand should only be replaced with Great Plains parts. Always use the model number when ordering parts from your Great Plains dealer.
Record your Model and Date Purchased here for quick reference:
Model:________________________________ Date Purchased:_________________________ Your Great Plains dealer wants you to be satisfied
with your new machine. If you do not understand anypartof thismanual orare not satisfiedwith the service received, please take the following actions.
1. Discuss the matter with your dealership ser­vice manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
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Operating and Repair
Operating and Repair
5
Most accidents are the result of negligence and carelessness, usually caused by failure of the op­erator to follow simple but necessary safety precautions.Thefollowingsafety precautions are suggested to help prevent such accidents. The safe operation of any machinery is a big concern to consumers and manufactures.Your PFH Flat Fold Maker has been designed with many built-in safety features. However, no one should operate this product before carefully reading this Opera­tors Manual.
General Operation & Repair
Neverallow the PFH Flat Fold Marker to be oper­ated by anyone who is unfamiliar with the operation of all functions of the unit. All operators should read and thoroughly understand the in­structions givenin this manual prior to moving the unit.
1. Makesuresafetyrules areunderstoodbefore
operating machinery or tractor.
2. Never permit any persons other than the op-
erator to ride on the tractor.
3. Never permit any persons to ride on or stand
near the drill while it is in operation.
4. Regulate your speed to the field conditions,
maintaining complete control at all times.
5. After repairing or adjusting, make sure all
tools and parts are removed from the imple­ment before attempting to operate it.
6. Do not grease or oil machine while it is in op-
eration.
7. Loosefitting clothing should not be worn as it
may catch in moving parts.
8. Never dismount from a moving tractor.
9. Do not leave the tractor or the implement un-
attended with the engine running.
12. If a hydraulic leak develops,correct it immedi­ately. Escaping hydraulic oil can have ex­tremely high pressure. A stream of high pressure oil may easily penetrate the skin as with modern needle-less vaccination equip­ment - but with the exception that hydraulic fluid may cause blood poisoning. It is impera­tive that the connections are tight and that all lines and pipes are in good condition. If an in­jury is caused by the escaping hydraulicfluid, see a doctor at once!
13. Use a piece of cardboard or wood to detect leaks of hydraulic oil under pressure.
14. Besureto relieveallhydraulic pressure before disconnecting any lines or pipes between the implement and the tractor hydraulic system. Keep all guards and shields in place.
Transporting
1. Use good judgement when transporting trac­tor and implements on the highway. Always maintain complete control of the machine.
2. Limit transport speed to 20 mph. Transport only with a farm tractor of sufficient size and horse power.
3. Alwaysmake sure flashing safety lights, “SlowMoving Vehicle”emblem and reflectors are in place and visible prior to transporting the machine on public roads.
4. Know your state and local laws concerning highway safety and regulations. Comply with these laws when transporting machinery.
5. Usewarning flags or approvedwarning lights at night and during other periods of poor visi­bility. Do your best to prevent highway acci­dents.
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10. Do not stand between the tractor and the im­plement during hitching.
11. Detach and store implements in an area where children normally do not play. Stabilize implements by using suitable supports and block wheels.
Precision Fertilizer Hitch
6
Assembly
NOTE:While using the followingtext to install your flat fold marker,you may need to refer to the parts section of this manual for more details and for pos­itiveidentification of related items not mentioned in these instructions.
Refer to Figure 1
Note: Refer to charts on pages 7, 8, 9 or 10 for measurements appropriate to your drill width and row spacing.
1. Lower the hitch to field position. Allow clear­ance of 9’ on a 15’ drill and 11’ on a 20’ drill fromeach end ofthecoulter tool barformarker assembly.
2. On the left-hand side of the drill position the two marker mount adapters (1) on the 4” squaretube and holdin place with5/8”x 4” x6” U-bolts (2), 5/8” lock washers and 5/8” nuts, leaving nuts loose.
Note:On the20’ markerwith 6”and 71/2”spacings (left side only) two 5/8” x 6 1/2” hex bolts are used in place of the U-bolt. Remove the bolts used to mount the tool bar and insert the 6 1/2” bolts.
3. Usingthe appropriate chart for holelocation at­tachthe marker mount (3) tothemarkermount adapters (1) using 5/8” x 1 3/4” bolts 5/8” lock washers and 5/8” nuts. Tighten bolts.
4. Measure from the inside end of the marker mount(3)to the outside surface of thedrill cen­ter frame as shown in the charts.Set the mark­ermount (3) tothecorrect distance andtighten U-bolts (2).
5. Install the right-hand marker mount (9) to the right-hand side using steps 2 through 4.
6. Install the marker valve mount (5) just to the rightof centeron thecoulter frametube.Clamp the marker valvemount (5) in place with a 1/2” x 4” x 5 1/4” U-bolt. Assemble the valve (6) to themount with the 4-port side downwardusing two 3/8" x 3/4" long bolts (7) and 3/8” lock washers.
7. Installthe six JCIfittings in the ports with the el­bows facing out.
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Figure 1
Assembly
NOTE: JIC fittings do not require high torque. JIC and O-Ring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe thread fittings. Toavoid possible danger of crackinghydraulic fittings from overtightening, DO NOT use plastic sealant tape.
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Assembly
7
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