Great Plains PFC2000 Operator Manual

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Page 1

Operator’s Manual

PFC1600 and PFC2000

Planter Fertilizer Carts

Manufacturing, Inc.

www.greatplainsmfg.com

Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and

the lives of others depend on it!

26015

Cover illustration may show optional equipment not supplied with standard unit.

Page 2

Table of Contents

Important Safety Information.................................... 1

Safety Decals........................................................... 6

Introduction................................................................9

Document Family................................................. 9

Description of Unit.................................................... 9

Intended Usage.................................................... 9

Using This Manual................................................... 9

Definitions............................................................ 9

Owner Assistance.................................................. 10

Preparation and Setup ............................................ 11

Pre-Setup Checklist............................................... 11

Planter Preparation................................................ 11

Hitching Cart to Planter.......................................... 12

Plan The Hitch ................................................... 12

If using Bulk Boxes......................................... 12

If Using Bulk Hoppers .................................... 12

Hitching With Empty Tank.................................. 13

Hitching With Loaded Tank................................13

Electrical and Monitor Connections ................... 14

Monitor Setup................................................. 14

Making Electrical Connections....................... 14

Make Fertilizer Connections .................................. 15

Cart Connection Overview................................. 15

Planter Connection Overview ............................ 15

Making Fertilizer Connections............................ 16

Bleeding Gauge Line ............................................. 17

Operating Instructions............................................ 18

Pre-Start Checklist................................................. 18

Tank Inspection...................................................... 18

Transporting the Cart............................................. 19

Loading Fertilizer ................................................... 20

Loading 1600 Gallon Tank.................................21

Loading 400 Gallon Tank...................................22

Field Pumping........................................................ 23

PFC2000 Pumping From 1600 Only..................24

PFC2000 Point Row Pumping from 1600...... 24

PFC1600 Pumping............................................. 25

PFC1600 Point Row Pumping from 1600...... 25

Pumping From 400 only.....................................26

Pumping 400 (Only) With Planter Pumps ...... 26

Point Row Pumping with Planter Pumps........ 27

Pumping 400 With Cart Pump ....................... 27

Point Row Pumping from 400 via Cart........... 28

Pumping From Both Tanks................................ 29

Point Row Pumping From 1600

in Both Mode.................................................. 29

Point Row Pumping From 400

in Both Mode.................................................. 29

Field Set-Up Checklist........................................... 30

Field Operation...................................................... 30

Planting.............................................................. 31

Electric Clutch Operation................................... 31

Electric Clutch Lock-Up.................................. 32

Parking and Storage.............................................. 33

Stopping/Standing ............................................. 33

Short-Term Parking ........................................... 33

Extended Parking .............................................. 34

Drain Bulk Material......................................... 34

Drain Lines..................................................... 34

Seasonal Storage.................................................. 36

Adjustments............................................................. 37

Pump Setting Determination.................................. 37

Liquid Fertilizer Strainers....................................... 38

Pump Strainer.................................................... 38

Quick-Fill Strainer.............................................. 38

Troubleshooting ...................................................... 39

General Troubleshooting....................................... 39

Maintenance and Lubrication................................. 41

Maintenance.......................................................... 41

Fertilizer Plumbing Maintenance ........................... 42

Tank Cleaning.................................................... 42

Strainer Maintenance......................................... 42

Lubrication............................................................. 43

Appendix.................................................................. 46

Specifications and Capacities................................ 46

Tire Inflation Chart................................................. 46

Torque Values Chart.............................................. 47

PFC2000 Plumbing................................................ 48

PFC1600 Plumbing................................................ 49

Planter Assembly Installation................................. 50

Warranty................................................................ 54

Great PlainsManufacturing, Inc.pro videsthis publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.

The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains

All other brands and product names are trademarks or registered trademarks of their respective holders.

03/28/2007 401-406M

Great Plains Manufacturing, Incorporated Tr ademarks

Printed in the United States of America.

Page 3

Important Safety Information

Look for Safety Symbol

The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and conﬁguration of equipment, hazard control and accident preventionare dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

Be Aware of Signal Words

Signal words designate a degree or level of hazard seriousness.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

DANGER

WARNING

CAUTION

Be Familiar with Safety Decals

▲ Read and understand “Safety Decals” on page 6, thor-

oughly.

▲ Read all instructions noted on the decals. ▲ Keep decals clean. Replace damaged, faded and illegible

decals.

Keep Riders Off Machinery

Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.

▲ Never allow children to operate equipment. ▲ Keep all bystanders away from machine during opera-

tion.

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Handle Chemicals Properly

Agricultural chemicals can be dangerous. Improper use can seriously injure persons, animals, plants, soil and property.

▲ Read and follow chemical manufacturer’s instructions. ▲ Wear protective clothing. ▲ Handle all chemicals with care. ▲ Avoid inhaling smoke from any type of chemical ﬁre. ▲ Never add chemical concentrates to an empty tank.

Start with tank half full of water.

▲ Rinse out tank tanks and discard rinse water on last ﬁeld

treated.

▲ Never drain, rinse or wash tank or its plumbing within

100 feet of a freshwater source, nor at a car wash.

▲ Store or dispose of unused chemicals as speciﬁed by

chemical manufacturer.

▲ Dispose of empty chemical containers properly. Laws

generally require power rinsing or rinsing three times, followed by perforation of the container to prevent reuse.

Wear Protective Equipment

▲ Wear protective clothing and equipment speciﬁed by

chemical manufacturer.

▲ Wear clothing and equipment appropriate for the job.

Avoid loose-ﬁtting clothing.

▲ Routine tank valve operation requires operator presence

under the cart. Wear a chemical-resistant hard hat.

▲ Because prolonged exposure to loud noise can cause

hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.

▲ Because operating equipment safely requires your full

attention, avoid wearing entertainment headphones while operating machinery.

▲ Make sure your respiration cartridges are suitable for the

chemicals, and not expired or clogged.

▲ Waterproof unlined gloves are essential for any workers

handling tank cart controls or hoses. Neoprene is recommended.

▲ Chemical jackets, gowns or aprons are essential for

workers loading chemicals or working beneath the cart.

▲ All workers need waterproof boots or foot coverings, to

avoid contact with both spilled and applied chemicals.

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Shutdown and Storage

▲ Drain and safely store or dispose of residual liquids. ▲ Flush tank(s) and lines with water. Winterize if freezing

weather is possible before next use.

▲ Secure cart using blocks at wheels. ▲ Detach and store cart in an area where children normally

do not play.

Use Safety Lights and Devices

Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difﬁcult to see, especially at night.

▲ Use ﬂashing warning lights and turn signals whenever

driving on public roads.

Use lights and devices provided with implement

Transport Machinery Safely

Maximum transport speed for implement is 20 mph, 13 mph in turns. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.

▲ Use the safety chain provided with the cart.

OFF

▲ Never transport the cart in train with the planter unless

the tanks are completely empty.

▲ Do not exceed 20 mph. Never travel at a speed which

does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.

▲ Do not attempt to back up with cart attached to planter.

Castering of the planter’s rear wheels, and the cart’s lead wheel, make precise directional control difﬁcult.

▲ Comply with state and local laws. ▲ Do not tow an implement train that, when fully loaded,

weighs more than 1.5 times the weight of towing vehicle.

▲ Carry reﬂectors or ﬂags to mark cart in case of break-

down on the road.

▲ Keep clear of overhead power lines and other obstruc-

tions when transporting. Refer to transport dimensions under “Speciﬁcations and Capacities” on page 46.

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Practice Safe Maintenance

▲ Understand procedure before doing work. Use proper

tools and equipment. Refer to this manual for additional information.

▲ Work in a clean, dry area. ▲ Put tractor in park, turn off engine, and remove key

before performing maintenance.

▲ Make sure all moving parts have stopped and all system

pressure is relieved.

▲ Allow cart pump to cool completely. ▲ Disconnect battery ground cable (-) before servicing or

adjusting electrical systems or before welding on cart.

▲ Inspect all parts. Make sure parts are in good condition

and installed properly.

▲ Remove buildup of grease, oil or debris.

OFF

▲ Remove all tools and unused parts from cart before oper-

ation.

Prepare for Emergencies

▲ Be prepared if a ﬁre starts ▲ Keep a ﬁrst aid kit and ﬁre extinguisher handy. ▲ Keep emergency numbers for doctor,ambulance, hospital

and ﬁre department near phone.

Tire Safety

Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.

▲ When inﬂating tires, use a clip-on chuck and extension

hose long enough for you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.

911

▲ When removing and installing wheels, use wheel-han-

dling equipment adequate for weight involved.

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Safety At All Times

Thoroughly read and understand the instructions in this manual before operation. Read all instructions noted on the safety decals.

▲ Be familiar with all cart functions. ▲ Operate machinery from the driver’s seat only. ▲ Do not leave cart unattended with tractor engine run-

ning.

▲ Do not dismount a moving tractor. Dismounting a mov-

ing tractor could cause serious injury or death.

▲ Do not stand between the tractor and cart or planter and

cart during hitching.

▲ Keep hands, feet and clothing away from power-driven

parts.

▲ Wear snug-ﬁtting clothing to avoid entanglement with

moving parts.

▲ Watch out for wires, trees, etc., when folding and raising

cart. Make sure all persons are clear of working area.

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Safety Decals

Safety Reﬂectors and Decals

Your implement comes equipped with all lights, safety reﬂectors and decals in place. They were designed to help you safely operate your implement.

▲ Read and follow decal directions. ▲ Keep lights in operating condition. ▲ Keep all safety decals clean and legible. ▲ Replace all damaged or missing decals. Order new

decals from your Great Plains dealer. Refer to this section for proper decal placement.

▲ When ordering new parts or components, also request

corresponding safety decals.

To install new decals:

1. Clean the area on which the decal is to be placed.

2. Peel backing from decal. Press ﬁrmly on surface, being careful not to cause air bubbles under decal.

818-055C

Slow Moving Vehicle Reﬂector On the back of the cart, frame center;

1 total

838-266C

26016

Red Reﬂectors

On the main frame back, each side; two total

26016

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838-255C

Amber Reﬂectors

On the main frame sides, front and back, on the main frame front, each side; six total.

26016

818-188C

Warning: Transport Speed

On tongue, one total

848-047C

Caution: Tire Pressure & Torque

Inside rim of front caster wheel; one total

26016

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848-048C

Caution: Tire Pressure & Torque

Inside rim of main wheels; two total

26016

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Page 11

Introduction

Introduction 9

Great Plains welcomes you to its growing family of new product owners. Your PFC1600 or PFC2000 Planter Fertilizer Cart has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help you get years of satisfactory use from the machine.

Document Family

407-158M Owner’s Manual (this document) 407-158P Parts (Note1) Pump Instruction/Parts Manual (Note2) Planter Operator’s Manual (Note1) DICKEY-john Seed Monitor Manual

1 Pump and seed monitor manuals supplied by their

respective manufacturers, and not separately orderable from Great Plains.

2. There may be more than one Great Plains Planter that supports these tank carts. The planter manual may include important tank setup and operating information.

Description of Unit

The PFC1600/2000 Cart is a pull-type implement for supplying liquid fertilizer to speciﬁc supporting models of Great Plains planters. At time of publication, the following planter models accepted PFC1600/2000 Carts:

YP2425 60ft Yield-Pro Planter Use with any planter requires:

• Trailing pintle hook hitch

• 3-inlet “Hi-Rate” fertilizer manifold

• On-planter fertilizerpump if single-inlet “Starter” manifold is also installed

If your planter does not havethese prerequisite systems and features, it may be possible to add them. Consult your Great Plains dealer.

Intended Usage

Use the PFC1600/2000 Cart to apply liquid fertilizer to production-agriculture crops only.

Do not use the cart to store, transport or apply herbicides or insecticides, nor to store or transport water for potable uses.

Do not modify the cart for use with planters or attachments other than Great Plains products speciﬁed for use with the PFC1600/2000 Cart.

Using This Manual

This manual will familiarize you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efﬁcient operation.

The information in this manual is current at printing. Some parts may change to assure top performance.

Deﬁnitions

The following terms are used throughout this manual. Right-hand and left-hand as used in this manual are

determined by facing the direction the machine will travel while in use unless otherwise stated.

IMPORTANT !

A crucial point of information related to the preceding topic. Read and follow the directions to remain saf e, avoid serious damage to equipment and ensure desired field results.

Note: Useful information related to the preceding topic.

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Owner Assistance

If you need customer service or repair parts,contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.

Refer to Figure 1

Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serialnumber plate is located on the left end of the seed cart tool bar, as shown.

Record your PFC1600/2000 Cart model and serial number here for quick reference:

Model Number:__________________________ Serial Number: __________________________ Your Great Plains dealer wants you to be satisﬁed with

your new machine. If you do not understand any part of this manual or are not satisﬁed with the service received, please take the following actions.

1. Discuss the matter with your dealership service manager. Make sure they are aware of any problems so they can assist you.

Figure 1

Serial Number Plate

26016

2. If you are still unsatisﬁed, seek out the owner or general manager of the dealership.

For further assistance write to:

Product Support

Great Plains Mfg. Inc., Service Department

PO Box 5060

Salina, KS 67402-5060

785-823-3276

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Page 13

Preparation and Setup

This section helps you prepare your tractor and PFC1600/2000 Cart for use, and covers tasks that need to be done only once per hitch, seasonally, or when the tractor/cart conﬁguration changes.

Before using the PFC1600/2000 Cart in the ﬁeld, you must hitch the cartto a compatible planter.Periodically thereafter, maintenance is required.

Pre-Setup Checklist

1. Read and understand “Important Safety Information” on page 1.

2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.

3. Check that all grease ﬁttings are in place and lubricated. See “Lubrication” on page 43.

4. Check that all safety decals and reﬂectors are correctly located and legible. Replace if damaged. See “Safety Decals” on page 6.

5. Inﬂate tires to pressure recommended and tighten wheel bolts as speciﬁed. See “Tire Inﬂation

Chart” on page 46.

Preparation and Setup 11

Planter Preparation

The PFC1600/2000 Cartsare designed to be towed, in train, behind the Great Plains YP2425 planter. The planter must be ordered with, or upgraded to include:

• rear pintle hitch ( in Figure 2), and

• the “Hi-Rate” fertilizer manifold, which includes 3

inlet ports at the back of the planter ( in Figure 2)

and if the PFC2000 tank, intended for dual materials:

• “Starter” manifold system (single inlet), and

• ground drive fertilizer pumps

If the PFC1600/2000 Cart was purchased on the same order with the YP2425, two cart-supporting cable

assemblies ( in Figure 2) and one pressure gauge

line ( in Figure 2) will have been installed on the planter at the factory. These assemblies extend the lighting and CANbus circuits to the rear pintle hitch on the planter, and extend pressure status to the planter.

If the PFC1600/2000 Cart was ordered separately, these assemblies are supplied in a carton with the cart, and must be installed on the planter prior to ﬁrst cart use. See “Planter Assembly Installation” on page 50.

Figure 2

YP2425 Cart Hitch & Inlets

26035

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Hitching Cart to Planter

DANGER

Exercise extreme care in hitching. ▲ The rear wheels and rear hitch of the YP2425 planter

move during planter raise/lower operations.

▲ If planter movements are required, it will be difﬁcult for

the tractor operator to see the tank cart hitch and anyone near it.

▲ If the planter is moved, both tractor operator and hitch

observer must be within sight of each other for prearranged hand signals, or must be in continuous electronic communication.

▲ Hitch only on level ground. The tank cart has no brakes.

Plan The Hitch

There are some situations to avoid in preparing the planter/tank for the ﬁeld:

• Spot the planter so that only forward moves are required after hitching the cart.Itis difﬁcult to control reverse steering of the train.

• When the cart is loaded with fertilizer, it generally cannot be moved by hand safely. If extra power equipment is not available, plan to hitch the tank cart by hand-moving the cart when empty.

• When the cart is hitched to the planter, it prevents fork-lift access to the back of the planter for loading seed in bulk boxes. The planter can be side-loaded (when folded), but only if the fork lift is rated for the long reach required.

• If seed is pre-loaded before planter highway movement, steering and braking hazards increase (as well as wear on wheel bearings). If fertilizer is also loaded before highway movement, you will exceed the control ability of any tractor.

Load fertilizer in the ﬁeld. If this is not possible, tow the pre-loaded cart to the ﬁeld by itself, and not in train with the planter.

Figure 3

Tank Cart in Train

26049

If using Bulk Boxes

1. Move empty planter and tank cart to ﬁeld.

2. Load boxed seed on planter.

3. Hitch empty tank cart to planter.

4. Load fertilizer.

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If Using Bulk Hoppers

1. Move empty planter and tank cart to ﬁeld.

2. Install seed hoppers.

3. Load seed with auger.

4. Hitch empty tank cart to planter.

5. Load fertilizer.

Page 15

Hitching With Empty Tank

1. Position planter for forward-only movement after hitching. Set parking brake on tractor and shut off tractor. Planter may be raised or lowered.

2. Have two people move the cart to engage the tongue loop with the pintle hitch.

3. Secure the safety chain around the rear hitch weldment frame.

4. Remove wheel chocks.

Hitching With Loaded Tank

DANGER

Only do this for immediate ﬁeld operations, and not transport. The planter plus a loaded tank cart is not safe to move any distance on public roads, even if the tractor is rated for 80,000 pounds.

1. Raise and fold the planter, so that the hitch observer does not need to stand beyond the unfolded wing ends. Position planter for forwardonly movement after hitching.

Preparation and Setup 13

2. Picka spot for the hitch point, about six feet behind the planter’s rear hitch. Place a small object at the spot.

3. Using another towing implement pull the cart toward the hitching point at an angle, from the rear, and to the side of the planter. Stop when the tongue loop is over the hitching point.

4. Disconnect the cart, lower the tongue loop to the ground, and swing it back away from the planter.

5. Have the hitch observer stand clear of the planter and signal to the tractor operator to back the planter up slowly.

6. Signal stop when the pintle hitch is over the hitching spot.

7. Set the parking brake on the tractor and shut it off.

8. Engage the tongue loop with the pintle hitch.

9. Secure the safety chain around the hitch weldment frame.

10. Remove wheel chocks.

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Electrical and Monitor Connections

Monitor Setup

Before using the cart for the ﬁrst time, it is necessary to conﬁgure the planter seed monitor to correctly process cart signals and correctly control the clutch and manifold valves.

For the 3-inlet Hi-Rate” manifold, this conﬁguration includes telling the monitor which row number range is served by each inlet. If your manifold system has one drop line per row unit, Clutch Switch Coverage table in the planter Operator’s Manual shows the row unit numbers for Left/Center/Right.

Making Electrical Connections

Refer to Figure 4

Make sure tractor is shut down with accessory power off before making connections.

11. Mate the lighting plug to the outlet connector on the planter.

25421

12. Mate the pump control cable to the DICKEY-

john outlet on the planter.

13. Secure cables so they do not get caught in pintle hitch. Failure to do so could cause cables to be crushed, requiring cable replacement, and possible electrical damage to systems.

Figure 4

Connector Identiﬁcation

26144 25237

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Make Fertilizer Connections

CAUTION

Always wear chemical gloves and other protective apparel and equipment speciﬁed for the materials to be applied.

Material hose connections depend on your planter conﬁguration, cart model, and intended application.

Refer to Figure 5 and to Figure 23 and Figure24 on pages 48 and 49.

Cart Connection Overview

1. Manifold port 1, 2in CAM This hose supplies the “Hi-Rate” manifold section on the left side of the planter.

2. Manifold port 2, 2in CAM This hose supplies the “Hi-Rate” manifold section in the center section of the planter.

3. Manifold port 3, 2in CAM This hose supplies the “Hi-Rate” manifold section on the right side of the planter.

4. Manifold port 4, no hose By-pass to 1600 gallon tank. Opened by seed monitor whenever any of ports 1, 2 or 3 are closed.

5. Gauge line, Supplies pressure gauge on planter

6. 400 Gallon Tank line, 2in CAM Present only on model PFC2000, supplies single line to ground drive pumps of “Starter” system on planter.

⁄

in CAM

Preparation and Setup 15

Figure 5

PFC2000 Hose Connections

26145

Planter Connection Overview

L. Left Side, 2in CAM receptacle

Hi-rate inlet for planter left wing.

C. Center, 2in CAM receptacle

Hi-rate inlet for planter center section.

R. Right Side, 2in CAM receptacle

Hi-rate inlet for planter right wing.

S. Starter, 2in CAM receptacle

Inlet for entire starterfertilizer manifold. Present as

only if starter manifold installed; otherwise

gauge line inlet is mounted at this position.

G. Gauge Line,

Gauge (only) line for tank cartpump.Supplied with tank cart. May be factory-installed. Tied to other hoses if no bracket position available.

03/28/2007 407-158M

⁄

in CAM receptacle

Planter has both Starter & Hi-rate Systems

Planter has only Hi-rate System

YP2425 Fertilizer Inlets

Figure 6

26146

Page 18

Making Fertilizer Connections

PFC2000 Cart, YP2425 Planter with Starter and Hi-rate Manifolds, & Ground Drive Pumps

Cart Hose

Planter Inlet

PFC1600 Cart, YP2425 Planter with Hi-rate Manifold only

Cart Hose N/A

Planter Inlet

26147 26146

1. Wear chemical gloves and protective apparel.

2. Close all shut-off valves on hoses and inlets.

3. Clean any debris from outlets and inlets.

4. Make hose connections as shown in the table above.

5. Secure any unused hoses as shown in Figure 7. Fold them back and secure them to the cart tongue so that the outlet valves point slightly downward(topreventcollecting the dust thrown up during normal planter operation).

6. Do not re-open connection valves until ready to plant, and cart’s pump selector valve has been set to desired tank.

Figure 7

26148

Secure Extra Hoses

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Page 19

Bleeding Gauge Line

Refer to Figure 8

When operating the tank for the ﬁrst time air must be bled from the hose of “Hi-Rate” fertilizer gauge line .

Releasing air from this line makes the gauge reading more reliable.

1. Open the bleed valve at the magnetic gauge on the planter wing.

2. Plant and fertilizeuntil ﬂuid is observed exiting the dump line .

3. Stop planting, close the bleed valve, and resume planting.

Preparation and Setup 17

Figure 8

Gauge Bleed Valve

26149

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Page 20

Operating Instructions

This section covers general operating procedures. Experience, machine familiarity, and the following information will lead to efﬁcient operation and good working habits. Always operate farm machinery with safety in mind.

Pre-Start Checklist

Perform the following steps before transporting the PFC1600/2000 Cart to the ﬁeld.

❑ Carefully read “Important Safety Information”on

page 1.

❑ Review the application instructions and Material

Safety Data Sheet (MSDS) for the fertilizer(s).

❑ Review the plumbing location/control diagram for

your tank cart.

❑ Lubricate cartas indicated under “Lubrication”on

page 43.

❑ Check all tires for proper inﬂation. See “Tire Inﬂa-

tion Chart” on page 46.

❑ Check all bolts, pins, and fasteners. Torque as

shown in “Torque Values Chart” on page 47.

❑ Check cart for worn or damaged parts. Repair or

replace parts before going to the ﬁeld.

❑ Check tank hoops and straps to be sure they are

tight and tanks are secure.

❑ Check fertilizer hoses, ﬁttings, and valves for

leaks. Repair or replace before going to the ﬁeld.

❑ Always inspect the tanks before use.

MSDS

Tank Inspection

1. Wear a respirator suitable for the material presently in or previously dispensed from the tank(s).

2. Swing the ladder down from its storage position on the walkboard.

3. Remove the lid on each tank and inspect for:

- residual fertilizer incompatible with next use

- contaminants

- debris that might clog ﬁlters

- trapped animals lost tools, etc. If it is necessary to ﬂush a tank, or remove debris

too large to ﬂush, see “Tank Cleaning” on page 42.

4. Re-secure each lid and stow the ladder.

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Inspection Access Ladder

Figure 9

26150

Page 21

Transporting the Cart

If heading to the ﬁeld, before departing, ensure that fertilizer rate has been determined, or that the necessary data is with you.

Empty, the cart adds 5,900 pounds. If towing in train with the YP2425 planter, make sure that this does not exceed the braking capability of the tractor.

If towing in train, plan the move so that no reverse moves will be required. Direction in reverse cannot be reliably controlled for distances more than a few feet.

DANGER

Never transport the cart, in train, if there is any liquid in the tanks. Full, the cart weighs nearly 30,000 pounds and makes the train uncontrollable on roads regardless of tractor capability.

1. Hitch. Make both electrical and hose connections. See “Hitching Cart to Planter” on page 12.

Operating Instructions 19

2. Set CFM “Fert.Pump” switch off.

3. Always have lights on for highway operation.

4. Comply with all federal, state and local safety laws when traveling on public roads.

5. Travel with caution.

6. Keep train length in mind when clearing intersections. The YP2425 plus PFC1600/2000 Cart add nearly 75 feet to the length of your tractor.

CAUTION

Do not exceed 20 mph when driving straight.

CAUTION

Do not exceed 13 mph in turns.

CAUTION

Do not exceed 3 mph in reverse when towing separately.

CAUTION

Avoid all reverse moves when towing in train.

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Page 22

Loading Fertilizer

CAUTION

Always wear recommended protective apparel and equipment speciﬁed for the materials to be applied.

IMPORTANT !

Use only liquid fertilizer. This cart is not designed for dry fertilizer mixes.

The PFC1600/2000 Carts are designed to be loaded using the 2in CAM quick-ﬁll inlet at the left rear of the cart. If for any reason you cannot use that inlet, you can also load material via the ladder, walkboard and top hatches Hatches are threaded and unscrew.

Note: The ﬁtting at ofFigure 10 and Figure 12 is a ﬁl-

ter,and not analternate threaded inlet. Donotremove it during ﬁlling.

Have seed loaded in planter, and cart hitched and connected to planter before loading fertilizer.

Determine how to monitor tank ﬁll level. If the day is bright, or loading at night with a bright light available, it is possible to see the ﬂuid levelthrough the semi-translucent tank walls. Otherwise, it is necessaryto have an observer monitor through the tank hatch.

Note: Is it not possible to use the cart pump to load ma-

terial,asitonly pumps when thecart is inmotion. If the fertilizer source has no pump, the YP2425 planter has auxiliary hydraulic power at the rear hitch, which may be used to operate a hydraulic pump.

Be familiar with the location of plumbing valves on the tank cart. Common task require setting as many as three valves. See pages 48 and 49.

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Page 23

Loading 1600 Gallon Tank

Refer to Figure 10

Operating Instructions 21

1. Close quick-ﬁll shutoff valve : Handle pointing back: no ﬂow at inlet Handle pointing left: inlet open

2. If cart is model PFC2000, set selector valve to 1600 gallon tank: Handle forward: quick-ﬁll to 400 gallon tank Handle down: no ﬂow from quick-ﬁll inlet Handle back: quick-ﬁll to 1600 gallon tank

Note: This valve is not present (or needed) on tank

model PFC 1600.

Refer to Figure 10 and Figure 11

1. Set the inlet valve of the 1600 gallon tank to the ﬁll position: Handle left: tank inlet open to quick-ﬁll Handle back: no ﬂow to or from tank Handle right: tank inlet open to cart pump

2. Remove cap at inlet .

3. Connect supply hose to 2in CAM inlet .

4. If monitoring ﬁll level at hatch, swing down walkboard ladder and position observer (in suitable protective apparel).

5 6

Figure 10

Quick Fill for 1600

26151

5. Open quick-ﬁll shutoff valve . Also open any valve(s) on the supply hose(s).

6. Using an external pump (usually on the fertilizer supply tank), pump fertilizer to desired level in tank.

7. Shut off pump when tank is at desired level.

8. Close shut-off valve .

9. Close valve(s) on supply hose(s) and disconnect fertilizer source.

10. If cart is model PFC2000, set selector valve off.

11. Set the discharge valve of the 1600 gallon tank to closed (back) or to pump (right), depending on the next planned task.

Figure 11

1600 Gallon Tank Inlet

26165

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Page 24

Loading 400 Gallon Tank

(Model PFC2000 only)

Refer to Figure 12

1. Close quick-ﬁll shutoff valve :

Handle pointing back: no ﬂow at inlet Handle pointing left: inlet open

2. Set selector valve to 400 gallon tank:

Handle forward: quick-ﬁll to 400 gallon tank Handle down: no ﬂow from quick-ﬁll inlet Handle back: quick-ﬁll to 1600 gallon tank

Refer to Figure 12 and Figure 13

1. Close the outlet valve of the 400 gallon tank:

Handle forward: outlet supplies planter Handle down: outlet closed / no ﬂow from tank Handle back: outlet supplies cart pump

2. Set the inlet valve of the 400 gallon tank to the

ﬁll position: Handle down: no ﬂow at tank inlet Handle forward: tank inlet open to quick-ﬁll

3. Remove cap at inlet .

4. Connect supply hose to 2in CAM quick-ﬁll inlet .

5 6

5. If monitoring ﬁll level at hatch, swing down walkboard ladder and position observer (in suitable protective apparel).

Figure 12

Quick Fill for 400

26151

6. Open quick-ﬁll shutoff valve . Also open any

valve(s) on the supply hose(s).

7. Using an external pump (usually on the fertilizer supply tank), pump fertilizer to desired level in tank.

8. Shut off pump when tank is at desired level.

9. Close shut-off valve .

10. Close valve(s) on supply hose(s) and disconnect fertilizer source.

11. Set selector valve off.

12. Set the 400 gallon tank inlet valve to closed

(handle down).

13. Set the 400 gallon tank outlet valve to planter

(forward) or pump (back) depending on next planned task.

Figure 13

400 Gallon Tank Inlet

26153

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Page 25

Field Pumping

Regardless of the tank(s) and manifolds to be used, perform the following:

1. Make all pre-use maintenance and safety checks.

2. Determine and make the cart pump dial setting (if cart pump to be used). See “Pump Setting Deter- mination” on page 37.

3. Hitch the cart to the planter; make and check all electrical and plumbing connections.

Refer to Figure 23 on page 48 or Figure 24 on page 49.

4. Load fertilizer in the tank(s) to be used; shut off and cap the quick-ﬁll inlet . PFC2000 only: Set quick-ﬁll selector valve to OFF.

5. Conﬁgure the seed monitor to apply fertilizer, but have the “Fert.Pump” switch OFF for the moment.

6. Open the (four or ﬁve) hose valves on both sides (planter/cart) of the connections at the planter rear hitch.

Operating Instructions 23

25421

26033

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Page 26

PFC2000 Pumping From 1600 Only

Conﬁguration: PFC2000 Tank Cart YP2425 with 3-inlet “Hi-Rate” Manifold all 3 inlets and section booms in use on planter

Refer to Figure 23 on page 48

1. Set 400 gallon inlet and outlet valves to

13 14

OFF.

2. Set valve at 1600 gallon tank discharge to feed

pump.

3. Set pump inlet selector valve to 1600 tank.

4. Set CFM “Fert.Pump” switch to ON and begin planting.

The ground drive pump on the cart will pump fertilizer to all three planter manifold sections when planter is lowered and cart is in motion, unless commanded off by the seed monitor or CFM “Fert.Pump” switch.

PFC2000 Point Row Pumping from 1600

If it is necessary to disable fertilizerapplication for one or two planter sections, such as for point rows, use the Clutch Folding Module switches.When you disable the clutches for any seed meters, the monitor also closes the manifold valve for that planter section. This provides automatic fertilizer control for point rows.

Whenever one or two of the cart manifold valves (#1, 2, 3) are closed, the bypass valve (#4) is open. This prevents over-pressure in the planter manifolds. The

bypass line is connected to the cart pump inlet

when pumping from the 1600 gallon tank.The bypass is also connected to the tank discharge line.

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PFC1600 Pumping

Conﬁguration: YP2425 with 3-inlet “Hi-Rate” Manifold PFC1600 Tank Cart

Refer to Figure 24 on page 49

Operating Instructions 25

1. Set valve at 1600 gallon tank discharge to feed

pump.

2. Set CFM “Fert.Pump” switch to ON and begin planting.

PFC1600 Point Row Pumping from 1600

Whenever one or two of the cart manifold valves (#1, 2, 3) are closed, the bypass valve (#4) is open. This prevents over-pressure in the planter manifolds. The

bypass line is connected to the cart pump inlet at

all times when pumping from the 1600 gallon tank

(valve set to pump). The bypass is also connected to the tank discharge line.

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Page 28

Pumping From 400 only

In the normal mode, the 400 gallon tank is pumped by the ground-drive pumps on the planter, and is pumped to the single-inlet “Starter” manifold system.

In a reserve-tank or small-application scenario, the 400 gallon tank may be pumped by the cart. It will pump to the “Hi-rate” 3-inlet manifold system.

Is it not possible to pump to the same planter manifold from both tanks simultaneously. The pump inlet selector valve is open to only one tank at a time, and there is no tank cross-feed line.

Pumping 400 (Only) With Planter Pumps

Conﬁguration: PFC2000 Tank Cart YP2425 with single-inlet “Starter” Manifold Tank hose line #6 is connected to planter “Starter” inlet.

Refer to Figure 23 on page 48

1. Set 1600 gallon discharge valve to OFF

(unless applying two materials, in which case see page 29).

2. Set 400 gallon inlet valve OFF

3. Set pump inlet selector valve OFF

4. Set 400 gallon outlet valve at to feed hose line

5. Set CFM “Fert.Pump” switch OFF and begin planting.

IMPORTANT !

Steps must be taken to prevent the cart’s ground drive clutch from engaging. If you fail to at least set the CFM switch OFF, the cart pump may run against closed valves, collapse or burst hoses/lines, run dry and itself be damaged.

Alternatives to the “Fert.Pump” switch include setting seed monitor “Hi-Rate” material liquid channels OFF. (leave the Starter channel ON), setting 1600 gallon tank quantity to zero, or disconnecting monitor cable to cart.

The ground drive pumps on the planter will pump fertilizer to the entire planter “Starter” manifold when planter is lowered and cart is in motion.

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Page 29

Point Row Pumping with Planter Pumps

The planter ground drive pumps operate whenever the planter is lowered and moving. The CFM “Fert.Pump” switch has no effect on these pumps. There are also no shutoff valves in the lines.

You can disable either half of the “Starter” system by removing a chain or sprocket. This may not be practical on frequent point row turns.

Pumping 400 With Cart Pump

Although optimized for two-material application through the single-inlet “Starter” manifold on the planter, the 400 gallon tank can also be used to feed the 3-inlet “Hi-Rate” manifold.

This might be done using the 400 gallon tank as a reserve, or because the task requires less than 400 gallons.

Conﬁguration: PFC2000 Tank Cart YP2425 with 3-inlet “Hi-Rate” Manifold

Note: Do not use cart pump to supply the single-inlet

“Starter” manifold.

This is the “reserve” or small job situation, using the small tank to supply the “Hi-Rate” boom. If you are relying on quantity-remaining/low-alerts on the seed monitor, be sure to enter the correct initial tank quantity.

Refer to Figure 23 on page 48

Operating Instructions 27

1. If the planter has a “Starter” manifold, with wingmounted ground-drive pumps, disable those pumps. Tie up the wheel arms or remove chains.

2. Set 1600 gallon discharge valve to OFF.

3. Set 400 gallon inlet valve OFF.

4. Set 400 gallon outlet valve at to feed pump.

5. Set pump inlet selector valve to 400 tank.

6. Set CFM “Fert.Pump” switch to ON and begin planting.

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Page 30

Point Row Pumping from 400 via Cart

CAUTION

It must be acceptable for modest quantities of the material in the 400 gallon tank to be bypassed into the 1600 gallon tank. If this is not the case, do not disable, or let the seed monitor disable, any of feed lines 1, 2 or 3.

Note: Also use the following valve settings to ensure

bypass protection for the cart pump.

1. Set 1600 gallon discharge valve to pump.

2. Set 400 gallon inlet valve OFF.

3. Set 400 gallon outlet valve at to feed pump.

4. Set pump inlet selector valve to 400 tank.

5. Set CFM “Fert.Pump” switch to ON and begin planting.

Whenever one or two of the cart manifold valves (#1, 2, 3) are closed, the bypass valve (#4) is open. This prevents over-pressure in the planter manifolds. Excess material is pumped into the 1600 gallon tank.

If the 400 gallon tank is emptied before the task is complete, switch back to 1600 gallon mode and use the bypassed material.

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Page 31

Pumping From Both Tanks

Conﬁguration: PFC2000 Tank Cart YP2425 with 3-inlet “Hi-Rate” Manifold and single-inlet “Starter” manifold.

This situation presumes that twodifferentmaterials are being applied at the same time. The 3-inlet “Hi-rate” boom is pumped by the cart pump. The single-inlet “Starter” boom is pumped by the planter’sground drive pumps.

Refer to Figure 23 on page 48

Operating Instructions 29

1. Set 400 gallon tank inlet valve to OFF.

2. Set 400 gallon tank outlet valve to hose line #6

(forward hose).

3. Set1600 gallon tank discharge valve to feed

pump.

4. Set pump inlet selector valve to 1600 tank.

5. Set CFM “Fert.Pump” switch to ON and begin planting.

The ground drive pump on the cart pumps fertilizer to all three “Hi-Rate” planter manifold sections when planter is lowered and cart is in motion, unless commanded off by the seed monitor, CFM point row clutch switches or CFM “Fert.Pump” switch.

Point Row Pumping From 1600

in Both Mode

Whenever one or two of the cart manifold valves (#1, 2, 3) are closed, the bypass valve (#4) is open. This prevents over-pressure in the pump line. The bypass line (16) is connected to the cart pump inlet when pumping from the 1600 gallon tank.The bypass is also connected to the tank discharge line.

Point Row Pumping From 400

in Both Mode

The planter ground drive pumps operate whenever the planter is lowered and moving. The CFM “Fert.Pump” switch has no effect on these pumps. There are also no shutoff valves in the lines.

You can disable either half of the “Starter” system by removing a chain or sprocket.

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Field Set-Up Checklist

Use the following tables to develop a ﬁnal checklist for your tractor/cart conﬁguration. Additional or fewer steps may be necessary depending on tractor features, cart options and planting accessories.

Table 1: Mechanical

Pintle hitch closed on tongue loop 13 Chain secured to planter hitch 13 Tank hoops and straps tight. Tanks

secure. Parking chocks removed from wheels Walkboard ladder stowed 18

Table 2: Electrical

Verify electrical hookups solid 14 Power up seed monitor and observe

any diagnostic messages Running/braking/turning lamps all work-

ing

*. Refer to monitor manual.

Table 3: Plumbing

Hose circuits to be used, secured to correct planter inlets

Unused hoses secured on tongue and protected from dust/debris

Closed: Quick-ﬁll shut-off valve 21, 22 Open: Outlet/discharge valve on tank to

be used PFC2000: pump selector valve set to

tank to be used Open: valve(s) on hose lines to planter 23 Open: valve(s) on planter inlet(s) 23 Fertilizer rate setting computed and set

on pump Check for leaks at all ﬁttings and con-

nections, and under tanks generally

Page

Table 4: Fertilizer

Check for correct oriﬁce plates Check unused rows correctly closed off -

Check all row unit lines are connected, free of kinks, and discharge tube/nozzles are clear

*. Check Seed Rate manual.

Gauge Wheel Cart Drive

Check gauge wheel inﬂation and tread condition

Check all chains for lubrication and proper slack

Check clutch operation 31

Page

Field Operation

Because tank cart operation is largely automatic, few steps need to added to planter operations. Tank operations during planter motion are covered in the YP2425 Operator’s Manual.

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Planting

When all checklist items are complete, tank operation during a planting pass normally is automatic and requires no operator intervention to control pumps.

Lowering and raising the planter automatically engages and disengages the ground drive pumps on the planter.

Lowering and raising the planter operates a height switch on the planter that signals the seed monitor to engage and disengage the pump clutch on the cart.

All pumps stop when planter motion stops. The cart pump (only) may be disengaged under the

control of the seed monitor, either by CFM switches,or commanding channels off.

See “Field Pumping” on page 23 for details on using various tank conﬁgurations.

Planting at speeds recommended for the seed also results in reliable pumping rates.

When reloading seed, check fertilizer consumption against anticipated use to that point.

Operating Instructions 31

Figure 14

Planting

26154

Electric Clutch Operation

The PFC1600/2000 Cart has a clutch in the pump drive system. In normal operation, the planter’s seed monitor system controls the clutch. When the planter is lowered for planting, the clutch is engaged.

Refer to Figure 15

The “Fert.Pump” switch on the cab Clutch Folding Module (CFM) can independently disable the cart clutch.

Note: This does not shut off any wing-mounted ground

drivepumps (whichhavenoclutches).Todisable one or both ground drive pumps, remove a sprocket or tie-up the drive wheel arm. Do not merely close valves.

In the normal (up) position, the clutch is controlled by the seed monitor. The LED above the switch is on only when the switch is up AND the seed monitor has engaged the pump clutch.

In the off (down) position, the clutch is off at all times. There is no standard provision to force the clutch on

when the seed monitor would have it off. There is a mechanical lock-up capability at the clutch housing, described in the following section.

Figure 15

CFM: Clutch Switch

26119

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Page 34

Electric Clutch Lock-Up

Refer to Figure 16 and Figure 17

During system ﬂushing/winterizing, or in case of electric clutch failure, the electric clutch can be mechanically engaged. If metric bolts required cannot be located, borrow three from storage locations near the clutches on the YP2425 planter.

1. Align the cutouts with the holes .

2. Insert M8-1.25×14mm long metric bolts . If you observehalf the hole obstructed by a metal disc

, you are not at a cutout.

If the entire hole is obstructed by a metal disc , you are not at a cutout.

When at a cutout, the bolt will screw in with minimal resistance until the bolt head reaches the clutch face.

Note: Use only 14mm length bolts. Longer bolts will

damagethe clutch. Shorter bolts maynot effecta lock-up.

Clutch lock-up for ﬁeld operations introduces risks of spill and/or equipment damage. With the clutch locked-up, perform:

no highway movements, no reverse movements, no movements with planter hitched but seed

monitor off (valves will close),

no movements unhitched from the planter

unless gauge line is open, and no empty-tank (dry pump) movements. In lock-up, the pump will be operating whenever the main cart wheels are turning.

1 2

IMPORTANT !

Figure 16

Electric Clutch Lockup

Figure 17

Clutch Plate Nearly at Cutout

22906

26168

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Page 35

Parking and Storage

Residual fertilizer in the cart represents a corrosion and freezing risk to planter components. The pump is further at riskfrom exposure to air if run dry,or drained and not properly prepared for storage (even for just a few days).

This section repeats some cautions and steps from the pump manual supplied with the cart. This is not a substitute for that material. Read and follow the instructions in the pump manual.

IMPORTANT !

Failure to properly care for your pump and other cart

components can lead to serious equipment damage

in a relatively short span of time.

Stopping/Standing

If suspending operation, but leaving the cart hitched to the planter, no speciﬁc items require attention.

Operating Instructions 33

Short-Term Parking

If parking the cart, for less than 24 hours, unhitched from the planter:

1. Choose a location with level ﬁrm ground. Do not unhitch on a slope.

2. Close valves on both sides of the hose connections. There may be fertilizerunder pressure in the lines, particularly the gauge line.

3. Wear chemical gloves and face protection. Disconnect the hoses, and tie them off the ground at the cart.

4. Disconnect the electrical connections.

5. Tighten tanks lids.

6. Remove the cart’s safety chain from the planter and open the pintle hitch.

7. Pull the tongue to the side and lower it to the ground.

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Page 36

Extended Parking

When parking for more than 24 hours, residual fertilizer must be ﬂushed from the pump, otherwise salts in the fertilizer will corrode the pump. In general, this means that residual fertilizer in the tank(s) ﬁrst needs to be recovered or drained.

Operating the pump without the planter requires clutch lockup. See “Electric Clutch Lock-Up” on page 32. The cart may be towed for this pumping, or the right wheel may be raised on a stable jack-stand, and the right wheel turned by hand.

8. First perform step 1 through step 7 of “Short-Term Parking” on page 33, but position the cart at a location where residual fertilizer may be safely recovered or drained from the tanks and lines.

Drain Bulk Material

If a modest or substantial quantity of fertilizer remains in either tank, drain it via quick-ﬁll inlet.

9. Connect a hose to the inlet, or place a large container there. Make sure the inlet shut-off valve is closed.

10. Open the shut-off valve at the inlet to the tank to be drained.

11. On the PFC2000, set the ﬁll selector valve to the tank to be drained.

12. Slowly open the quick-ﬁll inlet shut-off valve, and drain until ﬂow ceases.

13. On the PFC2000, repeat for the other tank.

Drain Lines

Evenafter tank drain-back, severalgallons of materials are likely to be present in the hoses, and trapped between valves in the various circuits. A low bucket is needed for thorough gravity draining of hose lines.

14. Loosen the ﬂange clamp at the outlet of each manifold valve (#1, 2 & 3), to admit air.

15. Place the bucket or collection pan under each forward hose. Slowly open the connector valve to fully open and drain the line. If any part of the hose line is lower than the connector, lift the hose moving from back to front, to drain the line. Close the valve. Repeat for each 2in hose.

16. Repeat step 15 for the 3/4in gauge line. This will not fully drain this line, as it is open through the manifold and back to the pump. It will be further ﬂushed with the pump.

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Page 37

17. Set the collection pan or bucket on a raised platform/stool just below the drain line at each tank inlet. Loosen the ﬂange clamp on the drain cap, and drain the lines at that area. Operate adjacent valves to drain any ﬂuid in nearby lines.

18. Set the collection pan or bucket on a raised platform/stool just below manifold valve #4 (the recirculation line). Remove the ﬂange clamp connecting the recirculation line to the manifold, and drain the line. Operate valves at the 1600 gallon tank discharge line to introduce air and further drain that line.

19. Close all valves and re-tighten the ﬂange clamps at the drains. Fill the tanks with several gallons of clean water. Using waste water containers, repeat

step 9 through step 18.

20. Hitch the cart to a tractor, and lock-up the cart’s electric clutch. See “Electric Clutch Lock-Up” on page 32. Adjust the cart pump to setting 10.

21. Close all valves. Reﬁll the tanks with about twice as much water as for the previous ﬂushing.

22. Fully open the hose valve on the gauge line. This line is open through the manifold back to the pump.

Operating Instructions 35

23. On the PFC2000, set the pump selector valve for the 1600 gallon tank.

24. At the 1600 gallon tank, set the discharge selector valve to the pump line.

25. Pull the cart with the tug until most (but not all) of the water has been pumped from the tank.

26. On PFC2000, set the pump selector valve for the 400 gallon tank. At the 400 gallon tank, set the outlet selector valve to the pump line.

27. Pull the cart with the tug until most (but not all) of the water has been pumped from the tank.

28. Remove the bolts from the clutch.

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Page 38

Seasonal Storage

Do not leave water, even clean water, in the pump for extended periods. Do not leave water in the lines if freezing is possible prior to next tank use. Replace the water with RV antifreeze.

29. Perform step 8 through step 20.

30. Perform step 21 through step 28, substituting RV antifreeze for water in this second ﬂushing.

Note: If freezing is imminent, and performing an anti-

freeze ﬂush is not possible in time, remove the pump from the cart and store it in a warm location. Use two people. The pump is heavy.

31. Consider loosening the ﬂange clamps at the tank drains and leaving them that way in storage. be sure to tag them for tightening at next use. By leaving the clamps loose, any ﬂuid collecting in the tank will drain off rather than become a freezing, contamination or safety hazard.

Fluid build-up can occur from condensation, or from rain if a tank lid is left askew.

32. Clean cart of mud, dirt, excess oil and grease.

33. Park cart in an area where children do not play. Chock wheels. Tighten tank lids.

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Page 39

Adjustments

The PFC1600/2000 Cart itself has two adjustments:

1. The setting on the pump ( in Figure 18). This setting controls the stroke length of the piston, and the ﬂow rate through the valve.

2. Strainer mesh screen sizes.

There are several adjustments on the planter that affect fertilizer application:

• oriﬁce selection

• ground drive pump sprockets

• relief valve setting

The planter adjustments are described in the planter’s Seed Rate charts and Operator’s Manual.

Adjustments 37

Figure 18

Cart Ground Drive Pump

26155

Pump Setting Determination

1. Using the application recommendations for the fertilizer, and knowledge of local conditions, choose the desired material application rate in gallons per acre.

Refer to Figure 19

2. On the pump slide chart , set the top sliding scale to the Loaded Radius and Sprocket Ratio values shown in the table at right.

3. Note the Maximum Ground Speed.

4. On the bottom scale, set the Swath Width at the line through diamond indicator below Ground Speed.

5. On the lower NGP-7055 scale, ﬁnd the desired gallons per acre.

6. Above the gallons per acre rate, read the Pump Setting.

The pump setting dial scale is in arbitrary units. The setting controls volume per pump revolution. The slide chart is required because the relationship is not linear. The slide chart is not speciﬁc to the PFC1600/2000 Cart. The information at right is needed to use the chart.

Note: The pump slide chart does not anticipate the ac-

tual 172/18 ratio and 33.6in loaded radius of the PFC1600/2000 Cart. The sprocket pairing and loaded radius values shown at right have been mutually adjusted to within scale range so that the chart calculates correct results.

Figure 19

Cart Pump Slide Chart

For Slide Chart Scale Use Value SPROCKET RATIO 5/1 LOADED RADIUS 14 SWATH WIDTH

YP2425-2430 (24 row 30in) 720in YP2425-3620 (36 row 20in) 720in YP2425-4715 (47 row 15in) 705in YP2425-48TR (48 row 30in) 720in

26156

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Page 40

Liquid Fertilizer Strainers

The PFC1600/2000 Cart system includes two strainers; one at the quick-ﬁll inlet, and one at the pump outlet.

You need to check that the pump screen is an appropriate size for the oriﬁce plates you plan to use.

Pump Strainer

Refer to Figure 20

The pump strainer was delivered with an 80 mesh screen . Other screen sizes are availablefrom Banjo

Corporation.

DANGER

Wear protective gloves when changing screens.

If changing screen sizes, keep in mind the following:

• Generally, select a mesh screen the same or slightly smaller than the oriﬁce size.

• A substantially smaller mesh (e.g. 100) will reduce manifold oriﬁce plates plugging so often, but the strainer screen will have to be cleaned more often.

• A much larger mesh (e.g. 50 or 30) will pass more material but should only be considered when using large manifold oriﬁce plates.

• A plugged or partially plugged screen will result in a reduced application rate. It may also result in backpressure at the pump, and possible seal damage.

• Mesh sizes: (Smallest) 100, 80, 50, 30 (Largest)

Quick-Fill Strainer

Refer to Figure 21

The inlet strainer was delivered with a 12 mesh screen

. In general, it is not necessary to replace the screen with a different size. If the screen becomes clogged and cannot be cleaned, replace it with another 12 mesh.

Figure 20

Pump Strainer

18418

DANGER

Wear protective gloves when changing screens.

If changing screen sizes, keep in mind the following:

• Using a substantially smaller mesh may slow tank

ﬁlling.

• Using a larger mesh increases the risk of clogging

the pump strainer.

407-158M 03/28/2007

Figure 21

Quick-Fill Strainer

21808

Page 41

Troubleshooting

General Troubleshooting

Problem Cause Solution

No Flow (Pump Lines 1, 2 or 3) and Gauge Reads zero

Closed Valve(s)

Disconnected control cable or seed monitor not conﬁgured

“Fert.Pump” switch off Turn switch on (up). Seed monitor not conﬁgured to deliver

fertilizer. Tank empty Reﬁll tank

Failed electric clutch

Tank contents have gelled, coagulated or frozen

Failed/stuck manifold valve Repair or replace valve. Broken drive chain Repair or replace chain Failed pump See pump manual

Troubleshooting 39

Check planter inlet, cart hose outlet, tank discharge/outlet, pump inlet selector (PFC2000 only)

Check control cable. Use seed monitor menus to conﬁrm that cart clutch and manifold valves are detected and conﬁgured.

Review menus.

If planting cannot wait for repairs, lockup clutch until it can be repaired or replaced.

If warming does not improve ﬂow, drain tank(s) and reﬁll.

No Flow (400 Gallon line 6)

No Pressure Reading or Erratic Reading (Pump Line)

Closed valve(s) Tank empty Reﬁll tank

Tank contents have gelled, coagulated or frozen

Closed valve(s) Gauge is correct Review “No Flow” troubleshooting items Air in line can cause erratic reading. Failed gauge Replace gauge

Tank contents have gelled, coagulated or frozen

Check planter gauge line inlet, cart hose outlet, and tank outlet selector

If warming does not improve ﬂow, drain tank(s) and reﬁll.

Check planter gauge line inlet, cart hose outlet

Loosen ﬁtting at gauge and plant until fertilizer emerges there.

If warming does not improve ﬂow, drain tank(s) and reﬁll.

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Page 42

Problem Cause Solution

Flow Too Low (Pump Lines 1, 2 or 3)

Incorrect pump setting Tire under-inﬂated Check tire pressure.

Clogged strainer Close valves. Inspect and ﬂush strainer. Oriﬁce size too small

Valve not fully open

Ground drive wheel slipping

Bypass line #4 open when it should not be (if hoses 1, 2 & 3 are in active use, bypass #4 should be closed).

Tank contents have gelled, coagulated or frozen

Pump wearing See pump manual. System leaks result in insufﬁcient ﬂow to

row units

Review desired application rate, and rerun calculation with slide chart.

Reviewrecommended size in Seed Rate manual.

Check same valves as for “No Flow”. Open valve.

If tires are correctly inﬂated, wait for improved ﬁeld conditions. If that is not an option, and slippage is constant, adjust pump setting to compensate.

Repair or replace valve.

If warming does not improve ﬂow, drain tank(s) and reﬁll.

Inspect tank and hose paths to row units. Tighten or repair any leaks.

Flow Too High (Pump Lines 1, 2 or 3)

Flow Too Low (400 gal Line 6)

Flow Too High (400 gal Line 6)

Incorrect pump setting

Oriﬁce size too large

Incorrect ground drive setting on planter

Oriﬁce size too small Relief valve set too low. Material is ﬂow-

ing, but out dump line. Valve not fully open Tank contents have gelled, coagulated

or frozen

Incorrect ground drive setting on planter

Oriﬁce size too large

Review desired application rate, and rerun calculation with slide chart.

Reviewrecommended size in Seed Rate manual.

Review recommended sprockets in Seed Rate manual.

Reviewrecommended size in Seed Rate manual.

Re-adjust relief valve. See planter seed rate manual.

Check same valves as for “No Flow”. Open valve.

If warming does not improve ﬂow, drain tank(s) and reﬁll.

Review recommended sprockets in Seed Rate manual.

Reviewrecommended size in Seed Rate manual.

407-158M 03/28/2007

Page 43

Maintenance and Lubrication

Maintenance

Proper servicing and maintenance is the key to long implement life. With careful and systematic inspection, you can avoid costly maintenance, downtime, and repair.

CAUTION

The line from the pump outlet, through the pump strainer, manifold through gauge line #5 to gauge on the planter may be pressurized even when not pumping. Open any connections on this line slowly to avoid spraying.

Always turn off and remove the tractor key before making any adjustments or performing any maintenance when hitched.

1. After using your cart for several hours, check all bolts to be sure they are tight.

Maintenance and Lubrication 41

OFF

2. Remove excess slack from chain. Clean and use chain lube on all roller chains as needed.

3. Maintain proper air pressure in cart tires.

4. Clean cart on a regular basis. Regular and thorough cleaning will lengthen equipment life and reduce maintenance and repair.

5. Lubricate areas listed under “Lubrication” on page 93.

6. Replace any worn, damaged, or illegible safety labels by obtaining new labels from your Great Plains dealer.

03/28/2007 407-158M

Page 44

Fertilizer Plumbing Maintenance

Depending on the time before next use, and the weather possible during that period, follow the steps beginning at “Parking and Storage” on page 33.

Tank Cleaning

1. Wearprotectiveapparel, including footwear,as the ground under the cart will get damp.

2. Perform the steps at “Parking and Storage” on page 33.

3. Remove the drain caps from all tanks.

4. On the 1600 gallon tank, set the tank discharge valve to select the pump side.

5. Open the tank lids and rinse the inside of each tank with a strong stream of water from a hose.

6. Re-attach the drain caps, but leave them loose to permit drainage of residual moisture, and any that may collect. Tag the caps for tightening at next tank use.

7. Add a fewcups of anti-freeze to each tank. Most of it will drain out, but what remains will protect any hoses or ﬁttings that did not otherwise drain.

8. Secure the tank lids.

Strainer Maintenance

WARNING

Some chemicals will cause serious burns, lung damage, and death. Avoid contact with skin or eyes. Wear proper protective equipment as requiredby chemical manufacturer. Avoid prolonged breathing of chemical fumes. Wear respirator as required by chemical manufacturer. Seek medical assistance immediately if accident occurs. Know what to do in case of an accident.

Refer to Figure 22

There are two strainers, of different types, on the cart. Once is at the quick-ﬁll inlet, and the other at the pump outlet.

1. Shut off valves on both sides of strainer.

2. Unscrew ﬁlter canister. Flush ﬁlter cartridge with water or replace with new cartridge if necessary.

3. Reinstall canister. Turn on valves as needed.

Figure 22

Inlet and Pump Strainers

21808 18418

407-158M 03/28/2007

Page 45

Lubrication

Maintenance and Lubrication 43

Multipurpose spray lube

Ground Drive Fertilizer Pump

Multipurpose

grease lube

See pump manual. Note: Pump requires gearbox oil and grease. Pump

manual contains seasonal recommendations and servicing details.

Hitch Tongue: Pivot

Seasonally

Multipurpose oil lube

Intervals (service hours) at which lubrication is required

26155

2 zerks Type of Lubrication: Grease

Quantity: Until grease emerges

Front Caster: Wheel Hub

Seasonally

2 bearings Type of Lubrication: Grease

Quantity: Re-pack

26017

26018

03/28/2007 407-158M

Page 46

Front Caster: Wheel Pivot

Seasonally

1 zerk Type of Lubrication: Grease

Quantity: Until grease emerges

Wheels: Hubs

26018

Seasonally

4 bearings; 2 each side Type of Lubrication: Grease

Quantity: Re-pack

Ground Drive Wheel: Main Sprocket

Required

1 sprocket with double chain ring Type of Lubrication: Chain Lube

Quantity = Coat thoroughly

26019

407-158M 03/28/2007

Page 47

Main Shaft to Pump Chain

Required

1 chain, 2 sprockets Type of Lubrication: Chain Lube

Quantity = Coat thoroughly Note: Lubricate chains any time there is a chance of

moisture, and when being stored at the end of the planting season.

Use of either tank with the PFC1600/2000 Cart requires the Trailer Hitch Weldment and at least one Fertilizer Manifold system. The 400 gal tank does not include a pump, and relies on the Ground Drive Fertilizer pump.

Maintenance and Lubrication 45

25487

03/28/2007 407-158M

Page 48

Appendix

Speciﬁcations and Capacities

PFC2000 PFC1600

HP Requirements

Hydraulic Circuits

Hitch

Width

Length

Transport Clearance

Height

Weight (Approx.)

Tank Capacities

5000 lbs empty

29,500 lbs fully loaded

1600 gallons

400 gallons

Pump Capacity

Tire Sizes

*. This is for tractor pulling YP2425 planter plus loaded PFC1600/PFC2000 during planting.

300 hp, estimated minimum

none

Pull-Type, Pintle

11ft 8in 24ft 4in

⁄

8ft 6in

34.2 gallons/min. maximum

0.076 gallons/revolution Transport: 480/80R42

Front Caster: 425/65R22.5

4650 lbs empty

24,350 lbs fully loaded

1600 gallons

Tire Inﬂation Chart

Wheel Tire Size Inﬂation Tire Warranty Information

Transport 480/80R42 110 psi All tires are warranted by the original manufacturer

Caster 425/65R22.5 58 psi

of the tire. Tire warranty information is found in the brochures included with your Operator’s and Parts Manuals or online at the manufacturer’s websites listed below. For assistance or information, contact your nearest Authorized Farm Tire Retailer. Manufacturer Website Firestone www.ﬁrestoneag.com Goodyear Now: www.titan-intl.com Kumho www.kumhotire.com Titan www.titan-intl.com

407-158M 03/28/2007

Page 49

Torque Values Chart

Appendix 47

Bolt Size

in-tpi

⁄

-20

⁄

-28

⁄

-18

⁄

-24

⁄

-16

⁄

-24

⁄

-14

⁄

-20

⁄

-13

⁄

-20

⁄

-12

⁄

-18

⁄

-11

⁄

-18

⁄

-10

⁄

-16

⁄

-9

⁄

-14

1-8

1-12

⁄

-12

⁄

-12

⁄

-12

⁄

-12

Bolt Head Identiﬁcation

Bolt Size

Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9

N-m2ft-lb

7.4 5.6 11 8 16 12

8.5 6 13 10 18 14

15 11 24 17 33 25 17 13 26 19 37 27 27 20 42 31 59 44 31 22 47 35 67 49 43 32 67 49 95 70 49 36 75 55 105 78 66 49 105 76 145 105 75 55 115 85 165 120

95 70 150 110 210 155 105 79 165 120 235 170 130 97 205 150 285 210 150 110 230 170 325 240 235 170 360 265 510 375 260 190 405 295 570 420 225 165 585 430 820 605 250 185 640 475 905 670

340 250 875 645 1230 910 370 275 955 705 1350 995

-7

480 355 1080 795 1750 1290 540 395 1210 890 1960 1440

-7

680 500 1520 1120 2460 1820 750 555 1680 1240 2730 2010

-6

890 655 1990 1470 3230 2380

1010 745 2270 1670 3680 2710

-6

1180 870 2640 1950 4290 3160 1330 980 2970 2190 4820 3560

Torque tolerance + 0%, -15% of torquing values. Unless otherwise speciﬁed use torque values listed above.

N-m ft-lb N-m ft-lb

mm x pitch

M 5 X 0.8

M 6 X 1

M 8 X 1.25

M 8 X 1

M10 X 1.5 M10 X 0.75 M12 X 1.75

M12 X 1.5

M12 X 1 M14 X 2

M14 X 1.5

M16 X 2 M16 X 1.5 M18 X 2.5 M18 X 1.5 M20 X 2.5 M20 X 1.5

M24 X 3

M24 X 2 M30 X 3.5

M30 X 2 M36 X 3.5

M36 X 2

1. in-tpi = nominal thread diameter in inches-threads per inch

2. N· m = newton-meters

3. ft-lb = foot pounds

4. mm x pitch = nominal thread diameter in millimeters x thread pitch

5.8 8.8 10.9

N-m ft-lb N-m ft-lb N-m ft-lb

4 3 659 7

7 5 11 8 15 11 17 12 26 19 36 27 18 13 28 21 39 29

33 24 52 39 72 53 39 29 61 45 85 62

58 42 91 67 125 93 60 44 95 70 130 97

90 66 105 77 145 105 92 68 145 105 200 150 99 73 155 115 215 160

145 105 225 165 315 230 155 115 240 180 335 245 195 145 310 230 405 300 220 165 350 260 485 355 280 205 440 325 610 450 310 230 650 480 900 665 480 355 760 560 1050 780 525 390 830 610 1150 845

960 705 1510 1120 2100 1550 1060 785 1680 1240 2320 1710 1730 1270 2650 1950 3660 2700 188013802960 2190 4100 3220

25199

03/28/2007 407-158M

Page 50

PFC2000 Plumbing

This ﬁgure shows the general location and a ﬂow/control diagram of the plumbing system.

2in

26071

3 2

1 Manifold valve #1 (planter L.) 2 Manifold valve #2 (planter C.) 3 Manifold valve #3 (planter R.) 4 Recirculation valve 5 Gauge line 6 400 gallon line to planter 7 Ground drive pump 8 Quick-ﬁll strainer 9 Pump strainer

10 Quick-ﬁll shut-off valve 11 Inlet selector valve 12 1600 gal discharge line valve 13 400 gal inlet shut-off valve 14 400 outlet selector valve 15 Pump selector valve 16 Recirculation line 17 400 gal drain cap 18 1600 gal drain cap

2in

3 4

2in

400

1600

Figure 23

PFC2000 Plumbing

26071

407-158M 03/28/2007

Page 51

PFC1600 Plumbing

This ﬁgure shows the general location and a ﬂow/control diagram of the plumbing system.

2in

26082

2 1

1 Manifold valve #1 (planter L.) 2 Manifold valve #2 (planter C.) 3 Manifold valve #3 (planter R.) 4 Recirculation valve 5 Gauge line

<not present on PFC1600> 7 Ground drive pump 8 Quick-ﬁll strainer 9 Pump strainer

10 Quick-ﬁll shut-off valve

12 1600 gal discharge line valve

16 recirculation to 1600 gal tank

18 1600 gal drain cap

Appendix 49

2in

3 4

1600

Figure 24

PFC1600 Plumbing

26082

03/28/2007 407-158M

Page 52

Planter Assembly Installation

These instructions are only needed if the lighting extension cables, CANbus extension cables and gauge line were not factory-installed on the planter.

Planter Control Cable Extension

Callout Quantity Part No. Part Description Comment

12 13 14

Refer to Figure 25 and Figure 26

1. On the right wing of the planter, locate the last WSMB (Working Set MemBer module). One side of the harness at this module has a CAN terminator plugged into the cable.

20 800-082C CABLE TIE .31X21.5 6DIA 120LB New parts

1 823-270C PFC INTELLIAG BOOM/PUMP CONTRL 1 467980126 CAN TERMINATOR Moved from WSMB on planter

1 467980144 40’ EXTENSION HARNESS New part (DICKEY-john p/n) 1 467980361 6’ REAR HITCH HARNESS New part (DICKEY-john p/n)

This can be the case if the tank cart was ordered separately from or later than the planter. If so, these assemblies are provided in a carton with the tank cart.

Parent Kit (only planter-mounted components listed)

2. Lift the latch . Unplug/save the terminator .

312

3. Select the:

467980144 40’ EXTENSION HARNESS

467980361 6’ REAR HITCH HARNESS

800-082C CABLE TIE .31X21.5 6DIA 120LB

4. Connect the plug end of the hitch harness into the receptacle end of the extension harness .

5. Connect the plug end of the extension harness to the harness receptacle where the CAN termi-

nator was just removed.

6. Route the extension/hitch harness toward the center of the planter. Near the center follow right fertilizer manifold feed line down to the hitch, to ensure safe placement and correct slack at the wing pivot.

Loosely secure with cable ties .

Note: Do not consume all the ties at this step.Theyare

also needed for the lighting and gauge lines.

7. If the hitch connector can touch the ground, coil the excess under a tie near the hitch. Verify that the cart’s control cable has enough reach to make the connection and maintain it during tight turns.

8. Secure cable ties.

9. Locate the control cable harness at the Frame Control Module of the tank cart. This harness has a CAN receptacle identical to that on the planter.

10. Plug the saved CAN terminator into that cable

receptacle.

Figure 25

Right Wing, Final WSMB

26157

Figure 26

Termination, Final WSMB

26158 26159

407-158M 03/28/2007

Page 53

Planter Lighting Cable Extension

Callout Quantity Part No. Part Description Comment

15 16 17

Refer to Figure 27 and Figure 27

1 890-390C LIGHT HARNESS, 10’ WISHBONE Existing part on planter 2 890-600C AG LIGHT HARNESS, EXT-15’ New parts 1 890-601C AG LIGHT HARNESS, Y-CONN New part

Appendix 51

11. Select the:

890-601C AG LIGHT HARNESS, Y-CONN

and a few:

800-082C CABLE TIE .31X21.5 6DIA 120LB

12. From one of the planter tail lights, follow a lead of existing Y-cable back to its 4-pin Wesbar plug.

13. Disconnect the existing Y-cable and connect the new Y-harness between the existing plug and

receptacle.

14. Have ready:

890-600C AG LIGHT HARNESS, EXT-15’

15. Route the Y harness toward the planter’s rear hitch, securing with cable ties every 18in or so.

16. Connect/secure extension harness cables as

needed until a receptacle end is at the hitch.

17. If the hitch connector can touch the ground, coil the excess under a tie near the hitch. Verify that the cart’s lighting cable has enough reach to make the connection and maintain it during tight turns.

Figure 27

Planter Lighting Y-Cable

26160

Figure 28

Existing Lighting Y-Cable

03/28/2007 407-158M

26161

Page 54

Planter Pressure Gauge Installation

Callout Quantity Part No. Part Description Comment

18 19 20 21 22 23 24 25

1 407-279D FERT VALVE HOOKUP MOUNT Existing part at planter rear hitch

1 or 2 829-048C VALVE - 1 1/2FNPT X 2FCL POLYP Existing part at planter rear hitch

1 507-030K MAGNET MOUNT 3 1/2 GAUGE ASSY New part 2 800-126C CLAMP WRM DRV #5 SS (.44-.70) New part 1 829-010C VALVE - 3/4FNPT BALL POLYPROP New part 1 830-082C AD 3/4MNPT X 3/8HB POLYPROP New part 1 830-166C AD 3/4MNPT X 3/4FCL POLYPROP New part

30ft 990-080R HOSE 3/8 ID 150PSI EPDM New part

Refer to Figure 29

18. Find the right fertilizer valve mount at the

planter rear hitch. Note whether it has one or two 2in inlet valves mounted on it, at positions

and .

19 1

Note: A planter with only a 3-inlet “Hi-Rate” fertilizer

manifold will have only one valve on the right

1 2

side .The extraposition has mounting holes for the

⁄

in valve to be installed.

A planter with both optional fertilizer manifolds willalreadyhaveall mount positions occupied by 2in valves. In this case, the line to be installed is tie-wrapped to the hose of the right-most valve.

Refer to Figure 30

19. Select the:

829-010C VALVE - 3/4FNPT BALL POLYPROP

830-082C AD 3/4MNPT X 3/8HB POLYPROP

830-166C AD 3/4MNPT X 3/4FCL POLYPROP

20. Operate the valve handle. When open, the handle points to the outlet side of the valve.

21. Assemble the side of the valve .

22. Assemble the

⁄

in hose adaptor on the outlet

⁄

in quick-connect adaptor on

the inlet side of the valve .

23. Per step 18, if there is an open position on the mount, install the valve assembly there as shown in Figure 29. If there is no position, set the valve aside until step 25.

24. Select the:

990-080R HOSE 3/8 ID 150PSI EPDM

the remaining:

800-082C CABLE TIE .31X21.5 6DIA 120LB

and one:

800-126C CLAMP WRM DRV #5 SS (.44-.70)

Figure 29

Planter Hitch Hose Bulkhead

Figure 30

Gauge Line Components

26162

26163

407-158M 03/28/2007

Page 55

Appendix 53

25. Connect one end of the hose to the adaptor

23 21

, and secure it with the clamp .

If the valve was not attached to a mount, use a

11 25

tie to secure the valve end of the hose to

the hose of the right-most 2in valve on the mount. Tie it several inches back from the valves to allow slack for making connections.

26. Route the new hose forward and out the right wing, securing loosely with ties .

One of the two hoses (or the only hose) at hitch right is the “Hi-Rate” line to the planter’s right wing. Follow this hose to assure clearance from moving parts/sharpedges, and to provide correct slack for planter operations.

27. Select the:

507-030K MAGNET MOUNT 3 1/2 GAUGE ASSY and the remaining:

800-126C CLAMP WRM DRV #5 SS (.44-.70)

28. Find a position on the wing tool bar,within reach of the forward end of the new hose , and approxi-

mately near the point where the rightpull-bar joins the wing.

29. Set the magnetic valve on the tool bar, facing

forward.Adjust the dump line from the purge valve

so that it points forward and down.

30. Re-adjust the valve position so that ﬂuid from the dump line strikes no planter parts, including row unit components and frame-mounted row options.

31. Route the free end of the new hose to the valve

221

, and secure it with a clamp . Coil-up or cut off

any excess hose length before making the connection.

32. Secure the hose installation by tightening ties .

Figure 31

Magnetic Mount Gauge

26164

03/28/2007 407-158M

Page 56

Warranty EOD

Warranty

Great Plains Manufacturing, Incorporated warrants to the original pur- chaser that this seeding equipment will be free from defects in material and workmanship for a period of one year from the date of original pur- chase when used as intended and under normal service and conditions for personal use; 90 days for commercial or rental purposes. This War- ranty is limited to the replacement of any defective part by Great Plains Manufacturing, Incorporated and the installation by the dealer of any such replacement part. Great Plains reserves the right to inspect any equipment or part which are claimed to have been defective in material or workmanship.

This Warranty does not apply to any part or product which in Great Plains’ judgement shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or al- tered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed. This Warranty shall not apply if the product is towed at a speed in excess of 20 miles per hour.

Claims under this Warranty must be made to the dealer which originally

sold the product and all warranty adjustments must by made through such dealer. Great Plains reserves the right to make changes in mate-

rials or design of the product at any time without notice. This Warranty shall not be interpreted to render Great Plains liable for

damages of any kind, direct, consequential, or contingent, to property. Furthermore, Great Plains shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not extend to loss of crops, losses caused by harvest delays or any expense or loss for labor, supplies, rental machinery or for any other reason.

No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale.

This Warranty is not valid unless registered with Great Plains Manufac- turing, Incorporated within 10 days from the date of original purchase.

Great Plains Manufacturing, Inc.

Corporate Ofﬁce: P.O. Box 5060

Salina, Kansas 67402-5060 USA

Great Plains PFC2000 Operator Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important Safety Information

Safety Decals

Introduction

Document Family

Description of Unit

Intended Usage

Using This Manual

Owner Assistance

Preparation and Setup

Pre-Setup Checklist

Planter Preparation

Hitching Cart to Planter

Plan The Hitch

If using Bulk Boxes

If Using Bulk Hoppers

Hitching With Empty Tank

Hitching With Loaded Tank

Electrical and Monitor Connections

Monitor Setup

Making Electrical Connections

Make Fertilizer Connections

Cart Connection Overview

Planter Connection Overview

Making Fertilizer Connections

Bleeding Gauge Line

Operating Instructions

Pre-Start Checklist

Tank Inspection

Transporting the Cart

Loading Fertilizer

Loading 1600 Gallon Tank

Loading 400 Gallon Tank

Field Pumping

PFC2000 Pumping From 1600 Only

PFC2000 Point Row Pumping from 1600

PFC1600 Pumping

PFC1600 Point Row Pumping from 1600

Pumping From 400 only

Pumping 400 (Only) With Planter Pumps

Point Row Pumping with Planter Pumps

Pumping 400 With Cart Pump

Point Row Pumping from 400 via Cart

Pumping From Both Tanks

Field Set-Up Checklist

Field Operation

Planting

Electric Clutch Operation

Electric Clutch Lock-Up

Parking and Storage

Stopping/Standing

Short-Term Parking

Extended Parking

Drain Bulk Material

Drain Lines

Seasonal Storage

Adjustments

Pump Setting Determination

Liquid Fertilizer Strainers

Pump Strainer

Quick-Fill Strainer

Troubleshooting

General Troubleshooting

Maintenance and Lubrication

Maintenance

Fertilizer Plumbing Maintenance

Tank Cleaning

Strainer Maintenance

Lubrication

Appendix

Torque Values Chart

PFC2000 Plumbing

PFC1600 Plumbing

Planter Assembly Installation