Great Plains P15845 User Manual

From Serial No. 18007975

P15845 02/04/09

X-Press

2

Operating Instructions

Declaration of Conformity

DECLARATION OF CONFORMITY

Simba International Limited hereby declare that the Simba X-Press, as defined by the Serial Number attached
to the Machine Chassis, conforms with the following Directives and Regulations, and has been certified
accordingly.

EC Machinery Directive 98/37/EC.

The Supply of Machinery (Safety) Regulations 1992 (S.I. 1992/3073) as amended
(S.I. 1994/2063 and S.I. 2005/831).

The Provision and Use of Work Equipment Regulations 1992 (S.I. 1992/2932).

Specifically related harmonised standards are:

EN ISO 12100-1: 2003 (Safety of Machinery).

EN ISO 12100-2: 2003 (Safety of Machinery).

EN 1553: 2000 (Agricultural machinery - agricultural self-propelled, mounted,
semi-mounted and trailed machinery - common safety requirements).

THE MANUFACTURER:

Simba International Limited
Woodbridge Road
SLEAFORD
Lincolnshire
NG34 7EW
England

Telephone (+44) (0)1529 304654.

CERTIFIED ON BEHALF OF SIMBA INTERNATIONAL LIMITED:

Rod Daffern

Director

3X-Press

Operating Instructions

Warranty

WARRANTY

TERMS AND CONDITIONS

In this warranty Simba International Ltd., is referred to as “the Company”.

1. Subject to the provisions of this warranty the Company warrants each new machine sold by
it to be sold free from any defect in material or workmanship for a period of 12 months from
date of installation with the end-user.

Some specific items have additional warranty over and above the standard 12 months.
Details of these can be obtained upon request directly from the distributor or Simba
International Ltd.

2. If the machine or part thereof supplied by the Company is not in accordance with the
warranty given in clause 1 the Company will at its option:

(a) make good the machine or part thereof at the Company’s expense, or
(b) make an allowance to the purchaser against the purchase price of the machine or

part thereof, or
(c) accept the return of the machine and at the buyers option either:
I) repay or allow the buyer the invoice price of the machine or part thereof, or
II) replace the machine or part thereof as is reasonably practical.

3. This warranty shall not oblige the Company to make any payment in respect of loss of profit
or other consequential loss or contingent liability of the Purchaser alleged to arise from any
defect in the machine or impose any liability on the Company other than that contained in
clause 2.

4. Any claim under this warranty must be notified to the Company in writing specifying the
matters complained of within 14 days from the date of repair.

5. Any claim under this warranty must be made by the original purchaser of the machine and
is not assignable to any third party.

6. If the purchaser hires out the machine to any third party the warranty shall apply only to
matters notified to the Company in writing within 90 days of the date of delivery and clause
1 shall be read as if the period of 90 days were substituted for the period of 12 months.

7. The warranty will cease to apply if:

(a) any parts not made, supplied or approved in writing by the Company are fitted to the

machine or

(b) any repair is carried out to the machine other than by or with the express written approval

of the Company or

(c) any alterations not expressly authorized by the Company in writing are made to the

machine or

(d) the machine is damaged by accident or
(e) the machine is abused or overloaded or used for a purpose or load beyond its design

capabilities, or used in conjunction with a tractor whose power output capability exceeds
the stated implement power requirement by more than 40%. For the purpose of these
terms and conditions, “stated implement power requirement” refers to wheeled tractors
unless specifically stated. These power requirements should be reduced by 20% when
used in conjunction with tracked tractors.

(f) the machine is operated as part of a ‘cultivation train’ where more than one implement is

being towed, without the express written approval of Simba International Ltd.

(g) any maintenance is not carried out in accordance with the service schedules in the

operator’s manual.

(h) the Installation and Warranty Registration Certificate is not received by Simba International

Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within
7 days of installing a new machine.

X-Press

4

Operating Instructions

Machine Identification

Enter the relevant data in the following list upon
acceptance of the machine:

Serial Number
Type of Machine
Machine Width
Year of Construction
Delivery Date
First Operation
Accessories

Operating Instructions/Spare Parts List: April 2009

Machine Identification

Dealer Address: Name: ......................................................................

Street: ......................................................................

Place: ......................................................................

Tel.: ................................................................. ....

Dealer's Customer No.: ............................................................

SIMBA Address: SIMBA

Woodbridge Road Ind. Est.
Sleaford
Lincolnshire
NG34 7EW

Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]

SIMBA Customer No.: .................................................................

Operating Instructions

5X-Press

Table of Contents

Contents

Machine Identification .................................................................................................................... 5

Introduction ........................................................................................................ 8

Foreword ....................................................................................................................................... 8

Warranty Guidelines ...................................................................................................................... 8

1. Safety Data ..................................................................................................... 9

1.1 Safety Symbols ................................................................................................................... 9

1.2 Use for the Intended Purpose ........................................................................................... 11

1.3 Operational Safety ............................................................................................................ 11

1.3.1 No liability for Consequential Damage .............................................................................. 11

1.4 Traffic Safety ..................................................................................................................... 12

1.5 Accident Prevention ..........................................................................................................12

1.5.1 Hitching-up the Machine.................................................................................................... 12

1.5.2 Connecting the Hydraulic System..................................................................................... 12

1.5.3 Changing Equipment ........................................................................................................ 13

1.5.4 During Operation .............................................................................................................. 13

1.6 Servicing and Maintenance ............................................................................................... 13

1.7 Maintenance Areas ........................................................................................................... 14

1.8 Authorised Operators........................................................................................................ 14

1.9 Protective Equipment........................................................................................................ 14

2. Transportation/Installation ......................................................................... 15

2.1 Delivery ............................................................................................................................. 15

2.2 Transportation ................................................................................................................... 15

2.3 Installation ......................................................................................................................... 15

2.4 Hitching Up ........................................................................................................................ 16

2.4.1 Hitching a Tractor to the X-Press / Preparing for Transport ............................................. 16

2.5 Folding and Unfolding........................................................................................................17

2.5.1 Unfolding into the Work Position ....................................................................................... 17

2.5.2 Folding into the Transport Position ................................................................................... 17

2.5.3 Following Harrow Operation ............................................................................................. 18

2.6 Air Brake Coupling Procedure .......................................................................................... 18

2.7 Preceding and Trailing Implements................................................................................... 19

2.7.1 Hitching a Disc Harrow to the X-Press ............................................................................. 19

2.7.2 Transporting an X-Press Towed Behind a Disc Harrow ................................................... 20

2.7.3 Changing from Work to Road Transport (Disc Harrow Towed Behind an X-Press). ........ 20

2.7.4 Hitching a Rear Roll to the X-Press .................................................................................. 20

2.8 When Driving on the Road ................................................................................................ 21

2.9 Parking the Machine ......................................................................................................... 21

3. Technical Data ............................................................................................. 23

4. Adjustment/Operation .................................................................................. 24

4.1 Description ........................................................................................................................ 24

4.2 Disc Units ......................................................................................................................... 26

4.3 Double Disc Roller ............................................................................................................ 27

4.4 DD Light Roll..................................................................................................................... 27

4.5 Work Settings ................................................................................................................... 28

4.6 Starting Settings................................................................................................................ 29

4.6.1 Variation of Settings .......................................................................................................... 30

4.7 Adjusting Disc Frame Depth ............................................................................................. 31

4.8 Work Instructions .............................................................................................................. 31

4.9 Checks.............................................................................................................................. 31

X-Press

6

Operating Instructions

Table of Contents

5. Servicing and Maintenance ......................................................................... 32

5.1 Servicing ........................................................................................................................... 32

5.2 Cleaning ............................................................................................................................ 32

5.3 Disc Hub Maintenance ...................................................................................................... 32

5.3.1 Tightening Disc Hubs ........................................................................................................ 32

5.3.2 Bearing Seals ...................................................................................................................33

5.3.3 Reassembly ......................................................................................................................33

5.4 Brakes and Wheel Hubs ................................................................................................... 33

5.5 Double Disc Rolls ............................................................................................................. 33

5.6 DD Light Rolls ................................................................................................................... 33

5.7 Adjusting the System Pressure ........................................................................................ 34

5.8 Preparation for Storage ..................................................................................................... 35

5.9 Operator Support .............................................................................................................. 35

5.10 Maintenance Intervals ....................................................................................................... 35

5.11 Maintenance Overview...................................................................................................... 36

5.12 Overview of Lubricating Points ......................................................................................... 37

5.13 Lubricating the Machine .................................................................................................... 38

5.14 Handling of Lubricants ...................................................................................................... 38

5.15 Lubricants & Hydraulic Oil ................................................................................................ 39

6. Faults and Remedies .................................................................................... 40

7. Parts & Assembly ......................................................................................... 41

7.1 Parts & Assembly Contents .............................................................................................. 41

Operating Instructions

7X-Press

Introduction

Introduction

Foreword

Make sure you have read and follow the
Operating Instructions carefully before using
the machine. By doing so, you will avoid
accidents, reduce repair costs and downtime
and increase the reliability and service life
of your machine. Pay attention to the safety
instructions!

SIMBA will not accept any responsibility for
any damage or malfunctions resulting from
failure to comply with the Operating
Instructions.

These Operating Instructions will assist you
in getting to know your machine and in using
it correctly for its intended purposes. First,
you are given general instructions in
handling the machine. This is followed by
sections on servicing, maintenance and the
action to be taken should a malfunction
occur.

We reserve the right to alter
illustrations as well as technical data
and weights contained in these
Operating Instructions for the purpose
of improving the X-Press.

Warranty Guidelines

1. The period of liability for material defects
(warranty) relating to our products is 12
months. In the case of written deviations
from the statutory provisions, these
agreements shall apply.

They shall become effective upon installation
of the machine with the end customer. All wear
parts are excluded from the warranty.

2. Warranty claims must be submitted to the
SIMBA Customer Service Department in
Sleaford via your dealer. It is only possible
to process claims which have been correctly
completed and submitted no later than 14
days after the date of repair.

These operating instructions are to be read
and followed by all persons working on or
with the machine, e.g.:

• Operation (including preparation, remedying

of faults in the operating sequence and
servicing).

• Maintenance (maintenance and inspection)

• Transportation.

Together with the Operating Instructions, you
receive a Spare Parts List and a Machine
Registration form. Field service technicians
will instruct you in the operation and
servicing of your machine. Following this,
the Machine Registration form is to be
returned to SIMBA. This confirms your
formal acceptance of the machine. The
warranty period begins on the date of delivery.

3. In the case of deliveries made under the
warranty which are subject to the return of
the old parts, the old parts must be returned
to SIMBA within 28 days after the damage
occurred.

4. In the case of deliveries made under the
warranty which are not subject to the return
of the old parts, these parts must be kept for
the purpose of further decisions for a period
of 3 months after receipt of the warranty claim.

5. Warranty repairs to be carried out by
outside companies, or repairs which are
expected to take more than 10 working
hours, must be agreed upon in advance with
the Customer Service Department.

X-Press

8

Operating Instructions

1. Safety Data

1. Safety Data

The following warnings and safety
instructions apply to all sections of these
Operating Instructions.

1.1 Safety Symbols

On the machine

Read and observe the Ope­rating Instructions before
starting up the machine!

Parts may fly off during
operation. Keep a safe
distance away from the
machine!

Keep clear of the working
range of foldable machine
components!

Watch out for escaping
pressurised fluids! Follow
the instructions in the
Operating Instructions!

Never reach into areas
where there is a danger of
being crushed by moving
parts!

No passengers are allowed
on the machine!

Never reach into any
revolving parts!

Operating Instructions

9X-Press

1. Safety Data

Refer to Operating
Instructions before
attempting maintenance.

Operating Instructions:

The Operating Instructions distinguish
between three different types of warning and
safety instructions. The following graphic
symbols are used:

Important!

Risk of injury!

Risk of fatal and serious injuries!

It is important that all the safety instructions
contained in these Operating Instructions
and all the warning signs on the machine
are read carefully.

Ensure that the warning signs are legible.
Replace any signs that are missing or
damaged.

These instructions must be followed in order
to prevent accidents. Inform other users of
the warnings and safety instructions.

Do not carry out any operations which may
affect safe use of the machine.

X-Press

10

Operating Instructions

1. Safety Data

1.2 Use for the Intended
Purpose

The SIMBA X-Press is built using the latest
technology and in accordance with the rele­vant recognised safety regulations. However,
risks of injury for the operator or third parties
and impairment of the machine or other
tangible assets can arise during use.

The machine is only to be operated when in
a technically perfect condition and for the
intended purpose, taking into consideration
safety and risks and following the Operating
Instructions. In particular, faults that can
impair safety are to be remedied
immediately.

Original parts and accessories from SIMBA
have been specially designed for this
machine. Spare parts and accessories not
supplied by us have not been tested or
authorised. Installation or use of non-original
SIMBA products may have a detrimental
effect on specific design features of the
machine and affect the safety of machine
operators and the machine itself. SIMBA will
accept no liability for damage resulting from
the use of non-original parts or accessories.

1.3 Operational Safety

The machine is to be put in operation only
after instruction has been provided by an
employee of the authorised dealer or an
employee of SIMBA. The “Machine
Registration” form is to be completed and
returned to SIMBA.

All protective and safety equipment, such
as removable protective equipment, must be
in place and functioning reliably before the
machine is put in use.

Check screws and bolts regularly for
tightness and retighten if necessary.

In the event of malfunctions, stop and
secure the machine immediately.

Ensure that any faults are remedied
immediately.

1.3.1 No Liability for
Consequential Damage

The X-Press has been manufactured by
SIMBA with great care. However, problems
may still occur when it is used for the intended
purpose. These may include:

The SIMBA X-Press is designed solely as a
cultivation implement. Use for any other
purpose, e.g., as a means of transport, will
be deemed to be improper use. SIMBA will
accept no liability for damage resulting from
improper use. The risk will be borne solely by
the operator.

• Worn wearing and other parts.

• Damage caused by external factors.

• Incorrect driving speeds.

• Incorrect setting of the unit (incorrect
attachment, non-adherence to the Setting
instructions).

Therefore, it is crucial to always
check your machine before and
during operation for correct
operation and adequate application
accuracy.

Compensation claims for damage which has
not occurred to the machine are excluded.
This includes any consequential damage
resulting from incorrect operation.

Operating Instructions

11X-Press

1. Safety Data

1.4 Road Traffic Safety

When driving on public roads, tracks and
areas, it is important to observe the relevant
road traffic laws as well as the specific
regulations relating to this machine.

Pay attention to the permitted axle
loads, tyre carrying capacity, and
total weight in order to maintain
adequate braking and steerability.

Passengers on the machine are
strictly forbidden!

Max. road transport speed 16mph
(25km/h).

1.5 Accident Prevention

In addition to the Operating Instructions, it is
important to observe the accident prevention
regulations specified by agricultural trade
associations.

1.5.1 Hitching-up the
machine

There is a risk of injury when hitching/
unhitching the machine. Observe the following:

• Secure the machine against rolling.

• Take special care when reversing the tractor!

• There is a risk of being crushed between
the machine and the tractor!

• Park the machine on firm, level ground.

1.5.2 On the Hydraulic
System

Do not connect the hydraulic lines to the tractor
until both hydraulic systems (machine and
tractor) are depressurised.

Any hydraulic system containing an

accumulator can remain under
pressure permanently (even after
following manual depressurisation
procedures with a tractor /
implement combination). It is
therefore important to check all
lines, pipes, and screw
connections regularly for leaks and
any recognisable external
damage.

Only use appropriate aids when checking for
leaks. Repair any damage immediately.
Spurting oil can cause injuries and fires!

In case of injury, contact a doctor immediately.

X-Press

12

Operating Instructions

The socket and plugs for the hydraulic
connections between the tractor and the
machine should be colour-coded in order to
avoid incorrect use.