Great Plains P15061 User Manual

From Serial No. 12682
P15061 30/1 1/06
Solo
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Operating Instructions
Declaration of Conformity
DECLARATION OF CONFORMITY
EC Machinery Directive 89/392/EEC, as amended by 91/3688/EEC, 93/44/EEC, and 93/688/EEC.
In order to fulfill the requirements of health and safety described in the EC Directive, the following standards and technical specifications have been taken into account:
EN 292 - 1 EN 292 - 2
THE MANUFACTURER
Simba International Limited Woodbridge Road SLEAFORD NG34 7EW Lincolnshire NG34 7EW England.
T elephone 01529 304654.
CERTIFIED ON BEHALF OF SIMBA INTERNA TIONAL LIMITED.
Rod Daffern
Chairman Simba International Limited
Operating Instructions
3Solo
Warranty
WARRANTY
TERMS AND CONDITIONS
In this warranty Simba International Ltd., is referred to as “the Compan y”.
1. Subject to the provisions of this warranty the Com pany w arrants each new m achine sold by it to be sold free from any defect in material or workmanship for a period of 12 months from date of installation with the end-user.
Some specific items have additional warranty over and above the standard 12 months. Details of these can be obtained upon request directly from the distributor or Simba International Ltd.
2. If the machine or part thereof supplied by the Company is not in accordance with the warranty given in clause 1 the Com pany will at its option:
(a) make good the machine or part thereof at the Com pany’s expense, or (b) make an allowance to the purchaser against the purchase price of the machine or
part thereof, or (c) accept the return of the machine and at the buyers option either: I) repay or allow the buyer the invoice price of the machine or part thereof, or II) replace the machine or part thereof as is reasonably practical.
3. This warranty shall not oblige the Com pan y to make any paym ent in respect of loss of profit or other consequential loss or contingent liability of the Purchaser alleged to arise from any defect in the machine or impose any liability on the Company other than that contained in clause 2.
4. Any claim under this warranty must be notified to the Company in writing specifying the matters complained of within 14 days from the date of repair.
5. Any claim under this warranty mus t be made by the o riginal purchaser of the machine and is not assignable to any third party.
6. If the purchaser hires out the machine to any third party the warranty shall apply only to matters notified to the Company in writing within 90 days of the date of delivery and clause 1 shall be read as if the period of 90 days were substituted for the period of 12 months.
7. The warranty will cease to apply if:
(a) any parts not made, supplied or approved in writing by the Company are fitted to the
machine or
(b) any repair is carried out to the machine other than by or with the express written approval
of the Company or
(c) any alterations not expressly authorized by the Company in writing are made to the
machine or
(d) the m achine is damaged b y accident or (e) the machine is abused or overloaded or used for a purpose or load beyond its design
capabilities, or used in conjunction with a tractor whose power output capability exceeds the stated implement power requirement by more than 40%. For the purpose of these terms and conditions, “stated implement power requirement” refers to wheeled tractors unless specifically stated. These power requirements should be reduced by 20% when used in conjunction with tracked tractors.
(f) the machine is operated as part of a ‘cultivation train’ where m ore than one implement is
being towed, without the express written approval of Simba International Ltd.
(g) any maintenance is not carried out in accordance with the service schedules in the
operator’s manual.
(h) the Installation and W arranty Registration Certificate is not received by Simba International
Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW , within 7 days of in s t alling a n ew mach in e.
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Operating Instructions
Machine Identification
Enter the relevant data in the following list upon acceptance of the machine:
Ser ia l N umber Type of M achine Mach ine Width Year of Construction Delive r y Date First O per at ion Accessories
Operating Instructions/Sp are Parts List: November 2006
Machine Identification
Dealer Address: Name: ......................................................................
Street: ......................................................................
Place: ......................................................................
Tel.: ................................................................. ....
Dealer's Customer No.: ............................................................
SIMBA Address: SIMBA
Woodbridge Road Ind. Est. Sleaford Lincolnshire NG34 7EW
Tel.: 01529 304654 Fax: 01529 413468 E-Mail: simba.international@simba.co.uk
SIMBA Customer No.: .................................................................
Operating Instructions
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T able of Contents
Contents
Machine Identification.......................................................................................................5
Contents ..........................................................................................................................6
Introduction ............................................................................................. 8
Foreword .........................................................................................................................8
Warranty Guidelines .........................................................................................................8
1. Safety Data ..................................................................................... 9
1.1 Safety Symbols ..................................................................................................... 9
1.2 Use for the Intended Purpose .............................................................................. 11
1.3 Operational Safety .............................................................................................. 11
1.3.1 No Liability for Consequential Damage ............................................................... 11
1.4 Road Traf fic Safety..............................................................................................12
1.5 Accident Prevention ............................................................................................ 12
1.5.1 Hitching-up the machine ......................................................................................12
1.5.2 On the Hydraulic System .....................................................................................12
1.5.3 Changing Equipment........................................................................................... 13
1.5.4 During Operation................................................................................................. 13
1.6 Servicing & Maintenance ....................................................................................13
1.7 Operating Areas..................................................................................................14
1.8 Authorised Operators..........................................................................................14
1.9 Protective Equipment..........................................................................................14
2. Transportation and Installation .................................................. 15
2.1 Delivery...............................................................................................................15
2.2 Transportation .....................................................................................................15
2.3 Installation ...........................................................................................................15
2.4 Hitching Up .........................................................................................................16
2.4.1 Hitching up a Tractor to the Solo / Prep aring for Transport ...................................16
2.5 Folding and Unfolding .........................................................................................17
2.5.1 Unfolding into the Work Position..........................................................................17
2.5.2 Folding into the Transport Position ......................................................................17
2.6 Trailing Implements .............................................................................................18
2.6.1 Hitching a Press Roll to the Solo .........................................................................18
2.7 When driving on the road.....................................................................................18
2.8 Parking the machine ...........................................................................................18
3. Technical Data Solo ..................................................................... 19
4. Adjustment/Operation .................................................................. 20
4.1 Description .........................................................................................................20
4.2 Solo Designations...............................................................................................21
4.3 Disc Gangs.........................................................................................................22
4.4 Coulter Coverer...................................................................................................23
4.5 Double Disc Roller ..............................................................................................23
4.6 T erra-Grip T ines ..................................................................................................24
4.7 Pro-Lift T ines.......................................................................................................25
4.8 Pro-Lift Wings.....................................................................................................25
4.9 Work Settings .....................................................................................................26
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T able of Contents
4.10 St arting Settings..................................................................................................27
4.11 Depth Control...................................................................................................... 28
4.12 Work Instructions.................................................................................................28
4.13 Parking the machine ...........................................................................................28
4.14 Checks ............................................................................................................... 29
5. Ser vicing and Maintenance ......................................................... 30
5.1 Servicing.............................................................................................................30
5.2 Cleaning .............................................................................................................30
5.3 Tightening Disc Axles .......................................................................................... 30
5.4 T erra-Grip T ine Beams ........................................................................................30
5.5 T erra-Grip T ine Points .........................................................................................31
5.6 Pro-Lift T ines.......................................................................................................31
5.7 Double Disc Axles...............................................................................................31
5.8 Roll Wing Shims..................................................................................................31
5.9 Hydraulics ...........................................................................................................32
5.9.1 Drawbar & Axle Phasing .....................................................................................32
5.9.2 Pro-Lift Trip-Reset T ine Hydraulics ...................................................................... 33
5.9.3 2 Litre Accumulators............................................................................................34
5.9.4 Roll Hydraulics ....................................................................................................35
5.10 Changing Roll Configuration................................................................................36
5.1 1 Preparation for Storage.......................................................................................38
5.12 Operator Support ................................................................................................38
5.13 Maintenance Intervals..........................................................................................38
5.14 Maintenance Overview ........................................................................................39
5.15 Overview of Lubricating Points ............................................................................40
5.16 Lubricating the Machine ......................................................................................42
5.17 Handling of Lubricants.........................................................................................42
5.18 Lubricants & Hydraulic Oil ...................................................................................43
6. Faults and Remedies ......................................................................... 44
7. Parts & Assembly ............................................................................... 45
7.1 Parts & Assembly Contents................................................................................... 45
Operating Instructions
7Solo
Introduction
Introduction
Foreword
Make sure you have read and follow the Operating Instructions carefully before using the machine. By doing so, you will avoid accidents, reduce repair costs and downtime and increase the reliability and service life of your machine. Pay attention to the safety instructions!
SIMBA will not accept any responsibility for any damage or malfunctions resulting from failure to comply with the Operating Instructions.
These Operating Instructions will assist you in getting to know your machine and in using it correctly for its intended purposes. First, you are given general instructions in handling the machine. This is followed by sections on servicing, maintenance and the action to be taken should a malfunction occur.
We reserve the right to alter illustrations as well as technical data and weights contained in these Operating Instructions for the purpose of improving the Solo.
Warranty Guidelines
1. The period of liability for material defects (warranty) relating to our products is 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply.
They shall become effective upon installation of the machine with the end customer. All wear parts are excluded from the warranty .
2. Warranty claims must be submitted to the SIMBA Customer Service Department in Sleaford via your dealer. It is only possible to process claims which have been correctly completed and submitted no later than 14 days after the date of repair .
These operating instructions are to be read and followed by all persons working on or with the machine, e.g.:
• Operation (including preparation, remedying
of faults in the operating sequence and servicing).
• Maintenance (maintenance and inspection)
• Transportation.
T ogether with the Operating Instructions, you receive a Spare Parts List and a Machine Registration form. Field service technicians will instruct you in the operation and servicing of your machine. Following this, the Machine Registration form is to be returned to SIMBA. This confirms your formal acceptance of the machine. The warranty period begins on the date of delivery .
3. In the case of deliveries made under the warranty which are subject to the return of the old parts, the old parts must be returned to SIMBA within 28 days after the damage occurred.
4. In the case of deliveries made under the warranty which are not subject to the return of the old parts, these parts must be kept for the purpose of further decisions for a period of 3 months after receipt of the warranty claim.
5. Warranty repairs to be carried out by outside companies, or repairs which are expected to take more than 10 working hours, must be agreed upon in advance with the Customer Service Department.
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Operating Instructions
1. Safety Data
1. Safety Data
The following warnings and safety instructions apply to all sections of these Operating Instructions.
1.1 Safety Symbols
On the machine
Read and observe the Ope­rating Instructions before starting up the machine!
Parts may fly off during operation. Keep a safe distance away from the machine!
Keep clear of the working range of foldable machine components!
Watch out for escaping pressurised fluids! Follow the instructions in the Operating Instructions!
Never reach into areas where there is a danger of being crushed by moving parts!
No passengers are allowed on the machine!
Never reach into any revolving parts!
Operating Instructions
9Solo
1. Safety Data
Refer to Operating Instructions before attempting maintenance.
Operating Instructions:
The Operating Instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used:
Important!
Risk of injury!
Risk of fatal and serious injuries!
It is important that all the safety instructions contained in these Operating Instructions and all the warning signs on the machine are read carefully.
Ensure that the warning signs are legible. Replace any signs that are missing or damaged.
These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions.
Do not carry out any operations which may affect safe use of the machine.
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Operating Instructions
1. Safety Data
1.2 Use for the Intended Purpose
The SIMBA Solo is built using the latest technology and in accordance with the rele­vant recognised safety regulations. However, risks of injury for the operator or third parties and impairment of the machine or other tangible assets can arise during use.
The machine is only to be operated when in a technically perfect condition and for the intended purpose, taking into consideration safety and risks and following the Operating Instructions. In particular, faults that can impair safety are to be remedied immediately.
Original parts and accessories from SIMBA have been specially designed for this machine. Spare parts and accessories not supplied by us have not been tested or authorised. Installation or use of non-original SIMBA products may have a detrimental effect on specific design features of the machine and affect the safety of machine operators and the machine itself. SIMBA will accept no liability for damage resulting from the use of non-original parts or accessories.
1.3 Operational Safety
The machine is to be put in operation only after instruction has been provided by an employee of the authorised dealer or an employee of SIMBA. The “Machine Registration” form is to be completed and returned to SIMBA.
All protective and safety equipment, such as removable protective equipment, must be in place and functioning reliably before the machine is put in use.
Check screws and bolts regularly for tightness and retighten if necessary .
In the event of malfunctions, stop and secure the machine immediately .
Ensure that any faults are remedied immediately.
1.3.1 No Liability for Consequential Damage
The Solo has been manufactured by SIMBA with great care. However, problems may still occur when it is used for the intended purpose. These may include:
The SIMBA Solo is designed solely as a cultivation implement. Use for any other purpose, e.g., as a means of transport, will be deemed to be improper use. SIMBA will accept no liability for damage resulting from improper use. The risk will be borne solely by the operator.
• Worn wearing parts.
• Damage caused by external factors.
• Incorrect driving speeds.
• Incorrect setting of the unit (incorrect attachment, non-adherence to the Setting instructions).
Therefore, it is crucial to always check your machine before and during operation for correct operation and adequate application accuracy .
Compensation claims for damage which has not occurred to the machine is excluded. This includes any consequential damage resulting from incorrect operation.
Operating Instructions
11Solo
1. Safety Data
1.4 Road Traffic Safety
When driving on public roads, tracks and areas, it is important to observe the relevant road traffic laws as well as the specific regulations relating to this machine.
Pay attention to the permitted axle loads, tyre carrying capacity, and total weight in order to maintain adequate braking and steerability .
Passengers on the machine are strictly forbidden!
Max. road transport speed 16mph (25km/h).
1.5 Accident Prevention
In addition to the Operating Instructions, it is important to observe the accident prevention regulations specified by agricultural trade associations.
1.5.1 Hitching-up the machine
There is a risk of injury when hitching/ unhitching the machine. Observe the following:
• Secure the machine against rolling.
• T ake special care when reversing the tractor!
• There is a risk of being crushed between the machine and the tractor!
• Park the machine on firm, level ground.
1.5.2 On the Hydraulic System
Do not connect the hydraulic lines to the tractor until both hydraulic systems (machine and tractor) are depressurised.
Any hydraulic system containing an
accumulator can remain under pressure permanently (even after following manual depressurisation procedures with a tractor / implement combination). It is therefore important to check all lines, pipes, and screw connections regularly for leaks and any recognisable external damage.
Only use appropriate aids when checking for leaks. Repair any damage immediately. Spurting oil can cause injuries and fires!
In case of injury , contact a doctor immediately .
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Operating Instructions
The socket and plugs for the hydraulic connections between the tractor and the machine should be colour-coded in order to avoid incorrect use.
1. Safety Data
1.5.3 Changing Equipment
• Secure the machine to prevent it from accidentally rolling away!
• Use suitable supports to secure any raised frame sections suspended above you!
• Caution! Risk of injury due to projecting parts! Never climb on to rotating parts such
as the roll unit. These parts may rotate causing you to slip and suffer serious injury!
1.5.4 During Operation
Ensure that the working range and the area around the machine are clear (children!) before operating the machine.
Always ensure adequate visibility! Do not stand on the machine while it is in
operation! Operators must have a valid driving licence
in order to drive on public roads. In the operating area, the operator is responsible for third parties.
The person in charge must:
• provide the operator with a copy of the
Operating Instructions, and
1.6 Servicing & Maintenance
Ensure that regular checks and inspections are always carried out within the periods required by law or specified in these Operating Instructions.
When carrying out service and maintenance work always:
• switch off the tractor engine and remove the ignition key.
• wait until all the machine parts have stopped moving.
• depressurize the hydraulic system. Prior to performing maintenance and
servicing work, ensure that the machine is positioned on solid, level ground and is secured to prevent it rolling away. Do not use any parts to climb on to the machine unless they are specifically designed for this purpose.
Before cleaning the machine with water, steam jets (high-pressure cleaning apparatus) or other cleaning agents, cover all openings into which, for reasons of safety or operation, no water, steam or cleaning agents are to penetrate (bearings, for instance).
• ensure that the operator has read and
understood the instructions.
• make sure that the operator is aware of
the specific regulations relating to the machine when driving on public roads.
Next, check all hydraulic lines for leaks, loose connections, chafe marks and damage. Remedy any deficiencies immediately!
Lubricate all the lubricating points to force out any trapped water.
When carrying out servicing and maintenance work, retighten any loose screw connections.
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Operating Instructions
1. Safety Data
1.7 Operating Areas
The operating areas include the drawbar, hydraulic connections and depth adjustment equipment as well as all operating points requiring maintenance.
All operating areas will be specified and described in detail in the following chapters on servicing and maintenance.
Observe all safety regulations included in the Section dealing with Safety , and in the sub­sequent sections.
1.8 Authorised Operators
Only those persons who have been authorised and instructed by the operator may operate the machine. The operator must be at least 16 years of age.
1.9 Protective Equipment
For operation and maintenance, you require:
• Tight fitting clothing.
•Strong protective gloves (to provide protection against sharp-edged machine components).
• Protective goggles (to stop dirt getting into your eyes).
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Operating Instructions
2. Transportation / Inst allation
2. Transportation and
Installation
Transportation and initial installation of the machine are described in this chapter.
2.1 Delivery
The machine is normally delivered, fully assembled.
• The machine can be lifted off with a crane
or other suitable lifting equipment.
• The machine should be hitched to a tractor
and driven off a low-loader .
2.2 Transportation
The Solo can be transported on public roads by hitching it up to a tractor or on a low-loader.
• It is important to observe the permitted
dimensions and weights when transporting the machine.
• If the machine is transported on a trailer or a
low-loader, it must be secured using straps or other devices.
2.3 Installation
When carrying out installation and maintenance work there is a higher risk of injury. It is important that you familiarise yourself with the machine and read the Operating Instructions beforehand.
Operator instruction and initial installation of the machine are carried out by our service technicians or authorised distributors.
The machine must not be used in any way beforehand! The machine can only be released for operation after instructions have been provided by our service technicians or authorised distributors.
• If any modules or parts have been removed for transportation, these shall be mounted by our service technicians/authorised dealers before the instruction takes place.
• Check all important screw connections!
• Lubricate all nipples and joints!
• Check all hydraulic connections and lines for damage.
• Before transporting the machine on public
roads, it must be adjusted to its transportation position and the stipulations relating to road transportation fulfilled.
• The maximum permissible speed is 25 km /h.
Operating Instructions
15Solo
2. T ransportation / Installation
2.4 Hitching Up
2.4.1 Hitching up a Tractor to the Solo / Preparing for
Transport
When hitching-up the machine, ensure that no-one is between the tractor and the machine.
When the Solo is parked for extended periods of time it should ideally be left in the unfolded, i.e. work, position for stability , safety and ease of access for maintenance. However, parking the Solo in the folded position (using the parking pins provided) is acceptable in the normal course of operation.
4. Carefully operate the hydraulics to lower the drawbar and tilt the Solo onto the road transport wheels. Fully extend the drawbar cylinder and lift axle cylinder and add in the requisite amount of shims for road transport.
5. Ensure that the wing transport pins are fitted.
6. If the machine is already folded it is now ready for transport. If the machine is unfolded then operate the fold circuit and fit the wing transport pins. Refer to 2.5.2.
Tractor Oil Flow Adjustment: As a general rule the tractor oil flow rate should be set in the lowest setting before starting. This can then be increased to allow the desired rate of operation as applicable. This will minimise excessive oil flow and consequent power usage and heat generation.
1. Ensure the tractor hydraulics are depressurised and in the locked or closed (not float) setting.
2. Couple the hydraulic hoses to the tractor ensuring that the two wing hoses (yellow) are together , the two drawbar cylinder hoses (red) are together and the trip-reset tine hoses (green) - if applicable - are together.
3. Connect the tractor to the drawbar using the hydraulics to raise or lower the height of the shackle.
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Operating Instructions
2. Transportation / Inst allation
2.5 Folding and Unfolding
2.5.1 Unfolding into the Work Position
1. Raise the machine enough to facilitate easy removal of shims from the lift axle rams.
2. Remove the requisite amount of shims from the lift axle rams - normally one 50mm silver shim will be left in place.
3. Lower the machine to a height where it is comfortable to reach the disc gang locking and adjustment handles. Ensure gangs are clear of the ground.
4. Unlock the front and rear disc gangs, rotate them round and lock securely in the desired working position. On 380 models, move and lock the tine beams into the work position.
5. Swing the right hand side coulter coverer into the work position.
6. Remove transport pins from press roll unit.
2.5.2 Folding into the Transport Position
1. Fully raise the machine.
2. Pressure the tines into the fully raised position (hydraulic tine models only).
3. Fold the press unit.
4. Lower the machine to a height where it is comfortable to reach the disc gang locking and adjustment handles. Ensure gangs are clear of the ground.
5. Fit transport pins to the press roll unit.
6. Swing the right hand side coulter coverer into the transport position and secure with the locking collar.
7. Unlock the front and rear disc gangs, rotate them round and lock securely in the transport position.
8. Add the requisite amount of shims to the lift axle rams to give a transport height of 250-300mm.
7. Fully raise the machine.
8. Unfold the press unit.
9. Pressure the tines down into the work position (hydraulic tine models only).
10. Lower the machine into work.
9. Lower the machine onto the shims to give a road transport height of 250­300mm.
Road transport speed should not exceed 16mph (25kmh).
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Operating Instructions
2. T ransportation / Installation
2.6 Trailing Implements
2.6.1 Hitching a Press Roll to the Solo
rear roll)
1. Raise Machine to remove shims from the lift axle to allow rear drawbar to be raised/lowered.
2. Reverse the Solo up to the press roll, ensuring that the drawbars are correctly aligned allowing a slight clearance to enable the machines to be coupled together.
3. Lower the Solo to the ground.
(Not applicable for machines with
Maximum rear drawbar vertical loading - 650kg
2.7 When driving on the road
When driving on the road the machine must be converted to the transportation position.
When driving on the road, raise the machine completely to prevent the working elements dragging on the ground.
2.8 Parking the machine
In order to avoid damage as a result of moisture, the machine should be parked, if possible, indoors or under cover .
When manoeuvring the machine, pay attention to your surroundings. Ensure that nobody is in the manoeuvring area (watch for children!).
4. Attach the hydraulic hoses between the Solo and the press roll.
5. Open the t aps on the press roll drawbar.
6. Raise the press roll drawbar to approximately 300mm above the Solo drawbar clevis.
7. Close the press roll drawbar taps.
8. Raise/lower the Solo to the same height as the press roll drawbar, then reverse the Solo to couple the two machines together.
9. Open the t aps on the press roll drawbar.
10. Fully raise both machines into the road transport position.
• Park the machine on level and solid ground.
• Raise the machine and remove shims from the lift axle and drawbar cylinders.
• Lower the machine to the ground, ensuring that it is stable.
When parking, ensure that no load is carried by the T erra-Grip tines (if fitted). This can lead to breakage
of the points.
• Remove the drawbar pin and drive forward slowly until hitch is clear of tractor drawbar.
• Lower the drawbar to the ground.
• Switch off the tractor .
• Disconnect hydraulic lines from the tractor.
11. Close the taps on the press roll drawbar .
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Operating Instructions
3. Technical Data Solo
MID ROLL
REAR ROLL
MID ROLL
REAR ROLL
3. T echnical Data
330 330R 380 380R
Working Width Transport Wi dt h Transport Hei ght Length Wei ght wi t h Pr o- Li f t t ines Weight with ST tines Tract or Power Requir ed ( H. P. ) * with Pro-Lift tines Tract or Power Requir ed ( H. P. ) * wi th ST ti n e s
3300mm 3300mm 3800mm 3800mm 2950mm 2950mm 2950mm 2950mm 3000mm 3000mm 3250mm 3250mm 9050mm 9050mm 9150mm 9150mm
6050kg 6230kg N/A N/A 6250kg 6250kg 6900kg 6900kg
270-300 240-270 N/A N/A
200-240 180-220 240-270 220-250
* It is important to correctly match your implement to your tractor for optimum performance.
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Operating Instructions
4. Adjustment / Operation
4. Adjustment/Operation
4.1 Description
Fig. 4.01: Simba Solo (Solo 330 ST R model shown)
1. Drawbar
2. Front Discs
3. Coulter Coverers
4. Tine Beam
5. Rear Discs
6. DD600 Roll
7. Roll Depth Adjuster
8. Transport Wheels
9. Disc Angle Locking Units
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Operating Instructions
4. Adjustment / Operation
The SIMBA Solo is an amalgamation of time proven, successful Simba design components brought together to form this important development. The Solo has been designed and produced in conjunction with the Simba ECOtillage™ system to provide a one pass mix with a fissured layer at disc depth for through drainage and root access to lower horizons. This enables rapid drainage and access after rain, creating a greater effective capacity for moisture compared to ploughing for the same effective total depth of cultivation.
In principle, the machine is a tandem disc with trip reset Pro-Lift tines or Terra-Grip tines, designed for low draft, high speed operations. The addition of an integral roller ahead of the rear gang, or a rear mounted roll, enables more effective cultivation in one pass. The leading set of disc blades cultivate the top horizon, minimising clod formation and reducing tine loadings and blockage. This starts the ‘top down’ cultivation process, retaining weathered tilth in the surface level for stale seedbed purposes. The trip reset tines follow the disc blades to shatter at depth retaining the surface intact to work as an
ECOtillage
the problem of ‘wet years’ in non-plough based terms. The key to the Solo’s success is the lower draft tine point and wing which maintain shatter across the full width of cultivation. The mid/rear roll or trailing press then consolidates the surface, cracks any clods and firms the soil profile before/after the rear gang completes mixing to depth. The corrugated top and shattered lower horizons are left fully weatherproof to any conditions between cultivation and drilling whilst retaining moisture below the surface for rapid straw breakdown and optimum establishment of the next crop.
stale seedbed. This eliminates
4.2 Solo Designations
Solo 380 ST R
123
1. This number refers to the working width
of the machine.
2. The ‘ST‘ stands for Shallow Tine. If a
machine is fitted with Terragrip tines it is given this designation. If a machine is fitted with hydraulic reset Pro-Lift tines these letters will be absent from the designation.
3. The ‘R‘ refers to the Rear roll format of
the machine. If no ‘R‘ is present in the designation then the machine is set up in the mid-roll format.
Examples:
Solo 380 ST - This is a 3.8m wide machine,
with Terragrip tines in the mid­roll configuration.
Solo 330 R - This is a 3.3m wide machine,
with hydralic trip-reset tines in the rear roll configuration.
Operating Instructions
21Solo
4. Adjustment / Operation
4.3 Disc Gangs
As with any disc combination the angle of the disc gangs is dependant on the type of operation being carried out in terms of the degree of soil movement required. The nearer the disc gang is to minumum angle, the lower the degree of both soil movement and penetration that will be achieved. The main consideration once the discs are working is to ensure that they are leaving a level surface with no ridging or trenching either to the outside or in the centre and are working with equal effect across the width of each group of gangs. In some cases it may be necessary to replace the outer blade on the rear gangs for one of a smaller diameter to return less soil, thereby reducing any trough. It is permissible to use the Coulter Coverer unit without the scraper “knife” attached in conditions where it may run clearer without it.
Fig. 4.02: Front Disc Gang
It is widely accepted through field experience that a progressive discing effect will achieve better results under normal circumstances than a more aggressive approach.
Gang angling is set / altered using the pivoting adjuster units. Ensure that the gang angles are mirrored across the machine (for example if the right hand front gang is set at “3” then the left hand front gang should be set at “3” also). Front to rear gang angles may differ as required.
Position 1 on the gangs = minimum angle, position 5 = maximum angle.
The Solo should be run level; the rear discs are set lower and will work deeper than the front.
Fig. 4.03: Disc Gang Angling / Locking
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Operating Instructions
4. Adjustment / Operation
4.4 Coulter Coverer
The coulter coverers are located at the ends of the front disc gangs. These units are designed to stop the throw of soil beyond the cultivating width of the machine. The coverer on the right hand side of the machine has a transport and work setting. To change between the two, the collar should be lifted and the coverer arm rotated. The collar can then be lowered to lock the arm in position (see Fig. 4.04 below).
4.5 Double Disc Roller
The standard DD600 roller is made up of individual Double Disc (patented) Ring segments.
The DD rings are designed to consolidate the soil whilst cutting and crushing any clods.
Even in heavy, wet soils it can easily be operated with minimal blockages occurring.
The rear DD roller carries a proportion of the machine’s weight to ensure consolidation. It also regulates the depth of the machine. The corrugated surface left by the roller is weatherproof both for wet or dry situations.
The DD roll can be positioned at the rear of the machine (rear roll) or between the tine beam and rear disc gang (mid-roll).
Fig. 4.04: RH Coulter Coverer (shown in transport position).
Fig. 4.05: DD600 Roll
Operating Instructions
23Solo
4. Adjustment / Operation
4.6 Terra-Grip Tines
Terra-Grip tines have a robust, basic construction and are suitable for all soil types.
The spring-loaded auto-reset system with a 500kg trip force on each tine prevents damage to the tines and tine brackets.
When the auto reset system is activated an initial progressive phase holds the tine in the ground in a steady position until the trip point is reached. In the subsequent spring compression phase the tine is raised gently and rapidly to a maxmum height of 230mm.
The tines can be fitted with a selection of points depending on application and have 6 depth settings in 25mm increments.
Fig. 4.06: T erra-Grip Tines
The clip-on points are attached to the tine with a quick release mechanism. A wedge shaped bracket is bolted on to the tine and a hammer is used to force the coulter on/off the taper using the removal tool provided to disengage the quick release system.
The quick release mechanism makes it possible to change the points quickly and easily without having to use any other tools. The quick release system consists of a wedge, plunger and a rubber spring.
On 380 models the tine beam has two settings, work and transport. In order to change between the two remove the locking handle (A on Fig. 4.07) and swing the gang round (B). The locking handle can then be wound onto the protruding bolt in order to tighten the assembly for work.
Fig. 4.07: Folding Tine Beam on 380 Models
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Operating Instructions
4. Adjustment / Operation
4.7 Pro-Lift Tines
The arrangement of the toolbars in a ‘V’ frame gives lower draught requirements and maximises the loosening effect of each tine.
The depth of the subsurface tines can be altered by moving the tines vertically relative to disc depth in their respective clamps using the 4 holes in the leg. Altering the drawbar and lift circuit depth will also affect subsoiling depth as well as discing depth.
Different wings are available to suit the soil conditions and optimise the performance of the machine.
It is important to set the machine up correctly in order to achieve an efficient and worthwhile operation. Although the Solo can work down to around 350mm (14") this does not mean that running at this depth is always worthwhile, taking time to identify where there is a problem in the soil profile and working to the minimum depth required will save a lot of otherwise wasted fuel and time. It is also very important not to operate below the critical depth of the tine, this is where the tine no longer produces upward movement of soil and effectively behaves as a mole plough, therefore not producing the shattering effect desired.
If the tines are operating below their critical depth, this is indicated by a reduced (minimal) heave/shattering effect coupled with an extremely high draft requirement. Under these circumstances either reduce tine depth, increase the front disc depth to alleviate the problem or change the type of wings.
4.8 Pro-Lift Wings
Standard Wing
P09060
Maximum soil disturbance with
minimum draft requirement under normal circumstances.
Wing angle reduces wear rates on leg.
Extra Lift Wing
P10392
Increased lift height and and rake angle
creates greater soil disturbance on all soil types especially in moister conditions.
Lower relative distance between edge
of wing and point reduces draft requirement.
Has ability to work at lower depths with
no decrease in soil disturbance or risk of smear.
Effectively increases critical tine depth.
Extra Wide Wing
P10411
Pro-Lift tines are not available on Solo 380 models.
Improved lateral shatter in moist/wet
soils, or non-cohesive soils.
Ideal for deep vegetable applications
under light/medium soils.
25Solo
Operating Instructions
4. Adjustment / Operation
4.9 Work Settings
In work the wing cylinders should be fully extended. A simple pressurised hydraulic circuit automatically sets itself as the wings are unfolded.
Optimum performance has been found to be achieved when the press roll rings have worn away the painted finish leaving a smooth shiny surface. When the press roll rings are new or rusty , soil may tend to pick up on the surface and blockage may occur , this will reduce when the rings are shiny again.
The Solo should be run with the chassis level by extending the drawbar cylinder to the necessary position and adding shims as appropriate. In practice it is possible to use the Solo on ground conditions that are unsuitable to achieve the desired effect, and it is usually possible to operate without regular blockage under such unsuitable conditions, assuming that the axles are tight and rings smooth. As such, especially under wet conditions, it is advisable to check on the cultivation effect of the Solo.
General Rules when Setting the Solo
The drawbar cylinder setting and the roll depth setting work on a 2:1 ratio. For example; if 50mm of shims are added into the drawbar cylinder then 25mm of shims should be added into the roll depth control rod in order to keep the machine level.
The roll depth control rod works on a 1:1 ratio. If 25mm of shims are added into the depth control rod this will result in the machine running 25mm deeper.
Generally a forward speed of 5-7 mph (8-1 1 kph) will achieve optimum results, maximising inversion and burial. Speeds in excess of those stated above will tend to give a deterioration in the quality of the work. This may be seen as a ridge and trough effect across the work surface due to soil being thrown too far by the leading discs, the rear discs then are unable to turn enough soil back.
In normal operation the machine should be hydraulically drawn onto the drawbar shims, however, it is permissibleto operate the lift circuit in float in order to allow the implement to follow contours as the tractor drawbar drops (eg. over the brow of a hill).
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Operating Instructions
4. Adjustment / Operation
4.10 Starting Settings
This page details the recommended starting settings for the Solo. These settings can then be used as a base for further adjustment in order to get the optimum performace from your machine.
Ensure all settings from the left and right hand sides of the machine mirror each other .
Disc Angles
Front Disc Gangs:
Drawbar Cylinder
Y ellow
1x
20mm
1x
Silver 51mm
Rear Disc Gangs:
Roll Depth
Red
1x
The drawbar cylinder shim set­tings are subject to the tractor drawbar height. As such, the shim settings shown above are intended as a suggestion only . The machine should be set to run with the chassis level.
10mm
Tines
Pro-Lift Terra-Grip
1x
Black
29mm
Ä
Ä
27Solo
Operating Instructions
4. Adjustment / Operation
4.11 Depth Control
Working depth can be set by mid or rear roll and/or by transport wheels. Under normal conditions the weight of the machine will be carried on the roll and the drawbar of the tractor , with the main lift wheels either fully up or floating. Depth is set using the depth control rod situated on the roll unit with shims added and removed as appropriate. This is achieved by raising the machine so that the roll is clear of the ground and operating the roll hydraulics until the wings just start to fold. In this position it is possible for shims to be added/removed from the depth control rod. The roll can then be pressured back down and the machine can continue to work. The front to rear pitch of the machine should be adjusted as appropriate to compensate for changes in working depth by adjusting the amount of shims on the drawbar cylinder. Some conditions or finished effects may dictate that depth control is carried out using both the roll and the lift wheels.
4.12 Work Instructions
Driving speed
The Solo can be driven at speeds of up to 12 km/h.
This depends on the field conditions (type of soil, surface trash, etc.).
Drive more slowly if the conditions are difficult or a firmer finish is required.
Turning:
Before turning, the machine should be eased out of work while driving. Likewise, it should eased back into work once the turn has been completed.
4.13 Parking the machine
In order to avoid damage as a result of moisture, the machine should be parked, if possible, indoors or under cover .
With a Mid Roll / Rear Roll
Use roll depth adjuster/hydraulic cylinder to set machine working depth - ensure wheels are lifted clear of or just touching soil. Use shims on drawbar cylinders to set chassis pitch level. Machine can be run in float to contour follow.
With the Transport Wheels
Use shims on lift cylinders to set machine depth and shims on drawbar cylinders for pitch. Balance the weight on wheels and roll if they are to be used together for depth control.
When manoeuvring the machine, pay attention to your surroundings. Ensure that nobody is in the manoeuvring area (watch for children!).
• Park the machine on level and solid ground.
• Raise the machine and remove shims from the lift axle and drawbar cylinders.
• Lower the machine to the ground, ensuring that it is stable.
When parking, ensure that no load is carried by the T erra-Grip tines (if fitted). This can lead to breakage of the points.
• Remove the drawbar pin and drive forward slowly until hitch is clear of tractor drawbar.
• Lower the drawbar to the ground.
• Switch off the tractor .
• Disconnect hydraulic lines from the tractor.
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Operating Instructions
4.14 Checks
The working quality depends on the adjustments and checks made prior to and during work, as well as on regular servicing and maintenance of the machine.
Before beginning work it is therefore important to carry out any necessary servicing and to lubricate the machine as required.
Checks prior to, and during work:
• Is the machine correctly hitched up and the coupling device locked?
• Have the hydraulic lines been connected according to the colour coding?
• Is the machine in a level operating position and the working depth set correctly?
4. Adjustment / Operation
Working Elements
• Are the discs and other cultivation tools in a serviceable condition?
• Are the scrapers still operable, so that the rolls do not jam?
Operating Instructions
29Solo
5. Servicing and Maintenance
5. Servicing and Maintenance
Follow the safety instructions for servicing and maintenance.
5.1 Servicing
Your machine has been designed and constructed for maximum performance, operational efficiency and operator friendliness under a wide variety of operating conditions.
Prior to delivery, your machine has been checked at the factory and by your authorised dealer to ensure that you receive a machine in optimum condition.
To ensure trouble-free operation, it is important that servicing and maintenance work is performed at the recommended intervals.
5.2 Cleaning
In order to ensure that the machine is always in operating condition and to achieve optimum performance, perform the cleaning and servicing work at regular intervals.
Avoid cleaning the roll / disc bearings with a high- pressure hose or a direct water jet. The housing, screwed connections and ball bearings are not watertight.
5.3 Tightening Disc Axles
1. Loosen the bearing mounting bolts on one pillar. This is to allow the bearing to move slightly when tightening the axle. This ensures that the bearings are not preloaded, which could lead to early failure.
When the axle needs tightening again, loosen the bearing that was not loosened the previous time.
2. Undo and remove the locking plate bolt and plate.
3. Loosen axle slightly and spin discs relative to each other / spools and bearings.
4. Fit one of the disc axle spanners onto the nut at the opposite end of the gang that is being tightened. The spanner should be jammed onto the ground to prevent it from slipping when the axle is tightened. Ensure the security of this spanner is maintained as the axle is tightened / loosened. Injury can occur if this spanner is unattended and slips free,
5. Tighten the axle. Continue to tighten the axle until the locking plate can be refitted. DO NOT back the nut off to allow the plate to be fitted.
6. Refit and tighten the locking plate bolt.
7. Tighten the bearing bolts.
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Operating Instructions
5.4 Terra-Grip Tine Beams
A pair of shims located within the tine beam on 380 models are there to retain the tightness while the machine is in the work position. These shims create a fulcrum which, when the lock bolt is tightened, locks the the wing securely in position by removing clearances in the pivot. The amount of shims can be varied to give a gap of 2-3mm at the point indicated in Fig. 5.02 before tightening the lock bolt (which will close the gap).
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