Great Plains P15061 User Manual

Page 1
From Serial No. 12682
P15061 30/1 1/06
Page 2
Solo
2
Operating Instructions
Page 3
Declaration of Conformity
DECLARATION OF CONFORMITY
EC Machinery Directive 89/392/EEC, as amended by 91/3688/EEC, 93/44/EEC, and 93/688/EEC.
In order to fulfill the requirements of health and safety described in the EC Directive, the following standards and technical specifications have been taken into account:
EN 292 - 1 EN 292 - 2
THE MANUFACTURER
Simba International Limited Woodbridge Road SLEAFORD NG34 7EW Lincolnshire NG34 7EW England.
T elephone 01529 304654.
CERTIFIED ON BEHALF OF SIMBA INTERNA TIONAL LIMITED.
Rod Daffern
Chairman Simba International Limited
Operating Instructions
3Solo
Page 4
Warranty
WARRANTY
TERMS AND CONDITIONS
In this warranty Simba International Ltd., is referred to as “the Compan y”.
1. Subject to the provisions of this warranty the Com pany w arrants each new m achine sold by it to be sold free from any defect in material or workmanship for a period of 12 months from date of installation with the end-user.
Some specific items have additional warranty over and above the standard 12 months. Details of these can be obtained upon request directly from the distributor or Simba International Ltd.
2. If the machine or part thereof supplied by the Company is not in accordance with the warranty given in clause 1 the Com pany will at its option:
(a) make good the machine or part thereof at the Com pany’s expense, or (b) make an allowance to the purchaser against the purchase price of the machine or
part thereof, or (c) accept the return of the machine and at the buyers option either: I) repay or allow the buyer the invoice price of the machine or part thereof, or II) replace the machine or part thereof as is reasonably practical.
3. This warranty shall not oblige the Com pan y to make any paym ent in respect of loss of profit or other consequential loss or contingent liability of the Purchaser alleged to arise from any defect in the machine or impose any liability on the Company other than that contained in clause 2.
4. Any claim under this warranty must be notified to the Company in writing specifying the matters complained of within 14 days from the date of repair.
5. Any claim under this warranty mus t be made by the o riginal purchaser of the machine and is not assignable to any third party.
6. If the purchaser hires out the machine to any third party the warranty shall apply only to matters notified to the Company in writing within 90 days of the date of delivery and clause 1 shall be read as if the period of 90 days were substituted for the period of 12 months.
7. The warranty will cease to apply if:
(a) any parts not made, supplied or approved in writing by the Company are fitted to the
machine or
(b) any repair is carried out to the machine other than by or with the express written approval
of the Company or
(c) any alterations not expressly authorized by the Company in writing are made to the
machine or
(d) the m achine is damaged b y accident or (e) the machine is abused or overloaded or used for a purpose or load beyond its design
capabilities, or used in conjunction with a tractor whose power output capability exceeds the stated implement power requirement by more than 40%. For the purpose of these terms and conditions, “stated implement power requirement” refers to wheeled tractors unless specifically stated. These power requirements should be reduced by 20% when used in conjunction with tracked tractors.
(f) the machine is operated as part of a ‘cultivation train’ where m ore than one implement is
being towed, without the express written approval of Simba International Ltd.
(g) any maintenance is not carried out in accordance with the service schedules in the
operator’s manual.
(h) the Installation and W arranty Registration Certificate is not received by Simba International
Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW , within 7 days of in s t alling a n ew mach in e.
Solo
4
Operating Instructions
Page 5
Machine Identification
Enter the relevant data in the following list upon acceptance of the machine:
Ser ia l N umber Type of M achine Mach ine Width Year of Construction Delive r y Date First O per at ion Accessories
Operating Instructions/Sp are Parts List: November 2006
Machine Identification
Dealer Address: Name: ......................................................................
Street: ......................................................................
Place: ......................................................................
Tel.: ................................................................. ....
Dealer's Customer No.: ............................................................
SIMBA Address: SIMBA
Woodbridge Road Ind. Est. Sleaford Lincolnshire NG34 7EW
Tel.: 01529 304654 Fax: 01529 413468 E-Mail: simba.international@simba.co.uk
SIMBA Customer No.: .................................................................
Operating Instructions
5Solo
Page 6
T able of Contents
Contents
Machine Identification.......................................................................................................5
Contents ..........................................................................................................................6
Introduction ............................................................................................. 8
Foreword .........................................................................................................................8
Warranty Guidelines .........................................................................................................8
1. Safety Data ..................................................................................... 9
1.1 Safety Symbols ..................................................................................................... 9
1.2 Use for the Intended Purpose .............................................................................. 11
1.3 Operational Safety .............................................................................................. 11
1.3.1 No Liability for Consequential Damage ............................................................... 11
1.4 Road Traf fic Safety..............................................................................................12
1.5 Accident Prevention ............................................................................................ 12
1.5.1 Hitching-up the machine ......................................................................................12
1.5.2 On the Hydraulic System .....................................................................................12
1.5.3 Changing Equipment........................................................................................... 13
1.5.4 During Operation................................................................................................. 13
1.6 Servicing & Maintenance ....................................................................................13
1.7 Operating Areas..................................................................................................14
1.8 Authorised Operators..........................................................................................14
1.9 Protective Equipment..........................................................................................14
2. Transportation and Installation .................................................. 15
2.1 Delivery...............................................................................................................15
2.2 Transportation .....................................................................................................15
2.3 Installation ...........................................................................................................15
2.4 Hitching Up .........................................................................................................16
2.4.1 Hitching up a Tractor to the Solo / Prep aring for Transport ...................................16
2.5 Folding and Unfolding .........................................................................................17
2.5.1 Unfolding into the Work Position..........................................................................17
2.5.2 Folding into the Transport Position ......................................................................17
2.6 Trailing Implements .............................................................................................18
2.6.1 Hitching a Press Roll to the Solo .........................................................................18
2.7 When driving on the road.....................................................................................18
2.8 Parking the machine ...........................................................................................18
3. Technical Data Solo ..................................................................... 19
4. Adjustment/Operation .................................................................. 20
4.1 Description .........................................................................................................20
4.2 Solo Designations...............................................................................................21
4.3 Disc Gangs.........................................................................................................22
4.4 Coulter Coverer...................................................................................................23
4.5 Double Disc Roller ..............................................................................................23
4.6 T erra-Grip T ines ..................................................................................................24
4.7 Pro-Lift T ines.......................................................................................................25
4.8 Pro-Lift Wings.....................................................................................................25
4.9 Work Settings .....................................................................................................26
Solo
6
Operating Instructions
Page 7
T able of Contents
4.10 St arting Settings..................................................................................................27
4.11 Depth Control...................................................................................................... 28
4.12 Work Instructions.................................................................................................28
4.13 Parking the machine ...........................................................................................28
4.14 Checks ............................................................................................................... 29
5. Ser vicing and Maintenance ......................................................... 30
5.1 Servicing.............................................................................................................30
5.2 Cleaning .............................................................................................................30
5.3 Tightening Disc Axles .......................................................................................... 30
5.4 T erra-Grip T ine Beams ........................................................................................30
5.5 T erra-Grip T ine Points .........................................................................................31
5.6 Pro-Lift T ines.......................................................................................................31
5.7 Double Disc Axles...............................................................................................31
5.8 Roll Wing Shims..................................................................................................31
5.9 Hydraulics ...........................................................................................................32
5.9.1 Drawbar & Axle Phasing .....................................................................................32
5.9.2 Pro-Lift Trip-Reset T ine Hydraulics ...................................................................... 33
5.9.3 2 Litre Accumulators............................................................................................34
5.9.4 Roll Hydraulics ....................................................................................................35
5.10 Changing Roll Configuration................................................................................36
5.1 1 Preparation for Storage.......................................................................................38
5.12 Operator Support ................................................................................................38
5.13 Maintenance Intervals..........................................................................................38
5.14 Maintenance Overview ........................................................................................39
5.15 Overview of Lubricating Points ............................................................................40
5.16 Lubricating the Machine ......................................................................................42
5.17 Handling of Lubricants.........................................................................................42
5.18 Lubricants & Hydraulic Oil ...................................................................................43
6. Faults and Remedies ......................................................................... 44
7. Parts & Assembly ............................................................................... 45
7.1 Parts & Assembly Contents................................................................................... 45
Operating Instructions
7Solo
Page 8
Introduction
Introduction
Foreword
Make sure you have read and follow the Operating Instructions carefully before using the machine. By doing so, you will avoid accidents, reduce repair costs and downtime and increase the reliability and service life of your machine. Pay attention to the safety instructions!
SIMBA will not accept any responsibility for any damage or malfunctions resulting from failure to comply with the Operating Instructions.
These Operating Instructions will assist you in getting to know your machine and in using it correctly for its intended purposes. First, you are given general instructions in handling the machine. This is followed by sections on servicing, maintenance and the action to be taken should a malfunction occur.
We reserve the right to alter illustrations as well as technical data and weights contained in these Operating Instructions for the purpose of improving the Solo.
Warranty Guidelines
1. The period of liability for material defects (warranty) relating to our products is 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply.
They shall become effective upon installation of the machine with the end customer. All wear parts are excluded from the warranty .
2. Warranty claims must be submitted to the SIMBA Customer Service Department in Sleaford via your dealer. It is only possible to process claims which have been correctly completed and submitted no later than 14 days after the date of repair .
These operating instructions are to be read and followed by all persons working on or with the machine, e.g.:
• Operation (including preparation, remedying
of faults in the operating sequence and servicing).
• Maintenance (maintenance and inspection)
• Transportation.
T ogether with the Operating Instructions, you receive a Spare Parts List and a Machine Registration form. Field service technicians will instruct you in the operation and servicing of your machine. Following this, the Machine Registration form is to be returned to SIMBA. This confirms your formal acceptance of the machine. The warranty period begins on the date of delivery .
3. In the case of deliveries made under the warranty which are subject to the return of the old parts, the old parts must be returned to SIMBA within 28 days after the damage occurred.
4. In the case of deliveries made under the warranty which are not subject to the return of the old parts, these parts must be kept for the purpose of further decisions for a period of 3 months after receipt of the warranty claim.
5. Warranty repairs to be carried out by outside companies, or repairs which are expected to take more than 10 working hours, must be agreed upon in advance with the Customer Service Department.
Solo
8
Operating Instructions
Page 9
1. Safety Data
1. Safety Data
The following warnings and safety instructions apply to all sections of these Operating Instructions.
1.1 Safety Symbols
On the machine
Read and observe the Ope­rating Instructions before starting up the machine!
Parts may fly off during operation. Keep a safe distance away from the machine!
Keep clear of the working range of foldable machine components!
Watch out for escaping pressurised fluids! Follow the instructions in the Operating Instructions!
Never reach into areas where there is a danger of being crushed by moving parts!
No passengers are allowed on the machine!
Never reach into any revolving parts!
Operating Instructions
9Solo
Page 10
1. Safety Data
Refer to Operating Instructions before attempting maintenance.
Operating Instructions:
The Operating Instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used:
Important!
Risk of injury!
Risk of fatal and serious injuries!
It is important that all the safety instructions contained in these Operating Instructions and all the warning signs on the machine are read carefully.
Ensure that the warning signs are legible. Replace any signs that are missing or damaged.
These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions.
Do not carry out any operations which may affect safe use of the machine.
Solo
10
Operating Instructions
Page 11
1. Safety Data
1.2 Use for the Intended Purpose
The SIMBA Solo is built using the latest technology and in accordance with the rele­vant recognised safety regulations. However, risks of injury for the operator or third parties and impairment of the machine or other tangible assets can arise during use.
The machine is only to be operated when in a technically perfect condition and for the intended purpose, taking into consideration safety and risks and following the Operating Instructions. In particular, faults that can impair safety are to be remedied immediately.
Original parts and accessories from SIMBA have been specially designed for this machine. Spare parts and accessories not supplied by us have not been tested or authorised. Installation or use of non-original SIMBA products may have a detrimental effect on specific design features of the machine and affect the safety of machine operators and the machine itself. SIMBA will accept no liability for damage resulting from the use of non-original parts or accessories.
1.3 Operational Safety
The machine is to be put in operation only after instruction has been provided by an employee of the authorised dealer or an employee of SIMBA. The “Machine Registration” form is to be completed and returned to SIMBA.
All protective and safety equipment, such as removable protective equipment, must be in place and functioning reliably before the machine is put in use.
Check screws and bolts regularly for tightness and retighten if necessary .
In the event of malfunctions, stop and secure the machine immediately .
Ensure that any faults are remedied immediately.
1.3.1 No Liability for Consequential Damage
The Solo has been manufactured by SIMBA with great care. However, problems may still occur when it is used for the intended purpose. These may include:
The SIMBA Solo is designed solely as a cultivation implement. Use for any other purpose, e.g., as a means of transport, will be deemed to be improper use. SIMBA will accept no liability for damage resulting from improper use. The risk will be borne solely by the operator.
• Worn wearing parts.
• Damage caused by external factors.
• Incorrect driving speeds.
• Incorrect setting of the unit (incorrect attachment, non-adherence to the Setting instructions).
Therefore, it is crucial to always check your machine before and during operation for correct operation and adequate application accuracy .
Compensation claims for damage which has not occurred to the machine is excluded. This includes any consequential damage resulting from incorrect operation.
Operating Instructions
11Solo
Page 12
1. Safety Data
1.4 Road Traffic Safety
When driving on public roads, tracks and areas, it is important to observe the relevant road traffic laws as well as the specific regulations relating to this machine.
Pay attention to the permitted axle loads, tyre carrying capacity, and total weight in order to maintain adequate braking and steerability .
Passengers on the machine are strictly forbidden!
Max. road transport speed 16mph (25km/h).
1.5 Accident Prevention
In addition to the Operating Instructions, it is important to observe the accident prevention regulations specified by agricultural trade associations.
1.5.1 Hitching-up the machine
There is a risk of injury when hitching/ unhitching the machine. Observe the following:
• Secure the machine against rolling.
• T ake special care when reversing the tractor!
• There is a risk of being crushed between the machine and the tractor!
• Park the machine on firm, level ground.
1.5.2 On the Hydraulic System
Do not connect the hydraulic lines to the tractor until both hydraulic systems (machine and tractor) are depressurised.
Any hydraulic system containing an
accumulator can remain under pressure permanently (even after following manual depressurisation procedures with a tractor / implement combination). It is therefore important to check all lines, pipes, and screw connections regularly for leaks and any recognisable external damage.
Only use appropriate aids when checking for leaks. Repair any damage immediately. Spurting oil can cause injuries and fires!
In case of injury , contact a doctor immediately .
Solo
12
Operating Instructions
The socket and plugs for the hydraulic connections between the tractor and the machine should be colour-coded in order to avoid incorrect use.
Page 13
1. Safety Data
1.5.3 Changing Equipment
• Secure the machine to prevent it from accidentally rolling away!
• Use suitable supports to secure any raised frame sections suspended above you!
• Caution! Risk of injury due to projecting parts! Never climb on to rotating parts such
as the roll unit. These parts may rotate causing you to slip and suffer serious injury!
1.5.4 During Operation
Ensure that the working range and the area around the machine are clear (children!) before operating the machine.
Always ensure adequate visibility! Do not stand on the machine while it is in
operation! Operators must have a valid driving licence
in order to drive on public roads. In the operating area, the operator is responsible for third parties.
The person in charge must:
• provide the operator with a copy of the
Operating Instructions, and
1.6 Servicing & Maintenance
Ensure that regular checks and inspections are always carried out within the periods required by law or specified in these Operating Instructions.
When carrying out service and maintenance work always:
• switch off the tractor engine and remove the ignition key.
• wait until all the machine parts have stopped moving.
• depressurize the hydraulic system. Prior to performing maintenance and
servicing work, ensure that the machine is positioned on solid, level ground and is secured to prevent it rolling away. Do not use any parts to climb on to the machine unless they are specifically designed for this purpose.
Before cleaning the machine with water, steam jets (high-pressure cleaning apparatus) or other cleaning agents, cover all openings into which, for reasons of safety or operation, no water, steam or cleaning agents are to penetrate (bearings, for instance).
• ensure that the operator has read and
understood the instructions.
• make sure that the operator is aware of
the specific regulations relating to the machine when driving on public roads.
Next, check all hydraulic lines for leaks, loose connections, chafe marks and damage. Remedy any deficiencies immediately!
Lubricate all the lubricating points to force out any trapped water.
When carrying out servicing and maintenance work, retighten any loose screw connections.
13Solo
Operating Instructions
Page 14
1. Safety Data
1.7 Operating Areas
The operating areas include the drawbar, hydraulic connections and depth adjustment equipment as well as all operating points requiring maintenance.
All operating areas will be specified and described in detail in the following chapters on servicing and maintenance.
Observe all safety regulations included in the Section dealing with Safety , and in the sub­sequent sections.
1.8 Authorised Operators
Only those persons who have been authorised and instructed by the operator may operate the machine. The operator must be at least 16 years of age.
1.9 Protective Equipment
For operation and maintenance, you require:
• Tight fitting clothing.
•Strong protective gloves (to provide protection against sharp-edged machine components).
• Protective goggles (to stop dirt getting into your eyes).
Solo
14
Operating Instructions
Page 15
2. Transportation / Inst allation
2. Transportation and
Installation
Transportation and initial installation of the machine are described in this chapter.
2.1 Delivery
The machine is normally delivered, fully assembled.
• The machine can be lifted off with a crane
or other suitable lifting equipment.
• The machine should be hitched to a tractor
and driven off a low-loader .
2.2 Transportation
The Solo can be transported on public roads by hitching it up to a tractor or on a low-loader.
• It is important to observe the permitted
dimensions and weights when transporting the machine.
• If the machine is transported on a trailer or a
low-loader, it must be secured using straps or other devices.
2.3 Installation
When carrying out installation and maintenance work there is a higher risk of injury. It is important that you familiarise yourself with the machine and read the Operating Instructions beforehand.
Operator instruction and initial installation of the machine are carried out by our service technicians or authorised distributors.
The machine must not be used in any way beforehand! The machine can only be released for operation after instructions have been provided by our service technicians or authorised distributors.
• If any modules or parts have been removed for transportation, these shall be mounted by our service technicians/authorised dealers before the instruction takes place.
• Check all important screw connections!
• Lubricate all nipples and joints!
• Check all hydraulic connections and lines for damage.
• Before transporting the machine on public
roads, it must be adjusted to its transportation position and the stipulations relating to road transportation fulfilled.
• The maximum permissible speed is 25 km /h.
Operating Instructions
15Solo
Page 16
2. T ransportation / Installation
2.4 Hitching Up
2.4.1 Hitching up a Tractor to the Solo / Preparing for
Transport
When hitching-up the machine, ensure that no-one is between the tractor and the machine.
When the Solo is parked for extended periods of time it should ideally be left in the unfolded, i.e. work, position for stability , safety and ease of access for maintenance. However, parking the Solo in the folded position (using the parking pins provided) is acceptable in the normal course of operation.
4. Carefully operate the hydraulics to lower the drawbar and tilt the Solo onto the road transport wheels. Fully extend the drawbar cylinder and lift axle cylinder and add in the requisite amount of shims for road transport.
5. Ensure that the wing transport pins are fitted.
6. If the machine is already folded it is now ready for transport. If the machine is unfolded then operate the fold circuit and fit the wing transport pins. Refer to 2.5.2.
Tractor Oil Flow Adjustment: As a general rule the tractor oil flow rate should be set in the lowest setting before starting. This can then be increased to allow the desired rate of operation as applicable. This will minimise excessive oil flow and consequent power usage and heat generation.
1. Ensure the tractor hydraulics are depressurised and in the locked or closed (not float) setting.
2. Couple the hydraulic hoses to the tractor ensuring that the two wing hoses (yellow) are together , the two drawbar cylinder hoses (red) are together and the trip-reset tine hoses (green) - if applicable - are together.
3. Connect the tractor to the drawbar using the hydraulics to raise or lower the height of the shackle.
Solo
16
Operating Instructions
Page 17
2. Transportation / Inst allation
2.5 Folding and Unfolding
2.5.1 Unfolding into the Work Position
1. Raise the machine enough to facilitate easy removal of shims from the lift axle rams.
2. Remove the requisite amount of shims from the lift axle rams - normally one 50mm silver shim will be left in place.
3. Lower the machine to a height where it is comfortable to reach the disc gang locking and adjustment handles. Ensure gangs are clear of the ground.
4. Unlock the front and rear disc gangs, rotate them round and lock securely in the desired working position. On 380 models, move and lock the tine beams into the work position.
5. Swing the right hand side coulter coverer into the work position.
6. Remove transport pins from press roll unit.
2.5.2 Folding into the Transport Position
1. Fully raise the machine.
2. Pressure the tines into the fully raised position (hydraulic tine models only).
3. Fold the press unit.
4. Lower the machine to a height where it is comfortable to reach the disc gang locking and adjustment handles. Ensure gangs are clear of the ground.
5. Fit transport pins to the press roll unit.
6. Swing the right hand side coulter coverer into the transport position and secure with the locking collar.
7. Unlock the front and rear disc gangs, rotate them round and lock securely in the transport position.
8. Add the requisite amount of shims to the lift axle rams to give a transport height of 250-300mm.
7. Fully raise the machine.
8. Unfold the press unit.
9. Pressure the tines down into the work position (hydraulic tine models only).
10. Lower the machine into work.
9. Lower the machine onto the shims to give a road transport height of 250­300mm.
Road transport speed should not exceed 16mph (25kmh).
17Solo
Operating Instructions
Page 18
2. T ransportation / Installation
2.6 Trailing Implements
2.6.1 Hitching a Press Roll to the Solo
rear roll)
1. Raise Machine to remove shims from the lift axle to allow rear drawbar to be raised/lowered.
2. Reverse the Solo up to the press roll, ensuring that the drawbars are correctly aligned allowing a slight clearance to enable the machines to be coupled together.
3. Lower the Solo to the ground.
(Not applicable for machines with
Maximum rear drawbar vertical loading - 650kg
2.7 When driving on the road
When driving on the road the machine must be converted to the transportation position.
When driving on the road, raise the machine completely to prevent the working elements dragging on the ground.
2.8 Parking the machine
In order to avoid damage as a result of moisture, the machine should be parked, if possible, indoors or under cover .
When manoeuvring the machine, pay attention to your surroundings. Ensure that nobody is in the manoeuvring area (watch for children!).
4. Attach the hydraulic hoses between the Solo and the press roll.
5. Open the t aps on the press roll drawbar.
6. Raise the press roll drawbar to approximately 300mm above the Solo drawbar clevis.
7. Close the press roll drawbar taps.
8. Raise/lower the Solo to the same height as the press roll drawbar, then reverse the Solo to couple the two machines together.
9. Open the t aps on the press roll drawbar.
10. Fully raise both machines into the road transport position.
• Park the machine on level and solid ground.
• Raise the machine and remove shims from the lift axle and drawbar cylinders.
• Lower the machine to the ground, ensuring that it is stable.
When parking, ensure that no load is carried by the T erra-Grip tines (if fitted). This can lead to breakage
of the points.
• Remove the drawbar pin and drive forward slowly until hitch is clear of tractor drawbar.
• Lower the drawbar to the ground.
• Switch off the tractor .
• Disconnect hydraulic lines from the tractor.
11. Close the taps on the press roll drawbar .
Solo
18
Operating Instructions
Page 19
3. Technical Data Solo
MID ROLL
REAR ROLL
MID ROLL
REAR ROLL
3. T echnical Data
330 330R 380 380R
Working Width Transport Wi dt h Transport Hei ght Length Wei ght wi t h Pr o- Li f t t ines Weight with ST tines Tract or Power Requir ed ( H. P. ) * with Pro-Lift tines Tract or Power Requir ed ( H. P. ) * wi th ST ti n e s
3300mm 3300mm 3800mm 3800mm 2950mm 2950mm 2950mm 2950mm 3000mm 3000mm 3250mm 3250mm 9050mm 9050mm 9150mm 9150mm
6050kg 6230kg N/A N/A 6250kg 6250kg 6900kg 6900kg
270-300 240-270 N/A N/A
200-240 180-220 240-270 220-250
* It is important to correctly match your implement to your tractor for optimum performance.
19Solo
Operating Instructions
Page 20
4. Adjustment / Operation
4. Adjustment/Operation
4.1 Description
Fig. 4.01: Simba Solo (Solo 330 ST R model shown)
1. Drawbar
2. Front Discs
3. Coulter Coverers
4. Tine Beam
5. Rear Discs
6. DD600 Roll
7. Roll Depth Adjuster
8. Transport Wheels
9. Disc Angle Locking Units
Solo
20
Operating Instructions
Page 21
4. Adjustment / Operation
The SIMBA Solo is an amalgamation of time proven, successful Simba design components brought together to form this important development. The Solo has been designed and produced in conjunction with the Simba ECOtillage™ system to provide a one pass mix with a fissured layer at disc depth for through drainage and root access to lower horizons. This enables rapid drainage and access after rain, creating a greater effective capacity for moisture compared to ploughing for the same effective total depth of cultivation.
In principle, the machine is a tandem disc with trip reset Pro-Lift tines or Terra-Grip tines, designed for low draft, high speed operations. The addition of an integral roller ahead of the rear gang, or a rear mounted roll, enables more effective cultivation in one pass. The leading set of disc blades cultivate the top horizon, minimising clod formation and reducing tine loadings and blockage. This starts the ‘top down’ cultivation process, retaining weathered tilth in the surface level for stale seedbed purposes. The trip reset tines follow the disc blades to shatter at depth retaining the surface intact to work as an
ECOtillage
the problem of ‘wet years’ in non-plough based terms. The key to the Solo’s success is the lower draft tine point and wing which maintain shatter across the full width of cultivation. The mid/rear roll or trailing press then consolidates the surface, cracks any clods and firms the soil profile before/after the rear gang completes mixing to depth. The corrugated top and shattered lower horizons are left fully weatherproof to any conditions between cultivation and drilling whilst retaining moisture below the surface for rapid straw breakdown and optimum establishment of the next crop.
stale seedbed. This eliminates
4.2 Solo Designations
Solo 380 ST R
123
1. This number refers to the working width
of the machine.
2. The ‘ST‘ stands for Shallow Tine. If a
machine is fitted with Terragrip tines it is given this designation. If a machine is fitted with hydraulic reset Pro-Lift tines these letters will be absent from the designation.
3. The ‘R‘ refers to the Rear roll format of
the machine. If no ‘R‘ is present in the designation then the machine is set up in the mid-roll format.
Examples:
Solo 380 ST - This is a 3.8m wide machine,
with Terragrip tines in the mid­roll configuration.
Solo 330 R - This is a 3.3m wide machine,
with hydralic trip-reset tines in the rear roll configuration.
Operating Instructions
21Solo
Page 22
4. Adjustment / Operation
4.3 Disc Gangs
As with any disc combination the angle of the disc gangs is dependant on the type of operation being carried out in terms of the degree of soil movement required. The nearer the disc gang is to minumum angle, the lower the degree of both soil movement and penetration that will be achieved. The main consideration once the discs are working is to ensure that they are leaving a level surface with no ridging or trenching either to the outside or in the centre and are working with equal effect across the width of each group of gangs. In some cases it may be necessary to replace the outer blade on the rear gangs for one of a smaller diameter to return less soil, thereby reducing any trough. It is permissible to use the Coulter Coverer unit without the scraper “knife” attached in conditions where it may run clearer without it.
Fig. 4.02: Front Disc Gang
It is widely accepted through field experience that a progressive discing effect will achieve better results under normal circumstances than a more aggressive approach.
Gang angling is set / altered using the pivoting adjuster units. Ensure that the gang angles are mirrored across the machine (for example if the right hand front gang is set at “3” then the left hand front gang should be set at “3” also). Front to rear gang angles may differ as required.
Position 1 on the gangs = minimum angle, position 5 = maximum angle.
The Solo should be run level; the rear discs are set lower and will work deeper than the front.
Fig. 4.03: Disc Gang Angling / Locking
Solo
22
Operating Instructions
Page 23
4. Adjustment / Operation
4.4 Coulter Coverer
The coulter coverers are located at the ends of the front disc gangs. These units are designed to stop the throw of soil beyond the cultivating width of the machine. The coverer on the right hand side of the machine has a transport and work setting. To change between the two, the collar should be lifted and the coverer arm rotated. The collar can then be lowered to lock the arm in position (see Fig. 4.04 below).
4.5 Double Disc Roller
The standard DD600 roller is made up of individual Double Disc (patented) Ring segments.
The DD rings are designed to consolidate the soil whilst cutting and crushing any clods.
Even in heavy, wet soils it can easily be operated with minimal blockages occurring.
The rear DD roller carries a proportion of the machine’s weight to ensure consolidation. It also regulates the depth of the machine. The corrugated surface left by the roller is weatherproof both for wet or dry situations.
The DD roll can be positioned at the rear of the machine (rear roll) or between the tine beam and rear disc gang (mid-roll).
Fig. 4.04: RH Coulter Coverer (shown in transport position).
Fig. 4.05: DD600 Roll
Operating Instructions
23Solo
Page 24
4. Adjustment / Operation
4.6 Terra-Grip Tines
Terra-Grip tines have a robust, basic construction and are suitable for all soil types.
The spring-loaded auto-reset system with a 500kg trip force on each tine prevents damage to the tines and tine brackets.
When the auto reset system is activated an initial progressive phase holds the tine in the ground in a steady position until the trip point is reached. In the subsequent spring compression phase the tine is raised gently and rapidly to a maxmum height of 230mm.
The tines can be fitted with a selection of points depending on application and have 6 depth settings in 25mm increments.
Fig. 4.06: T erra-Grip Tines
The clip-on points are attached to the tine with a quick release mechanism. A wedge shaped bracket is bolted on to the tine and a hammer is used to force the coulter on/off the taper using the removal tool provided to disengage the quick release system.
The quick release mechanism makes it possible to change the points quickly and easily without having to use any other tools. The quick release system consists of a wedge, plunger and a rubber spring.
On 380 models the tine beam has two settings, work and transport. In order to change between the two remove the locking handle (A on Fig. 4.07) and swing the gang round (B). The locking handle can then be wound onto the protruding bolt in order to tighten the assembly for work.
Fig. 4.07: Folding Tine Beam on 380 Models
Solo
24
Operating Instructions
Page 25
4. Adjustment / Operation
4.7 Pro-Lift Tines
The arrangement of the toolbars in a ‘V’ frame gives lower draught requirements and maximises the loosening effect of each tine.
The depth of the subsurface tines can be altered by moving the tines vertically relative to disc depth in their respective clamps using the 4 holes in the leg. Altering the drawbar and lift circuit depth will also affect subsoiling depth as well as discing depth.
Different wings are available to suit the soil conditions and optimise the performance of the machine.
It is important to set the machine up correctly in order to achieve an efficient and worthwhile operation. Although the Solo can work down to around 350mm (14") this does not mean that running at this depth is always worthwhile, taking time to identify where there is a problem in the soil profile and working to the minimum depth required will save a lot of otherwise wasted fuel and time. It is also very important not to operate below the critical depth of the tine, this is where the tine no longer produces upward movement of soil and effectively behaves as a mole plough, therefore not producing the shattering effect desired.
If the tines are operating below their critical depth, this is indicated by a reduced (minimal) heave/shattering effect coupled with an extremely high draft requirement. Under these circumstances either reduce tine depth, increase the front disc depth to alleviate the problem or change the type of wings.
4.8 Pro-Lift Wings
Standard Wing
P09060
Maximum soil disturbance with
minimum draft requirement under normal circumstances.
Wing angle reduces wear rates on leg.
Extra Lift Wing
P10392
Increased lift height and and rake angle
creates greater soil disturbance on all soil types especially in moister conditions.
Lower relative distance between edge
of wing and point reduces draft requirement.
Has ability to work at lower depths with
no decrease in soil disturbance or risk of smear.
Effectively increases critical tine depth.
Extra Wide Wing
P10411
Pro-Lift tines are not available on Solo 380 models.
Improved lateral shatter in moist/wet
soils, or non-cohesive soils.
Ideal for deep vegetable applications
under light/medium soils.
25Solo
Operating Instructions
Page 26
4. Adjustment / Operation
4.9 Work Settings
In work the wing cylinders should be fully extended. A simple pressurised hydraulic circuit automatically sets itself as the wings are unfolded.
Optimum performance has been found to be achieved when the press roll rings have worn away the painted finish leaving a smooth shiny surface. When the press roll rings are new or rusty , soil may tend to pick up on the surface and blockage may occur , this will reduce when the rings are shiny again.
The Solo should be run with the chassis level by extending the drawbar cylinder to the necessary position and adding shims as appropriate. In practice it is possible to use the Solo on ground conditions that are unsuitable to achieve the desired effect, and it is usually possible to operate without regular blockage under such unsuitable conditions, assuming that the axles are tight and rings smooth. As such, especially under wet conditions, it is advisable to check on the cultivation effect of the Solo.
General Rules when Setting the Solo
The drawbar cylinder setting and the roll depth setting work on a 2:1 ratio. For example; if 50mm of shims are added into the drawbar cylinder then 25mm of shims should be added into the roll depth control rod in order to keep the machine level.
The roll depth control rod works on a 1:1 ratio. If 25mm of shims are added into the depth control rod this will result in the machine running 25mm deeper.
Generally a forward speed of 5-7 mph (8-1 1 kph) will achieve optimum results, maximising inversion and burial. Speeds in excess of those stated above will tend to give a deterioration in the quality of the work. This may be seen as a ridge and trough effect across the work surface due to soil being thrown too far by the leading discs, the rear discs then are unable to turn enough soil back.
In normal operation the machine should be hydraulically drawn onto the drawbar shims, however, it is permissibleto operate the lift circuit in float in order to allow the implement to follow contours as the tractor drawbar drops (eg. over the brow of a hill).
Solo
26
Operating Instructions
Page 27
4. Adjustment / Operation
4.10 Starting Settings
This page details the recommended starting settings for the Solo. These settings can then be used as a base for further adjustment in order to get the optimum performace from your machine.
Ensure all settings from the left and right hand sides of the machine mirror each other .
Disc Angles
Front Disc Gangs:
Drawbar Cylinder
Y ellow
1x
20mm
1x
Silver 51mm
Rear Disc Gangs:
Roll Depth
Red
1x
The drawbar cylinder shim set­tings are subject to the tractor drawbar height. As such, the shim settings shown above are intended as a suggestion only . The machine should be set to run with the chassis level.
10mm
Tines
Pro-Lift Terra-Grip
1x
Black
29mm
Ä
Ä
27Solo
Operating Instructions
Page 28
4. Adjustment / Operation
4.11 Depth Control
Working depth can be set by mid or rear roll and/or by transport wheels. Under normal conditions the weight of the machine will be carried on the roll and the drawbar of the tractor , with the main lift wheels either fully up or floating. Depth is set using the depth control rod situated on the roll unit with shims added and removed as appropriate. This is achieved by raising the machine so that the roll is clear of the ground and operating the roll hydraulics until the wings just start to fold. In this position it is possible for shims to be added/removed from the depth control rod. The roll can then be pressured back down and the machine can continue to work. The front to rear pitch of the machine should be adjusted as appropriate to compensate for changes in working depth by adjusting the amount of shims on the drawbar cylinder. Some conditions or finished effects may dictate that depth control is carried out using both the roll and the lift wheels.
4.12 Work Instructions
Driving speed
The Solo can be driven at speeds of up to 12 km/h.
This depends on the field conditions (type of soil, surface trash, etc.).
Drive more slowly if the conditions are difficult or a firmer finish is required.
Turning:
Before turning, the machine should be eased out of work while driving. Likewise, it should eased back into work once the turn has been completed.
4.13 Parking the machine
In order to avoid damage as a result of moisture, the machine should be parked, if possible, indoors or under cover .
With a Mid Roll / Rear Roll
Use roll depth adjuster/hydraulic cylinder to set machine working depth - ensure wheels are lifted clear of or just touching soil. Use shims on drawbar cylinders to set chassis pitch level. Machine can be run in float to contour follow.
With the Transport Wheels
Use shims on lift cylinders to set machine depth and shims on drawbar cylinders for pitch. Balance the weight on wheels and roll if they are to be used together for depth control.
When manoeuvring the machine, pay attention to your surroundings. Ensure that nobody is in the manoeuvring area (watch for children!).
• Park the machine on level and solid ground.
• Raise the machine and remove shims from the lift axle and drawbar cylinders.
• Lower the machine to the ground, ensuring that it is stable.
When parking, ensure that no load is carried by the T erra-Grip tines (if fitted). This can lead to breakage of the points.
• Remove the drawbar pin and drive forward slowly until hitch is clear of tractor drawbar.
• Lower the drawbar to the ground.
• Switch off the tractor .
• Disconnect hydraulic lines from the tractor.
Solo
28
Operating Instructions
Page 29
4.14 Checks
The working quality depends on the adjustments and checks made prior to and during work, as well as on regular servicing and maintenance of the machine.
Before beginning work it is therefore important to carry out any necessary servicing and to lubricate the machine as required.
Checks prior to, and during work:
• Is the machine correctly hitched up and the coupling device locked?
• Have the hydraulic lines been connected according to the colour coding?
• Is the machine in a level operating position and the working depth set correctly?
4. Adjustment / Operation
Working Elements
• Are the discs and other cultivation tools in a serviceable condition?
• Are the scrapers still operable, so that the rolls do not jam?
Operating Instructions
29Solo
Page 30
5. Servicing and Maintenance
5. Servicing and Maintenance
Follow the safety instructions for servicing and maintenance.
5.1 Servicing
Your machine has been designed and constructed for maximum performance, operational efficiency and operator friendliness under a wide variety of operating conditions.
Prior to delivery, your machine has been checked at the factory and by your authorised dealer to ensure that you receive a machine in optimum condition.
To ensure trouble-free operation, it is important that servicing and maintenance work is performed at the recommended intervals.
5.2 Cleaning
In order to ensure that the machine is always in operating condition and to achieve optimum performance, perform the cleaning and servicing work at regular intervals.
Avoid cleaning the roll / disc bearings with a high- pressure hose or a direct water jet. The housing, screwed connections and ball bearings are not watertight.
5.3 Tightening Disc Axles
1. Loosen the bearing mounting bolts on one pillar. This is to allow the bearing to move slightly when tightening the axle. This ensures that the bearings are not preloaded, which could lead to early failure.
When the axle needs tightening again, loosen the bearing that was not loosened the previous time.
2. Undo and remove the locking plate bolt and plate.
3. Loosen axle slightly and spin discs relative to each other / spools and bearings.
4. Fit one of the disc axle spanners onto the nut at the opposite end of the gang that is being tightened. The spanner should be jammed onto the ground to prevent it from slipping when the axle is tightened. Ensure the security of this spanner is maintained as the axle is tightened / loosened. Injury can occur if this spanner is unattended and slips free,
5. Tighten the axle. Continue to tighten the axle until the locking plate can be refitted. DO NOT back the nut off to allow the plate to be fitted.
6. Refit and tighten the locking plate bolt.
7. Tighten the bearing bolts.
Solo
30
Operating Instructions
5.4 Terra-Grip Tine Beams
A pair of shims located within the tine beam on 380 models are there to retain the tightness while the machine is in the work position. These shims create a fulcrum which, when the lock bolt is tightened, locks the the wing securely in position by removing clearances in the pivot. The amount of shims can be varied to give a gap of 2-3mm at the point indicated in Fig. 5.02 before tightening the lock bolt (which will close the gap).
Page 31
Fig. 5.01: Inner Tine Beam Shims
5. Servicing and Maintenance
Do not attempt to assist fitting tine point with a steel headed hammer , as this can lead to splintering of the metal due to its hardness, which can cause injury. If tine fitting requires assistance, a copper/hide mallet should be used. Goggles should be worn.
5.7 Double Disc Axles
The axles on this roller are tensioned by the main axle through the centre of the rings and bearings.
Specialist equipment is required for the disassembly of Double Disc axles. Please consult your dealer under any circumstances that require disassembly of these axles.
Fig. 5.02: Tightening the Tine Beam
5.5 Terra-Grip Tine Points
When changing points on Terra-
Grip tines extreme care should be taken. Wear goggles at all times when changing tine points.
5.6 Pro-Lift Tines
When fitting new tine points, ensure all rough or square edges on the mating faces of the legs are removed prior to fitting the new tips (if necessary).
REMOVE SQUARE/ROUGH EDGES BEFORE ATTACHI NG TINE POINT
Maintenance of these rollers is limited to daily greasing of the bearings to flush out dirt, and regular inspection to ensure the assemblies are tight, and scrapers are correctly set. The axles can be tightened provided the bearing pillar ‘U’ bolts are loosened to avoid preloading the bearings as they move sideways to each other. Ensure the bearing pillars are re- tightened to the mainframe after this.
5.8 Roll Wing Shims
A set of shims are located on the ends of the wings. These can be added to / subtracted from in order to ensure that the roll runs level when pressured down in work.
Fig. 5.03: Fitting Pro-Lift Tine Points
Fig. 5.04: Roll Wing Shims
31Solo
Operating Instructions
Page 32
5. Servicing and Maintenance
5.9 Hydraulics
A low oil flow should be used, i.e., tractor tickover or low flow selected.
The wing circuit is controlled by an overcentre valve contained within the manifold block which positively locks oil flow until pressurised by the tractor. System pressure can be retained in the circuit even after depressurisation of the tractor quick release couplings.
Exercise extreme care when checking the valve or circuits, and under no circumstances attempt to adjust or loosen fittings without prior reference to your authorised simba dealer, and detailed maintenance instructions.
5.9.1 Drawbar & Axle Phasing
The following procedure allows a greater degree of control when raising/lowering and levelling the machine (front to rear). For minimum heat build up in hydraulic fittings (due to raised oil temperatures through the restricted fittings) the tractor flow rate should be set in it’s lowest setting.
The restrictor A in Fig. 5.05 can be used to slow oil from the drawbar cylinder when raising the machine.
The restrictor B in Fig. 5.05 can be used to slow oil from the axle cylinder when lowering the machine.
A combination of the restriction instructions above should be used to raise and lower approximately parallel to the ground.
Solo
32
Operating Instructions
Fig. 5.05: Drawbar & Axle Phasing
Page 33
5. Servicing and Maintenance
5.9.2 Pro-Lift Trip-Reset Tine Hydraulics
Fig. 5.06: Pro-Lift Tine Hydraulic Manifold
The circuit allows for the tines to be pressurised down into work, whereupon a relief valve limits this applied tractor down pressure to a value less than the main system accumulator (80b x 2 litre). This allows tines to trip in work, the oil being absorbed by the main accumulator. A secondary (rod side) accumulator ensures this side of the cylinder is maintained full of oil to minimise cavitation and seal damage. A pre charge valve restricts return rod side oil flow to the tractor as the tines are pressurised down to ensure this secondary circuit is charged.
In operation, oil is locked in the cylinder circuit at a pressure determined by the relief valves 90-120 bar full bore side and 20 to 60 bar rod side. This occurs at all times, even with the circuit in float at the tractor, provided the tines are fully down. For extremely stony conditions, adjust the valve to read 90 bar on the gauge as the tines are pressured down. For heavy soils with little stone where compaction is present it is possible to increase this pressure to 120 bar.
If the tine circuit should need setting the fol­lowing procedure should be followed (an as­sistant will be required):
1 First locate the manifold block; it is lo-
cated on the left hand side of the ma­chine attached to the main chassis, just behind the wing that supports the trip reset tines.
2 With the valve block directly in front of
you, undo the lock nut on the valve on the top face of the block. Using a 4mm allen key turn the valve all the way clock­wise, then turn it anticlockwise 2 full turns.
3 Locate the valve on the front face of the
block (the one facing the rear of the trac­tor) and undo the lock nut then turn the valve all the way clockwise.
4 Locate the valve on the rear face of the
block (facing the rear of the machine) and undo the lock nut then turn the valve all the way anticlockwise.
5 S tart the tractor and put the spool lever
that controls the tines in to the float po­sition. Both the gauges will go to zero and the tines will go down. This indi­cates that system is depressurised.
6 Now get your assistant to pressure the
tines down. Whilst they are being pres­sured down, turn the valve on the rear face of the block slowly clockwise. The pressure on the lower gauge will start to rise. Turn the valve until you reach approximately 80 to 90 bar (the pres­sure on the upper gauge will now be reading approximately 10 to 15 bar). Lock off all the valves. The tine circuit is now set.
Operating Instructions
33Solo
Page 34
5. Servicing and Maintenance
5.9.3 2 Litre Accumulators
The manufacturers of this part recommend that the pressure of the nitrogen pre-charge is checked annually (seasonally). The recognised procedure for testing the nitrogen pressure uses specialised test equipment. In instances where this equipment is not available the following procedure should be used.
1. Attach the Solo 330 to a tractor and attach the lift and tine circuits.
2. Raise the machine clear of a firm surface. Function the tine circuit, noting the pressures registered on the gauges when the tines are pressured down. The following settings are normal.
Soil Type S e tting Cyl. Ga uge Rod Gauge
Normal 90 bar 20-40 bar
Hard / St one Free 120 bar 40-60 bar
It is important that this procedure is carried out to avoid damage to the machine. In a situation where nitrogen pressure has dropped there will be no indication in normal work as the void usually filled with nitrogen will become filled with oil and the gauges will register no change in working pressure.
Fig. 5.07: 2 Litre Acumulator
3. Remove three tines from the machine leaving one of the inner tines in the deepest work setting.
4. Lower the machine carefully. The aim is to cause the remaining tine to trip and note the change in cylinder gauge pressure. The cylinder gauge should show a rise indicated in the table below .
Soil Type S etting
Normal 90 bar 1 5-20 bar
Hard / St one Free 120 bar 35-40 bar
Starting Cyl.
Pressure
Pressure
Rise
5. If less than full tine trip is achieved or a pressure rise of greater than 55 bar is indicated then the 2 litre accumulator should be recharged to 80 bar nitrogen pressure or replaced with a correctly charged accumulator .
Solo
34
Operating Instructions
Page 35
5. Servicing and Maintenance
V
5.9.4 Roll Hydraulics
Tampering with a pressurised hydraulic system is extremely dangerous.
Pressure may be retained in the roll circuit between the valve and the cylinders. Although it shouldn’t be necessary to remove the fittings between the valve and the cylinders, the de-pressurisation procedure should be followed before doing so.
De-pressurisation Procedure for Roll Hydraulics
To de-pressurise the circuit, identify and adjust the following valves on the roll valve block.
All valves can be identified by stamped codes adjacent to each valve.
Roll Hydraulics Setting Procedure - Factory settings
The following table outlines the re-setting of the roll hydraulics back to factory settings. Each number below corresponds to the relevant valve on the hydraulic block located near the roll section of the machine.
alve # Function Setting Procedure
1 Over Centre Valve
for locking w ings down in work
2 Over Centre Valve
for holding wings safely d uring unfolding
Adjust the valve all the way out (an ti-clockwise) th en a half turn in (clockwise).
Adjust the valve all the way anti-clockwise then check by unfolding the wings to a 45° an gl e and pu tting the hydraulics into float. The wings will now be locked. Slowly turn the va lve clockwise until the wings start to lower. At this point stop t he wings lowering by slowly turning the valve anti­clockwise. When the wings have stopped lowering turn the valve one full turn anti­clockwise and lock it off.
1. Set tractor hydraulics to neutral, machine lowered and unfolded.
2. Adjust Over Centre valve (1) fully clockwise.
3. Adjust Over Centre valve (2) fully clockwise.
4. Set main system to float, or allow oil pressure to be released in both directions.
The manifold may need de­pressurising after being subjected to high oil flow.
3 Relief Valve -
Unfolding
4 Relief Valve -
Folding
Set to 80 bar
Set to 150 ba r
35Solo
Operating Instructions
Page 36
5. Servicing and Maintenance
5.10 Changing Roll Configuration
The following procedures outline changing the configuration of the roll from the mid mounted position to the rear position and vice versa.
Extreme care should be exercised while performing this operation and all Health & Safety guidelines present in this manual should be adhered to.
Mid-Roll to Rear Roll
1. Unfold the press unit (all other working elements should remain in the transport position).
2. Remove the depth control rod and the shim storage tie rod (items 17&19 on Page 128).
3. Put the wing circuit into float .
4. Remove the 6 nuts on the rampoint unit and the 2 outer cylinder bolts.
5. Disconnect the hydraulic hose on the valve block (at ports F01 & FI1) and at the junction in the pipes. Remove and stow this hose (in the toolbox).
Pressure may be retained in the circuit between the valve and the cylinders. Although it shouldn’t be necessary to remove the fittings between the valve and the cylinders, the de-pressurisation procedure (page 35) should be followed before doing so.
6. Remove the bolts from the lift cylinders on the carriage unit and lower the roll unit to the ground.
7. Fully raise the machine and put the maximum amount of shims into the lift axle rams.
8. Open the drawbar taps and lower the machine until the front gangs are just
clear of the ground so that the rear gangs can clear the roll unit.
9. Drive the machine forward until the back gang is clear of the roll unit.
10. Raise the machine, take out the lift axle shims before lowering the machine again.
11. Remove the 4 bolts on the rear gang mounting unit (as seen on Page 86).
12. Close the drawbar cylinder taps.
13. Carefully raise the machine until the gang unit is clear of the mounting plate.
14. Reverse the machine through the rear gang hole and bolt the rear gang and chassis support (see Page 76) loosely into position.
15. Raise the machine and place the rear gangs into the minimum angle setting.
16. Remove the rear drawbar .
17. Remove wear pads for the roll carriage from the mid-mount position to the rear position (item 31 on Page 66).
18. Raise the roll carriage unit to the mounting plate at the back of the machine and attach along with chassis support unit. Tighten the bolt s left loose in 14.
19. Re-insert the depth rod and the shim storage bar.
20. Bolt on the top cylinder plate.
21. Lift the carriage unit and attach the rams to the top.
22. Re-route hoses as per revised piping for mid/rear roll configuration. Utilise the the hoses that were not removed (P13639 (3/8" 1650mm long)). Take care whilstreconnecting the hoses to the valve to put the twin cable-tied hose into port F01 (rod side) and the single cable-tied hose into port FI1 (cylinder side).
Solo
36
Operating Instructions
Page 37
5. Servicing and Maintenance
Rear Roll to Mid Roll
1. Unfold the press unit (all other working elements should remain in the transport position).
2. Remove the depth control rod and the shim storage tie rod (items 17&19 on Page 128).
3. Put the wing circuit into float.
4. Remove the 6 nuts on the rampoint unit and the 2 outer rampoint bolts (fold cylinders).
5. Disconnect the hydraulic hoses on the valve block (at ports F01 & FI1).
Pressure may be retained in the circuit between the valve and the cylinders. Although it shouldn’t be necessary to remove the fittings between the valve and the cylinders, the de-pressurisation procedure (page 35) should be followed before doing so.
7. Remove the bolts from the lift (rotate) cylinders on the carriage unit and lower the upper roll carriageunit to the ground.
8. Remove the chassis support unit and reattach the disc gang for safety .
9. Remove the remaining (rear) lower roll carriage bolts and lower the roll to the ground.
10. Remove wear pads for the roll carriage from the rear position to the mid-mount position (item 31 on Page 66).
11. Remove the bolts on the rear gang mounting unit (as seen on Page 86).
12. Close the drawbar cylinder taps.
13. Carefully raise the machine until the gang unit is clear of the mounting plate.
14. Drive forwards so the machine passes through the rear gang hole and bolt into position.
15. Raise the machine and place the rear gangs into the transport angle setting.
16. Fully raise the machine and put the maximum amount of shims into the lift axle rams.
17. Open the drawbar taps and lower the machine until the front gangs are just clear of the ground so that the rear gangs can clear the roll unit.
18. Reverse the machine until the back gang is clear of the roll unit.
19. Raise the machine, take out the lift axle shims before lowering the machine again.
20. Raise the roll carriage unit to the mounting plate at the mid-mount position of the machine.
21. Re-insert the depth rod and the shim storage bar .
22. Bolt on the top cylinder plate.
23. Lift the carriage unit and attach the rams to the top.
24. Re-route hoses as per revised piping for mid/rear roll configuration. Utilise the the hoses from the toolbox (P13640 (3/ 8" 1450mm long)) between the junction and the valve to bridge the gap. Take care whilst reconnecting the hoses to the valve to put the twin cable-tied hose into port F01 (rod side) and the single cable-tied hose into port FI1 (cylinder side).
25. Fit the rear drawbar (see page 70).
Operating Instructions
37Solo
Page 38
5. Servicing and Maintenance
5.11 Preparation for Storage
If you need to store the machine for a longer period, observe the following points:
• Park the machine undercover if possible.
• Protect the roll / discs against rust. If you need to spray the implements with oil, use light biologically degradable oils, e.g. rape oil.
Cover any rubber sections before using oil sprays. These sections must not be oiled. Remove any traces of oil with a suitable cleaning agent.
5.12 Operator Support
If you have a problem, please contact your dealer. They will endeavour to solve any problems which may occur and provide you with support at all times.
In order to enable your dealer to deal with problems as quickly as possible, it helps if you can provide them with the following data. Always state the:
5.13 Maintenance Intervals
Apart from daily maintenance, the maintenance intervals are based on the number of operating hours and time data.
Keep a record of your operating hours to ensure that the specified maintenance intervals are adhered to as closely as possible.
Never use a machine that is due for maintenance. Ensure that all deficiencies found during regular checks are remedied immediately.
Avoid sharp-edged and pointed parts (disc blades, etc.) when working on the machine.
Place the machine on suitable supports when working underneath! Do not work under a machine which is not supported!
• Customer Number
• Name and Address
• Machine Model
• Serial Number of Machine
• Date of Purchase and Operating Hours
• T ype of Problem
Solo
38
Operating Instructions
Page 39
5.14 Maintenance Overview
5. Servicing and Maintenance
--- ---
Solo 330/380 Maintenance O verview
Remove caps & tighten nuts, then back off the nut one flat to
ensure smooth operation. Replace cap
Af ter f irst operati on Instructi o ns Interval Note
Check all screw, bolt and plug connections Check they are firmly seated. Tighten / Secure if necessary --- ---
Check wheel studs for tightness Check on delivery and before transporting the machine --- ---
Dur ing operation
Lubricate machine See overview of lubricating points --- Page 40
Lubricate machine See overview of lubricating points --- Page 40
Wheel studs Check tightness before transporting the machine daily ---
Disc Angle Locks, Working Depth Check setting and ensure they are firmly secured daily Page 24
Hydraulic system and components Check seals, signs of crushing/wear, function and condition daily Page 32
Disc Axle Bearings Check condition, mountings and smooth operation daily Pages 22, 30
Roll Axle bearings Check condition, mountings and smooth operation daily Pages 23, 31
Double Disc roller ring segments Check condition and ensure they are firmly secured daily Pages 22, 30
Af ter season
Safety devices (Transport Pins) Check condition and function daily ---
Lubricate machine See overview of lubricating points --- Page 40
Bolts / Lock Bolts Grease any exposed threads --- ---
Af ter 4 years
Gang pivots
Entire machine Carry out cleaning and maintenance --- ---
Hydraulic pipes Replace MRL Anh I EN 1533
Spray Double Disc roll with oil Use biological oil if possible - cover rubber elements --- ---
39Solo
Operating Instructions
Page 40
5. Servicing and Maintenance
5.15 Overview of Lubricating Points
Solo lubr ication po ints In terval Diag. No.
DD Roll Bearings Daily 5.08 Disc Bearings Daily 5.09 Coulter Coverers Daily 5.10 Gang Pivots 50 Hours 5.11 Pro-Lift Time Arms 50 Hours 5.12 Disc Angle Locking Handles 50 Hours 5.13 Wheel Bearings 50 Hours 5.14 Transport Axle Pivot 50 Hours 5.15 Roll Carriage Pivot 50 Hours 5.16 Wing Pivots 50 Hours 5.17 Drawbar Pivot 50 Hours 5.18
Fig. 5.08: DD Roll Grease Points Fig. 5.09: Disc Axle Grease Points
Fig. 5.10: Coulter Coverer Grease Points
Fig. 5.1 1: Gang Pivot Grease Points
Solo
40
Operating Instructions
Page 41
5. Servicing and Maintenance
Fig. 5.12: Pro-Lift Tine Arm Grease Points
Fig. 5.14: Wheel Hub Grease Points Fig. 5.15: Transport Axle Pivot Grease Point
Fig. 5.13: Disc Angle Lock Grease Points
Fig. 5.16: Roll Carriage Pivot Grease Points
Fig. 5.18: Drawbar Pivot Grease Point
Fig. 5.17: Wing Pivot Grease Points
41Solo
Operating Instructions
Page 42
5. Servicing and Maintenance
5.16 Lubricating the Machine
Please read the section entitled "Using Lubricants" carefully before lubricating the machine. The machine must be lubricated regularly in order for it to remain serviceable. Regular lubrication also contributes towards extending the service life of your machine. The recommended lubricating intervals are specified in "Inspection" and "Maintenance Intervals".
After it has been washed using a high­pressure hose or steam cleaned, the machine should always be lubricated using a grease gun. Ensure that the universal joints and splined shafts are lubricated regularly .
5.17 Handling of Lubricants
Always exercise extreme care and observe the recommended hygiene rules when handling mineral oil products. Details of these handling regulations can be found in information provided by the health authorities.
Storage and Handling
• Always store lubricants where they cannot be accessed by children.
• Never store lubricants in open or unlabelled containers.
Fresh Oil
• A part from taking the usual care and obser­ving hygiene rules, there is no need to take any special precautions when handling fresh oil.
Waste Oil
• Waste oil can contain harmful cont aminants which may cause skin cancer, allergies and other illnesses.
Please ensure that you read the following instructions as well as the relevant information. This also applies to any of your employees who handle lubricants.
Hygiene
Lubricants do not present a health hazard provided they are used for their specified purpose.
In the case of prolonged skin contact, lubricants - especially low-viscosity oils - may remove the natural layer of fat contained in the skin, resulting in dryness and possible irritation .
It is important to take extreme care when handling waste oil as it may contain other irritants.
V apours given off by cleaning agents and oils are also a potential health hazard. Y ou should therefore not carry any oily cloths around. Change soiled work clothing as soon as possible.
Attention!
Oil is a toxic substance. Should you swallow any oil, do not try to vomit. Contact a doctor immediately. Protect your hands with barrier cream or wear gloves to avoid contact with the skin. Wash off any traces of oil thoroughly with soap and hot water .
• Wash your skin thoroughly with soap and water.
• Use special cleaning agents to clean any dirt off your hands.
• Never wash oil residue from your skin with petrol, diesel fuel or paraffin.
• A void skin contact with any oily clothing.
• Do not keep any oily rags in your pockets.
• Wash soiled clothing before wearing it again.
• Ensure that any oily footwear is disposed of in the proper manner .
Solo
42
Operating Instructions
Page 43
5. Servicing and Maintenance
Measures in case of injury through oil
Eyes:
Should any oil be splashed into your eyes, rinse with water for 15 minutes. If the eye is still irritated, contact a doctor immediately
If oil is swallowed
If oil is swallowed, it is important not to induce vomiting. Contact a doctor immediately .
Skin irritation caused by oil
In case of prolonged skin contact, wash off the oil with soap and water.
Oil Spills
Use either sand or a suitable granular absorbent to soak up any spilt oil. Dispose of the oil-contaminated absorbent in the proper manner.
5.18 Lubricants & Hydraulic Oil
Hydraulic System
The hydraulic fluid from the tractor is mixed with the hydraulic fluid from the machine.
The supplied machine hydraulic system contains T ot al AZOLLA ZS 32 oil.
Lubricants
All lubricating points on the machine can be lubricated with multigrade lubricating grease as specified in DIN 51825 KP/2K - 40.
Oil Fires
Never use water to extinguish an oil fire. The oil will float on the water causing the fire to spread.
Burning oil/lubricant must be extinguished using a carbon dioxide powder or foam extinguisher. Always wear respiratory equipment when dealing with fires of this type.
Waste Oil Disposal
Oil-contaminated waste and used oil must be disposed of in accordance with current legislation.
Waste oil must be collected and disposed of in accordance with local regulations. Never pour used oil into unsealed sewage systems or drains or onto the ground.
Operating Instructions
43Solo
Page 44
6. Faults and Remedies
6. Faults and Remedies
Solo 330/380 Trou bl eshooti ng
Fault Possible cau s e Remedy
Machine pulls t o one side Discs set unevenly Adjust each pair of disc gangs
Tines set un evenl y Adjust t ine depth
Rol l blocked Unblock roll
Machine not running level
front to rear (if not
deliberate)
Tr ansport w heels fail t o
lift machine
Discs fail to penetrate More dept h needed Adjust dept h cont r ol
Disc gang un even
wor king depth side to
side
Machine pullin g up clods Chassis r unn in g nose down Add shims t o dr aw bar cylinder
Mach ine set in cor r ect ly
Tr actor r el ief valve operat in g
tr act or hydraulics worn
Gang angle too lit t l e
Blades wor n Repl ace bl ades
Adju st drawbar shims to
compensate or if n ose diving
decrease mid/ r ear r ol l pr essure.
Decrease fl ow rate
Check gang settin gs and
incr ease gang angle if
appropriate
Adjust dept h contr ol u nit on r oll /
sh ims in drawbar cylinder s
Rear disc dragging u p
wet soil
Ridge is for m ed bet w een
gan gs in wor k
Trou gh is for med
betw een gangs in w or k
Solo
44
Operating Instructions
Chassis runn ing tail low
Gang an gl e too sev er e
Speed too h igh Adjust f or ward speed
Gang angle too lit t l e
Speed too l ow Adjust forw ar d speed
Rem ove shims f rom dr awbar
cylinder
Adjust gang angl e and / or
operat in g dept h
Adjust gang angl e and / or
operat in g dept h
Page 45
7. Par ts & Assembl y Table of contents
7. Parts & Assembly
General Assembly ...................... 4 6
330 Pro-Lift Mid-Roll Full Assembly .........46
330 Pro-Lift Rear-Roll Full Assembly .......48
330 ST - 5 Tine Mid-Roll Full Assembly....50
330 ST - 5 T ine Rear-Roll Full Assembly..52
330 ST - 7 Tine Mid-Roll Full Assembly....54
330 ST - 7 T ine Rear-Roll Full Assembly..56
380 ST - 7 Tine Mid-Roll Full Assembly....58
380 ST - 7 T ine Rear-Roll Full Assembly..60
380 ST - 9 Tine Mid-Roll Full Assembly....62
380 ST - 9 T ine Rear-Roll Full Assembly..64
Chassis Assembly...................................66
Drawbar Assembly..................................68
Rear Drawbar Assembly .........................70
Lift Axle Assembly ...................................72
Light Mounting Assembly.........................74
Chassis Support Assembly .....................76
Disc Gangs & Axles ....................78
330 Front RH Disc Gang Assembly.........78
330 Front LH Disc Gang Assembly .........80
380 Front RH Disc Gang Assembly.........82
380 Front LH Disc Gang Assembly .........84
Rear Gang Carrier Assembly ..................86
330 Rear RH Disc Gang Assembly .........88
330 Rear LH Disc Gang Assembly..........90
380 Rear RH Disc Gang Assembly .........92
380 Rear LH Disc Gang Assembly..........94
Coulter Coverer RH Assembly.................96
Coulter Coverer LH Assembly .................98
7 Blade Front Disc Axle.........................100
8 Blade Front Disc Axle.........................102
7 Blade Rear Disc Axle .........................104
8 Blade Rear Disc Axle .........................106
Series 2 Bearing Assembly...................108
Double Disc Roll..................... 128
Roll Carriage Assembly ....................... 128
330 RH Roll Wing Assembly................. 130
330 LH Roll Wing Assembly ................. 132
380 RH Roll Wing Assembly................. 134
380 LH Roll Wing Assembly ................. 136
330 RH Roll Unit Assembly................... 138
330 LH Roll Unit Assembly................... 140
380 RH Roll Unit Assembly................... 142
380 LH Roll Unit Assembly................... 144
Double Disc Axle Assembly 8 Rings ..... 14 6
Double Disc Axle Assembly 9 Rings ..... 14 8
Double Disc Pillar Assembly ................ 150
Following Har row (optional) ........... 152
330 Following Harrow RH................... 15 2
330 Following Harrow LH ................... 154
380 Following Harrow RH................... 15 6
380 Following Harrow LH ................... 158
Hydraulics.............................. 160
Lift Circuit Components...................... 160
Lift Circuit........................................... 162
Wing Circuit Components .................. 164
Wing Circuit ....................................... 166
Pro-Lift T ine Circuit Components........ 168
Pro-Lift Tine Circuit ............................ 170
Pro-Lift Tines ........................... 11 0
Pro-Lift Tine Beam Assembly ................110
Pro-Lift Tine Arm Assembly ................... 112
Pro-Lift Tine Assembly .......................... 114
Terra-Grip Tines ...................... 11 6
330 ST - 5 T ine Frame Assembly .......... 116
330 ST - 7 T ine Frame Assembly .......... 118
380 ST - 7 T ine Frame Assembly ..........120
380 ST - 9 T ine Frame Assembly ..........122
T erra-Grip Centre T ine Assembly...........124
T erra-Grip Tine Assembly ......................126
45Solo
Operating Instructions
Page 46
7. Parts & Assembly
PJG
AAS2275
21/11/2005
SOLO 330 PROLIFT
SOLO 330 PROLIFT FULL ASSEMBLY - MID ROLL FORMAT
Solo
46
Operating Instructions
Page 47
7. Parts & Assembly
AS2275
S O LO 3 3 0 P ROLIF T F ULL AS SEMBLY -
MID ROLL FORMAT
ITEM PART NO DESCRIPTION QTY COMMENTS
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS228 6 CHASSIS ASSEMBLY 1 AS228 5 DRAWBAR ASSEMBLY 1 AS228 9 REAR GANG CARRIER ASSEMBL Y 1 AS2291 LIGHT MOUNT ASSEMBLY 1 AS229 0 ROLL C ARRIAG E ASSEMBLY 1 AS230 4 PROLI F T TINE BEAM ASSEMBLY - HYD. TRIP 1 AS229 4 FRONT GANG ASSEMBLY RH 1 AS229 5 GANG ASSEMBLY FRONT LH 1 AS228 8 LIFT AX L E ASSEMBL Y 1 AS229 8 REAR GANG ASSEMBLY RH 1 AS229 9 GANG ASSMEBLY REAR LH 1 AS230 9 ROLL WI NG ASSEMBLY RH 1 AS231 0 ROLL WI NG ASSEMBLY L H 1 AS2 328 LIFT CI RCUIT - HY DRAULIC COMPO NE NTS 1 AS2 330 FOLDING RO LL C IRCUI T - HYDRAULI C COM P O NE NTS 1 AS229 2 REAR DRAWBAR ASSEMBLY 1 AS2420 DD600 ROLL UNIT RH 1 AS2419 DD600 ROLL UNIT LH 1
Operating Instructions
47Solo
Page 48
7. Parts & Assembly
AAS2276
PJG
21/11/2005
SOLO 330 PROLIFT
Solo
48
Operating Instructions
SOLO 330 PROLIFT FULL ASSEMBLY - MID ROLL FORMAT
Page 49
7. Parts & Assembly
AS2276
SOLO 330 PR OLIFT R EAR ROLL FORMAT FU LL
ASSE MBLY
IT EM PART N O D ESCRIPT ION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS22 86 CHASSIS ASS EMBLY 1 AS22 85 DRAWBAR ASSEMBLY 1 AS22 89 REAR GANG CARRI ER ASSEMBLY 1 AS22 9 1 LI G HT MOUNT ASSEMBLY 1 AS22 90 ROLL C ARRI AGE ASSEM BLY 1 AS23 04 PROLI FT TINE BEAM ASSE MBLY - HYD. TRIP 1 AS22 94 FRONT GANG ASSEMBL Y RH 1 AS22 95 GANG ASSEMBL Y FRO NT LH 1 AS22 8 8 LI FT AX L E ASSEM BLY 1 AS22 98 REAR GANG ASSEMBL Y RH 1 AS22 99 GANG ASSMEBL Y REAR LH 1 AS23 09 ROLL WI NG ASSEM BLY RH 1 AS23 10 ROLL WI NG ASSEM BLY L H 1 AS2328 LIFT CIRCUIT - HYDRAULIC COMPONENTS 1 AS2 3 3 0 ROL L C I RC UIT - HYD RAUL I C C OMPO NENTS 1 AS16 94 CHASSIS SUPPO RT 1 FI TTED IN "R" FORMAT ONLY AS2420 DD600 ROLL UNIT RH 1 AS2419 DD600 ROLL UNIT LH 1
Operating Instructions
49Solo
Page 50
7. Parts & Assembly
A
AS2277
PJG
06/01/2006
SOLO 330 ST
Solo
50
Operating Instructions
SOLO 330ST 5TINE MID-ROLL FORMAT
Page 51
7. Parts & Assembly
AS2277
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS22 8 6 CHASSIS ASSEMBL Y 1 AS22 8 5 DRAWBAR ASSEMBLY 1 AS22 8 8 LI FT AXL E ASSEM BLY 1 AS22 8 9 REAR GANG CARRI ER ASSEMBLY 1 AS22 9 0 ROLL C ARRI AGE ASSEMBL Y 1 AS22 9 1 LIG HT MOUNT ASSEMBLY 1 AS22 9 4 FRONT GANG ASSEMBLY RH 1 AS22 9 5 GANG ASSEMBLY FRONT LH 1 AS22 9 8 REAR GANG ASSEMBLY RH 1 AS22 9 9 GANG ASSMEBLY REAR LH 1 AS23 0 5 ST TINE FRAME ASSEMBL Y - 5 TINE 1 AS23 0 9 ROLL WI NG ASSEMBL Y RH 1 AS23 1 0 ROLL WI NG ASSEMBL Y L H 1 AS2420 DD600 ROLL UNIT RH 1 AS2419 DD600 ROLL UNIT LH 1 AS2328 LIFT CIRCUIT - HYDRAULIC COMPONENTS 1 AS2 330 FOLDING RO LL C IRCUIT - HYDRA UL IC COMPO NE NTS 1 AS22 9 2 REAR DRAWBAR ASSEMBLY 1
SO LO 330ST 5TIN E MID-ROLL FOR M AT
Operating Instructions
51Solo
Page 52
7. Parts & Assembly
A
AS2278
PJG
06/01/2006
SOLO 330 ST
Solo
52
Operating Instructions
SOLO 330ST 5TINE REAR-ROLL FORMAT
Page 53
7. Parts & Assembly
AS2278
ITEM PART N O DESCRIPTION QTY COMMENTS
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS2286 CHASSIS ASSEMBLY 1 AS2285 DRAWBAR ASSEMBLY 1 AS2288 LIFT AXLE ASSEMBLY 1 AS2289 REAR GANG CARRIER ASSEMBLY 1 AS2290 ROLL CARRIAGE ASSEMBLY 1 AS2291 LIGHT MOUNT ASSEMBLY 1 AS2294 FRONT GANG ASSEMBLY RH 1 AS2295 GANG ASSEMBLY FRONT LH 1 AS2298 REAR GANG ASSEMBLY RH 1 AS2299 GANG ASSMEBLY REAR LH 1 AS2305 ST TINE FRAME ASSEMBLY - 5 TINE 1 AS2309 ROLL WING ASSEMBLY RH 1 AS2310 ROLL WING ASSEMBLY LH 1 AS2420 DD600 ROLL UNIT RH 1 AS2419 DD600 ROLL UNIT LH 1 AS2328 LIFT CIRCUIT - HYDRAULIC COMPONENTS 1 AS2330 FOLDING ROLL CIRCUIT - HYDRAULIC COMPONENTS 1 AS1694 CHASSIS SUPPORT 1 FITTED IN "R" FORMAT ONLY
SOLO 330ST 5 TINE REAR-ROLL FORMAT
Operating Instructions
53Solo
Page 54
7. Parts & Assembly
A
AS2279
PJG
06/01/2006
SOLO 330 ST
Solo
54
Operating Instructions
SOLO 330ST 7 TINE MID-ROLL FORMAT
Page 55
7. Parts & Assembly
AS2279
SOLO 330ST 7 T IN E -
MID-ROLL FORMAT
IT EM PART N O DESCRIPTION QTY COMMENT S
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS22 8 6 CHASSI S ASSEMBL Y 1 AS22 8 5 DRAWBAR ASSEMBLY 1 AS22 8 8 LI F T AXL E ASSEMBL Y 1 AS22 89 REAR GANG CARRI ER ASSEMBLY 1 AS22 90 ROL L C ARRI AGE ASSEMBL Y 1 AS22 91 LIGHT MOUNT ASSEMBLY 1 AS22 9 4 FRONT GANG ASSEMBLY RH 1 AS22 9 5 GANG ASSEMBL Y FRONT LH 1 AS22 98 REAR GANG ASSEMBLY RH 1 AS22 99 GANG ASSMEBL Y REAR LH 1 AS23 0 9 ROLL WI NG ASSEMBL Y RH 1 AS23 1 0 ROLL WI NG ASSEMBL Y L H 1 AS2420 DD600 ROLL UNIT RH 1 AS2419 DD600 ROLL UNIT LH 1 AS2328 LIFT CIRCUIT 1 AS2 3 30 F O L DING ROL L CI RCUIT 1 AS22 92 REAR DRAWBAR ASSEMBLY 1 AS23 0 6 ST TINE FRAME ASSEMBLY - 7 TINE 1
Operating Instructions
55Solo
Page 56
7. Parts & Assembly
A
AS2280
PJG
06/01/2006
SOLO 330 ST
Solo
56
Operating Instructions
SOLO 330ST 7 TINE REAR-ROLL FORMAT
Page 57
7. Parts & Assembly
AS2280
S O LO 330 ST 7 T INE -
REAR-ROLL FORMAT
ITEM PART NO DESCRIPTION QTY COMMENTS
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS22 8 6 CHASSIS ASSEMBL Y 1 AS22 8 5 DRAWBAR ASSEMBLY 1 AS22 8 8 LIF T AXL E ASSEMBLY 1 AS22 8 9 REAR GANG C ARRIER ASSEMBL Y 1 AS22 9 0 ROLL C ARRI AGE ASSEM BL Y 1 AS22 9 1 LIG HT MOUNT ASSEMBLY 1 AS22 9 4 FRONT GANG ASSEMBL Y RH 1 AS22 9 5 GANG ASSEMBLY F RONT LH 1 AS22 9 8 REAR GANG ASSEMBL Y RH 1 AS22 9 9 GANG ASSMEBLY REAR LH 1 AS23 0 9 ROLL WI NG ASSEM BLY RH 1 AS23 1 0 ROLL WI NG ASSEM BLY L H 1 AS2420 DD600 ROLL UNIT RH 1 AS2419 DD600 ROLL UNIT LH 1 AS2 3 2 8 LIFT CI RC UIT - HYDRA UL IC CO M PONENTS 1 AS2330 FOLDING RO LL C IRCUIT - H YDR AU L IC COMPO N EN TS 1 AS23 0 6 ST TINE FRAME ASSEM BL Y - 7 TINE 1 AS16 9 4 CHASSIS SUPPORT 1 FITTED IN "R" FORMAT ONLY
Operating Instructions
57Solo
Page 58
7. Parts & Assembly
PJG
AAS2281
09/01/2006
SOLO 380ST
SOLO 380ST 7 T INE - MID ROLL FORMAT
Solo
58
Operating Instructions
Page 59
7. Parts & Assembly
AS2281
SOLO 380ST 7 T IN E -
MID-ROLL FORMAT
IT EM PART N O DESCRIPTION QTY COMMENT S
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS22 8 6 CHASSI S ASSEMBL Y 1 AS22 8 5 DRAWBAR ASSEMBLY 1 AS22 9 6 GANG ASSEMBL Y - FRONT RH 1 AS22 9 7 GANG ASSEMBL Y - FRONT LH 1 AS23 0 7 ST TINE FRAME ASSEMBLY - 7 TINE 1 AS22 8 8 LI F T AXL E ASSEMBL Y 1 AS22 90 ROL L C ARRI AGE ASSEMBL Y 1 AS22 89 REAR GANG CARRI ER ASSEMBLY 1 AS22 91 LIGHT MOUNT ASSEMBLY 1 AS22 92 REAR DRAWBAR ASSEMBLY 1 AS23 0 0 GANG ASSEMBL Y - REAR RH 1 AS23 01 GANG ASSEMBL Y REAR LH 1 AS23 1 1 ROLL WI NG ASSEMBL Y RH 1 AS23 1 2 ROLL WI NG ASSEMBL Y L H 1 AS2422 DD600 ROLL UNIT RH 1 AS2421 DD600 ROLL UNIT LH 1 AS2 3 30 F O L DING ROL L CI RCUIT 1 AS 23 28 LIF T CI R CUIT 1
Operating Instructions
59Solo
Page 60
7. Parts & Assembly
A
AS2282
PJG
09/01/2006
SOLO 380ST
Solo
60
Operating Instructions
SOLO 380ST 7 TINE - REAR-ROLL FORMAT
Page 61
7. Parts & Assembly
AS2282
SOLO 380ST 7 T INE - R EAR -ROLL FORM AT
ITEM PART N O D ESCRIPTION QTY COMMENT S
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS22 8 6 CHASSIS ASSEMBLY 1 AS22 85 DRAWBAR ASSEMBLY 1 AS22 9 6 GANG ASSEMBLY - FRONT RH 1 AS22 9 7 GANG ASSEMBLY - FRONT RH 1 AS23 0 7 ST TINE FRAME ASSEMBLY - 7 TI NE 1 AS22 88 LIF T AXL E ASSEMBLY 1 AS22 90 ROLL C ARRI AGE ASSEMBL Y 1 AS22 89 REAR GANG CARRIER ASSEMBLY 1 AS22 9 1 LIGHT MOUNT ASSEMBLY 1 AS23 0 0 GANG ASSEMBLY - REAR RH 1 AS23 0 1 GANG ASSEMBLY REAR LH 1 AS23 11 ROLL WI NG ASSEMBLY RH 1 AS23 12 ROLL WI NG ASSEMBLY L H 1 AS2422 DD600 ROLL UNIT RH 1 AS2421 DD600 ROLL UNIT LH 1 AS23 30 F OLD ING ROLL CIRCUIT - HY DRAULIC COM P O NE NTS 1 AS23 28 LIFT CI RCUIT - HYDRAULIC COMPO NE NTS 1 AS16 9 4 CHASSIS SUPPORT 1
FITTED IN " R " FORMAT ONLY
Operating Instructions
61Solo
Page 62
7. Parts & Assembly
A
AS2283
PJG
09/01/2006
SOLO 380ST
Solo
62
Operating Instructions
SOLO 380ST 9 TINE - MID ROLL FORMAT
Page 63
7. Parts & Assembly
AS2283
SOLO 380 ST 9 TINE - MID-RO LL
FORMAT
ITEM PART NO DESCRIPTION QTY COMMENTS
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS2286 CHASSIS ASSEMBLY 1 AS2285 DRAWBAR ASSEMBLY 1 AS2296 GANG ASSEMBLY - FRONT RH 1 AS2297 GANG ASSEMBLY - FRONT RH 1 AS2288 LIFT AXLE ASSEMBLY 1 AS2290 ROLL CARRIAGE ASSEMBLY 1 AS2289 REAR GANG CARRIER ASSEMBLY 1 AS2291 LIGHT MOUNT ASSEMBLY 1 AS2292 REAR DRAWBAR ASSEMBLY 1 AS2300 GANG ASSEMBLY - REAR RH 1 AS2301 GANG ASSEMBLY REAR LH 1 AS2311 ROLL WING ASSEMBLY RH 1 AS2312 ROLL WING ASSEMBLY LH 1 AS2422 DD600 ROLL UNIT RH 1 AS2421 DD600 ROLL UNIT LH 1 AS2330 FOLDING ROLL CIRCUIT - HYDRAULIC COMPONENTS 1 AS2328 LIFT CIRCUIT - HYDRAULIC COMPONENTS 1 AS2308 ST TINE FRAME ASSEMBLY - 9 TINE 1
Operating Instructions
63Solo
Page 64
7. Parts & Assembly
A
AS2284
PJG
09/01/2006
SOLO 380ST
Solo
64
Operating Instructions
SOLO 380ST 9 TINE - REAR-ROLL FORMAT
Page 65
7. Parts & Assembly
AS2284
SOLO 380 ST 9 T INE -
REAR ROLL FORMAT
ITEM PART NO DESCRIPTI ON QTY COMMENT S
1 2 AS2285 DRAWBAR ASSEMBLY 1 3 AS2296 GANG ASSEMBLY - FRO NT RH 1 4 5 6 7 8 9
10 AS2 3 0 1 GANG ASSEMBLY REAR LH 1 11 AS2 3 1 1 ROLL WI NG ASSEMBL Y RH 1 12 13 14 15 16 17 18 AS1 6 9 4 CHASSIS SUPPORT 1 FITTED IN "R" FORMAT ONLY 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS22 86 CHASSIS ASSEM BLY 1
AS22 97 GANG ASSEMBLY - FRO NT RH 1 AS22 88 LI FT AX LE ASSEMBL Y 1 AS22 90 ROLL C ARRI AG E ASSEMBL Y 1 AS22 89 REAR GANG CARRIER ASSEMBLY 1 AS22 91 LI GHT MOUNT ASSEMBLY 1 AS23 00 GANG ASSEMBLY - REAR RH 1
AS23 12 ROLL WI NG ASSEM BLY L H 1 AS2422 DD600 ROLL UNIT RH 1 AS2421 DD600 ROLL UNIT LH 1 AS2 3 3 0 FOL DING ROL L C IRCUI T - HYDRAUL IC C O M PO NENTS 1 AS23 28 LI FT CIRCUI T - HYDRAULIC C O MPONENTS 1 AS23 08 ST TINE FRAME ASSEMBLY - 9 TI NE 1
Operating Instructions
65Solo
Page 66
7. Parts & Assembly
A
AS2286
PJG
10/11/2005
SOLO 330/380
Solo
66
Operating Instructions
CHASSIS ASSEMBLY
Page 67
7. Parts & Assembly
AS2286
IT EM PART N O DESCRIPTION QTY COMMENT S
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
P14100 CHASSIS 1 P10005 BUSH Ø65xØ45x5 6 P00 07 1 NIPPL E - GREASE 1 P12610 BOLT M24x120 GR 10.9 STR 3 P02010 NUT LOCK M24 21 P02 6 0 4 WASHER FLAT M24 Ø 5 0 24 P01281 BOLT M12x100 GR. 8.8 2 P02 6 0 1 WASHER FLAT M12 4 P02 0 3 7 WASHER SPRING M 1 2 4 P09 09 2 HOSE STOWAGE PLATE 1 P02 6 0 0 WASHER FLAT M10 4 P05534 NUT LOCK M10 2 P06651 BOLT M10x25 GR. 8.8 2 P08851 SPANNER 66AF RING 1 P08853 SPANNER 90AF OPEN 1 P08894 SPANNER 66AF RING BENT 1 P14140 BUSH Ø45xØ21x20 4 P02 6 0 3 WASHER FLAT M20 8 P02654 BOLT M20x65 GR. 8.8 4 P02009 NUT LOCK M20 4 P12770 NUT CASTLE M45x3 3 P02488 PIN SPLIT Ø5x75 3 P14139 DUST CAP Ø110 2 P10017 TOOLBOX BODY 1 P10870 BOLT M12x30 GR. 8.8 2 P09162 TOOLBOX LID 1 P08802 SHIM KIT 7 PIECE 3 P11157 SHIM - SILVER 203mm 2 P12792 BOLT M24x70 GR. 8.8 18 P14138 BOLT M45x425 1 P10 5 0 5 SI DE BEARI NG 2 P10716 BOLT M12x30 CSK SOCKET 2 P02007 NUT LOCK M12 2 P08440 WASHER SHIM 0.5mm 4 Ø50xØ13 P10 2 3 1 C L AMP STAUFF 3/8" 2 HOSE 6 P09 1 4 2 C L AMP PL ATE ¼" 6 P10096 BOLT M8x35 GR. 8.8 6
CHASSIS ASSEMBLY
Operating Instructions
67Solo
Page 68
7. Parts & Assembly
B
AS2285
PJG
10/11/2005
SOLO 330/380
Solo
68
Operating Instructions
DRAWBAR ASSEMBLY
Page 69
7. Parts & Assembly
AS2285
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
P14101 DRAWBAR - SOLO 1 P14141 BUSH Ø31.5 x Ø24. 5 x20 8 P12768 BOLT M24x180 GR12.9 2 P02 6 0 4 WASHER FLAT M24 Ø 5 0 4 P02010 NUT LOCK M24 3 P14 0 0 1 HOSE MAST - X - PRESS 1 P03090 BOLT M12x70 GR. 8.8 2 P02 6 0 1 WASHER FLAT M12 4 P02007 NUT LOCK M12 2 P10 2 3 1 C L AMP STAUFF 3/8" 2 HOSE 3 P09 1 4 2 C L AMP PL ATE ¼" 2 P10096 BOLT M8x35 GR. 8.8 2 P14157 BOLT M45x360 1 P12770 NUT CASTLE M45x3 1 P02488 PIN SPLIT Ø5x75 1 P02 6 0 5 WASHER FLAT M24 Ø 6 0 2 P09516 HITCH - FRONT 1 P10049 BOLT M8x25 STAUFF STACK 1 P10234 LOCK CLIP 1 P12610 BOLT M24x120 GR 10.9 STR 1
D RAW BAR ASSEM B LY
Operating Instructions
69Solo
Page 70
7. Parts & Assembly
A
AS2292
PJG
11/11/2005
SOLO 330/380
Solo
70
Operating Instructions
REAR DRAWBAR ASSEMBLY
Page 71
7. Parts & Assembly
AS2292
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
P10 5 8 5 DRAWBAR SIDE PL ATE RH 1 P10 5 8 6 DRAWBAR SIDE PL ATE LH 1 P09 5 1 7 PERFEC T HITCH - REAR 1 P03714 BUSH SPRUNG - Ø26xØ20x20 4 P10 5 8 8 DRAWBAR PIN L OCK PLATE 1 P02 6 0 3 WASHER FLAT M20 4 P02009 NUT LOCK M20 2 P12777 BOLT M20x180 GR12.9 2 P10235 DRAWBAR PIN Ø30 1 P02484 LYNCH PIN CAT 2 1 P02657 BOLT M24x280 GR8.8 4 P02010 NUT LOCK M24 4 P02 6 0 4 WASHER FLAT M24 Ø 5 0 8
R EAR DRAWBAR ASSE MBLY
Operating Instructions
71Solo
Page 72
7. Parts & Assembly
AAS2288
PJG
11/11/2005
SOLO 330/380
LIFT AXLE ASSEMBLY
Solo
72
Operating Instructions
Page 73
7. Parts & Assembly
AS2288
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
P14102 LIFT AXLE 1 P10005 BUSH Ø65xØ45x5 2 P02 6 0 4 WASHER FLAT M24 Ø 5 0 2 P02010 NUT LOCK M24 2 P14024 BACK PLATE 2 P01901 BOLT M16x80 GR. 8.8 8 P02 6 0 2 WASHER FLAT M16 8 P02008 NUT LOCK M16 8 P10 0 3 8 GREASE PI PE KIT - DISC 1 P12654 WHEEL 500/50-17 2 P04753 BOLT M8x60 GR. 8.8 2 P08 8 1 7 WASHER SPRING M 8 2 P14261 BOTTOM AXLE C/W 6 STUD HUBS 1 P12610 BOLT M24x120 GR 10.9 STR 2
LIFT A X LE ASSEMBLY
Operating Instructions
73Solo
Page 74
7. Parts & Assembly
AAS2291
PJG
11/11/2005
SOLO 330/380
LIGHT MOUNT ASSEMBLY
Solo
74
Operating Instructions
Page 75
7. Parts & Assembly
AS2291
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
P14104 LIGHT MOUNT 1 P03092 BOLT M24x50 GR. 8.8 4 P02 6 0 4 WASHER FLAT M24 Ø 5 0 4 P02010 NUT LOCK M24 4 P10590 JUNCTION BOX MOUNT 1 P05820 JUNCTION BOX 1 P05 4 0 1 WASHER SPRING M 6 2 P10293 BOLT M6x20 GR. 8.8 2 P0 579 6 REFLECTOR - RED 2 P05797 LIGHT UNIT 2 P06337 BULB INDICATOR LLB 335 2 P06338 BULB STOP/TAIL LIGHT LLB 380 2 P12424 TRAILER SOCKET FEMALE 12N 1 P12425 SOCKET 12N - BOOT 1 P12426 SOCKET 12N - INSTALL KI T 1 P06400 BOLT M4x15 GR. 8.8 4 P10591 END CAP - 40x40RHS Ø10 2 P06 4 0 2 WASHER FLAT M4 4 P06401 NUT PLAIN M4 4
LIGHT MOUNT ASSEMBLY
Operating Instructions
75Solo
Page 76
7. Parts & Assembly
AS1694
A
AS1694
10464
FITTED IN 'R' FORMAT ONLY
ARH
24/05/2004
Solo
76
Operating Instructions
CHASSIS SUPPORT
Page 77
7. Parts & Assembly
AS1694
CHASSIS SUPPORT ASSEMBLY
SOLO 330
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
P12 5 6 9 C HASSI S SUPPORT 1 P02 6 0 8 WASHER FLAT M30 4 P03120 BOLT M30x110 GR. 8.8 2 P02011 NUT LOCK M30 2
Operating Instructions
77Solo
Page 78
7. Parts & Assembly
AAS2294
PJG
15/11/2005
SOLO 330
Solo
78
Operating Instructions
FRONT GANG ASSEMBLY RH
Page 79
7. Parts & Assembly
AS2294
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS16 9 0 7 BL ADE SR2 GANG 1 AS23 0 2 CO ULTER COVERER ASSEMBLY RH 1
P00002 BOLT U M12 GR8.8 70x54 10 P00 07 1 NIPPL E - GREASE 2 P0 0 8 94 SCRAP ER RH THROW 5 P02007 NUT LOCK M12 20 P02008 NUT LOCK M16 12 P02009 NUT LOCK M20 10 P02 0 3 5 WASHER SPRING M 1 0 2 P02 6 0 1 WASHER FLAT M12 20 P02 6 0 2 WASHER FLAT M16 24 P02 6 0 3 WASHER FLAT M20 20 P02 6 0 4 WASHER FLAT M24 Ø 5 0 8 P02649 BOLT M16x90 GR. 8.8 12 P02654 BOLT M20x65 GR. 8.8 10 P10 0 1 9 GREASE PI PE MO UNT 2 P10 0 3 8 GREASE PI PE KIT - DISC 2 P10 2 5 4 C APSC REW M10 x 2 5 G R10 .9 2 P11144 ROLL PIN - Ø6x40 1 P12766 BOLT M24x180 GR10.9 4 P13757 DISC GANG LOCK 1 P14105 PILLAR RH 2 P14117 GANG BEAM - FRONT 1 P14142 BUSH Ø34 x Ø30 x 20 1 P14143 GANG LOCK NUT 1 P14144 PIN Ø30x66 1 P14146 SCRAPER RAIL - FRONT 1 P14 1 5 0 SC RAPER RAIL SUPPORT 1 P14151 RETAINING PLATE 3 P14154 GANG BOLT Ø45 x 325 1 P14155 O-RING Ø49 x 2.5 1 P14156 WHEEL Ø76x34x20 1 P02 5 9 3 WASHER SPRING M 2 4 4 P00717 NUT PLAIN M24 4 P11 8 8 8 PI L L AR SC RAPER RH THROW 2
SOLO 330 - GANG AS S EM BLY FR O NT RH
Operating Instructions
79Solo
Page 80
7. Parts & Assembly
AAS2295
PJG
16/11/2005
SOLO 330
Solo
80
Operating Instructions
GANG ASSEMBLY FRONT LH
Page 81
7. Parts & Assembly
AS2295
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS16 9 0 7 BL ADE SR2 GANG 1 AS23 0 3 CO VERER ASSEMBLY 1
P00002 BOLT U M12 GR8.8 70x54 10 P00 07 1 NIPPL E - GREASE 2 P0 0 8 94 SCRAP ER RH THROW 5 P02007 NUT LOCK M12 20 P02008 NUT LOCK M16 12 P02009 NUT LOCK M20 10 P02 0 3 5 WASHER SPRING M 1 0 2 P02 5 9 3 WASHER SPRING M 2 4 4 P02 6 0 1 WASHER FLAT M12 20 P02 6 0 2 WASHER FLAT M16 24 P02 6 0 3 WASHER FLAT M20 20 P02 6 0 4 WASHER FLAT M24 Ø 5 0 8 P02649 BOLT M16x90 GR. 8.8 12 P02654 BOLT M20x65 GR. 8.8 10 P10 0 1 9 GREASE PI PE MO UNT 2 P10 0 3 8 GREASE PI PE KIT - DISC 2 P10 2 5 4 C APSC REW M10 x 2 5 G R10 .9 2 P11144 ROLL PIN - Ø6x40 1 P13757 DISC GANG LOCK 1 P14106 PILLAR LH 2 P14117 GANG BEAM - FRONT 1 P14142 BUSH Ø34 x Ø30 x 20 1 P14143 GANG LOCK NUT 1 P14144 PIN Ø30x66 1 P14146 SCRAPER RAIL - FRONT 1 P14 1 5 0 SC RAPER RAIL SUPPORT 1 P14151 RETAINING PLATE 3 P14154 GANG BOLT Ø45 x 325 1 P14155 O-RING Ø49 x 2.5 1 P14156 WHEEL Ø76x34x20 1 P12766 BOLT M24x180 GR10.9 4 P00717 NUT PLAIN M24 4 P11 8 8 7 PI L L AR SC RAPER LH THROW 2
GANG ASSMEBLY FRON T LH
Operating Instructions
81Solo
Page 82
7. Parts & Assembly
AAS2296
PJG
22/11/2005
SOLO 380
Solo
82
Operating Instructions
GANG ASSEMBLY - FRONT RH
Page 83
7. Parts & Assembly
AS2296
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS18 6 5 8 BL ADE SR2 FRONT GANG 1 AS23 0 2 CO ULTER COVERER ASSEMBLY RH 1
P00002 BOLT U M12 GR8.8 70x54 12 P00 07 1 NIPPL E - GREASE 2 P0 0 8 94 SCRAP ER RH THROW 6 P02007 NUT LOCK M12 24 P02008 NUT LOCK M16 12 P02009 NUT LOCK M20 10 P02 0 3 5 WASHER SPRING M 1 0 2 P02 5 9 3 WASHER SPRING M 2 4 4 P02 6 0 1 WASHER FLAT M12 24 P02 6 0 2 WASHER FLAT M16 24 P02 6 0 3 WASHER FLAT M20 20 P02 6 0 4 WASHER FLAT M24 Ø 5 0 8 P02649 BOLT M16x90 GR. 8.8 12 P02654 BOLT M20x65 GR. 8.8 10 P10 0 1 9 GREASE PI PE MO UNT 2 P10 0 3 8 GREASE PI PE KIT - DISC 2 P10 2 5 4 C APSC REW M10 x 2 5 G R10 .9 2 P11144 ROLL PIN - Ø6x40 1 P12766 BOLT M24x180 GR10.9 4 P13757 DISC GANG LOCK 1 P14105 PILLAR RH 2 P14118 GANG BEAM - FRONT 1 P14142 BUSH Ø34 x Ø30 x 20 1 P14143 GANG LOCK NUT 1 P14144 PIN Ø30x66 1 P14 14 7 SCAPER RAIL - FRONT 1 P14 1 5 0 SC RAPER RAIL SUPPORT 1 P14151 RETAINING PLATE 3 P14154 GANG BOLT Ø45 x 325 1 P14155 O-RING Ø49 x 2.5 1 P14156 WHEEL Ø76x34x20 1 P00717 NUT PLAIN M24 4 P11 8 8 8 PI L L AR SC RAPER RH THROW 2
SOLO 380 GANG ASSEMBLY - FRONT RH
Operating Instructions
83Solo
Page 84
7. Parts & Assembly
AAS2297
PJG
23/11/2005
SOLO 380
Solo
84
Operating Instructions
GANG ASSEMBLY - FRONT LH
Page 85
7. Parts & Assembly
AS2297
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS18 6 5 8 BL ADE SR2 FRONT GANG 1 AS23 0 3 CO VERER ASSEMBLY 1
P00002 BOLT U M12 GR8.8 70x54 12 P00 07 1 NIPPL E - GREASE 2 P00895 SCRAPER LH THROW 6 P02007 NUT LOCK M12 24 P02008 NUT LOCK M16 12 P02009 NUT LOCK M20 10 P02 0 3 5 WASHER SPRING M 1 0 2 P02 5 9 3 WASHER SPRING M 2 4 4 P02 6 0 1 WASHER FLAT M12 24 P02 6 0 2 WASHER FLAT M16 24 P02 6 0 3 WASHER FLAT M20 20 P02 6 0 4 WASHER FLAT M24 Ø 5 0 8 P02649 BOLT M16x90 GR. 8.8 12 P02654 BOLT M20x65 GR. 8.8 10 P10 0 1 9 GREASE PI PE MO UNT 2 P10 0 3 8 GREASE PI PE KIT - DISC 2 P10 2 5 4 C APSC REW M10 x 2 5 G R10 .9 2 P11144 ROLL PIN - Ø6x40 1 P12766 BOLT M24x180 GR10.9 4 P13757 DISC GANG LOCK 1 P14106 PILLAR LH 2 P14118 GANG BEAM - FRONT 1 P14142 BUSH Ø34 x Ø30 x 20 1 P14143 GANG LOCK NUT 1 P14144 PIN Ø30x66 1 P14 14 7 SCAPER RAIL - FRONT 1 P14 1 5 0 SC RAPER RAIL SUPPORT 1 P14151 RETAINING PLATE 3 P14154 GANG BOLT Ø45 x 325 1 P14155 O-RING Ø49 x 2.5 1 P14156 WHEEL Ø76x34x20 1 P00717 NUT PLAIN M24 4 P11 8 8 7 PI L L AR SC RAPER LH THROW 2
SOLO 380 GANG AS SE M BLY - FR ONT LH
Operating Instructions
85Solo
Page 86
7. Parts & Assembly
PJG
AAS2289
11/11/2005
SOLO 330/380
REAR GANG CARRIER ASSEMBLY
Solo
86
Operating Instructions
Page 87
7. Parts & Assembly
AS2289
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
P00 07 1 NIPPL E - GREASE 2 P02009 NUT LOCK M20 4 P02011 NUT LOCK M30 4 P02488 PIN SPLIT Ø5x75 2 P02 6 0 3 WASHER FLAT M20 8 P02 6 0 8 WASHER FLAT M30 4 P03115 BOLT M20x60 GR. 8.8 4 P10005 BUSH Ø65xØ45x5 4 P12765 BOLT M30x120 GR. 8.8 4 P12770 NUT CASTLE M45x3 2 P14 11 0 REAR GANG CARRIER 1 P14139 DUST CAP Ø110 2 P14140 BUSH Ø45xØ21x20 4
REAR GANG CARRIER ASSEMBLY
Operating Instructions
87Solo
Page 88
7. Parts & Assembly
AAS2298
PJG
18/11/2005
SOLO 330
Solo
88
Operating Instructions
REAR GANG ASSEMBLY RH
Page 89
7. Parts & Assembly
AS2298
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS17 4 7 7 BL ADE SR2 REAR GANG 1
P00002 BOLT U M12 GR8.8 70x54 10 P00 07 1 NIPPL E - GREASE 2 P00895 SCRAPER LH THROW 4 P02007 NUT LOCK M12 20 P02008 NUT LOCK M16 8 P02009 NUT LOCK M20 8 P02 0 3 5 WASHER SPRING M 1 0 2 P02 5 9 3 WASHER SPRING M 2 4 4 P02 6 0 1 WASHER FLAT M12 20 P02 6 0 2 WASHER FLAT M16 16 P02 6 0 3 WASHER FLAT M20 16 P02 6 0 4 WASHER FLAT M24 Ø 5 0 8 P02649 BOLT M16x90 GR. 8.8 8 P02654 BOLT M20x65 GR. 8.8 8 P10 0 1 9 GREASE PI PE MO UNT 2 P10 0 3 8 GREASE PI PE KIT - DISC 2 P10 2 5 4 C APSC REW M10 x 2 5 G R10 .9 2 P11144 ROLL PIN - Ø6x40 1 P12766 BOLT M24x180 GR10.9 4 P13 38 4 SCRAPER REVERSED LH THROW 1 P13757 DISC GANG LOCK 1 P14106 PILLAR LH 2 P14 11 9 GANG BEAM - REAR 1 P14142 BUSH Ø34 x Ø30 x 20 1 P14143 GANG LOCK NUT 1 P14144 PIN Ø30x66 1 P14 1 4 8 SC RAPER RAIL - REAR 1 P14151 RETAINING PLATE 2 P14154 GANG BOLT Ø45 x 325 1 P14155 O-RING Ø49 x 2.5 1 P14156 WHEEL Ø76x34x20 1 P00717 NUT PLAIN M24 4 P11 8 8 7 PI L L AR SC RAPER LH THROW 2
SOLO 330 - GANG AS S EMBLY R EAR RH
Operating Instructions
89Solo
Page 90
7. Parts & Assembly
AAS2299
PJG
18/11/2005
SOLO 330
Solo
90
Operating Instructions
GANG ASSMEBLY REAR LH
Page 91
7. Parts & Assembly
AS2299
IT EM PART N O DESCRIPTION QTY COMMENT S
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS17 4 7 7 BL ADE SR2 REAR GANG 1
P00002 BOLT U M12 GR8.8 70x54 10 P00 07 1 NIPPL E - GREASE 2 P0 0 8 94 SCRAP ER RH THROW 4 P02007 NUT LOCK M12 20 P02008 NUT LOCK M16 8 P02009 NUT LOCK M20 8 P02 0 3 5 WASHER SPRING M 1 0 2 P02 5 9 3 WASHER SPRING M 2 4 4 P02 6 0 1 WASHER FLAT M12 20 P02 6 0 2 WASHER FLAT M16 16 P02 6 0 3 WASHER FLAT M20 16 P02 6 0 4 WASHER FLAT M24 Ø 5 0 8 P02649 BOLT M16x90 GR. 8.8 8 P02654 BOLT M20x65 GR. 8.8 8 P10 0 1 9 GREASE PI PE MO UNT 2 P10 0 3 8 GREASE PI PE KIT - DISC 2 P10 2 5 4 C APSC REW M10 x 2 5 G R10 .9 2 P11144 ROLL PIN - Ø6x40 1 P12766 BOLT M24x180 GR10.9 4 P13 3 8 5 SC RAPER REVERSED RH THROW 1 P13757 DISC GANG LOCK 1 P14105 PILLAR RH 2 P14 11 9 GANG BEAM - REAR 1 P14142 BUSH Ø34 x Ø30 x 20 1 P14143 GANG LOCK NUT 1 P14144 PIN Ø30x66 1 P14 1 4 8 SC RAPER RAIL - REAR 1 P14151 RETAINING PLATE 2 P14154 GANG BOLT Ø45 x 325 1 P14155 O-RING Ø49 x 2.5 1 P14156 WHEEL Ø76x34x20 1 P00717 NUT PLAIN M24 4 P11 8 8 8 PI L L AR SC RAPER RH THROW 2
SOLO 330 - GANG ASSEMBLY REAR LH
Operating Instructions
91Solo
Page 92
7. Parts & Assembly
AAS2300
PJG
23/11/2005
SOLO 380
Solo
92
Operating Instructions
GANG ASSEMBLY - REAR RH
Page 93
7. Parts & Assembly
AS2300
ITEM PART N O DESCRIPTI ON QTY COMMENT S
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS17 08 8 BL ADE SR2 REAR GANG 1
P14 12 0 GANG BEAM - REAR RH 1 P14106 PILLAR LH 2 P00895 SCRAPER LH THROW 5 P14149 SCRAPER RAIL - REAR 1 P14151 RETAINING PLATE 2 P14144 PIN Ø30x66 1 P14142 BUSH Ø34 x Ø30 x 20 1 P14156 WHEEL Ø76x34x20 1 P14143 GANG LOCK NUT 1 P13757 DISC GANG LOCK 1 P14154 GANG BOLT Ø45 x 325 1 P14155 O-RING Ø49 x 2.5 1 P10 01 9 GREASE PI PE MOUNT 2 P02009 NUT LOCK M20 8 P10254 CAPSCREW M10x25 GR10.9 2 P02649 BOLT M16x90 GR. 8.8 8 P02 03 5 WASHER SPRING M1 0 2 P02 60 2 WASHER FLAT M16 16 P11144 ROLL PIN - Ø6x40 1 P02008 NUT LOCK M16 8 P00 07 1 NIPPL E - G REASE 2 P02654 BOLT M20x65 GR. 8.8 8 P02 60 3 WASHER FLAT M20 16 P00002 BOLT U M12 GR8.8 70x54 12 P1 3 3 8 4 SC RA PER REVE RSED L H THROW 1 P02 60 1 WASHER FLAT M12 24 P02007 NUT LOCK M12 24 P02 60 4 WASHER FLAT M24 Ø5 0 8 P02 59 3 WASHER SPRING M2 4 4 P10 03 8 GREASE PI PE K I T - DI SC 2 P00717 NUT PLAIN M24 4 P12766 BOLT M24x180 GR10.9 4 P11 88 7 PI L LAR SC RAPER LH THROW 2
SOLO 380 GAN G AS SEMBLY - REAR R H
Operating Instructions
93Solo
Page 94
7. Parts & Assembly
AAS2301
PJG
23/11/2005
SOLO 380
Solo
94
Operating Instructions
GANG ASSEMBLY REAR LH
Page 95
7. Parts & Assembly
AS2301
IT EM PART N O DESCRIPTION QTY COMMENT S
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
AS17 0 8 8 BL ADE SR2 REAR GANG 1
P00002 BOLT U M12 GR8.8 70x54 12 P00 07 1 NIPPL E - GREASE 2 P0 0 8 94 SCRAP ER RH THROW 5 P02007 NUT LOCK M12 24 P02008 NUT LOCK M16 8 P02009 NUT LOCK M20 8 P02 0 3 5 WASHER SPRING M 1 0 2 P02 5 9 3 WASHER SPRING M 2 4 4 P02 6 0 1 WASHER FLAT M12 24 P02 6 0 2 WASHER FLAT M16 16 P02 6 0 3 WASHER FLAT M20 16 P02 6 0 4 WASHER FLAT M24 Ø 5 0 8 P02649 BOLT M16x90 GR. 8.8 8 P02654 BOLT M20x65 GR. 8.8 8 P10 0 1 9 GREASE PI PE MO UNT 2 P10 0 3 8 GREASE PI PE KIT - DISC 2 P10 2 5 4 C APSC REW M10 x 2 5 G R10 .9 2 P11144 ROLL PIN - Ø6x40 1 P12766 BOLT M24x180 GR10.9 4 P13 3 8 5 SC RAPER REVERSED RH THROW 1 P13757 DISC GANG LOCK 1 P14105 PILLAR RH 2 P14121 GANG BEAM - REAR LH 1 P14142 BUSH Ø34 x Ø30 x 20 1 P14143 GANG LOCK NUT 1 P14144 PIN Ø30x66 1 P14 1 4 9 SC RAPER RAIL - REAR 1 P14151 RETAINING PLATE 2 P14154 GANG BOLT Ø45 x 325 1 P14155 O-RING Ø49 x 2.5 1 P14156 WHEEL Ø76x34x20 1 P00717 NUT PLAIN M24 4 P11 8 8 8 PI L L AR SC RAPER RH THROW 2
SOLO 380 GANG AS SE M BLY - R E AR LH
Operating Instructions
95Solo
Page 96
7. Parts & Assembly
B
AS2302
PJG
11/11/2005
SOLO 330/380
ALTERNATIVE HUB ASSEMBLY HAVING ALTERNAT IVE THREAD PROFILES ON ITEMS 31, 33 & 34
IDENTIFY BY PRESENCE OF ROLL PIN (ITEM 32) RATHER THAN SPRING CLIP (ITEM 26)
COULTER COVERER ASSEMBLY RH
Solo
96
Operating Instructions
Page 97
7. Parts & Assembly
AS2302
ITEM PART NO DESCRIPTION QTY COMMENTS
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
P14111 COVERER MOUNT RH 1 P11590 RUBBER ROD - Ø28x145 8 P14112 COVERER ARM PIVOT 1 P14115 TINE ARM RH 1 P14159 LOCK NUT - COVERER 1 P07544 PLASTIC END CAP 50x50 1 P12415 BEARING + SEAL KIT COMPLETE 1 NOT AVAILABLE INDIVIDUALLY P12907 NUT CASTLE M27x1.5 1 P12909 HUB CAP 1 P10524 DISC COULTER Ø610 5 HOLE NOTCHED 1 P11032 BOLT M12x25 GR. 8.8 5 P02037 WASHER SPRING M12 5 P00071 NIPPLE - GREASE 1 P02602 WASHER FLAT M16 8 P02008 NUT LOCK M16 4 P11494 BOLT M16x55 GR. 8.8 4 P05534 NUT LOCK M10 8 P02600 WASHER FLAT M10 16 P00001 BOLT M10x40 GR.8.8 8 P10543 COULTER KNIFE 1 P02652 BOLT M12x90 GR. 8.8 2 P02601 WASHER FLAT M12 2 P02007 NUT LOCK M12 2 P14161 BASE PLATE 2 P12906 SPINDLE 1 P12908 SPRING PIN 1 P08818 GRUBSCREW M6x12 GR10.9 1
J220211381 SPINDLE 1 J913010636 ROLL PIN Ø5x36 1 J911131272 NUT CASTLE M27x2 1 J220211770 HUB CAP 1
COU LTER CO V ERER AS SEMBLY RH
ALTER NATI VE HUB AS SEMBLY
Operating Instructions
97Solo
Page 98
7. Parts & Assembly
B
AS2303
PJG
15/11/2005
SOLO 330/380
ALTERNATIVE HUB ASSEMBLY HAVING ALTERNATIVE THREAD PROFILES ON ITEMS 31, 33 & 34
IDENTIFY BY PRESENCE OF ROLL PIN (ITEM 32) RATHER THAN SPRING CLIP (ITEM 26)
COVERER ASSEMBLY LH
Solo
98
Operating Instructions
Page 99
7. Parts & Assembly
AS2303
ITEM PART NO DESCRIPTION QTY COMMENTS
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
P141 13 COVERER MO UNT LH 1 P11590 RUBBER ROD - Ø28x145 8 P141 61 BASE PLATE 2 P141 14 COVERER ARM PIVI OT LH 1 P141 16 COVERER ARM LH 1 P075 44 PLASTIC END CAP 50 x5 0 1 P026 02 WASHER FLAT M16 8 P02008 NUT LOCK M16 4 P11494 BOLT M16x55 GR. 8.8 4 P00001 BOLT M10x40 GR.8.8 8 P026 00 WASHER FLAT M10 16 P05534 NUT LOCK M10 8 P10543 COULTER KNIFE 1 P02652 BOLT M12x90 GR. 8.8 2 P026 01 WASHER FLAT M12 2 P02007 NUT LOCK M12 2 P124 15 BEARING + SEAL K IT CO MPLETE 1 NOT AVAILABLE INDI VIDUALLY P129 09 HUB CAP 1 P10524 DISC COULTER Ø610 5 HOLE NOTCHED 1 P11032 BOLT M12x25 GR. 8.8 5 P020 37 WASHER SPRING M12 5 P000 71 NIPPLE - GREASE 1 P08818 GRUBSCREW M6x12 GR10.9 1 P12907 NUT CASTLE M27x1.5 1 P129 0 6 SPINDLE 1 P129 08 SPRING PIN 1
J220211381 SPINDLE 1 J913010636 ROLL PIN Ø5x36 1 J911131272 NUT CASTLE M27x2 1 J220211770 HUB CAP 1
COULTER COVERER ASSEMBLY LH
ALTERNATIVE HUB ASSEMBLY
Operating Instructions
99Solo
Page 100
7. Parts & Assembly
AAS1690
ARH
01/06/2004
Solo
100
Operating Instructions
7 BLADE SR2 GANG
Loading...