Great Plains P14222 User Manual

P14222 26/09/06
Series 5 Toolbar
2
Operating Instructions
Declaration of Conformity
DECLARATION OF CONFORMITY
Simba International Limited hereby declare that the Product described in this Operators Manual, and defined by the 5 digit Registration number stamped onto the inside of the roller, conforms with the following Directives and Regulations, and has been certified accordingly.
EC Machinery Directive 89/392/EEC, as amended by 91/3688/EEC, 93/44/EEC, and 93/688/EEC.
In order to fulfill the requirements of health and safety described in the EC Directive, the following standards and technical specifications have been taken into account:
EN 292 - 1 EN 292 - 2
THE MANUFACTURER
Simba International Limited Woodbridge Road SLEAFORD NG34 7EW Lincolnshire NG34 7EW England.
Telephone 01529 304654.
CERTIFIED ON BEHALF OF SIMBA INTERNATIONAL LIMITED.
Philip J. Wright. BSc (Hons) C Eng. MI Agr.E Technical Director.
Operating Instructions
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Warranty
WARRANTY
TERMS AND CONDITIONS
In this warranty Simba International Ltd., is referred to as “the Company”.
1. Subject to the provisions of this warranty the Company warrants each new machine sold b it to be sold free from any defect in material or workmanship for a period of 12 months from date of installation with the end-user.
Some specific items have additional warranty over and above the standard 12 months Details of these can be obtained upon request directly from the distributor or Simb International Ltd.
2. If the machine or part thereof supplied by the Company is not in accordance with th warranty given in clause 1 the Company will at its option:
(a) make good the machine or part thereof at the Company’s expense, or (b) make an allowance to the purchaser against the purchase price of the machine o
part thereof, or (c) accept the return of the machine and at the buyers option either: I) repay or allow the buyer the invoice price of the machine or part thereof, o II) replace the machine or part thereof as is reasonably practical.
3. This warranty shall not oblige the Company to make any payment in respect of loss of profi or other consequential loss or contingent liability of the Purchaser alleged to arise from an defect in the machine or impose any liability on the Company other than that contained in clause 2.
4. Any claim under this warranty must be notified to the Company in writing specifying th matters complained of within 14 days from the date of repair.
5. Any claim under this warranty must be made by the original purchaser of the machine and is not assignable to any third party.
6. If the purchaser hires out the machine to any third party the warranty shall apply only t matters notified to the Company in writing within 90 days of the date of delivery and claus 1 shall be read as if the period of 90 days were substituted for the period of 12 months.
7. The warranty will cease to apply if:
(a) any parts not made, supplied or approved in writing by the Company are fitted to th
machine or
(b) any repair is carried out to the machine other than by or with the express written approva
of the Company or
(c) any alterations not expressly authorized by the Company in writing are made to th
machine or
(d) the machine is damaged by accident or (e) the machine is abused or overloaded or used for a purpose or load beyond its design
capabilities, or used in conjunction with a tractor whose power output capability exceed the stated implement power requirement by more than 40%. For the purpose of thes terms and conditions, “stated implement power requirement” refers to wheeled tractor unless specifically stated. These power requirements should be reduced by 20% when used in conjunction with tracked tractors.
(f) the machine is operated as part of a ‘cultivation train’ where more than one implement i
being towed, without the express written approval of Simba International Ltd.
(g) any maintenance is not carried out in accordance with the service schedules in th
operator’s manual.
(h) the Installation and Warranty Registration Certificate is not received by Simba Internationa
Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within 7 days of installing a new machine.
Series 5 Toolbar
4
Operating Instructions
Machine Identification
Enter the relevant data in the following list upon acceptance of the machine:
Serial Number Type of Machine Machine Width Year of Construction Delivery Date First Operation Accessories
Operating Instructions/Spare Parts List: September 2006
Machine Identification
Dealer Address: Name: ......................................................................
Street: ......................................................................
Place: ......................................................................
Tel.: ................................................................. ....
Dealer's Customer No.: ............................................................
SIMBA Address: SIMBA
Woodbridge Road Ind. Est. Sleaford Lincolnshire NG34 7EW
Tel.: 01529 304654 Fax: 01529 413468 E-Mail: simba.international@simba.co.uk
SIMBA Customer No.: .................................................................
Operating Instructions
5Series 5 Toolbar
Series 5 Toolbar
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Operating Instructions
Table of Contents
Contents
Machine Identification .......................................................................................................5
Introduction ............................................................................................. 8
Foreword ......................................................................................................................... 8
Warranty Guidelines ......................................................................................................... 8
1. Safety Data .......................................................................................... 9
1.2 Use for the Intended Purpose ................................................................................. 9
1.3 Operational Safety ............................................................................................... 10
1.4 No Liability for Consequential Damage ................................................................ 10
1.5 Changing Equipment ........................................................................................... 10
1.6 During Operation ................................................................................................. 10
1.7 Servicing & Maintenance ..................................................................................... 10
2. Transportation and Installation ................................................... 11
2.1 Delivery ................................................................................................................ 11
2.2 Transportation ...................................................................................................... 11
2.3 Installation ............................................................................................................ 11
2.4 Hitching-up the machine ....................................................................................... 11
2.5 When driving on the road...................................................................................... 12
2.6 Parking the machine ............................................................................................ 12
3. Adjustment/Operation ................................................................... 13
3.1 Description .......................................................................................................... 13
3.1.1 Mainframe ........................................................................................................... 13
3.1.2 Trailing Kit............................................................................................................ 14
3.1.3 Tines .................................................................................................................... 15
3.2 Work Instructions .................................................................................................. 15
3.3 Checks ................................................................................................................ 15
3.4 Parking ................................................................................................................ 15
3.5 Settings ............................................................................................................... 16
4. Servicing and Maintenance ......................................................... 17
4.1 Servicing ............................................................................................................. 17
4.2 Cleaning .............................................................................................................. 17
4.3 Storage / Parking ................................................................................................. 17
4.4 Operator Support ................................................................................................. 17
4.5 Maintenance Intervals ........................................................................................... 17
4.6 Maintenance Overview ......................................................................................... 18
4.7 Overview of Lubricating Points ............................................................................. 19
4.8 Lubricating the Machine ....................................................................................... 19
4.8.1 Handling of Lubricants.......................................................................................... 19
4.8.2 Hygiene ............................................................................................................... 19
4.8.3 Storage and Handling .......................................................................................... 20
4.8.4 Measures in case of injury through oil ................................................................... 20
4.8.5 Oil Spills............................................................................................................... 20
4.8.6 Oil Fires ............................................................................................................... 20
4.8.7 Waste Oil Disposal .............................................................................................. 20
4.9 Lubricants & Hydraulic Oil .................................................................................... 20
4.9.1 Hydraulic System ................................................................................................. 20
4.9.2 Lubricants ............................................................................................................ 20
5. Parts & Assembly ......................................................................... 21
Operating Instructions
7Series 5 Toolbar
Introduction
Introduction
Foreword
Make sure you have read and follow the Operating Instructions carefully before using the machine. By doing so, you will avoid accidents, reduce repair costs and downtime and increase the reliability and service life of your machine. Pay attention to the safety instructions!
SIMBA will not accept any responsibility for any damage or malfunctions resulting from failure to comply with the Operating Instructions.
These Operating Instructions will assist you in getting to know your component and in using it correctly for its intended purposes. First, you are given general instructions in handling the component. This is followed by sections on servicing, maintenance and the action to be taken should a malfunction occur.
We reserve the right to alter illustrations as well as technical data and weights contained in these Operating Instructions for the purpose of improving the component.
Warranty Guidelines
1. The period of liability for material defects (warranty) relating to our products is 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply.
They shall become effective upon installation of the machine with the end customer. All wear parts are excluded from the warranty.
2. Warranty claims must be submitted to the SIMBA Customer Service Department in Sleaford via your dealer. It is only possible to process claims which have been correctly completed and submitted no later than 14 days after the date of repair.
These operating instructions are to be read and followed by all persons working on or with the component, e.g.:
• Operation (including preparation, remedying
of faults in the operating sequence and servicing).
• Maintenance (maintenance and inspection)
• Transportation.
Together with the Operating Instructions, you receive a Spare Parts List and a Machine Registration form. Field service technicians will instruct you in the operation and servicing of your machine. Following this, the Machine Registration form is to be returned to SIMBA. This confirms your formal acceptance of the machine. The warranty period begins on the date of delivery.
3. In the case of deliveries made under the warranty which are subject to the return of the old parts, the old parts must be returned to SIMBA within 28 days after the damage occurred.
4. In the case of deliveries made under the warranty which are not subject to the return of the old parts, these parts must be kept for the purpose of further decisions for a period of 3 months after receipt of the warranty claim.
5. Warranty repairs to be carried out by outside companies, or repairs which are expected to take more than 10 working hours, must be agreed upon in advance with the Customer Service Department.
Series 5 Toolbar
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Operating Instructions
Safety Data
1. Safety Data
The following warnings and safety instructions apply to all sections of these Operating Instructions. All safety instructions for the machine should be followed.
1.1 Operating Instructions:
The Operating Instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used:
Important!
Risk of injury!
Risk of fatal and serious injuries!
It is important that all the safety instructions contained in these Operating Instructions and all the warning signs on the machine are read carefully.
1.2 Use for the Intended Purpose
The SIMBA Series 5 Toolbar is built using the latest technology and in accordance with the relevant recognised safety regulations. However, risks of injury for the operator or third parties and impairment of the machine or other tangible assets can arise during use.
The Toolbar unit is only to be operated when in a technically perfect condition and for the intended purpose, taking into consideration safety and risks and following the Operating Instructions. In particular, faults that can impair safety are to be remedied immediately.
Original parts and accessories from SIMBA have been specially designed for this unit. Spare parts and accessories not supplied by us have not been tested or authorised. Installation or use of non-original SIMBA products may have a detrimental effect on specific design features of the unit and affect the safety of machine operators. SIMBA will accept no liability for damage resulting from the use of non-original parts or accessories.
Ensure that the warning signs are legible. Replace any signs that are missing or damaged.
These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions.
Do not carry out any operations which may affect safe use of the machine.
The SIMBA Series 5 Toolbar is designed solely as a Toolbar unit. Use for any other purpose, e.g., as a means of transport, will be deemed to be improper use. SIMBA will accept no liability for damage resulting from improper use. The risk will be borne solely by the operator.
Operating Instructions
9Series 5 Toolbar
Safety Data
1.3 Operational Safety
All protective and safety equipment, such as removable protective equipment, must be in place and functioning reliably before the machine is put in use.
Check screws and bolts regularly for tightness and retighten if necessary.
In the event of malfunctions, stop and secure the machine immediately.
Ensure that any faults are remedied immediately.
1.4 No Liability for
Consequential Damage
The Series 5 Toolbar has been manufactured by SIMBA with great care. However, problems may still occur when it is used for the intended purpose. This may include:
1.5 Changing Equipment
• Use suitable supports to secure any raised frame sections suspended above you!
• Caution! Risk of injury due to projecting parts!
1.6 During Operation
The person in charge must:
• provide the operator with a copy of the Operating Instructions.
• ensure that the operator has read and understood the instructions.
1.7 Servicing & Maintenance
Ensure that regular checks and inspections are always carried out within the periods required by law or specified in these Operating Instructions.
• Worn wearing parts.
• Damage caused by external factors.
• Incorrect driving speeds.
• Incorrect setting of the unit (incorrect
attachment, non-adherence to the Setting instructions).
Therefore, it is crucial to always check your Toolbar unit before and during operation for correct operation and adequate application accuracy.
Compensation claims for damage which has not occurred to the component is excluded. This includes any consequential damage resulting from incorrect operation.
Prior to performing maintenance and servicing work, ensure that the machine is positioned on solid, level ground and is secure and stable.
Before cleaning the unit with water, steam jets (high-pressure cleaning apparatus) or other cleaning agents, cover all openings into which, for reasons of safety or operation, no water, steam or cleaning agents are to penetrate.
When carrying out servicing and maintenance work, retighten any loose screw connections.
Series 5 Toolbar
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Operating Instructions
Transportation & Installation
2. Transportation and Installation
Transportation and initial installation of the machine are described in this chapter.
2.1 Delivery
The Toolbar unit is normally delivered, fully assembled, on a (low-bed) truck.
The machine can be lifted off with a crane, fork-lift truck, or other suitable lifting equipment.
When doing so, the weight, the centre of gravity and the attachment points on the unit are to be taken into account.
Depending on the lifting gear, attachment is only to be at appropriate points on the frame.
2.3 Installation
When carrying out installation and maintenance work there is a higher risk of injury. It is important that you familiarise yourself with the component and read the Operating Instructions beforehand.
2.4 Hitching-up the machine
When hitching-up the machine, ensure that no-one is between the tractor and the machine.
• Couple the machine to the tractor.
• Hook up the hydraulics.
Connect the hydraulic system only when the hydraulic couplings are depressurised.
2.2 Transportation
The Series 5 Toolbar can be transported on public roads by hitching it up to a tractor or on a low-bed truck.
The Series 5 Toolbar unit must be lifted clear of the ground for road transport when transported behind a tractor.
• It is important to observe the permitted dimensions and weights when transporting the machine.
• Use suitable lifting gear, e.g. a fork-lift truck.
• If the machine is transported on a trailer or a flat-bed truck, it must be secured using straps or other devices.
• Before transporting the machine on public roads, it must be adjusted to its transportation position and the stipulations relating to road transportation fulfilled.
• The maximum permissible speed is 25 km /h.
11Series 5 Toolbar
Operating Instructions
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